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EDITION 10
PRESS BRAKE TOOLS WWW.UKB-GMBH.COM
PRESS BRAKE TOOLS UKB-SYSTEM A TYPE AMADA
01
PRESS BRAKE TOOLS UKB-SYSTEM B TYPE TRUMPF
02
PRESS BRAKE TOOLS UKB-SYSTEM C TYPE BYSTRONIC
03
PRESS BRAKE TOOLS UKB-SYSTEM L TYPE LVD
04
PRESS BRAKE TOOLS UKB-SYSTEM E TYPE EHT, W TYPE WEINBRENNER AND X OTHER SYSTEMS
05
UKB-SPECIAL TOOLS
06
UKB-UNIBEND AND UKB-WINGBEND PLUS
07
UKB-ADJUSTABLE DIES
08
UKB-MARK FREE AND UKB-MARK REDUCED BENDING
09
UKB-ADAPTORS AND INTERMEDIATES
10
UKB-PRESS BRAKE TOOL CABINETS
11
UKB-ACCESSORIES
12
UKB-MODIFICATION OF PRESS BRAKE TOOLS
13
UKB-REPAIR- AND REGRINDING SERVICE
14
UKB-SHEAR BLADES
15
CNC-MILLING, CNC-GRINDING, LASER HARDENING AND OTHER MACHINING
16
01
UKB-SYSTEM A OBERWERKZEUGE [email protected] . www.ukb-gmbh.com
WWW.UKB-GMBH.COM
3
UKB-SYSTEM A OBERWERKZEUGE
UKB-SYSTEM A
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
TYPE AMADA Explanation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 – 5 Punches/top-tools
90° Punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 – 7 88° Punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 – 11 86° Punch/top-tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 85° Punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 – 15 90°/88°/85° Punch/top-tool end pieces with movable horn extensions. . . . . . . . . . . . . . . . . . . . . . . 16 80° Punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 75° Punch/top-tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 60° Punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 – 19 45° Punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 35° Punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 30° Punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 – 22 28° Punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 26° Punch/top-tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 24° Flattening/hemming punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Holder for blades and changeable 86°/84°/28° blades. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 – 25 Joggle (Z) tool holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Flattening insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Joggle (Z) tool inserts Z 1,0-15,0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 88°/85° Window punch/top-tool for closed boxes „Rotax ® “. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Holder for radius-tools and radius-tools R 3,0-6,5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Holder for radius-tools R 7,0-50,0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Radius-tools R 7,0-50,0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Flattening-tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Punch/top-tool distance pieces, L = 150 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Punch/top-tool distance pieces, L = 200 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Dies
90° T-dies, H = 120 mm and H = 80 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 88° T-dies, H = 120 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 88° T-dies, H = 80 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 85° T-dies, H = 120 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 85° T-dies, H = 80 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 60° T-dies, H = 120 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 60° T-dies, H = 80 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 30° T-dies, H = 120 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 30° T-dies, H = 80 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Die holder and 88° centrical 1-V-dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 30° Centrical 1-V dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 85° 1-V dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 80° 1-V dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 70° 1-V die. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 60° 1-V dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 45° 1-V dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Insertion of a steel insert. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 30° 1-V dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Die blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Die holders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Die holders for centrical 2-V dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Die filler block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 90° Centrical 2-V dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 88° Centrical 2-V dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 85° Centrical 2-V dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 30° Centrical 2-V dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Clamping piece for centrical 2-V dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 90° 2-V dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 88° 2-V dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 60° 2-V dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 30° 2-V die. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Flattening/hemming dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Spring-loaded flattening/hemming dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Pneumatic flattening/hemming dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
2
UKB-SYSTEM A EXPLANATION Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
13
8,4 13
30
Safety-groove
y
W
Datum
Datum
W
y
R
y
y
y
y
H
Center line
Center line
y
13
30
y
R
y
y
y
� Optimum materials � 42 CrMo4, tempered to 1100-1200 N/mm2 � 1.2312, tempered to 950-1100 N/mm2 � C45, tempered to 800-850 N/mm2 � C45 � Bending radius/intake radii y hardened up to 52-55 HRC = � Precision ground = y � Guaranteed exchangeability � Parallelism � Via adaptor systems applicable on all other press brakes (see chapter 10) � Tool marking with all significant information
7
y
ADVANTAGES
13
3
7
8,4
3
H
Type Amada
y
V
V
R
R
30
UKB-DELIVERY TIME 24h
Modification 1-3 working days
1–2
1-2 working weeks
working weeks
UKB
60
30 60
y
From stock
1–3
working days
y
Center line
H
Center line
y
y
W
VIDEO Image
On request
Further information for availability, delivery service and payment terms see fold-out cover!
Horn extensions � Horn extensions for sectionalized punches/top-tools UKB-System A � The types are marked with 1 or 12 2 Type
1
2
Type 1
2
UKB-MODIFICATION Use our flexible modification within 1-3 working days! Further information see chapter 13 or visit www.ukb-gmbh.com
4
1–3
working days
01
UKB-SYSTEM A EXPLANATION [email protected] . www.ukb-gmbh.com
Tool lengths Punches/top-tools
Dies
Length 835 mm
Length 835 mm
Length 415 mm
Length 415 mm
Length 835 mm sectionalized
Length 835 mm sectionalized
� Sectionalized punches/top-tools are delivered
� Sectionalized dies are delivered
as a complete set
as a complete set
� 9 Segments
� 8 Segments
10 15 20
100
40
50
100
300
200
10 15 20
100
50
40
200
400
Modification of clampings UKB-System A 3
13
4
7
14 25 7
13 8,4
14 30 7
13 8,4
2,61 9°
13
7
30
7
5
4
13 8,4
13
3
VIDEO
70.501
70.503
70.504
Groove 14x4 mm in addition to the 8,4x3 mm groove UKB-System A for: Bystronic/Amada/Safan Safan
Groove 14x4 mm in addition to the 8,4x3 mm groove UKB-System A and shortened head for: Bystronic/Amada/Safan Safan
Clamping for: UKB-System A "Amada one touch"
7
13 3
7 2,5
13
X
7
Y 30 7
13 8,4
22 30
10 8,4
5
13
30
°
10
45
15
3
30°
13 4
Adaptor/Swing
70.600
70.1050
70.505
Groove for: Hydraulic clamping Gasparini
Groove in addition to the 8,4x3 mm groove UKB-System A for: Pneumatic clamping "Clark®"
Individual groove (X x Y) in addition to the 8,4x3 mm groove UKB-System A: According to your specifications
5
UKB-SYSTEM A PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
90° Punches/top-tools 10.152
20
40
0
10.173
0
204,– €
415 mm 835 mm sectionalized
116,– €
10,5 kg 5,2 kg
316,– €
10,5 kg
26
0
40
835 mm
40
2
1
2
4
0
4
0
1
20
90° R 0,25
20
90° R 0,6
2
350 kN/m max.
24h
40
24h
1
9
9
2
20
66,75
10,5 kg
40
316,– €
26
20
1
0
5,2 kg
26
60
40
10,5 kg
116,– €
11,0 kg
24h
350 kN/m max.
204,– €
242,– €
90° R 0,25
0
10.175 415 mm 835 mm sectionalized
5,5 kg
20
90° R 0,8
835 mm
11,0 kg
82,– €
60
24h
140,– €
415 mm 835 mm sectionalized
40
11,0 kg
835 mm
20
236,– €
26
1000 kN/m max.
66,70
5,5 kg
0
11,0 kg
80,– €
20
136,– €
415 mm 835 mm sectionalized
66,60
835 mm
40
1000 kN/m max.
66,60
11.100
10.154
10,5 kg
436,– €
21,0 kg 89,60
1–2
56
working weeks
288,– €
21,0 kg
415 mm 835 mm sectionalized
162,– €
10,5 kg
436,– €
21,0 kg
1–2
56
0
162,– €
835 mm
20
415 mm 835 mm sectionalized
600 kN/m max.
40
21,0 kg
0
288,– €
20
835 mm
40
600 kN/m max.
89,60
11.105
working weeks
60
60
40
40
11
11.107
500 kN/m max.
364,– €
17,0 kg
835 mm
348,– €
23,0 kg
415 mm 835 mm sectionalized
202,– €
8,5 kg
415 mm 835 mm sectionalized
194,– €
11,5 kg
514,– €
23,0 kg
17,0 kg
56
20
20
528,– €
40
835 mm
53
2
40
500 kN/m max.
1
60
10.501
2
0
11
0
1
20
90° R 0,25
20
90° R 0,8
0
90
working weeks
80
60
104,50
1–2
0
1–2
working weeks
60
40
0
1
2
90° R 0,8
20
6
40
20
90° R 0,2
11
0
6
1
2
01
UKB-SYSTEM A PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
90° Punches/top-tools 10.503
514,– €
23,0 kg
56
400,– €
21,5 kg
415 mm 835 mm sectionalized
228,– €
10,7 kg
568,– €
21,5 kg
56
1–2
working weeks
0
0
104,50
working weeks
80
104,70
1–2
835 mm
20
11,5 kg
500 kN/m max.
60
23,0 kg
194,– €
40
348,– €
415 mm 835 mm sectionalized
20
835 mm
60
500 kN/m max.
40
10.156
60
60
40
40
2
1
2
1
2
6
0
11
0
1
20
90° R 0,2
20
90° R 0,25
10.150
200 kN/m max.
415 mm 835 mm sectionalized
258,– €
6,5 kg
628,– €
13,0 kg
UKB-AVAILABILITY Monday to Friday from 7:30am to 6:00pm Phone +49 (0) 27 36 / 44 42 - 0 Fax +49 (0) 27 36 / 44 42 - 22 E-Mail [email protected] Web www.ukb-gmbh.com
37
0
13,0 kg 20
462,– €
40
835 mm
20
84,13
1–2
working weeks
11
60 40
For personal contact, see supplement! We are glad to help you!
20 7
0
1
11.259
2
11.256
500 kN/m max.
340,– €
9,0 kg
415 mm 835 mm sectionalized
192,– €
4,5 kg
476,– €
9,0 kg
27
40
835 mm
340,– €
9,0 kg
415 mm 835 mm sectionalized
192,– €
4,5 kg
476,– €
9,0 kg
27
working weeks
6
0
0
95
6
95
835 mm
1–2
20
1–2
working weeks
500 kN/m max.
20
90° R 0,6
40
40 20
12
1–2
1,2
11,5 kg
176,– €
5,7 kg
446,– €
11,5 kg
26 12
1–2
1,2
working weeks
100
100
0
working weeks
0
11,5 kg
308,– €
415 mm 835 mm sectionalized
20
26
835 mm
60
5,7 kg
500 kN/m max.
60
60
40
40
8
2
0
0
1
20
90° R 0,25
20
90° R 0,6
8
11,5 kg
176,– €
40
308,– €
415 mm 835 mm sectionalized
60
835 mm
446,– €
10.263
500 kN/m max.
40
10.261
2
0
0
1
20
90° R 0,25
20
90° R 0,6
1
2 7
UKB-SYSTEM A PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
88° Punches/top-tools 10.153
0
11.228
0
2
1000 kN/m max.
274,– €
415 mm 835 mm sectionalized
160,– €
17,5 kg 8,7 kg
414,– €
17,5 kg
40
835 mm
26
20
20
40 26
65,45
1
9
9
2
60
20
88° R 3,0
80
105
0
24h
40
24h
60
11,0 kg
40
242,– €
20
5,5 kg
26
0
11,0 kg
82,– €
11,0 kg
60
1
1000 kN/m max.
140,– €
242,– €
88° R 0,25
0
11.101 415 mm 835 mm sectionalized
5,5 kg
20
88° R 0,8
835 mm
11,0 kg
82,– €
24h
40
24h
140,– €
415 mm 835 mm sectionalized
40
11,0 kg
835 mm
20
236,– €
26
1000 kN/m max.
60
5,5 kg
0
11,0 kg
80,– €
20
136,– €
415 mm 835 mm sectionalized
66,50
835 mm
40
1000 kN/m max.
66,50
11.145
9
2
60
0
40
1
20
88° R 0,8
9
0
1
11.870
1000 kN/m max.
835 mm
358,– €
22,5 kg
UKB-PRESS BRAKE TOOL CABINETS
415 mm 835 mm sectionalized
204,– €
11,2 kg
�
470,– €
22,5 kg
2
Store � Secure � Organize Further information see chapter 11 or visit www.ukb-gmbh.com
24h
88
10,5 kg
204,– €
10,5 kg
415 mm 835 mm sectionalized
116,– €
5,2 kg
316,– €
10,5 kg
1
2
20
88° R 0,6 0
0 4
26
40
40
24h
20
88° R 0,25
8
835 mm
0
316,– €
26
20
5,2 kg
350 kN/m max. 40
116,– €
0
415 mm 835 mm sectionalized
40
10,5 kg
20
204,– €
66,70
835 mm
24h
10.176
350 kN/m max.
4
10.174
2
66,74
1
1
2
01
UKB-SYSTEM A PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
88° Punches/top-tools 10.155
600 kN/m max.
21,0 kg
835 mm
288,– €
21,0 kg
162,– €
10,5 kg
162,– €
10,5 kg
436,– €
21,0 kg
415 mm 835 mm sectionalized
436,– €
21,0 kg
20
56
89,60
1–2
0
89,58
24h
56
0
288,– €
415 mm 835 mm sectionalized
40
835 mm
40
600 kN/m max.
20
11.146
working weeks
60
60
40
40
11
10.502
500 kN/m max.
288,– €
21,0 kg
835 mm
364,– €
415 mm 835 mm sectionalized
162,– €
10,5 kg
202,– €
8,5 kg
436,– €
21,0 kg
415 mm 835 mm sectionalized
528,– €
17,0 kg
17,0 kg
89,70
24h
53
0
0
20 88,50
24h
40
835 mm
56
60
60 40
40
56
0
6
415 mm 835 mm sectionalized
194,– €
11,5 kg
514,– €
23,0 kg
56
24h
80
80
104,50
24h
23,0 kg
0
23,0 kg
348,– €
20
514,– €
835 mm
60
11,5 kg
20
23,0 kg
194,– €
40
348,– €
415 mm 835 mm sectionalized
500 kN/m max.
10.157
60
835 mm
60
60 40
40
10,7 kg
556,– €
21,5 kg
24h
56
20
21,5 kg
222,– €
0
0
103,50
80
60
60
40
40
0
1
2
88° R 0,8
20
20
88° R 3,0
1
2
0
11
24h
392,– €
415 mm 835 mm sectionalized
60
23,0 kg
835 mm
40
514,– €
56
2
500 kN/m max.
6
11,5 kg
20
23,0 kg
194,– €
40
348,– €
415 mm 835 mm sectionalized
60
835 mm
11
10.504
500 kN/m max.
1
104,50
11
11.108
2
0
0
1
20
88° R 0,25
20
88° R 0,8
2
40
500 kN/m max.
1
104,50
11
11.147
2
0
0
1
20
88° R 0,8
20
88° R 3,0
2
20
600 kN/m max.
1
40
11
11.106
2
0
0
1
20
88° R 0,25
20
88° R 0,8
9
UKB-SYSTEM A PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
88° Punches/top-tools 10.505
11.233
835 mm
702,– €
22,0 kg
402,– €
12,5 kg
390,– €
11,0 kg
914,– €
25,0 kg
415 mm 835 mm sectionalized
918,– €
22,0 kg
450 kN/m max.
500 kN/m max.
24h
24h
56
40
40
68
60
415 mm 835 mm sectionalized
25,0 kg
738,– €
80
835 mm
20
20
120
80
105
0
0
60
80
40
60
20 0
2
1
2
9
0
1
88° R 0,8
20
10
40
88° R 0,8
11.148
11.149
846,– €
39,0 kg
835 mm 1.036,– €
41,0 kg
415 mm 472,– € 835 mm 1.186,– € sectionalized
19,5 kg
415 mm 572,– € 835 mm 1.390,– € sectionalized
20,5 kg
700 kN/m max.
39,0 kg
600 kN/m max.
41,0 kg
24h 60
80
80
24h
10
0
835 mm
75
0 12
0
10
165
0
145
0
20
20
40
40
60
75
80
0
10
60
80
40
60
88° R 0, 8
20
88° R 0,8
20
11
2
40
0
1
2
1
2
13
0
1
11.858 13,0 kg
415 mm 835 mm sectionalized
292,– €
6,5 kg
758,– €
13,0 kg
150 kN/m max.
835 mm
460,– €
11,0 kg
415 mm 835 mm sectionalized
256,– €
5,5 kg
726,– €
11,0 kg
400 kN/m max.
24h
20
45
26
0
40
24h
80
40
528,– €
60
11.830 835 mm
22
85
20
17
8
0
135
60 40
3
80
20
88° R 0,6
5
2
60
0
1
40 20
88° R 0,6
6
0
10
01
UKB-SYSTEM A PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
88° Punches/top-tools 10.512
11.260
13,0 kg
258,– €
6,5 kg
628,– €
13,0 kg
37
500 kN/m max.
835 mm
340,– €
9,0 kg
415 mm 835 mm sectionalized
192,– €
4,5 kg
476,– €
9,0 kg
27
24h
11
24h
6
0
60
95
84,13
20
20
0
462,– €
415 mm 835 mm sectionalized
20
835 mm
40
200 kN/m max.
40 40
88° R 0,6
20
10.262 5,7 kg
446,– €
11,5 kg
24h
6
0
95
11,5 kg
176,– €
26 12
20
1–2
working weeks
308,– €
415 mm 835 mm sectionalized
1,2
0
9,0 kg
835 mm
20
476,– €
27
60
4,5 kg
500 kN/m max.
40
9,0 kg
192,– €
40
340,– €
415 mm 835 mm sectionalized
2
100
7
500 kN/m max.
835 mm
1
0
11.257
88° R 0,6
2
20
0
1
60
40
40
88° R 0,25
20
88° R 0,6
2
20
0
1
8
0
1
2
86° Punch/top-tool
26 12
1,2
184,– €
7,5 kg
200 mm
124,– €
5,0 kg
100 mm 550 mm sectionalized
68,– €
2,5 kg
480,– €
13,8 kg
50
60 40
86° R 1,0
20
24h
40
Including groove 14x4 mm and shortened head (70.503) UKB-System C
20
88° R 0,25
25
300 mm
60
100
0
1–2 working weeks
12,5 kg 20
11,5 kg
268,– €
0
5,7 kg
446,– €
500 mm
40
176,– €
20
415 mm 835 mm sectionalized
750 kN/m max.
0
8
0
1
2
10
11,5 kg
40
308,– €
60
835 mm
14.040
95
500 kN/m max.
10.264
1
2
11
UKB-SYSTEM A PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
85° Punches/top-tools 11.853
0
20
1000 kN/m max.
835 mm
274,– €
415 mm 835 mm sectionalized
160,– €
17,5 kg 8,7 kg
414,– €
17,5 kg
26
20
20
2
60
20
85° R 3,0
80
105
0
24h
40
24h
0
11.230
26
1
40
9
2
40
11,0 kg
65,45
242,– €
20
1
0
5,5 kg
26
40
40
11,0 kg
82,– €
11,0 kg
24h
1000 kN/m max.
140,– €
242,– €
85° R 0,25
0
11.201 415 mm 835 mm sectionalized
5,5 kg
20
85° R 0,8
835 mm
11,0 kg
82,– €
60
24h
140,– €
415 mm 835 mm sectionalized
40
11,0 kg
835 mm
9
236,– €
26
1000 kN/m max.
60
5,5 kg
0
11,0 kg
80,– €
20
136,– €
415 mm 835 mm sectionalized
66,50
835 mm
40
1000 kN/m max.
66,50
11.200
9
60
0
2
40
1
20
85° R 0,8
9
0
1
1000 kN/m max.
2
1000 kN/m max.
22,5 kg
415 mm 835 mm sectionalized
204,– €
11,2 kg
470,– €
22,5 kg
26
20
24h
0
80
105
24h
60
26
358,– €
40
17,5 kg
20
8,7 kg
414,– €
835 mm
0
160,– €
40
415 mm 835 mm sectionalized
60
17,5 kg
80
11.232
274,– €
135
11.231 835 mm
60 80
40 60
85° R 3,0
20 9
2
40
0
1
1
20
85° R 0,8
2
9
0
5,2 kg
316,– €
10,5 kg
26
0
10,5 kg
116,– €
40
204,– €
415 mm 835 mm sectionalized
85° R 0,25
2
0
1
20
0 4
40
40
24h
20
85° R 0,6
12
835 mm
4
10,5 kg
350 kN/m max.
67
316,– €
26
0
5,2 kg
20
10,5 kg
116,– €
40
204,– €
415 mm 835 mm sectionalized
66,74
835 mm
24h
11.857
350 kN/m max.
20
10.170
1
2
01
UKB-SYSTEM A PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
85° Punches/top-tools 11.864
600 kN/m max.
21,0 kg
835 mm
288,– €
21,0 kg
162,– €
10,5 kg
162,– €
10,5 kg
436,– €
21,0 kg
415 mm 835 mm sectionalized
436,– €
21,0 kg
56
24h
60
89,70
89,58
24h
0
20
56
20
288,– €
415 mm 835 mm sectionalized
40
835 mm
0
600 kN/m max.
40
11.660
60
40 40
85° R 0,8
20
11
85° R 0,25
2
20
0
1
2
1
2
11
0
1
11.865
500 kN/m max.
835 mm
288,– €
21,0 kg
835 mm
364,– €
415 mm 835 mm sectionalized
162,– €
10,5 kg
202,– €
8,5 kg
436,– €
21,0 kg
415 mm 835 mm sectionalized
528,– €
17,0 kg
53
0
24h
0
88,50
24h
89,70
20
40
56
17,0 kg
20
600 kN/m max.
40
11.863
60
60
40 20
85° R 0,8
40 20
85° R 3,0
2
11.867
23,0 kg
415 mm 835 mm sectionalized
194,– €
11,5 kg
514,– €
23,0 kg
56
0
24h
80
80
104,50
24h
56
23,0 kg
0
11,5 kg
514,– €
348,– €
20
194,– €
835 mm
40
415 mm 835 mm sectionalized
500 kN/m max.
60
23,0 kg
20
348,– €
40
835 mm
60
500 kN/m max.
104,50
11
11.151
6
0
0
1
60
60
40
40
11
11.650
500 kN/m max.
348,– €
23,0 kg
835 mm
392,– €
21,5 kg
415 mm 835 mm sectionalized
194,– €
11,5 kg
415 mm 835 mm sectionalized
222,– €
10,7 kg
556,– €
21,5 kg
23,0 kg
56
0
0
24h
80
103,50
24h
104,50
20
20
40
514,– €
60
835 mm
56
2
40
500 kN/m max.
1
60
11.866
2
0
11
0
1
20
85° R 0,25
20
85° R 0,8
80 60
60 40
40
2
1 6
1
0
0 11
85° R 0,8
20
20
85° R 3,0
2 13
UKB-SYSTEM A PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
85° Punches/top-tools 11.835 25,0 kg
835 mm
702,– €
22,0 kg
415 mm 835 mm sectionalized
402,– €
12,5 kg
390,– €
11,0 kg
914,– €
25,0 kg
415 mm 835 mm sectionalized
918,– €
22,0 kg
450 kN/m max.
24h
500 kN/m max. 80
738,– €
24h
56
60
11.869 835 mm
40
40
68
20
20 120
0
105
0 80
80
60 60
40 40
20
0
0
2
1
2
1
2
9
10
1
20
85° R 0,8
11.855
415 mm 835 mm sectionalized
328,– €
7,0 kg
854,– €
14,0 kg
200 kN/m max.
11,0 kg
256,– €
5,5 kg
726,– €
11,0 kg
400 kN/m max.
24h 40
33
20
40
26
14,5
80
8
0
135
115
0
13,5
460,– €
415 mm 835 mm sectionalized
20
24h
835 mm
60
14,0 kg
60
590,– €
80
11.820 835 mm
3
80
60
60
40
40
20
85° R 0,6
5
2
20
0
1
85° R 0,6
6
0
11.848
11.849
846,– €
39,0 kg
835 mm 1.036,– €
41,0 kg
415 mm 472,– € 835 mm sectionalized 1.186,– €
19,5 kg
415 mm 572,– € 835 mm sectionalized 1.390,– €
20,5 kg
700 kN/m max.
39,0 kg
24h 60
80
80
24h
600 kN/m max.
41,0 kg
10 0
835 mm
75
0
165
145
0
20
20
40
40
60
75
0
10 0
10
80 80
60
2
85° R 0,8
20
1
40
0 10
60
40 20
85° R 0,8
11
0
14
1
2
01
UKB-SYSTEM A PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
85° Punches/top-tools
40
5,7 kg
446,– €
11,5 kg
26 12
24h
1,2
60
145
0
20
24h
11,5 kg
176,– €
0
34,5 kg
308,– €
415 mm 835 mm sectionalized
40
77
835 mm
20
17,3 kg
60
34,5 kg 80
980,– €
415 mm 514,– € 835 mm sectionalized 1.310,– €
60
835 mm
500 kN/m max.
11.861
600 kN/m max.
100
11.670
10 0
40
80
20
60
85° R 0,6 0
8
40
1
20
85° R 0,8
1
2
2
12
0
10.626
500 kN/m max.
415 mm 835 mm sectionalized
176,– €
5,7 kg
446,– €
11,5 kg
UKB-REPAIR- AND REGRINDING SERVICE
26
Use our repair- and regrinding service for worn out press brake tools and shear blades! Further information see chapter 14 or visit www.ukb-gmbh.com
20
11,5 kg
60
308,– €
40
835 mm
12
100
0
24h
1,2
60 40 20
85° R 0,25
8
0
1
2
11.840
11.800
505 mm 846,– € 500 mm sectionalized 1.428,– €
29,5 kg
505 mm 1.156,– € 500 mm sectionalized 1.842,– €
29,2 kg
Punch/top-tool length 500 mm sectionalized: 9 segments (100, 20, 25, 30, 35, 40, 50, 100, 100) Horn l.
40,0 kg 39,6 kg
Punch/top-tool length 500 mm sectionalized: 9 segments (100, 20, 25, 30, 35, 40, 50, 100, 100)
Horn r.
Horn l.
600 kN/m max.
700 kN/m max.
24h
80
10
0
10 0
12 0
12 0
24h
Horn r.
85
40
60
60
80
115
40
43
0
12
200
0
185
0
20
20
35
0
0
12
10
0
10
80
80
60
60
40
2
0
12
1
85° R 1,0
20
0
10
40
20
85° R 1,0
1
2 15
UKB-SYSTEM A PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
90°/88°/85° Punch/top-tool end pieces with movable horn extensions 90°
150 kN/m max. α
R (mm)
H
kg
Price per pair
40.112 40.110 40.120 40.123
11.100 10.152 10.175 10.173
90° 90° 90° 90°
0,8 0,25 0,6 0,25
66,60 66,60 66,75 66,70
3,5 3,5 3,5 3,5
894,– € 894,– € 918,– € 918,– €
left/right
R25
H
90° R
35
Suitable for punch/top-tool
10
Model
20
150
UKB
150 kN/m max.
88° α
R (mm)
H
kg
Price per pair
40.113 40.111 40.115 40.121 40.124
11.145 10.153 11.101 10.176 10.174
88° 88° 88° 88° 88°
0,8 0,25 3,0 0,6 0,25
66,50 66,50 65,45 66,74 66,70
3,5 3,5 3,5 3,5 3,5
894,– € 894,– € 894,– € 918,– € 918,– €
left/right
R25
H
88° R
35
Suitable for punch/top-tool
10
Model
20
150
UKB
150 kN/m max.
85° α
R (mm)
H
kg
Price per pair
40.114 40.117 40.116 40.122 40.125
11.200 11.853 11.201 10.170 11.857
85° 85° 85° 85° 85°
0,8 0,25 3,0 0,6 0,25
66,50 66,50 65,45 66,74 67,00
3,5 3,5 3,5 3,5 3,5
894,– € 918,– € 894,– € 918,– € 918,– €
20
left/right
R25
H
85° R
35
Suitable for punch/top-tool
10
Model
150
UKB
EXAMPLE OF USE
16
VIDEO Rotax® and movable horn extensions
01
UKB-SYSTEM A PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
80° Punches/top-tools 25
800 kN/m max.
9,9 kg
10
2
60
80° R 1,0
1
2
Extensive range of tools and fast availability!
1
2
24h
24h
60
67,6
0
11,0 kg
26
20
274,– €
2
UKB-STOCK
40
5,5 kg
18
80
96,– €
18,7 kg
60
415 mm 835 mm sectionalized
768,– €
24h
1000 kN/m max.
11,0 kg
3,4 kg
0
11.275 170,– €
6,8 kg
102,– €
20
1
75° Punch/top-tool 835 mm
184,– €
100 mm 550 mm sectionalized
40
0
24h
200 mm
20
80° R 1,0
10,2 kg
Including groove 14x4 mm and shortened head (70.503) UKB-System C
40
Including groove 14x4 mm and shortened head (70.503) UKB-System C
268,– €
0
394,– €
300 mm
40
1,8 kg
17,0 kg
20
3,6 kg
58,– €
370,– €
14
106,– €
100 mm 550 mm sectionalized
20
200 mm
30
0
5,4 kg
40
25
150,– €
95
300 mm
30
500 mm
0
9,0 kg
10
204,– €
60
500 mm
80
14.060
750 kN/m max.
175
14.020
40 20
75° R 0,8
10
0
1
2
60° Punches/top-tools 10.143 9,0 kg
96,– €
4,5 kg
270,– €
9,0 kg
26
67
2
0
700 kN/m max.
500 kN/m max.
370,– €
18,0 kg
835 mm
520,– €
9,5 kg
415 mm 835 mm sectionalized
212,– €
9,0 kg
292,– €
4,7 kg
546,– €
18,0 kg
415 mm 835 mm sectionalized
676,– €
9,5 kg
20
26 12
40
24h
6
0
80
115
20
2
0
18
60
26
135
24h
80
835 mm
60
10.520 37
0
11.750
1
60° R 2,0
20
20
60° R 0,8
40
24h
40
24h
0
9,0 kg
162,– €
415 mm 835 mm sectionalized 0
270,– €
26
835 mm
40
4,5 kg
20
9,0 kg
96,– €
600 kN/m max. 40
162,– €
415 mm 835 mm sectionalized
20
835 mm
40
600 kN/m max.
65,80
10.142
60
80 0
2
20
40 20
1
40
60
60° R 0,8
60° R 0,8
1
2
0
17
UKB-SYSTEM A PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
60° Punches/top-tools 14.010
40
25
88,– €
4,4 kg
100 mm 550 mm sectionalized
48,– €
2,2 kg
360,– €
12,1 kg
20
24h
11.720
24,5 kg
835 mm
330,– €
25,0 kg
186,– €
12,2 kg
186,– €
12,5 kg
502,– €
24,5 kg
415 mm 835 mm sectionalized
502,– €
25,0 kg
60
330,– €
415 mm 835 mm sectionalized
40
0
24h
115
0
115
2
32
Tool can work with higher load capacity
20
Tool can work with higher load capacity
1
1000 kN/m max.
835 mm
32
60° R 3,0 0
2
1000 kN/m max.
24h
30
40
0
1
11.710
200 mm
Including groove 14x4 mm and shortened head (70.503) UKB-System C Tool can work with higher load capacity
20
60° R 6,0
6,6 kg
60
24h
11,0 kg
124,– €
0
65
60
Tool can work with higher load capacity
174,– €
300 mm
40
14,0 kg
500 mm
20
324,– €
36
40
7,0 kg
20
14,0 kg
112,– €
1000 kN/m max.
60
188,– €
415 mm 835 mm sectionalized
0
835 mm
20
1000 kN/m max.
95
10.136
80
80 60
60 40
40
400 kN/m max.
408,– €
12,0 kg
415 mm 835 mm sectionalized
228,– €
6,0 kg
Standard Express � Direct courier Fast delivery guaranteed!
0
�
85
24h
2
�
37
12,0 kg
1
UKB-DELIVERY SERVICE
20
835 mm
40
10.516 570,– €
2
0
0
1
60° R 10,0
20
20
60° R 5,0
60 40
19,5 kg
750,– €
22,5 kg
415 mm 835 mm sectionalized
406,– €
11,2 kg
948,– €
22,5 kg
56
24h
80
130
0
115
0
24h
835 mm
20
768,– €
52
20
9,7 kg
40
19,5 kg
316,– €
80
572,– €
415 mm 835 mm sectionalized
60
835 mm
400 kN/m max.
10.506
400 kN/m max.
40
10.500
2
60
0
1
80
20
60° R 0,8
80
60 60
40
1
2
60° R 0,8
20
0
0
18
40
20
60° R 0,8
1
2
01
UKB-SYSTEM A PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
60° Punches/top-tools 10.517
250 kN/m max.
430,– €
15,0 kg
835 mm
402,– €
9,0 kg
415 mm 835 mm sectionalized
238,– €
7,5 kg
415 mm 835 mm sectionalized
224,– €
4,5 kg
560,– €
9,0 kg
15,0 kg
40
32
26
80
40
115
0
24h
60
24h
0
20
584,– €
60
835 mm
40
600 kN/m max.
20
10.510
80
20
60
60° R 0,8 0
1
2
40
1
20
60° R 0,8
11.102
9,5 kg
26
415 mm 835 mm sectionalized
96,– €
4,7 kg
276,– €
9,5 kg
26
40
2
1
0
0
1
20
45° R 1,0
20
45° R 0,6
9,5 kg
24h
40
24h
164,– €
0
4,7 kg
835 mm
40
96,– € 276,– €
800 kN/m max.
20
415 mm 835 mm sectionalized
0
9,5 kg
20
164,– €
66,30
835 mm
40
800 kN/m max.
65,20
11.134
0
45° Punches/top-tools
2
2
35° Punches/top-tools 11.104
306,– €
11,5 kg
26
835 mm
182,– €
11,5 kg
415 mm 835 mm sectionalized
106,– €
5,7 kg
306,– €
11,5 kg
26
0
5,7 kg
20
11,5 kg
106,– €
700 kN/m max.
24h
86
24h
86
0
182,– €
415 mm 835 mm sectionalized
20
835 mm
40
700 kN/m max.
40
11.103
60
60 40
40
11.600
2
700 kN/m max.
415 mm 835 mm sectionalized
110,– €
5,7 kg
312,– €
11,5 kg
2
UKB AT LINKEDIN Follow us!
26
24h
90
0
11,5 kg
1
20
186,– €
40
835 mm
0
0
1
20
35° R 1,5
20
35° R 0,6
60 40 20
35° R 0,8 0
1
2 19
UKB-SYSTEM A PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
30° Punches/top-tools 10.514
330,– €
10,5 kg
26
835 mm
274,– €
9,0 kg
415 mm 835 mm sectionalized
160,– €
4,5 kg
420,– €
9,0 kg
26
60
24h
60
40
40
Tool can work with higher load capacity
15,5 kg
168,– €
7,7 kg
442,– €
15,5 kg
26
80
24h
60
80
24h
290,– €
415 mm 835 mm sectionalized
20
0
12,5 kg
835 mm
0
27
1000 kN/m max. 60
6,2 kg
2
104
12,5 kg
126,– €
20
216,– €
415 mm 835 mm sectionalized
11.258
40
835 mm
1
0
0
2
1000 kN/m max.
10.511 348,– €
1
30° R 0,6
20
20
30° R 0,6
40
24h
80
80
0
5,2 kg
500 kN/m max.
20
10,5 kg
114,– €
0
196,– €
415 mm 835 mm sectionalized
20
835 mm
40
1000 kN/m max.
40
11.158
40 60
30° R 3,0
20 40
0
30° R 0,6
2
1
2
20
1
0
14,0 kg
26
415 mm 835 mm sectionalized
182,– €
8,2 kg
484,– €
16,5 kg
27
Tool can work with higher load capacity 0
104
24h
16,5 kg
20
7,0 kg
526,– €
318,– €
80
80
24h
0
206,– €
20
415 mm 835 mm sectionalized
835 mm
60
14,0 kg
40
358,– €
60
835 mm
1000 kN/m max.
11.528
40
500 kN/m max.
104
11.514
60
60 40
40
1
30° R 3,0
2
1
2
20
20
30° R 0,6
0
0
800 kN/m max.
484,– €
17,0 kg
27
0
80
415 mm 835 mm sectionalized
238,– €
9,2 kg
596,– €
18,5 kg
24h
26
80
80
24h
104
Tool can work with higher load capacity
18,5 kg
0
8,5 kg
422,– €
20
182,– €
835 mm
40
415 mm 835 mm sectionalized
11.780
20
17,0 kg
40
318,– €
60
835 mm
60
1000 kN/m max.
135
11.530
60
60
0
2
30° R 0,5
20
20 0
20
1
40
40
30° R 5,0
1
2
01
UKB-SYSTEM A PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
30° Punches/top-tools 10.515 26,0 kg
835 mm
744,– €
11,0 kg
415 mm 835 mm sectionalized
316,– €
13,0 kg
420,– €
5,5 kg
784,– €
26,0 kg
415 mm 835 mm sectionalized
928,– €
11,0 kg
500 kN/m max.
24h
12
0
24h
26
10
40
0
26
500 kN/m max.
80
534,– €
60
11.810 835 mm
20 40
0
140
60
200
80
40
12
0
10
20
6
0
80 60 40
0 12
20
0 10
30° R 0,6 0
80
1
2
60 40 20
30° R 1,0
1
2
0
11.880 835 mm
468,– €
415 mm 835 mm sectionalized
260,– €
7,5 kg
686,– €
15,0 kg
STRONG PARTNERS FOR GOOD BUSINESS
15,0 kg 500 kN/m max.
24h
0
150
20
40
60
80
27
0
10 80 60 40 20
30° R 0,8 0
1
2
21
UKB-SYSTEM A PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
30° Punches/top-tools 11.911
14,4 kg
21
60
9,6 kg
738,– €
19,2 kg
35
30
60
2
1
20
0
1
30° R 15,0
24h
40
24h
20
30° R 10,0
19,2 kg
314,– €
Tool can work with higher load capacity
40
Tool can work with higher load capacity
572,– €
415 mm 835 mm sectionalized
Compatible to radius-tool holder 10.115 and radius-tool 10.311/11.311 (see page 30/31)
83
Compatible to radius-tool holder 10.115 and radius-tool 10.304/11.304 (see page 30/31)
835 mm
0
686,– €
30,5
40
7,2 kg
0
14,4 kg
286,– €
40
522,– €
415 mm 835 mm sectionalized
20
835 mm
1000 kN/m max.
20
1000 kN/m max.
87
11.904
0
35 89
Compatible to radius-tool holder 10.115 and radius-tool 10.314/11.314 (see page 30/31)
12,5 kg
840,– €
25,0 kg
40
2
60
30° R 20,0
24h
40
0
1
0
1
366,– €
20
20
24h
415 mm 835 mm sectionalized
Tool can work with higher load capacity
40
30° R 17,5
25,0 kg
Compatible to radius-tool holder 10.115 and radius-tool 10.316/11.316 (see page 30/31)
60
Tool can work with higher load capacity
674,– €
0
22,0 kg
835 mm
40
11,0 kg
788,– €
0
340,– €
37,5
1000 kN/m max.
20
22,0 kg 40
415 mm 835 mm sectionalized
624,– €
20
835 mm
11.916
1000 kN/m max.
91
11.914
2
2
28° Punches/top-tools 14.050
500 mm
234,– €
7,0 kg
500 mm
348,– €
18,0 kg
300 mm
176,– €
4,2 kg
300 mm
252,– €
10,8 kg
200 mm
120,– €
2,8 kg
200 mm
174,– €
7,2 kg
100 mm 550 mm sectionalized
62,– €
1,4 kg
98,– €
3,6 kg
426,– €
7,7 kg
100 mm 550 mm sectionalized
740,– €
19,8 kg
25
700 kN/m max.
1000 kN/m max. 25
14.030
40
80
Including groove 14x4 mm and shortened head (70.503) UKB-System C 30
30
24h
20
95
175
0
40
20
24h
60
Including groove 14x4 mm and shortened head (70.503) UKB-System C
0
60 40
10 0
28° R 1,0
20
2
80
0
1
60 40 20
28° R 1,0 0
22
1
2
01
UKB-SYSTEM A PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
26° Punch/top-tool 11.540
1000 kN/m max.
144,– €
8,2 kg
404,– €
16,5 kg
UKB-Adaptors and intermediates, see chapter 10 or visit www.ukb-gmbh.com
40
415 mm 835 mm sectionalized
UKB-INFO
26
20
16,5 kg
60
240,– €
80
835 mm
117
0
24h 80 60 40
1
20
26° R 0,8
2
0
24° Flattening/hemming punches/top-tools 11.554 18,2 kg
415 mm 835 mm sectionalized
326,– €
9,1 kg
860,– €
18,2 kg
28
20
17,5 kg
Suitable flattening/hemming die 20.554 (see page 51) 0
20
Suitable flattening/hemming die 20.550 (see page 51)
564,– €
0
860,– €
28
835 mm
40
8,7 kg
800 kN/m max. 80
17,5 kg
326,– €
60
564,– €
415 mm 835 mm sectionalized
40
835 mm
80
800 kN/m max.
60
11.550
128
24h
128
24h
80
80
8
10
60
58
58
60 40
40 0
0
11.560
800 kN/m max.
326,– €
9,3 kg
860,– €
18,6 kg
28
Flattening/ hemming tools
20
415 mm 835 mm sectionalized
VIDEO
60
18,6 kg
40
564,– €
80
835 mm
20
24 ° R 0,6
20
24 ° R 0,6
128
0
Suitable flattening/hemming die 20.560 (see page 51)
80
24h
12
58
60 40 20
24 ° R 0,6
EXAMPLE OF USE
0
Surface ground
20
R1 2
.5
58
5
2. R1 15
Surface milled
Hardened flattening parts
Horn extensions for: 11.550 / 11.554 / 11.560
23
UKB-SYSTEM A PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Holder for blades and changeable 86°/84°/28° blades ADVANTAGES
MOUNTING EXAMPLE
� Easy handling � Cost-saving: One holder for different blades � Fast and easy change of the blades
10.400 1,2 kg
100 mm 488 mm sectionalized
38,– €
0,6 kg
194,– €
2,9 kg
30
1,8 kg
56,– €
60
76,– €
200 mm
20
300 mm
Ø6,50
3,0 kg
Ø11
106,– €
Changeable blade 15.761
1000 kN/m max.
13
500 mm
Holder for blades 10.400
6
UKB-INFO
14
Holder for blades
Change of radii within 1-3 working days!
24h
1–3
working days
86° Blades R 1,0 Model
α
15.776 86°
R (mm)
500 mm
300 mm
200 mm
100 mm
550 mm sect.
Price
Price
Price
Price
Price
1,0
112,– € 4,5 kg
88,– € 2,7 kg
66,– € 1,8 kg
40,– € 0,9 kg
202,– € 5,0 kg
Weight
24h
500 mm
300 mm
200 mm
100 mm
550 mm sect.
Price
Price
Price
Price
Price
1,0
112,– € 4,5 kg
88,– € 2,7 kg
66,– € 1,8 kg
40,– € 0,9 kg
202,– € 5,0 kg
Weight
24h
31
86°/84° R
12
15.774 84°
R (mm)
30°
α
100
Model
M6
84° Blades R 1,0
1000 kN/m max. 20
12
28° Blades R 0,5 – 6,0 200 mm
100 mm
550 mm sect.
Price
Price
Price
Price
15.761 15.763 15.762 15.765 15.764 15.766 15.767 15.768 15.769
28° 28° 28° 28° 28° 28° 28° 28° 28°
0,5 1,0 1,5 2,0 2,5 3,0 4,0 5,0 6,0
122,– € 122,– € 122,– € 122,– € 122,– € 122,– € 122,– € 122,– € 122,– € 4,5 kg
94,– € 94,– € 94,– € 94,– € 94,– € 94,– € 94,– € 94,– € 94,– € 2,7 kg
70,– € 70,– € 70,– € 70,– € 70,– € 70,– € 70,– € 70,– € 70,– € 1,8 kg
42,– € 42,– € 42,– € 42,– € 42,– € 42,– € 42,– € 42,– € 42,– € 0,9 kg
214,– € 214,– € 214,– € 214,– € 214,– € 214,– € 214,– € 214,– € 214,– € 5,0 kg
Weight
24h
24
12
1000 kN/m max.
31
28° R
12
300 mm
Price
30°
500 mm
20
R (mm)
100
α
M6
Model
01
UKB-SYSTEM A PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
Holder for blades and changeable 86°/84°/28° blades Tool lengths Length 500 mm
Length 300 mm 79
79
79
79
79
79
69
Length 200 mm
69
69
Length 100 mm
78,5
78,5
69
75
Length 550 mm sectionalized � Sectionalized holders for blades are delivered as a complete set � 10 Segments (100, 25, 25, 30, 35, 40, 45, 50, 100, 100)
Horn left
Horn right
25
75
45
45
100
25
25
30
35
40
45
50
100
100
25
UKB-SYSTEM A PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Joggle (Z) tool holders ADVANTAGES
VIDEO
� Flexible application by changeable joggle (Z) tool inserts Z 1,0-15,0 � Easy handling � No adjustment necessary � High stability � Short Z-bending in one stroke � Z-bending with long flanges possible � Sectionalized joggle (Z) tools on request
40.419
1000 kN/m max.
740,– €
37,4 kg
415 mm
416,– €
18,7 kg
MOUNTING EXAMPLE 7
Joggle (Z) tool holders are delivered as a complete set
42
835 mm
Joggle (Z) tools
66
46
24
24h
78
Joggle (Z) tool inserts
36
72
81
60
87
60
24
Joggle (Z) tool holders 40.419
Joggle (Z) tool inserts are fixed by M8 grub screws in the joggle (Z) tool holders
Flattening insert
1000 kN/m max.
Flattening insert 40.500
Price
256,– €
Weight
10,0 kg
415 mm Price
144,– €
S
835 mm
2S
Model
Table of force for flattening see page 52
Weight
5,0 kg 36
Flattening insert is delivered as a complete set
24h 23
26
UKB-INFO
01
UKB-SYSTEM A PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
Joggle (Z) tool inserts Z 1,0-15,0 Model
α
Z (mm)
40.510 40.515 40.520 40.525
160° 160° 150° 140°
1,0 1,5 2,0 2,5
Weight
835 mm
1000 kN/m max. 415 mm
Price
Price
374,– € 374,– € 374,– € 374,– € 10,0 kg
206,– € 206,– € 206,– € 206,– € 5,0 kg
Z
36
Joggle (Z) tool inserts α Z 1,0-2,5
Joggle (Z) tool inserts are delivered as a complete set
24h
23
Joggle (Z) tool inserts 90° Z 1,0-8,0 Z (mm)
40.511 40.516 40.521 40.526 40.530 40.535 40.540 40.545 40.550 40.555 40.560 40.565 40.570 40.575 40.580
90° 90° 90° 90° 90° 90° 90° 90° 90° 90° 90° 90° 90° 90° 90°
1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 6,5 7,0 7,5 8,0
Weight
835 mm
415 mm
Price
Price
374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 10,0 kg
206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 5,0 kg
1000 kN/m max.
Z
α
36
Model
23
Joggle (Z) tool inserts are delivered as a complete set
1000 kN/m max.
Joggle (Z) tool inserts 90° Z 8,5-12,0 Z (mm)
40.585 40.590 40.610 40.611 40.612
90° 90° 90° 90° 90°
8,5 9,0 10,0 11,0 12,0
Weight
835 mm
415 mm
Price
Price
418,– € 418,– € 418,– € 418,– € 418,– € 13,5 kg
232,– € 232,– € 232,– € 232,– € 232,– € 6,7 kg
27
25
α
45
Model
Z
24h
23
Joggle (Z) tool inserts are delivered as a complete set
1000 kN/m max.
24h
Z (mm)
40.613 40.614 40.615
90° 90° 90°
13,0 14,0 15,0
Weight
835 mm
415 mm
Price
Price
418,– € 418,– € 418,– € 14,5 kg
232,– € 232,– € 232,– € 7,3 kg
Joggle (Z) tool inserts are delivered as a complete set
32
25
α
45
Model
Z
Joggle (Z) tool inserts 90° Z 13,0-15,0
24h 23
27
UKB-SYSTEM A PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
88°/85° Window punch/top-tool for closed boxes "Rotax ® " ADVANTAGES
VIDEO
� Bending of closed profiles � High U-profiles � Easy removal � Individual production
Rotax® and movable horn extensions
Punch/top-tool Rotax 88°/85° ®
Model 40.670 40.680
Price 866,– € 866,– €
α
88° 85°
Per piece Per piece
Weight 7,0 kg 7,0 kg
24h 150 kN/m max. 300
70
110
70
>3
8
48
8
>3
88°/85° R 0,8
α
28
01
UKB-SYSTEM A PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
Holder for radius-tools and radius-tools R 3,0-6,5 ADVANTAGES
MOUNTING EXAMPLE
90
� Easy handling � No adjustment necessary � High stability � Flexible application through changeable radius-tools � Sectionalized radius-tools on request
Holder for radius-tools 10.180
6
23
10
6
Radius-tool
800 kN/m max.
Small V-notch
278,– €
9,0 kg
412 mm
166,– €
4,5 kg
60
10.180 830 mm
26
Holder for radius-tools
60
24h
Large V-notch
Radius-tools R 3,0-4,5 R (mm)
Model
3,0 3,5 4,0 4,5
10.181 10.182 10.183 10.184
835 mm Price
60,– € 64,– € 70,– € 78,– €
Weight
0,20 kg 0,25 kg 0,35 kg 0,50 kg
800 kN/m max. 415 mm Price
36,– € 38,– € 42,– € 44,– €
Weight
0,10 kg 0,12 kg 0,17 kg 0,25 kg
VIDEO
C45
Radius-tools
Usable on holder for radius-tools 10.180, small V-notch, radius-tools are not hardened
24h
800 kN/m max.
Radius-tools R 5,0-6,5 R (mm)
Model
5,0 5,5 6,0 6,5
10.185 10.186 10.187 10.188
835 mm Price
80,– € 86,– € 92,– € 98,– €
Weight
0,60 kg 0,70 kg 0,80 kg 1,00 kg
415 mm Price
46,– € 50,– € 52,– € 56,– €
Weight
0,30 kg 0,35 kg 0,40 kg 0,50 kg
C45 Usable on holder for radius-tools 10.180, large V-notch, radius-tools are not hardened
24h
29
UKB-SYSTEM A PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Holder for radius-tools R 7,0-50,0 ADVANTAGES � Easy handling � No adjustment necessary for R 12,5-50,0 � High stability � Flexible application through changeable radius-tools � Sectionalized radius-tools on request
MOUNTING EXAMPLE Holder for radius-tools 10.116
Holder for radius-tools 10.190
Holder for radius-tools 10.191 80
60
20
40
80
10 0
20
20
60
0
60
20
0
10
0
Radius-tool 10.311
40
10
0
80
20
80
60
Radius-tool 10.311
0
60 40
40
Radius-tool 10.311
0
40
80
Radius-tool 10.311
0
40
40
0
20
60
10 0
60
40
10
0
60
Holder for radius-tools 10.115
20
20
0
0
10.115
800 kN/m max.
830 mm
174,– €
10,0 kg
412 mm
100,– €
5,0 kg
27
830 mm
280,– €
14,0 kg
412 mm
158,– €
7,0 kg
27
Holder for radius-tools 67
Holder for radius-tools
800 kN/m max.
10.116
24h 115
24h 14
14
10.190
500 kN/m max.
500 kN/m max.
10.191
830 mm
428,– €
16,0 kg
830 mm
570,– €
26,0 kg
412 mm
240,– €
8,0 kg
412 mm
322,– €
13,0 kg
47
Holder for radius-tools
65
Holder for radius-tools
24h 115
87
24h
14 14
30
01
UKB-SYSTEM A PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
Radius-tools R 7,0-50,0 Radius-tools R 7,0-12,0 7,0 7,5 8,0 9,0 10,0 11,0 11,5 12,0
11,5 11,5 13,0 16,0 16,0 16,0 19,0 20,0
835 mm
Model
10.300 10.301 10.302 10.303 10.304 10.305 10.306 10.307 C45
24h
415 mm
Price
Weight
Price
Weight
68,– € 68,– € 68,– € 74,– € 60,– € 88,– € 88,– € 88,– €
0,90 kg 1,00 kg 1,20 kg 1,60 kg 2,00 kg 2,10 kg 2,50 kg 2,70 kg
42,– € 42,– € 42,– € 44,– € 38,– € 52,– € 52,– € 52,– €
0,45 kg 0,50 kg 0,60 kg 0,80 kg 1,00 kg 1,05 kg 1,25 kg 1,35 kg
835 mm
Model
11.300 11.301 11.302 11.303 11.304 11.305 11.306 11.307
415 mm
Price
Weight
Price
Weight
166,– € 172,– € 178,– € 186,– € 194,– € 208,– € 214,– € 218,– €
0,90 kg 1,00 kg 1,20 kg 1,60 kg 2,00 kg 2,10 kg 2,50 kg 2,70 kg
100,– € 102,– € 106,– € 110,– € 114,– € 120,– € 124,– € 126,– €
0,45 kg 0,50 kg 0,60 kg 0,80 kg 1,00 kg 1,05 kg 1,25 kg 1,35 kg
800 kN/m max.
H
R (mm) H (mm)
R 7,0 -12,0
42CrMo4 Radius-tools hardened up to 60 HRC
Radius-tools not hardened
Radius-tools R 12,5-50,0 12,5 13,0 14,0 15,0 16,0 17,0 17,5 19,0 20,0 22,5 25,0 27,5 30,0 35,0 40,0 45,0 50,0
16,0 17,0 19,0 20,0 21,0 21,5 22,0 25,0 24,0 25,0 29,0 34,0 34,0 45,0 45,0 50,0 54,0
835 mm
Model
Price
10.308 10.309 10.310 10.311 10.312 10.313 10.314 10.315 10.316 10.317 10.318 10.319 10.320 10.321 10.322 10.323 10.324
98,– € 98,– € 98,– € 82,– € 116,– € 116,– € 86,– € 124,– € 102,– € 146,– € 112,– € 164,– € 138,– € 248,– € 286,– € 332,– € 354,– €
C45
24h
415 mm
Weight
Price
3,30 kg 3,50 kg 3,80 kg 5,00 kg 5,10 kg 5,80 kg 6,00 kg 6,30 kg 6,80 kg 8,00 kg 10,00 kg 12,50 kg 13,50 kg 21,00 kg 24,00 kg 29,50 kg 34,50 kg
58,– € 58,– € 58,– € 50,– € 68,– € 68,– € 56,– € 76,– € 62,– € 86,– € 70,– € 98,– € 86,– € 146,– € 170,– € 202,– € 222,– €
Weight
1,65 kg 1,75 kg 1,90 kg 2,50 kg 2,55 kg 2,90 kg 3,00 kg 3,15 kg 3,40 kg 4,00 kg 5,00 kg 6,25 kg 6,75 kg 10,50 kg 12,00 kg 14,75 kg 17,25 kg
835 mm
Model
Price
11.308 11.309 11.310 11.311 11.312 11.313 11.314 11.315 11.316 11.317 11.318 11.319 11.320 11.321 11.322 11.323 11.324
222,– € 226,– € 236,– € 246,– € 256,– € 266,– € 274,– € 288,– € 300,– € 330,– € 362,– € 390,– € 444,– € 482,– € 634,– € 696,– € 738,– €
415 mm
Weight
Price
Weight
3,30 kg 3,50 kg 3,80 kg 5,00 kg 5,10 kg 5,80 kg 6,00 kg 6,30 kg 6,80 kg 8,00 kg 10,00 kg 12,50 kg 13,50 kg 21,00 kg 24,00 kg 29,50 kg 34,50 kg
132,– € 134,– € 140,– € 144,– € 150,– € 154,– € 166,– € 172,– € 176,– € 190,– € 204,– € 226,– € 254,– € 272,– € 348,– € 388,– € 422,– €
1,65 kg 1,75 kg 1,90 kg 2,50 kg 2,55 kg 2,90 kg 3,00 kg 3,15 kg 3,40 kg 4,00 kg 5,00 kg 6,25 kg 6,75 kg 10,50 kg 12,00 kg 14,75 kg 17,25 kg
800 kN/m max.
H
R (mm) H (mm)
14
R 12,5 - 50,0
42CrMo4 Radius-tools hardened up to 60 HRC
Radius-tools not hardened
Flattening-tool 800 kN/m max.
Flattening-tool Price
100,– €
Weight
Price
4,00 kg
60,– €
Usable on holder for radius-tools 10.115 / 10.116 / 10.190 / 10.191
Weight
2,00 kg
14
22
10.325
Radius-tools
415 mm
17
Model
835 mm
VIDEO
30
24h
UKB-TEST BENDING First test bending - then order! Free of charge - with your sample sheets in your or our house!
31
UKB-SYSTEM A PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Punch/top-tool distance pieces, L = 150 mm ADVANTAGES
MOUNTING EXAMPLE
� Heightening of the side flange about 35 mm and about 70 mm � Mounted directly on the upper beam
Upper beam
Punch/top-tool distance piece 50.959 Clamps (see chapter 10)
3,6 kg
Without crowning-wedge Heightening of the side flange about 70 mm Needed clamp see page 203
50.959 150 mm
66,– €
26
24h
50
40
31
100
24h
6
1,8 kg
Without crowning-wedge Heightening of the side flange about 35 mm Needed clamp see page 203
40
1000 kN/m max.
7 13
30
76,– €
1000 kN/m max. 20
30
150 mm
7 13
60
50.671
13 14
Punch/top-tool distance pieces, L = 200 mm ADVANTAGES � Ideal for bending of high U-profiles � Mounted directly on the upper beam
200 mm
502,– €
30
50.500
900 kN/m max.
68
16,5 kg
50.501 200 mm
Incl. clamp with safety-tang 50.499
20
502,– €
900 kN/m max. 30
7
55
16,5 kg
Incl. clamp with safety-tang 50.499
1–2
1–2
115
working weeks
40
68
220
68
220
40
115
working weeks
22
22
0
65
65
0
14
12
12
7
7
14
Example with punch/top-tool 11.145
32
Example with punch/top-tool 11.145
01
UKB-SYSTEM A DIES [email protected] . www.ukb-gmbh.com
90° T-dies, H = 120 mm and H = 80 mm H = 120 mm Model
V (mm)
R (mm)
W (mm)
R1 (mm)
20.361 20.362 20.363 20.364 20.381
6 8 10 12 16
0,4 0,5 0,6 0,8 1,0
14 14 18 18 24
0,5 0,5 0,5 0,5 0,5
835 mm
415 mm
835 mm sectionalized
Price
Weight
Price
Weight
Price
Weight
392,– € 392,– € 392,– € 392,– € 392,– €
16,4 kg 16,3 kg 18,9 kg 18,9 kg 22,7 kg
224,– € 224,– € 224,– € 224,– € 224,– €
8,2 kg 8,1 kg 9,4 kg 9,4 kg 11,3 kg
534,– € 534,– € 534,– € 534,– € 534,– €
16,4 kg 16,3 kg 18,9 kg 18,9 kg 22,7 kg
Price
Weight
Price
244,– € 244,– € 244,– € 244,– € 244,– €
12,6 kg 12,6 kg 14,2 kg 15,0 kg 17,5 kg
144,– € 144,– € 144,– € 144,– € 144,– €
1–2
working weeks
V
R1
1000 kN/m max.
120
90°
R
18
W
60
H = 80 mm Model
V (mm)
R (mm)
W (mm)
R1 (mm)
20.243 20.258 20.244 20.245 20.246
6 8 10 12 16
0,4 0,5 0,6 0,8 1,0
14 14 18 18 24
0,5 0,5 0,5 0,5 0,5
835 mm
415 mm
835 mm sectionalized Weight
6,3 kg 6,3 kg 7,1 kg 7,5 kg 8,7 kg
Price
Weight
364,– € 364,– € 364,– € 364,– € 364,– €
12,6 kg 12,6 kg 14,2 kg 15,0 kg 17,5 kg
24h V
R
1000 kN/m max. 90°
R1
80
UKB-QUALITY
18
W
� � � �
Optimal materials Precision ground Guarateed exchangeability Parallelism
60
33
UKB-SYSTEM A DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
88° T-dies, H = 120 mm
21.806
1000 kN/m max.
21.808
392,– €
16,5 kg
835 mm
392,– €
16,5 kg
415 mm 835 mm sectionalized
224,– €
8,2 kg
224,– €
8,2 kg
534,– €
16,5 kg
415 mm 835 mm sectionalized
534,– €
16,5 kg
24h
24h
1000 kN/m max.
20.382
19,0 kg
835 mm
392,– €
18,8 kg
224,– €
9,5 kg
224,– €
9,4 kg
534,– €
19,0 kg
415 mm 835 mm sectionalized
534,– €
18,8 kg
24h
415 mm 835 mm sectionalized
224,– €
11,3 kg
534,– €
22,7 kg
1000 kN/m max.
835 mm
392,– €
26,4 kg
415 mm 835 mm sectionalized
224,– €
13,2 kg
534,– €
26,4 kg
20.385 224,– €
14,7 kg
534,– €
29,4 kg
24h
88°
120
415 mm 835 mm sectionalized
18
35
34
25
29,4 kg
392,– €
835 mm
1000 kN/m max.
1000 kN/m max.
20.384
24h
24h
22,7 kg
392,– €
835 mm
20.383
392,– €
415 mm 835 mm sectionalized
835 mm
24h
1000 kN/m max.
21.810
835 mm
60
R 3,0
R 1,0
1000 kN/m max.
01
UKB-SYSTEM A DIES [email protected] . www.ukb-gmbh.com
88° T-dies, H = 80 mm 20.806 244,– €
12,6 kg
415 mm 835 mm sectionalized
144,– €
6,3 kg
364,– €
12,6 kg
1000 kN/m max.
835 mm
835 mm
244,– €
12,6 kg
415 mm 835 mm sectionalized
144,– €
6,3 kg
364,– €
12,6 kg
1000 kN/m max.
24h
24h
20.808
20.371
244,– €
14,2 kg
835 mm
244,– €
14,1 kg
415 mm 835 mm sectionalized
144,– €
7,1 kg
144,– €
7,0 kg
364,– €
14,2 kg
415 mm 835 mm sectionalized
364,– €
14,1 kg
835 mm
1000 kN/m max.
24h
24h
20.810
1000 kN/m max.
20.327 244,– €
415 mm 835 mm sectionalized
144,– €
8,2 kg
364,– €
16,4 kg
16,4 kg
835 mm
1000 kN/m max.
835 mm
244,– €
415 mm 835 mm sectionalized
144,– €
9,3 kg
364,– €
18,6 kg
18,6 kg
24h
24h
1000 kN/m max.
20.310
1000 kN/m max.
20.309 244,– €
20,2 kg
415 mm 835 mm sectionalized
144,– €
10,1 kg
364,– €
20,2 kg
835 mm
24h
35
UKB-SYSTEM A DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
85° T-dies, H = 120 mm R 1,5
21.506
85°
R 0,5
R 2,0
1000 kN/m max.
21.508
85°
835 mm
392,– €
16,5 kg
835 mm
392,– €
16,5 kg
415 mm 835 mm sectionalized
224,– €
8,2 kg
224,– €
8,2 kg
534,– €
16,5 kg
415 mm 835 mm sectionalized
534,– €
16,5 kg
24h
1000 kN/m max.
21.512
1000 kN/m max.
835 mm
392,– €
19,0 kg
835 mm
392,– €
18,8 kg
415 mm 835 mm sectionalized
224,– €
9,5 kg
224,– €
9,4 kg
534,– €
19,0 kg
415 mm 835 mm sectionalized
534,– €
18,8 kg
24h
24h
21.516
1000 kN/m max.
1000 kN/m max.
21.520
835 mm
392,– €
22,7 kg
835 mm
392,– €
26,4 kg
415 mm 835 mm sectionalized
224,– €
11,3 kg
13,2 kg
22,7 kg
415 mm 835 mm sectionalized
224,– €
534,– €
534,– €
26,4 kg
24h
24h
R 5,0
1000 kN/m max.
21.525
36
1000 kN/m max.
24h
21.510
835 mm
392,– €
29,4 kg
415 mm 835 mm sectionalized
224,– €
14,7 kg
534,– €
29,4 kg
24h
R 0,5
85°
R 1,0
UKB-STOCK Extensive range of tools and fast availability!
24h
01
UKB-SYSTEM A DIES [email protected] . www.ukb-gmbh.com
85° T-dies, H = 80 mm R 1,5
20.506 835 mm
244,– €
12,6 kg
415 mm 835 mm sectionalized
144,– €
6,3 kg
364,– €
12,6 kg
85 °
R 0,5
1000 kN/m max.
24h
20.508
1000 kN/m max.
835 mm
244,– €
12,6 kg
415 mm 835 mm sectionalized
144,– €
6,3 kg
364,– €
12,6 kg
24h
20.510
1000 kN/m max.
R 3,0
20.512
1000 kN/m max.
835 mm
244,– €
14,2 kg
835 mm
244,– €
14,1 kg
415 mm 835 mm sectionalized
144,– €
7,1 kg
144,– €
7,0 kg
364,– €
14,2 kg
415 mm 835 mm sectionalized
364,– €
14,1 kg
24h
85°
R 0,5
24h
20.516 835 mm
244,– €
415 mm 835 mm sectionalized
1000 kN/m max.
1000 kN/m max.
20.520
16,4 kg
835 mm
244,– €
144,– €
8,2 kg
9,3 kg
16,4 kg
415 mm 835 mm sectionalized
144,– €
364,– €
364,– €
18,6 kg
24h
18,6 kg
24h
1000 kN/m max.
20.525 835 mm
244,– €
20,2 kg
415 mm 835 mm sectionalized
144,– €
10,1 kg
364,– €
20,2 kg
24h
37
UKB-SYSTEM A DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
60° T-dies, H = 120 mm
20.386
600 kN/m max.
20.387
600 kN/m max.
16,3 kg
835 mm
408,– €
16,2 kg
230,– €
8,1 kg
230,– €
8,1 kg
548,– €
16,3 kg
415 mm 835 mm sectionalized
548,– €
16,2 kg
24h
12
600 kN/m max.
408,– €
18,8 kg
415 mm 835 mm sectionalized
230,– €
9,4 kg
548,– €
18,8 kg
835 mm
24h
20.389
600 kN/m max.
835 mm
408,– €
18,7 kg
415 mm 835 mm sectionalized
230,– €
9,3 kg
548,– €
18,7 kg
60°
24h
18
20.390 22,4 kg
415 mm 835 mm sectionalized
230,– €
11,2 kg
548,– €
22,4 kg
R 1,6
600 kN/m max.
R 0,7
600 kN/m max.
835 mm
408,– €
26,0 kg
415 mm 835 mm sectionalized
230,– €
13,0 kg
548,– €
26,0 kg
18
24
60
20.392 408,– €
28,7 kg
415 mm 835 mm sectionalized
230,– €
14,3 kg
548,– €
28,7 kg
24h
835 mm
38
600 kN/m max.
20.391
24h
120
24h
60°
60
16
408,– €
R 0,5
18
835 mm
R 0,8
120
20.388
408,– €
415 mm 835 mm sectionalized
835 mm
24h
UKB-INFO 45° and 35° T-dies, H = 80 mm and H = 120 mm available! Prices and delivery times on request!
01
UKB-SYSTEM A DIES [email protected] . www.ukb-gmbh.com
60° T-dies, H = 80 mm
20.297 262,– €
13,0 kg
415 mm 835 mm sectionalized
154,– €
6,5 kg
384,– €
13,0 kg
835 mm
600 kN/m max.
20.298 835 mm
262,– €
13,0 kg
415 mm 835 mm sectionalized
154,– €
6,5 kg
384,– €
13,0 kg
600 kN/m max.
24h
24h
262,– €
15,0 kg
415 mm 835 mm sectionalized
154,– €
7,5 kg
384,– €
15,0 kg
835 mm
600 kN/m max.
835 mm
262,– €
15,0 kg
415 mm 835 mm sectionalized
154,– €
7,5 kg
384,– €
15,0 kg
24h
24h
20.300
20.299
600 kN/m max.
262,– €
17,5 kg
415 mm 835 mm sectionalized
154,– €
8,7 kg
384,– €
17,5 kg
835 mm
600 kN/m max.
835 mm
262,– €
18,1 kg
415 mm 835 mm sectionalized
154,– €
9,0 kg
384,– €
18,1 kg
24h
24h
20.308
20.301
600 kN/m max.
20.311
600 kN/m max.
262,– €
19,5 kg
415 mm 835 mm sectionalized
154,– €
9,7 kg
384,– €
19,5 kg
835 mm
24h
39
UKB-SYSTEM A DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
30° T-dies, H = 120 mm
20.351
350 kN/m max.
438,– €
16,2 kg
415 mm 835 mm sectionalized
246,– €
8,1 kg
576,– €
16,2 kg
350 kN/m max.
835 mm
438,– €
18,7 kg
415 mm 835 mm sectionalized
246,– €
9,3 kg
576,– €
18,7 kg
24h
24h
20.352
835 mm
20.353
500 kN/m max.
22,5 kg
415 mm 835 mm sectionalized
246,– €
11,2 kg
576,– €
22,5 kg
438,– €
24h
20.354
400 kN/m max.
835 mm
438,– €
22,2 kg
415 mm 835 mm sectionalized
246,– €
11,1 kg
576,– €
22,2 kg
24h
20.401
450 kN/m max.
25,7 kg
246,– €
12,8 kg
576,– €
25,7 kg
415 mm 835 mm sectionalized
438,– €
24h
20.402 835 mm
438,– €
28,0 kg
415 mm 835 mm sectionalized
246,– €
14,0 kg
576,– €
28,0 kg
24h
20.403 438,– €
30,0 kg
415 mm 835 mm sectionalized
246,– €
15,0 kg
576,– €
30,0 kg
835 mm
24h
40
500 kN/m max.
500 kN/m max.
835 mm
835 mm
UKB-INFO For bottoming/coining with 30° dies the maximum load is reduced by 50%
01
UKB-SYSTEM A DIES [email protected] . www.ukb-gmbh.com
30° T-dies, H = 80 mm
20.317 292,– €
12,5 kg
415 mm 835 mm sectionalized
170,– €
6,2 kg
418,– €
12,5 kg
835 mm
350 kN/m max.
350 kN/m max.
835 mm
292,– €
14,0 kg
415 mm 835 mm sectionalized
170,– €
7,0 kg
418,– €
14,0 kg
24h
24h
20.318
292,– €
16,2 kg
415 mm 835 mm sectionalized
170,– €
8,1 kg
418,– €
16,2 kg
835 mm
400 kN/m max.
835 mm
292,– €
15,9 kg
415 mm 835 mm sectionalized
170,– €
7,9 kg
418,– €
15,9 kg
24h
24h
20.320
20.319
500 kN/m max.
292,– €
17,8 kg
415 mm 835 mm sectionalized
170,– €
8,9 kg
418,– €
17,8 kg
835 mm
20.322
500 kN/m max.
835 mm
292,– €
415 mm 835 mm sectionalized
170,– €
9,5 kg
418,– €
19,0 kg
19,0 kg
24h
24h
20.321
450 kN/m max.
20.323 835 mm
292,– €
19,6 kg
415 mm 835 mm sectionalized
170,– €
9,8 kg
418,– €
19,6 kg
500 kN/m max.
UKB-INFO For bottoming/coining with 30° dies the maximum load is reduced by 50%
24h
41
UKB-SYSTEM A DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Die holder and 88° centrical 1-V dies 22.010 835 mm
396,– €
16,5 kg
415 mm
240,– €
8,2 kg
1000 kN/m max.
Die holder incl. clamp with nylon-strip
24h
22.804
6
R 0,6 R 0,5
1000 kN/m max.
88°
22.806
206,– €
5,5 kg
835 mm
206,– €
5,4 kg
415 mm 835 mm sectionalized
124,– €
2,7 kg
2,7 kg
5,5 kg
415 mm 835 mm sectionalized
124,– €
328,– €
328,– €
5,4 kg
60
1000 kN/m max.
R 0,5 88°
835 mm
24h
R 0,8
60
4
24h 14
14
22.808
88°
10
R 1,0 R 0,5
1000 kN/m max.
22.810
88°
5,4 kg
835 mm
210,– €
6,5 kg
415 mm 835 mm sectionalized
124,– €
2,7 kg
3,2 kg
5,4 kg
415 mm 835 mm sectionalized
128,– €
328,– €
334,– €
6,5 kg
24h
R 0,5
1000 kN/m max.
15
206,– €
60
835 mm
R 1,2
60
8
24h 14
14 18
22.812
16
R 1,5
1000 kN/m max. 88°
R 0,5
22.816
1000 kN/m max.
210,– €
6,4 kg
835 mm
232,– €
8,0 kg
415 mm 835 mm sectionalized
128,– €
3,2 kg
4,0 kg
6,4 kg
415 mm 835 mm sectionalized
138,– €
334,– €
358,– €
8,0 kg
88°
24h
14
14
18
42
1000 kN/m max.
9,5 kg
415 mm 835 mm sectionalized
146,– €
4,7 kg
378,– €
9,5 kg
88°
60
248,– €
15
835 mm
24h
25
R 2,0
R 1,0
R 3,0
22.825
1000 kN/m max.
835 mm
264,– €
415 mm 835 mm sectionalized
154,– €
5,3 kg
392,– €
10,6 kg
24h
10,6 kg
88° 60
22.820
24
15
20
R 0,5
15
15
60
835 mm
24h
R 2,0
60
12
14
14
30
35
R 1,0
01
UKB-SYSTEM A DIES [email protected] . www.ukb-gmbh.com
30° Centrical 1-V dies UKB-INFO For bottoming/coining with 30° dies the maximum load is reduced by 50%
6
22.306
R 0,6
350 kN/m max.
258,– €
5,3 kg
415 mm 835 mm sectionalized
152,– €
2,6 kg
384,– €
5,3 kg
30°
60
835 mm
R 1,0
24h 14
6,3 kg
156,– €
3,1 kg
392,– €
6,3 kg
415 mm 835 mm sectionalized
24h
270,– €
7,8 kg
158,– €
3,9 kg
398,– €
7,8 kg
2
30°
24h
14
14
18
16
R 1,5
400 kN/m max.
22.312 3,8 kg
398,– €
7,6 kg
24h
4,7 kg
440,– €
9,4 kg
60
176,– €
168,– €
4,4 kg
424,– €
8,8 kg
5
30°
14 30
5
30°
15
415 mm 835 mm sectionalized
415 mm 835 mm sectionalized
24
22.320 9,4 kg
8,8 kg
24h
25
R 2,5
500 kN/m max.
306,– €
290,– €
14
20
835 mm
835 mm
15
158,– €
450 kN/m max.
22.325 835 mm
324,– €
415 mm 835 mm sectionalized
184,– €
6,3 kg
460,– €
12,7 kg
24h 14 35
R 3,0
500 kN/m max.
12,7 kg 8
65
415 mm 835 mm sectionalized
2
30°
22.316
R 2,0
30°
15
7,6 kg 60
270,– €
15
835 mm
24h
24
60
12
R 1,0
500 kN/m max.
22.310 835 mm
30° 60
415 mm 835 mm sectionalized
262,– €
2
15
835 mm
350 kN/m max.
60
22.308
10
R 0,8
15
8
14 45
43
UKB-SYSTEM A DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
85° 1-V dies 20.210 198,– €
22,0 kg
415 mm 835 mm sectionalized
116,– €
11,0 kg
360,– €
22,0 kg
835 mm
1000 kN/m max.
20.211
835 mm
198,– €
21,0 kg
415 mm 835 mm sectionalized
116,– €
10,5 kg
360,– €
21,0 kg
24h
1000 kN/m max.
24h
1000 kN/m max.
19,0 kg
415 mm 835 mm sectionalized
116,– €
9,5 kg
360,– €
19,0 kg
835 mm
312,– €
29,0 kg
415 mm 835 mm sectionalized
190,– €
14,5 kg
526,– €
29,0 kg
24h
1000 kN/m max.
1000 kN/m max.
415 mm 835 mm sectionalized
236,– €
16,6 kg
642,– €
33,2 kg
33,2 kg
20.214
20.215 835 mm
478,– €
50,0 kg
415 mm 835 mm sectionalized
276,– €
25,0 kg
786,– €
50,0 kg
24h
400,– €
24h
835 mm
20.213
198,– €
835 mm
20.212
1000 kN/m max.
24h
80° 1-V dies
1500 kN/m max. 1500 kN/m max.
21.125
21.160
415 mm
344,– €
31,0 kg
415 mm
464,– €
46,5 kg
200 mm
194,– €
15,0 kg
200 mm
262,– €
22,4 kg
24h
24h
70° 1-V die
200
R 15,0 2000 kN/m max.
21.200 972,– €
88,0 kg
200 mm
542,– €
42,5 kg
UKB-ADJUSTABLE DIES 185
415 mm
24h 70°
20
R 60,0
60 240
44
Adjustable opening widths from V = 25-400 mm! Further information see chapter 8 or visit www.ukb-gmbh.com
01
UKB-SYSTEM A DIES [email protected] . www.ukb-gmbh.com
60° 1-V dies
1000 kN/m max.
1000 kN/m max.
20.650
20.370
835 mm
468,– €
27,5 kg
835 mm
556,– €
34,3 kg
415 mm 835 mm sectionalized
266,– €
13,7 kg
316,– €
17,1 kg
690,– €
27,5 kg
415 mm 835 mm sectionalized
820,– €
34,3 kg
Tool can work with higher load capacity
24h
24h 1000 kN/m max.
30,0 kg
60,0 kg
Tool can work with higher load capacity
130
60,0 kg
37,0 kg R 18,0
74,0 kg
20
415 mm 462,– € 835 mm 1.186,– € sectionalized
R 10,0
20.610 415 mm 506,– € 835 mm 1.412,– € sectionalized
792,– €
1000 kN/m max.
20.680
24h
60 130
24h
45° 1-V dies
1000 kN/m max.
835 mm
262,– €
27,5 kg
415 mm 835 mm sectionalized
158,– €
13,7 kg
428,– €
27,5 kg
1000 kN/m max.
20.440
835 mm
370,– €
28,5 kg
415 mm 835 mm sectionalized
218,– €
14,2 kg
594,– €
28,5 kg
24h
24h
20.484
835 mm
100
Insertion of a steel insert 1000 kN/m max.
415 mm
564,– €
50,0 kg
200 mm
350,– €
24,0 kg
20.380 Tool can work with higher load capacity
60
By milling a 2 mm groove and mounting of a ground steel insert (W x H) dies UKB-System A can be used on other press brakes. Prices see page 248.
Die UKB-System A
2
Milled groove
Further information visit www.ukb-gmbh.com!
H
24h
MOUNTING EXAMPLE
Steel insert w
30° 1-V dies 835 mm
222,– €
22,0 kg
415 mm 835 mm sectionalized
130,– €
11,0 kg
360,– €
22,0 kg
Tool can work with higher load capacity
24h
1000 kN/m max.
20.325
835 mm
260,– €
20,1 kg
415 mm 835 mm sectionalized
146,– €
10,0 kg
402,– €
20,1 kg
1000 kN/m max.
20.494
24h
45
UKB-SYSTEM A DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Die blocks
24h
552,– €
36,0 kg
415 mm 835 mm sectionalized
322,– €
18,0 kg
952,– €
36,0 kg
80° IR 7,0 IR 2,0 IR 4,0 IR 4,0
90
15,5 kg
835 mm
30
430,– €
R 5,0
80°
7,7 kg
800 kN/m max.
70
R 2,0
20
15,5 kg
152,– €
254,– €
415 mm 835 mm sectionalized
835 mm
28.820
60°
800 kN/m max.
21.207
80°
UKB
R 4,0
45
R 4,0
90
200,– €
8,9 kg
510,– €
17,8 kg
R 2,0 R 2,5
24h
60° IR 1,0
R 1,5
835 mm
242,– €
20,0 kg
415 mm 835 mm sectionalized
148,– €
10,0 kg
412,– €
20,0 kg
22
1000 kN/m max.
835 mm
330,– €
27,0 kg
415 mm 835 mm sectionalized
190,– €
13,5 kg
588,– €
27,0 kg
20.820
20.830 835 mm
390,– €
26,0 kg
415 mm 835 mm sectionalized
222,– €
13,0 kg
650,– €
26,0 kg
24h
WWW.UKB-GMBH.COM Online-shop > Current prices and special offers Innovations > Always the latest news Product information > All UKB-Products at a glance Downloads > Information for you Video-chanel > A closer look into the company and interesting product videos
UKB-APP Calculation of the needed forces > Automatic calculation of your data Product information > All UKB-Products at a glance
46
1000 kN/m max.
Tool can work with higher load capacity
24h
1000 kN/m max.
24h
60
415 mm 835 mm sectionalized
R 4,0
21.209
17,8 kg
600 kN/m max.
10
350,– €
16
835 mm
35
R 3,0
60
20.350
01
UKB-SYSTEM A DIES [email protected] . www.ukb-gmbh.com
Die holders 20.316
150,– €
9,3 kg
830 mm
158,– €
11,5 kg
412 mm
86,– €
4,6 kg
412 mm
90,– €
5,7 kg
830 mm
24h
20.201 830 mm
170,– €
14,2 kg
412 mm
98,– €
7,1 kg
35,5
1000 kN/m max.
24h
20.306
1000 kN/m max.
830 mm
210,– €
18,9 kg
412 mm
120,– €
9,4 kg
55,5
24h
1000 kN/m max.
1000 kN/m max.
19,5
20.200
24h
Die holders for centrical 2-V dies 20.287
1000 kN/m max.
4,0 kg
415 mm
78,– €
2,0 kg
MOUNTING EXAMPLE
134,– €
835 mm
Centrical 2-V die
24h Die holder 20.287 for centrical 2-V dies Die holder 20.200
20.400
1000 kN/m max.
188,– €
8,3 kg
415 mm
108,– €
4,1 kg
To use on press brakes with lower daylight
835 mm
Centrical 2-V die
Die holder 20.400
24h
Die filler block 60.919 835 mm
224,– €
29,0 kg
415 mm
140,– €
14,5 kg
24h
T-die
1000 kN/m max.
Die filler block 60.919
End-to-end clamp
47
UKB-SYSTEM A DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
90° Centrical 2-V dies
Die holder 20.287 for centrical 2-V dies
Die holder 20.400 for centrical 2-V dies
Die holder 20.200
10,0 kg
120,– €
5,0 kg
342,– €
10,0 kg
415 mm 835 mm sectionalized
204,– €
800 kN/m max.
835 mm
415 mm 835 mm sectionalized
120,– €
4,7 kg
342,– €
9,5 kg
24h
20.277 835 mm 415 mm 835 mm sectionalized
204,– €
10,5 kg
120,– €
5,2 kg
342,– €
10,5 kg
800 kN/m max.
24h
9,5 kg
Centrical 2-V die 20.276
204,– €
800 kN/m max.
Centrical 2-V die 20.276
835 mm
20.275
MOUNTING EXAMPLE
20.276
24h
88° Centrical 2-V dies
342,– €
9,5 kg
R 0,5
R 0,5
88°
835 mm
204,– €
10,0 kg
415 mm 835 mm sectionalized
120,– €
5,0 kg
342,– €
10,0 kg
15
24h
34,5
204,– €
10,8 kg
415 mm 835 mm sectionalized
120,– €
5,4 kg
342,– €
10,8 kg
800 kN/m max.
835 mm
20.339
20.278 835 mm
210,– €
12,0 kg
415 mm 835 mm sectionalized
124,– €
6,0 kg
348,– €
12,0 kg
210,– €
12,0 kg
415 mm 835 mm sectionalized
124,– €
6,0 kg
348,– €
12,0 kg
835 mm
800 kN/m max.
20.279
48
20.280 835 mm
214,– €
13,0 kg
415 mm 835 mm sectionalized
126,– €
6,5 kg
352,– €
13,0 kg
24h
800 kN/m max.
24h
24h
24h
800 kN/m max.
24h
4,7 kg
R 1,0
800 kN/m max.
120,– €
R 0,6
21.276
9,5 kg
7
415 mm 835 mm sectionalized
204,– €
800 kN/m max.
6
835 mm
4
5
46
21.275
26
3,5
01
UKB-SYSTEM A DIES [email protected] . www.ukb-gmbh.com
85° Centrical 2-V dies
415 mm 835 mm sectionalized
120,– €
4,7 kg
342,– €
9,5 kg
R 0,6 R 0,5 85°
R 1,0
835 mm
204,– €
10,0 kg
R 0,5
415 mm 835 mm sectionalized
120,– €
5,0 kg
342,– €
10,0 kg
24h
204,– €
10,5 kg
415 mm 835 mm sectionalized
120,– €
5,3 kg
342,– €
10,5 kg
835 mm
20.346
800 kN/m max.
26
7,5
20.347
12
835 mm
210,– €
12,0 kg
415 mm 835 mm sectionalized
124,– €
6,0 kg
348,– €
12,0 kg
20
R 2,5
R 1,75 R 0,5
R 0,5
85°
15
24h
8,5
14
210,– €
12,0 kg
415 mm 835 mm sectionalized
124,– €
6,0 kg
348,– €
12,0 kg
18
R 2,0
R 1,5
R 0,5
85°
R 0,5
6
835 mm
800 kN/m max.
10,5
46
20.349
26
45,5
9,5
20.348 835 mm
214,– €
13,0 kg
415 mm 835 mm sectionalized
126,– €
6,5 kg
352,– €
13,0 kg
800 kN/m max.
14,5
16
25
R 3,0
R 2,0
R 0,5 85°
15
24h
26
R 1,0
6
24h
800 kN/m max.
12
6
34,5
15
24h
800 kN/m max.
9,5 kg
20.345
46
204,– €
6
835 mm
7
46
4
46
20.344
800 kN/m max.
5
3,5 26
15
24h
45
50
30° Centrical 2-V dies 286,– €
12,5 kg
415 mm 835 mm sectionalized
168,– €
6,2 kg
436,– €
12,5 kg
10
R 1,0
R 0,6 R 1,0
2
30° 6
835 mm
400 kN/m max.
20.478 835 mm
286,– €
13,0 kg
415 mm 835 mm sectionalized
168,– €
6,5 kg
436,– €
13,0 kg
400 kN/m max.
15
24h
6
12
46
20.438
26
7
24h
45
Clamping piece for centrical 2-V dies 48
20.336 24,– €
0,2 kg
24h
21 6
25
Per piece
Clamping piece to fix small centrical 2-V dies on the die holder 20.287 and 20.400 (see page 47) 15
49
UKB-SYSTEM A DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
90° 2-V dies
MOUNTING EXAMPLE
835 mm
126,– €
9,5 kg
415 mm
76,– €
4,7 kg
1000 kN/m max.
2-V die 20.203
24h
34 mm 39 mm 55 mm 75 mm
835 mm
126,– €
9,0 kg
415 mm
76,– €
4,5 kg
1000 kN/m max.
24h
20.203
835 mm
126,– €
9,0 kg
415 mm
76,– €
4,5 kg
20.202
Die holder (see page 47)
24h
1000 kN/m max.
20.295
88° 2-V dies 126,– €
9,0 kg
415 mm
76,– €
4,5 kg
1000 kN/m max.
24h
20.338
835 mm
126,– €
9,0 kg
415 mm
76,– €
4,5 kg
24h
126,– €
8,5 kg
415 mm
76,– €
4,2 kg
1000 kN/m max.
835 mm
24h
126,– €
8,0 kg
415 mm
76,– €
4,0 kg
1000 kN/m max.
50
835 mm
24h
20.296
835 mm
126,– €
9,0 kg
415 mm
76,– €
4,5 kg
24h
1000 kN/m max.
20.205
1000 kN/m max.
20.204
835 mm
21.202
UKB-CONTRACT MANUFACTURING Individual processing of your products! � CNC-milling � CNC-grindig Further information see chapter 16 or visit www.ukb-gmbh.com
01
UKB-SYSTEM A DIES [email protected] . www.ukb-gmbh.com
60° 2-V dies 166,– €
9,0 kg
415 mm
98,– €
4,5 kg
600 kN/m max.
835 mm
24h
20.229
835 mm
166,– €
8,5 kg
415 mm
98,– €
4,2 kg
835 mm
166,– €
415 mm
98,– €
600 kN/m max.
24h
20.230
600 kN/m max.
30
20.267
8,0 kg
835 mm
166,– €
7,5 kg
4,0 kg
415 mm
98,– €
3,7 kg
600 kN/m max.
24h
24h
20.235
30° 2-V die
835 mm
266,– €
13,5 kg
415 mm
156,– €
6,7 kg
24h
Flattening/ hemming tools
400 kN/m max.
20.418
VIDEO
Flattening/hemming dies 500 kN/m max.
20.554
410,– €
28,5 kg
835 mm
410,– €
27,6 kg
415 mm 835 mm sectionalized
234,– €
14,2 kg
234,– €
13,8 kg
662,– €
28,5 kg
415 mm 835 mm sectionalized
662,– €
27,6 kg
835 mm
Max. 1,2 mm material thickness Rm = 400 N/mm2 Suitable flattening/hemming punch/ top-tool 11.550 (see page 23)
Max. 1,8 mm material thickness Rm = 400 N/mm2 Suitable flattening/hemming punch/ top-tool 11.554 (see page 23)
24h
500 kN/m max.
20.550
24h
20.560 410,– €
26,8 kg
415 mm 835 mm sectionalized
234,– €
13,4 kg
662,– €
26,8 kg
835 mm
500 kN/m max.
Max. 2,5 mm material thickness Rm = 400 N/mm2 Suitable flattening/hemming punch/ top-tool 11.560 (see page 23)
EXAMPLE OF USE Surface ground
Surface milled
Hardened flattening parts
24h
51
UKB-SYSTEM A DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Spring-loaded flattening/hemming dies
340,– €
15,2 kg 90 (closed)
24h
20.231
1000 kN/m max.
33,0 kg
415 mm
372,– €
16,5 kg
Max. 1,5 mm material thickness Rm = 400 N/mm2
24h
20.305
1000 kN/m max.
676,– €
41,5 kg
835 mm
798,– €
43,5 kg
415 mm
418,– €
20,7 kg
415 mm
490,– €
21,7 kg
120 (closed)
24h
VIDEO
Flattening/ hemming tools
Table of force for flattening
Material: R m = 700 N/mm 2 (VA) S (mm) (t/m) T (mm) (t/m) 0,6 15 3,0 35 0,8 20 3,0 50 1,0 25 3,5 60 1,25 26 3,5 80 1,5 38 4,6 95 2,0 50 5,5 130
2S (mm) 1,2 1,6 2,0 2,5 3,0 4,0
2S (mm) 1,2 1,6 2,0 2,5 3,0 4,0 5,0 6,0
Material: R m = 400 N/mm 2 (St) S (mm) (t/m) T (mm) (t/m) 0,6 9 3,0 23 0,8 12 3,0 32 1,0 15 3,5 40 1,25 17 3,5 50 1,5 22 4,6 63 2,0 30 5,5 80 2,5 55 6,5 90 3,0 70 8,0 100
135 (opened)
835 mm
Max. 2,0 mm material thickness Rm = 400 N/mm2
52
618,– €
Max. 3,0 mm material thickness Rm = 400 N/mm2
24h
95 (closed)
415 mm
Max. 1,0 mm material thickness Rm = 400 N/mm2
835 mm
110 (opened)
30,5 kg
125 (closed)
564,– €
800 kN/m max.
20.303
140 (opened)
835 mm
105 (opened)
600 kN/m max.
20.264
01
UKB-SYSTEM A DIES [email protected] . www.ukb-gmbh.com
Pneumatic flattening/hemming dies ADVANTAGES � Faster bending through 15 mm less stroke � More precise bending � Less attrition � Connectable to existing free control-output I/0
15,2 kg
UKB
21.231
1000 kN/m max.
33,0 kg
415 mm
16,5 kg
764,– €
Max. 1,5 mm material thickness Rm = 400 N/mm2 UKB
21.305
1000 kN/m max.
835 mm 1.198,– €
43,5 kg
20,7 kg
415 mm
21,7 kg
Max. 2,0 mm material thickness Rm = 400 N/mm2 UKB
120 (closed)
41,5 kg
415 mm
135 (opened)
835 mm 1.076,– € 818,– €
1000 kN/m max.
21.600 1000 mm 2.528,– €
41,5 kg
500 mm 1.896,– €
20,7 kg
Pneumatic flattening/hemming die to use dies UKB-System B/C
890,– €
95 (closed)
732,– €
835 mm 1.004,– €
110 (opened)
415 mm
Max. 1,0 mm material thickness Rm = 400 N/mm2
800 kN/m max.
Max. 3,0 mm material thickness Rm = 400 N/mm2 UKB
125 (closed)
30,5 kg
21.303
140 (opened)
952,– €
90 (closed)
835 mm
105 (opened)
600 kN/m max.
21.264
MOUNTING EXAMPLE Die UKB-System B/C
UKB
Pneumatic flattening/hemming die 21.600 UKB-System A
50.720 Per piece 234,– €
3,5 kg
Accessory kit for pneumatic flattening/hemming dies consist pressure-reducing valve and 12/24V electromagnetic valve UKB
53
02
WWW.UKB-GMBH.COM
UKB-SYSTEM B TYPE TRUMPF Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 – 57 Simple Clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Safety pins. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Flexible modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Insertion of a steel insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Punches/top-tools 86° Punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 – 64 84° Punch/top-tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 80° Punch/top-tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 60° Punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 28° Punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 – 68 24° Flattening/hemming punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Holder for blades and changeable 86°/84°/28° blades . . . . . . . . . . . . . . . . . . . . . . . .70 – 71 Joggle (Z) tool holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Flattening insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Joggle (Z) tool inserts Z 1,0-15,0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Holder for radius-tools and radius-tools R 7,0-50,0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Radius-tools R 7,0-50,0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Flattening-tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Punch/top-tool distance pieces, H = 100 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Punch/top-tool distance pieces, H = 150 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Punch/top-tool distance piece, H = 220 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Repair- and regrinding service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Dies 86° Dies, H = 100 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 84° Dies, H = 100 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 – 80 80° Dies, H = 100 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 – 82 80° Dies, H = 120 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 60° Die, H = 120 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 30° Dies, H = 100 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 – 84 30° Dies, H = 100 mm, R = 3,0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 86° Dies, H = 150 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 84° Dies, H = 150 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 80° Dies, H = 150 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 30° Dies, H = 150 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 – 89 Screwable flattening/hemming die H = 100 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 Screwable flattening/hemming die H = 150 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 Flattening/hemming dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 Die heightening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
UKB-SYSTEM B EXPLANATION Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
V
R
y
36
y
R y V
R
Center line
Center line
y 6,5
Further information for availability, delivery service and payment terms see fold-out cover!
y
y y
y y
H
W
13
20
H
W
13
y
6,5 y
On request
8,5
H y
y
UKB
Center line
y
y
20
1-2 working weeks
y 37
Center line
y
y
y
1–2
working weeks
R
y
Modification 1-3 working days
15,25
8,5
16,25
H
y
1–3
y
W
y
y
y
From stock
working days
y
W
UKB-DELIVERY TIME 24h
20
y
20
y
ADVANTAGES � Optimum materials � 42 CrMo4, tempered to 1100-1200 N/mm2 � 1.2312, tempered to 950-1100 N/mm2 � C45, tempered to 800-850 N/mm2 � C45 � Bending radius/intake radii y hardened up to 52-55 HRC = � Precision ground = y � Guaranteed exchangeability � Parallelism � Punch/top-tool clamping in two different models � Simple Clamp � Safety pin � Self centering � Usable on both sides � Via adaptor systems applicable on all other press brakes (see chapter 10) � Tool marking with all significant information
Force on shoulder
Force on head
Type Trumpf
VIDEO Image
Horn extensions � Horn extensions for sectionalized punches/top-tools UKB-System B � The exact measurements of the horn extensions can be found in the drawings next to the punches/top-tools
UKB-MODIFICATION
H
H
H
W
56
Use our flexible modification within 1-3 working days! Further information see chapter 13 or visit www.ukb-gmbh.com
1–3
working days
UKB-SYSTEM B EXPLANATION [email protected] . www.ukb-gmbh.com
02
Tool lengths PUNCHES/TOP-TOOLS WITH SIMPLE CLAMP Length 500 mm 400
50
Length 200 mm
Length 300 mm 50
50
50
200
25 25 30 35
100
Length 550 mm sectionalized � Sectionalized punches/top-tools are delivered as a complete set � 10 Segments with Simple Clamp
150
25
40
45
Length 100 mm
25
50
100
100
Simple Clamp
Create you own individual tool lenghts set! Offers for sets 1050 / 2050 / 3050 / 4050 mm, contact us!
PUNCHES/TOP-TOOLS WITH SAFETY PINS Length 500 mm 50
200
Length 200 mm
Length 300 mm 200
50
50
Length 550 mm sectionalized � Sectionalized punches/top-tools are delivered as a complete set � 10 Segments with Safety pins
50
200
100
150
25
25 25 30
35
40
45
Length 100 mm
25
50
50
100
100
50
50
50
Safety pin
Create you own individual tool lenghts set! Offers for sets 1050 / 2050 / 3050 / 4050 mm, contact us!
DIES Length 500 mm
Length 550 mm sectionalized � Sectionalized dies are delivered as a complete set � 9 Segments
Length 200 mm
Length 300 mm
25 25 30
35
40
45
50
100
Length 100 mm
200
Create you own individual tool lenghts set! Offers for sets 1050 / 2050 / 3050 / 4050 mm, contact us!
57
UKB-SYSTEM B SIMPLE CLAMP Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Simple Clamp ADVANTAGES
VIDEO
� Vertical tool change for tools up to 12,5 kg � Less set-up time � Easy handling
Simple Clamp/ Safety pin
Set consists of screw, spring and Simple Clamp
70.714 X Simple Clamp Set
70.715 X Simple Clamp
14,– € 0,012 kg
Suitable for punches/top-tools 15.010 X / 15.310 X / 15.610 X
Set 11
70.717 X Simple Clamp
16,– € 0,016 kg
Suitable for punches/top-tools 15.330 X / 15.335 X / 15.630 X / 15.635 X 15.755 X / 15.902 X / 15.904 X / 15.905 X
Set 19
31
24h
70.718 X Simple Clamp
70.719 X Simple Clamp
18,– € 0,027 kg
Suitable for punches/top-tools 15.370 X / 15.480 X / 15.670 X / 15.680 X
58
16,– € 0,023 kg
Suitable for punches/top-tools 15.450 X / 15.710 X / 15.720 X 15.730 X / 15.750 X / 15.760 X
24h
24h
14
24h
70.716 X Simple Clamp
Set
14,– € 0,014 kg
Suitable for punches/top-tools 15.320 X / 15.620 X
24h
Set
Vertical tool change
Set 39
18,– € 0,038 kg
Suitable for punches/top-tools 15.700 X / 15.800 X
24h
56
UKB-SYSTEM B SAFETY PINS [email protected] . www.ukb-gmbh.com
02
Safety pins 26
� Horizontal tool change � Favorable purchase price (in comparison with Simple Clamp) � Hardened Safety pins on demand
Safety pins
70.130 10 pieces
ø5
ADVANTAGES
Horizontal tool change
Safety pins
3,50 €
0,16 kg
Hardened
24h
70.140 10 pieces
Safety pins
1,50 €
0,16 kg
Not hardened
24h
WWW.UKB-GMBH.COM Online-shop > Current prices and special offers Innovations > Always the latest news Product information > All UKB-Products at a glance Downloads > Information for you Video-chanel > A closer look into the company and interesting product videos
UKB-APP Calculation of the needed forces > Automatic calculation of your data Product information > All UKB-Products at a glance
59
UKB-SYSTEM B MODIFICATION Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Flexible modification PUNCHES/TOP-TOOLS � � � � �
VIDEO
Modification
Special cuttings Individual horn extensions Insertion of Simple Clamp Insertion of Safety pins Laser marking
Simple Clamp
Tool blank L = 500 mm
Tool individual modified according to your requirements
Cuttings
Safety pins
Laser marking
Horn right
Horn left
UKB-MODIFICATION
DIES
Use our flexible modification within 1-3 working days! Further information see chapter 13 or visit www.ukb-gmbh.com
� Special cuttings � Laser marking
Tool blank L = 500 mm Laser marking
Tool individual modified according to your requirements
Cuttings
Insertion of a steel insert MOUNTING EXAMPLE
Die UKB-System A
Groove Steel insert UKB-System B
60
By milling a 2 mm groove and mounting of a ground steel insert (13 x 22 mm) dies UKB-System A can be used on press brakes UKB-Sytem B. Prices see page 248.
1–3
working days
UKB-SYSTEM B PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
02
86° Punches/top-tools
198,– €
7,2 kg
300 mm
258,– €
7,2 kg
200 mm
146,– €
4,8 kg
200 mm
206,– €
4,8 kg
100 mm 550 mm sectionalized
90,– €
2,4 kg
120,– €
2,4 kg
484,– €
13,2 kg
100 mm 550 mm sectionalized
734,– €
13,2 kg
18
2
30°
80
24h
31
20
30°
10
0
30
86° R 1,0
12
40
110
60
24h
30
0
300 mm
40
12,0 kg
20
332,– €
80
500 mm
60
12,0 kg
37
272,– €
120
500 mm
800 kN/m max.
157
15.330 X Simple Clamp
0 10
15.330 Safety pins
186,– €
4,0 kg
200 mm
246,– €
4,0 kg
100 mm 550 mm sectionalized
112,– €
2,0 kg
142,– €
2,0 kg
658,– €
11,0 kg
100 mm 550 mm sectionalized
908,– €
11,0 kg
30
12 8
30°
31
134,– €
2,9 kg
2,9 kg
16,0 kg
100 mm 550 mm sectionalized
164,– €
732,– €
982,– €
16,0 kg
23
30
30
20
22
80
30°
31
60
24h 40
110
100 mm 550 mm sectionalized
55
20
86° R 1,0
12
5,8 kg
0 8
30°
30
8,7 kg
296,– €
0
396,– €
200 mm
20
300 mm
5,8 kg
40
8,7 kg
236,– €
60
336,– €
200 mm
80
300 mm
120
14,5 kg
0 10
460,– €
37
15.370 X Simple Clamp
500 mm
24h
0
800 kN/m max.
157
15.370 Safety pins
30°
10
86° R 1,0
12
40
50
110
60
70
24h
24h
0
80
200 mm
37
6,0 kg 120
9,9 kg
316,– €
157
428,– €
300 mm
10
500 mm
6,0 kg
20
9,9 kg
256,– €
30
368,– €
300 mm
40
500 mm
300 kN/m max.
50
15.335 X Simple Clamp
60
15.335 Safety pins
61
UKB-SYSTEM B PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
86° Punches/top-tools 15.630 X Simple Clamp
200 mm
164,– €
6,0 kg
200 mm
224,– €
6,0 kg
100 mm 550 mm sectionalized
102,– €
3,0 kg
132,– €
3,0 kg
526,– €
16,5 kg
100 mm 550 mm sectionalized
776,– €
16,5 kg
0 30
18
2
0
9,0 kg
20
284,– €
60
9,0 kg
40
224,– €
10
300 mm
300 mm
80
15,0 kg
37
312,– €
158
500 mm
800 kN/m max.
195
15.630 Safety pins
24h
24h 0 10 80
30°
31
12
40 30
30°
10
0
300 kN/m max.
5,4 kg
200 mm
244,– €
5,4 kg
100 mm 550 mm sectionalized
108,– €
2,7 kg
2,7 kg
14,9 kg
100 mm 550 mm sectionalized
138,– €
584,– €
834,– €
14,9 kg
30
15
5
0
184,– €
40
200 mm
20
8,1 kg
80
326,– €
60
300 mm
0
8,1 kg
10
13,5 kg
266,– €
158
356,– €
300 mm
37
15.635 X Simple Clamp
500 mm
195
15.635 Safety pins
150
60 20
86° R 0,8
24h
24h 0 10 80
30°
31 150
60 20
12
40 30°
4
0
30
86° R 0,6
11,4 kg
300 mm
424,– €
11,4 kg
256,– €
7,6 kg
200 mm
316,– €
7,6 kg
100 mm 550 mm sectionalized
148,– €
3,8 kg
3,8 kg
964,– €
20,9 kg
100 mm 178,– € 550 mm sectionalized 1.214,– €
25
22
0
20,9 kg
57
40
364,– €
200 mm
20
300 mm
60
15.670 X Simple Clamp
80
19,0 kg
0
498,– €
10
500 mm
37
400 kN/m max.
195 158
15.670 Safety pins
24h
24h 0 10
30°
80
31
6
30°
30
12
40
0
62
150
60 20
86° R 0,8
UKB-SYSTEM B PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
02
86° Punches/top-tools 800 kN/m max.
500 mm
762,– €
33,5 kg
300 mm
574,– €
20,1 kg
200 mm
388,– €
13,4 kg
100 mm 202,– € 550 mm sectionalized 1.336,– €
6,7 kg 36,9 kg
24h
36
15.700 Safety pins 15.700 X Simple Clamp 100 mm 232,– € 550 mm sectionalized 1.586,– €
6,7 kg 36,9 kg
24h
30°
12
215
31
800 kN/m max.
100 mm 162,– € 550 mm sectionalized 1.070,– €
5,7 kg
11,4 kg
100 mm 192,– € 550 mm sectionalized 1.320,– €
5,7 kg 31,4 kg
60
28
2
24h
0
20
24h
354,– €
40
200 mm
80
15.710 X Simple Clamp
11,4 kg
60
17,1 kg
294,– €
0
422,– €
200 mm
12
300 mm
10
28,5 kg
220
572,– €
256
500 mm
0
36
15.710 Safety pins
31,4 kg
30
30°
18 0 16 0 0 14 0 12 0
10 80
30°
31
215
60 30°
30
20
12
40
86° R 1,0
10
0
UKB-AVAILABILITY Monday to Friday from 7:30am to 6:00pm Phone +49 (0) 27 36 / 44 42 - 0 Fax +49 (0) 27 36 / 44 42 - 22 E-Mail [email protected] Web www.ukb-gmbh.com For personal contact, see supplement! We are glad to help you!
63
UKB-SYSTEM B PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
86° Punch/top-tool
0 16 0
101
0
24h
40
300
60
80
10
0
12
24h
9,8 kg 53,9 kg
14
53,9 kg
15.800 X Simple Clamp 100 mm 368,– € 550 mm sectionalized 2.416,– €
0
9,8 kg
0
19,6 kg
20
592,– €
100 mm 338,– € 550 mm sectionalized 2.166,– €
18
200 mm
800 kN/m max. 36
15.800 Safety pins
40
0
20
336
37
24 0 0 22 0 20 0 18 0 16 0 14 0
12 0 10 80
30°
31 295
60 30°
30
20
12
40
86° R 1,0
10
0
UKB-STOCK Extensive range of tools and fast availability!
24h
CHANGE OF RADII
Example for modification
ADVANTAGES
Before
After
� Cost-saving and fast modification of all standard punches/top-tools � Rehardening if necessary � According agreement within 1 working day Further information see chapter 13 or visit www.ukb-gmbh.com 64
30°
30°
R1
R3
1–3
working days
UKB-SYSTEM B PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
02
84° Punch/top-tool 600 kN/m max.
17,6 kg
100 mm 398,– € 550 mm sectionalized 2.548,– €
48,4 kg
0
704,– €
0
12
8,8 kg
10 140
80
200 mm
36
15.790 Safety pins
40
220
60
24h 73
0
20
256
37
0 18 0 16 0 14 0 12 0 10 80
30°
31
12
40
215
60 20
30°
30
84° R 1,0
10
0
80° Punch/top-tool 37
60
55
20
40 21
24,5
24h 80
30°
31 130
60 40
0
5
30°
30
20
80° R 0,5
12
9,3 kg 6,2 kg 3,1 kg 17,0 kg
80
15.480 X Simple Clamp
300 mm 470,– € 200 mm 334,– € 100 mm 186,– € 550 mm sectionalized 1.186,– €
0 10
24h
15,3 kg 9,3 kg 6,2 kg 3,1 kg 17,0 kg
0
sectionalized
654,– € 410,– € 274,– € 156,– € 936,– €
177
500 mm 300 mm 200 mm 100 mm 550 mm
400 kN/m max.
140
15.480 Safety pins
UKB-REPAIR- AND REGRINDING SERVICE Use our repair- and regrinding service for worn out press brake tools and shear blades! Further information see chapter 14 or visit www.ukb-gmbh.com
65
UKB-SYSTEM B PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
60° Punches/top-tools
7,2 kg
300 mm
206,– €
7,2 kg
108,– €
4,8 kg
200 mm
168,– €
4,8 kg
100 mm 550 mm sectionalized
70,– €
2,4 kg
2,4 kg
13,2 kg
100 mm 550 mm sectionalized
100,– €
394,– €
644,– €
13,2 kg
30°
31
60
24h
110
80 12
40
60° R 4,0
30°
20
30
24h
20
0
146,– €
200 mm
40
300 mm
20
12,0 kg
80
258,– €
60
500 mm
37
12,0 kg
120
198,– €
157
500 mm
1300 kN/m max.
0
15.310 X Simple Clamp
10
15.310 Safety pins
0
298,– €
7,0 kg
7,0 kg
100 mm 162,– € 550 mm sectionalized 1.052,– €
3,5 kg 19,3 kg
100 mm 192,– € 550 mm sectionalized 1.302,– €
19,3 kg
3,5 kg
57
22
25
0
200 mm
40
10,5 kg
358,– €
20
494,– €
200 mm
60
300 mm
0
15.680 X Simple Clamp
10,5 kg
10
17,5 kg
434,– €
80
580,– €
300 mm
158
500 mm
37
400 kN/m max.
195
15.680 Safety pins
24h
24h 0 10 80
30°
31 150
60 20
12
40 30°
7,7
0
30
60° R 0,8
36
1300 kN/m max.
15.730 Safety pins
5,2 kg
0 12
10,4 kg
100 mm 192,– € 550 mm sectionalized 1.348,– €
5,2 kg
25
28,6 kg
0
28,6 kg
354,– €
40
100 mm 162,– € 550 mm sectionalized 1.098,– €
15.730 X Simple Clamp 200 mm
20
10,4 kg
80
15,6 kg
294,– €
60
426,– €
200 mm
0
300 mm
10
26,0 kg
220
572,– €
256
500 mm
60
24h
0 18
24h
0 16 0 14 0 12 0 10
30°
31
60
215
80 30°
30
20 0
66
12
40
60° R 4,0
UKB-SYSTEM B PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
02
28° Punches/top-tools
136,– €
4,0 kg
200 mm
196,– €
4,0 kg
100 mm 550 mm sectionalized
84,– €
2,0 kg
114,– €
2,0 kg
460,– €
11,0 kg
100 mm 550 mm sectionalized
710,– €
11,0 kg
14
30°
80
24h
31 110
60 12
40 30°
20
28° R 1,0
30
24h
24
0
200 mm
40
6,0 kg
20
10,0 kg
244,– €
80
312,– €
300 mm
60
500 mm
6,0 kg
37
10,0 kg
184,– €
120
252,– €
300 mm
157
500 mm
800 kN/m max.
0
15.320 X Simple Clamp
10
15.320 Safety pins
0
400 kN/m max.
300 mm
492,– €
8,7 kg
200 mm
296,– €
5,8 kg
200 mm
356,– €
5,8 kg
100 mm 550 mm sectionalized
162,– €
2,9 kg
2,9 kg
936,– €
16,0 kg
100 mm 192,– € 550 mm sectionalized 1.186,– €
24,5
24h
13,5
10 0
24h
16,0 kg
60
20
8,7 kg
0
432,– €
60
300 mm
40
14,5 kg
140
580,– €
36
15.450 X Simple Clamp
500 mm
176
15.450 Safety pins
30°
80
31 135
60 12
40
30
30°
20
28° R 1,0 0
1000 kN/m max.
8,4 kg
184,– €
5,6 kg
100 mm 550 mm sectionalized
80,– €
2,8 kg
2,8 kg
15,4 kg
100 mm 550 mm sectionalized
110,– €
426,– €
676,– €
15,4 kg
20
20
228,– €
200 mm
0
300 mm
5,6 kg
60
8,4 kg
124,– €
40
168,– €
200 mm
10 0
300 mm
80
14,0 kg
158
224,– €
37
15.610 X Simple Clamp
500 mm
195
15.610 Safety pins
24h 10 0
30°
80
31 150
60 12
40 20
28° R 3,0
30°
30
24h
0
67
UKB-SYSTEM B PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
28° Punches/top-tools
154,– €
4,6 kg
200 mm
214,– €
4,6 kg
100 mm 550 mm sectionalized
96,– €
2,3 kg
2,3 kg
12,7 kg
100 mm 550 mm sectionalized
126,– €
502,– €
752,– €
12,7 kg
24
20
200 mm
14
0
6,9 kg
60
11,5 kg
272,– €
40
350,– €
300 mm
0
500 mm
6,9 kg
10
11,5 kg
212,– €
80
290,– €
300 mm
37
500 mm
800 kN/m max.
158
15.620 X Simple Clamp
195
15.620 Safety pins
24h
24h 0 10
30°
80
31 150
60 40 12
28° R 1,0 0
22
30
30°
12
0
36
800 kN/m max.
15.720 X Simple Clamp
200 mm
310,– €
10,0 kg
200 mm
100 mm 170,– € 550 mm 1.138– € sectionalized
27,5 kg
370,– €
10,0 kg
100 mm 200,– € 550 mm sectionalized 1.388,– €
27,5 kg
30
20
15,0 kg
60
444,– €
40
300 mm
0
5,0 kg
0 18 0 16
24h
0 14
24h
10 80
25,0 kg
220
600,– €
256
500 mm
5,0 kg
0
60
15.720 Safety pins
0 12 0 10
30°
31
215
80 60 12
40
30
30°
20
28° R 1,0 0
36
400 kN/m max.
60
0
14
0
15.750 Safety pins 708,– €
24,0 kg
300 mm
528,– €
14,4 kg
200 mm
362,– €
9,6 kg
200 mm
422,– €
9,6 kg
100 mm 194,– € 550 mm 1.230– € sectionalized
4,8 kg
100 mm 224,– € 550 mm sectionalized 1.480,– €
4,8 kg
10 60
240
80
24,5
20
40
276
26,4 kg
0
15.750 X Simple Clamp
0
24h
26,4 kg
12
500 mm
24h
0 18 0
16 0
14 0 12 10
0
13,5
80
40
60
0
68
20
28° R 1,0
UKB-SYSTEM B PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
02
24° Flattening/hemming punches/top-tools 37
800 kN/m max.
14,0 kg
328,– €
8,4 kg
300 mm
388,– €
200 mm
228,– €
5,6 kg
200 mm
288,– €
5,6 kg
100 mm 550 mm sectionalized
126,– €
2,8 kg
2,8 kg
866,– €
15,4 kg
100 mm 156,– € 550 mm sectionalized 1.116,– €
10
436,– €
300 mm
0
15.902 X Simple Clamp
500 mm
60 20
40 158
26
0
15,4 kg
80
8,4 kg
195
15.902 Safety pins
0 10
.5 R1 2
58
60
58
8
20
5 2. R1
24h
80 40 20
24° R 0,6
15
24h
Suitable flattening/hemming die 25.992 (see page 91)
0 12
Suitable flattening/hemming die 25.992 (see page 91)
0
436,– €
14,5 kg
15.904 X Simple Clamp
300 mm
328,– €
8,7 kg
300 mm
200 mm
228,– €
5,8 kg
200 mm
288,– €
5,8 kg
126,– €
2,9 kg
2,9 kg
866,– €
16,0 kg
100 mm 156,– € 550 mm sectionalized 1.116,– €
100 mm 550 mm sectionalized
Suitable flattening/hemming die 25.994 (see page 91)
37
500 mm
800 kN/m max.
388,– €
8,7 kg 158
15.904 Safety pins
16,0 kg
Suitable flattening/hemming die 25.994 (see page 91) 20
24h
15
R1 2
.5
58
5
2.
R1
24h
24° R 0,6
800 kN/m max.
200 mm
288,– €
6,0 kg
100 mm 550 mm sectionalized
126,– €
3,0 kg
866,– €
16,5 kg
100 mm 156,– € 550 mm sectionalized 1.116,– €
16,5 kg
158
0 10 0
.5
58
40
15
0
Hardened flattening parts
20
EXAMPLE OF USE Surface milled
5
60
24° R 0,6
Surface ground
20
2.
12
R1
24h
80
24h
26
Suitable flattening/hemming die 25.995 (see page 91)
0 12
Suitable flattening/hemming die 25.995 (see page 91)
3,0 kg
58
6,0 kg
R1 2
9,0 kg
228,– €
20
388,– €
200 mm
60
300 mm
40
9,0 kg
10 0
15,0 kg
328,– €
80
436,– €
300 mm
37
15.905 X Simple Clamp
500 mm
195
15.905 Safety pins
VIDEO
Flattening/ hemming tools
69
UKB-SYSTEM B PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Holder for blades and changeable 86°/84°/28° blades ADVANTAGES
MOUNTING EXAMPLE
� Easy handling � Cost-saving: One holder for different blades � Fast and easy change of the blades
15.760 Safety pins 19,5 kg
448,– €
11,7 kg
200 mm
316,– €
7,8 kg
100 mm 170,– € 550 mm sectionalized 1.056,– €
3,9 kg
220
570,– €
300 mm
1000 kN/m max. 36
500 mm
Holder for blades 15.760
60
hardened flattening part
18
24h
120
Holder for blades with hardened flattening part
8
Changeable blade 15.761
196
21,5 kg
15.760 X Simple Clamp 376,– €
7,8 kg
100 mm 200,– € 550 mm sectionalized 1.306,– €
21,5 kg
3,9 kg
UKB-INFO
6 8
Technical details for all tool lengths see page 25
40
200 mm
Holder for blades with hardened flattening part
12
24h
14
15.755 Safety pins 300 mm
218,– €
4,0 kg
200 mm
128,– €
2,7 kg
100 mm 550 mm sectionalized
65,– €
1,4 kg
508,– €
7,4 kg
37
6,7 kg
MOUNTING EXAMPLE Holder for blades 15.755
28
97
268,– €
6 10 40
500 mm
1000 kN/m max.
Holder for blades with hardened flattening part
157
24h
15.755 X Simple Clamp 500 mm
328,– €
6,7 kg
300 mm
278,– €
4,0 kg
200 mm
188,– €
2,7 kg
100 mm 550 mm sectionalized
95,– €
1,4 kg
758,– €
7,4 kg
Holder for blades with hardened flattening part
24h
70
12
16
hardened flattening part
Changeable blade 15.761
UKB-SYSTEM B PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
02
86° Blades R 1,0 15.776 86°
R (mm)
500 mm
300 mm
200 mm
100 mm
550 mm sect.
Price
Price
Price
Price
Price
1,0
112,– € 4,5 kg
88,– € 2,7 kg
66,– € 1,8 kg
40,– € 0,9 kg
202,– € 5,0 kg
Weight
12
1000 kN/m max.
20
α
M6
Model
100
24h
84° Blades R 1,0 15.774 84°
R (mm)
500 mm
300 mm
200 mm
100 mm
550 mm sect.
Price
Price
Price
Price
Price
1,0
112,– € 4,5 kg
88,– € 2,7 kg
66,– € 1,8 kg
40,– € 0,9 kg
202,– € 5,0 kg
Weight
86°/84° R
12
α
30°
Model
31
24h
28° Blades R 0,5 – 6,0 200 mm
100 mm
550 mm sect.
Price
Price
Price
Price
15.761 15.763 15.762 15.765 15.764 15.766 15.767 15.768 15.769
28° 28° 28° 28° 28° 28° 28° 28° 28°
0,5 1,0 1,5 2,0 2,5 3,0 4,0 5,0 6,0
122,– € 122,– € 122,– € 122,– € 122,– € 122,– € 122,– € 122,– € 122,– € 4,5 kg
94,– € 94,– € 94,– € 94,– € 94,– € 94,– € 94,– € 94,– € 94,– € 2,7 kg
70,– € 70,– € 70,– € 70,– € 70,– € 70,– € 70,– € 70,– € 70,– € 1,8 kg
42,– € 42,– € 42,– € 42,– € 42,– € 42,– € 42,– € 42,– € 42,– € 0,9 kg
214,– € 214,– € 214,– € 214,– € 214,– € 214,– € 214,– € 214,– € 214,– € 5,0 kg
Weight
12
1000 kN/m max.
31
28° R
12
300 mm
Price
30°
500 mm
20
R (mm)
100
α
M6
Model
24h
Holder for blades 15.755 with inserted blade 15.763
71
UKB-SYSTEM B PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Joggle (Z) tool holder ADVANTAGES
VIDEO
� Flexible application by changeable joggle (Z) tool inserts Z 1,0-15,0 � Easy handling � No adjustment necessary � High stability � Short Z-bending in one stroke � Z-bending with long flanges possible � Sectionalized joggle (Z) tools on request
992,– €
50,0 kg
415 mm
544,– €
25,0 kg 62
Joggle (Z) tool holders are delivered as a complete set 46
Joggle (Z) tool holders 15.050 98
24
24h
MOUNTING EXAMPLE
123
835 mm
37
1000 kN/m max.
107
15.050 Safety pins
Joggle (Z) tools
24
Joggle (Z) tool inserts
109
20
100
108
64
46
13 13
Joggle (Z) tool inserts are fixed by M8 grub screws in the joggle (Z) tool holders
1000 kN/m max.
Flattening insert
40.500
Price
256,– €
Weight
10,0 kg
Flattening insert is delivered as a complete set
415 mm Price
144,– €
2S
835 mm
5,0 kg
24h
72
UKB-INFO Table of force for flattening see page 52
Weight
36
Model
S
Flattening insert
23
UKB-SYSTEM B PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
02
Joggle (Z) tool inserts Z 1,0-15,0 Model
α
Z (mm)
40.510 40.515 40.520 40.525
160° 160° 150° 140°
1,0 1,5 2,0 2,5
Weight
835 mm
415 mm
Price
Price
374,– € 374,– € 374,– € 374,– € 10,0 kg
206,– € 206,– € 206,– € 206,– € 5,0 kg
Z
36
Joggle (Z) tool inserts α Z 1,0-2,5
1000 kN/m max.
Joggle (Z) tool inserts are delivered as a complete set
24h
23
Joggle (Z) tool inserts 90° Z 1,0-8,0 Z (mm)
40.511 40.516 40.521 40.526 40.530 40.535 40.540 40.545 40.550 40.555 40.560 40.565 40.570 40.575 40.580
90° 90° 90° 90° 90° 90° 90° 90° 90° 90° 90° 90° 90° 90° 90°
1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 6,5 7,0 7,5 8,0
Weight
835 mm
415 mm
Price
Price
374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 10,0 kg
206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 5,0 kg
1000 kN/m max.
Z
α
36
Model
23
Joggle (Z) tool inserts are delivered as a complete set
1000 kN/m max.
Joggle (Z) tool inserts 90° Z 8,5-12,0 Z (mm)
40.585 40.590 40.610 40.611 40.612
90° 90° 90° 90° 90°
8,5 9,0 10,0 11,0 12,0
Weight
835 mm
415 mm
Price
Price
418,– € 418,– € 418,– € 418,– € 418,– € 13,5 kg
232,– € 232,– € 232,– € 232,– € 232,– € 6,7 kg
27
25
α
45
Model
Z
24h
23
Joggle (Z) tool inserts are delivered as a complete set
1000 kN/m max.
24h
Z (mm)
40.613 40.614 40.615
90° 90° 90°
13,0 14,0 15,0
Weight
835 mm
415 mm
Price
Price
418,– € 418,– € 418,– € 14,5 kg
232,– € 232,– € 232,– € 7,3 kg
Joggle (Z) tool inserts are delivered as a complete set
32
25
α
45
Model
Z
Joggle (Z) tool inserts 90° Z 13,0-15,0
24h 23
73
UKB-SYSTEM B PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Holder for radius-tools and radius-tools R 7,0-50,0
Holder for radius-tools 15.010
Radius-tool 10.311
� Easy handling � No adjustment necessary for R 12,5-50,0 � High stability � Flexible application through changeable radius-tools � Sectionalized radius-tools on request
MOUNTING EXAMPLE
ADVANTAGES
800 kN/m max.
15.010 Safety pins
15.018 Safety pins
830 mm
304,– €
16,0 kg
830 mm
766,– €
41,0 kg
412 mm
180,– €
8,0 kg
412 mm
408,– €
20,5 kg
Holder for radius-tools
36
800 kN/m max.
2060
Holder for radius-tools 20
24h 140
24h
20 25
15.010 X Simple Clamp Holder for radius-tools 10.300/11.300 - 10.317/11.317 + 10.325 can be used with Simple Clamp. You should not exceed the max. weight of 12,5 kg incl. the radius-tool.
256
VIDEO
8,0 kg
Radius-tools
220
242,– €
40
412 mm
14
40
24h
800 kN/m max.
918,– €
47,0 kg
412 mm
510,– €
23,5 kg
36
15.014 Safety pins 830 mm
Holder for radius-tools
85
20
22
160
33
196
24h
14
74
14
UKB-SYSTEM B PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
02
Radius-tools R 7,0-50,0 Radius-tools R 7,0-12,0 7,0 7,5 8,0 9,0 10,0 11,0 11,5 12,0
11,5 11,5 13,0 16,0 16,0 16,0 19,0 20,0
835 mm
Model
10.300 10.301 10.302 10.303 10.304 10.305 10.306 10.307 C45
24h
415 mm
Price
Weight
Price
Weight
68,– € 68,– € 68,– € 74,– € 60,– € 88,– € 88,– € 88,– €
0,90 kg 1,00 kg 1,20 kg 1,60 kg 2,00 kg 2,10 kg 2,50 kg 2,70 kg
42,– € 42,– € 42,– € 44,– € 38,– € 52,– € 52,– € 52,– €
0,45 kg 0,50 kg 0,60 kg 0,80 kg 1,00 kg 1,05 kg 1,25 kg 1,35 kg
835 mm
Model
11.300 11.301 11.302 11.303 11.304 11.305 11.306 11.307
415 mm
Price
Weight
Price
Weight
166,– € 172,– € 178,– € 186,– € 194,– € 208,– € 214,– € 218,– €
0,90 kg 1,00 kg 1,20 kg 1,60 kg 2,00 kg 2,10 kg 2,50 kg 2,70 kg
100,– € 102,– € 106,– € 110,– € 114,– € 120,– € 124,– € 126,– €
0,45 kg 0,50 kg 0,60 kg 0,80 kg 1,00 kg 1,05 kg 1,25 kg 1,35 kg
800 kN/m max.
H
R (mm) H (mm)
R 7,0 -12,0
42CrMo4 Radius-tools hardened up to 60 HRC
Radius-tools not hardened
Radius-tools R 12,5-50,0 12,5 13,0 14,0 15,0 16,0 17,0 17,5 19,0 20,0 22,5 25,0 27,5 30,0 35,0 40,0 45,0 50,0
16,0 17,0 19,0 20,0 21,0 21,5 22,0 25,0 24,0 25,0 29,0 34,0 34,0 45,0 45,0 50,0 54,0
835 mm
Model
Price
10.308 10.309 10.310 10.311 10.312 10.313 10.314 10.315 10.316 10.317 10.318 10.319 10.320 10.321 10.322 10.323 10.324
98,– € 98,– € 98,– € 82,– € 116,– € 116,– € 86,– € 124,– € 102,– € 146,– € 112,– € 164,– € 138,– € 248,– € 286,– € 332,– € 354,– €
C45
24h
415 mm
Weight
Price
3,30 kg 3,50 kg 3,80 kg 5,00 kg 5,10 kg 5,80 kg 6,00 kg 6,30 kg 6,80 kg 8,00 kg 10,00 kg 12,50 kg 13,50 kg 21,00 kg 24,00 kg 29,50 kg 34,50 kg
58,– € 58,– € 58,– € 50,– € 68,– € 68,– € 56,– € 76,– € 62,– € 86,– € 70,– € 98,– € 86,– € 146,– € 170,– € 202,– € 222,– €
835 mm
Model
Weight
1,65 kg 1,75 kg 1,90 kg 2,50 kg 2,55 kg 2,90 kg 3,00 kg 3,15 kg 3,40 kg 4,00 kg 5,00 kg 6,25 kg 6,75 kg 10,50 kg 12,00 kg 14,75 kg 17,25 kg
Price
11.308 11.309 11.310 11.311 11.312 11.313 11.314 11.315 11.316 11.317 11.318 11.319 11.320 11.321 11.322 11.323 11.324
222,– € 226,– € 236,– € 246,– € 256,– € 266,– € 274,– € 288,– € 300,– € 330,– € 362,– € 390,– € 444,– € 482,– € 634,– € 696,– € 738,– €
415 mm
Weight
Price
Weight
3,30 kg 3,50 kg 3,80 kg 5,00 kg 5,10 kg 5,80 kg 6,00 kg 6,30 kg 6,80 kg 8,00 kg 10,00 kg 12,50 kg 13,50 kg 21,00 kg 24,00 kg 29,50 kg 34,50 kg
132,– € 134,– € 140,– € 144,– € 150,– € 154,– € 166,– € 172,– € 176,– € 190,– € 204,– € 226,– € 254,– € 272,– € 348,– € 388,– € 422,– €
1,65 kg 1,75 kg 1,90 kg 2,50 kg 2,55 kg 2,90 kg 3,00 kg 3,15 kg 3,40 kg 4,00 kg 5,00 kg 6,25 kg 6,75 kg 10,50 kg 12,00 kg 14,75 kg 17,25 kg
42CrMo4 Radius-tools hardened up to 60 HRC
Radius-tools not hardened
800 kN/m max.
H
R (mm) H (mm)
14
R 12,5 - 50,0
UKB-TEST BENDING First test bending, then order! Free of charge - with your sample sheets in your or our house!
Flattening-tool 800 kN/m max.
Flattening-tool 100,– €
Usable on holder for radius-tools 15.010 / 15.010 X / 15.014 / 15.018
Weight
4,00 kg
415 mm Price
60,– €
Weight
2,00 kg
14
22
10.325
835 mm Price
17
Model
30
24h
75
UKB-SYSTEM B PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Punch/top-tool distance pieces, H = 100 mm 266,– €
36
150 mm
1000 kN/m max.
6,9 kg
50.415 Safety pins 50 mm
Incl. clamping-strip
188,– €
1000 kN/m max. 36
50.410 Safety pins
2,3 kg
Incl. clamping-strip
24h
24h
60
100
100
60
Punch/top-tool distance pieces, H = 150 mm 150 mm
332,– €
36
1000 kN/m max.
10,5 kg
50.445 Safety pins 50 mm
Incl. clamping-strip
276,– €
36
50.440 Safety pins
1000 kN/m max.
3,5 kg
Incl. clamping-strip
24h
24h
60
150
150
60
Punch/top-tool distance piece, H = 220 mm 200 mm
608,– €
900 kN/m max. 36
15,25
50.503 Safety pins
20
24,5 kg
Incl. clamping-strip
1–2
working weeks
145
220
WE PRODUCE MORE THAN STANDARD!
5
Further information see chapter 6 or visit www.ukb-gmbh.com
76
15
Example with punch/top-tool 15.330
5
52
23
UKB-SYSTEM B REPAIR- AND REGRINDING SERVICE [email protected] . www.ukb-gmbh.com
02
UKB-Regrinding service Make do and mend! The regrinding of your press brake tools and shear blades is carried out professionally, very precisely, fast and cost-saving. Our state-of-the-art CNC-profile grinding machines guarantee exact accuracy in shape, parallelism and repeatability. Additional laser-hardening (see page 270) will increase the life time and the wear resistance of your press brake tools.
VIDEO
Repair- and regrinding service
UKB-DELIVERY TIME
Further information see chapter 14 or visit www.ukb-gmbh.com!
Before
� According agreement within 1 working day � Max. 5 working days
After
UKB-Repair service Do you have chippings and deformations at your press brake tools and a regrinding does not seem possible anymore? Is the cutting out of the damaged part and a sectionalizing of the press brake tools not desired? Is a new production too expensive? Our solution: We WELD material on the damaged parts before regrinding! If possible, please inform us of the raw material of your press brake tool in order to achieve an optimal result of the rework.
Weld on of a damaged tool (MAG welding process)
WIG welding process
77
UKB-SYSTEM B DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
86° Dies, H = 100 mm
5,0 kg
24h
1,8 kg
84,– €
0,9 kg
456,– €
5,0 kg
1000 kN/m max.
25.102
9,0 kg
500 mm
160,– €
9,0 kg
300 mm
122,– €
5,4 kg
300 mm
122,– €
5,4 kg
200 mm
92,– €
3,6 kg
200 mm
92,– €
3,6 kg
100 mm 550 mm sectionalized
64,– €
1,8 kg
1,8 kg
9,9 kg
100 mm 550 mm sectionalized
64,– €
366,– €
366,– €
9,9 kg
160,– €
500 mm
24h
25.103
1000 kN/m max.
25.104
9,0 kg
500 mm
170,– €
10,5 kg
300 mm
122,– €
5,4 kg
300 mm
130,– €
6,3 kg
200 mm
92,– €
3,6 kg
200 mm
98,– €
4,2 kg
100 mm 550 mm sectionalized
66,– €
2,1 kg
384,– €
11,6 kg
1,8 kg
366,– €
9,9 kg
64,– €
160,– €
24h
25.105 7,5 kg
200 mm
106,– €
5,0 kg
100 mm 550 mm sectionalized
72,– €
2,5 kg
404,– €
13,8 kg
12,5 kg
138,– €
1000 kN/m max.
184,– €
300 mm
24h
1000 kN/m max.
500 mm
24h
500 mm
100 mm 550 mm sectionalized
1000 kN/m max.
24h
78
132,– €
100 mm 550 mm sectionalized
24h
25.101
200 mm
488,– €
2,7 kg
0,9 kg
4,5 kg
176,– €
1,8 kg
92,– €
244,– €
300 mm
154,– €
100 mm 550 mm sectionalized
500 mm
200 mm
25.106
1000 kN/m max.
500 mm
200,– €
12,5 kg
300 mm
150,– €
7,5 kg
200 mm
114,– €
5,0 kg
100 mm 550 mm sectionalized
74,– €
2,5 kg
420,– €
13,8 kg
24h
2,7 kg
250 kN/m max.
25.350
4,5 kg
214,– €
288,– €
300 mm
500 mm
300 kN/m max.
25.100
5
UKB-SYSTEM B DIES [email protected] . www.ukb-gmbh.com
02
84° Dies, H = 100 mm 25.200
5
300 kN/m max.
84°
25.300
84°
500 mm
288,– €
4,5 kg
500 mm
244,– €
4,5 kg
300 mm
214,– €
2,7 kg
300 mm
176,– €
2,7 kg
200 mm
154,– €
1,8 kg
200 mm
132,– €
1,8 kg
100 mm 550 mm sectionalized
92,– €
0,9 kg
84,– €
0,9 kg
488,– €
5,0 kg
100 mm 550 mm sectionalized
456,– €
5,0 kg
24h
24h
25.201
1000 kN/m max.
25.301
84°
9,0 kg
500 mm
244,– €
5,5 kg
300 mm
122,– €
5,4 kg
300 mm
176,– €
3,3 kg
200 mm
132,– €
2,2 kg
100 mm 550 mm sectionalized
84,– €
1,1 kg
456,– €
6,0 kg
92,– €
3,6 kg
100 mm 550 mm sectionalized
64,– €
1,8 kg
366,– €
9,9 kg
200 mm
160,– €
500 mm
24h
25.202
1000 kN/m max.
25.302
84°
244,– €
6,0 kg
300 mm
176,– €
3,6 kg
200 mm
132,– €
2,4 kg
100 mm 550 mm sectionalized
84,– €
1,2 kg
456,– €
6,6 kg
300 mm
122,– €
5,4 kg
200 mm
92,– €
3,6 kg
100 mm 550 mm sectionalized
64,– €
1,8 kg
366,– €
9,9 kg
500 mm
9,0 kg
160,– €
24h
25.303
84°
500 mm
160,– €
9,0 kg
500 mm
244,– €
6,5 kg
300 mm
122,– €
5,4 kg
300 mm
176,– €
3,9 kg
200 mm
92,– €
3,6 kg
200 mm
132,– €
2,6 kg
100 mm 550 mm sectionalized
64,– €
1,8 kg
84,– €
1,3 kg
366,– €
9,9 kg
100 mm 550 mm sectionalized
456,– €
7,2 kg
24h
350 kN/m max.
24h
1000 kN/m max.
25.203
250 kN/m max.
24h
500 mm
250 kN/m max.
400 kN/m max.
24h
79
UKB-SYSTEM B DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
84° Dies, H = 100 mm 500 mm
170,– €
10,5 kg
1000 kN/m max.
400 kN/m max.
500 mm
244,– €
7,0 kg
176,– €
4,2 kg
130,– €
6,3 kg
200 mm
98,– €
4,2 kg
200 mm
132,– €
2,8 kg
100 mm 550 mm sectionalized
84,– €
1,4 kg
456,– €
7,7 kg
2,1 kg
384,– €
11,6 kg
66,– €
300 mm
300 mm
100 mm 550 mm sectionalized
24h
84°
24h
25.205
1000 kN/m max.
25.206
500 mm
184,– €
12,5 kg
500 mm
200,– €
12,5 kg
300 mm
138,– €
7,5 kg
300 mm
150,– €
7,5 kg
200 mm
106,– €
5,0 kg
200 mm
114,– €
5,0 kg
100 mm 550 mm sectionalized
72,– €
2,5 kg
2,5 kg
13,8 kg
100 mm 550 mm sectionalized
74,– €
404,– €
420,– €
13,8 kg
24h
80
25.304
Standard tool lenghts UKB-System B, example 25.405
24h
25.204
1000 kN/m max.
UKB-SYSTEM B DIES [email protected] . www.ukb-gmbh.com
02
80° Dies, H = 100 mm 1000 kN/m max.
25.207
1000 kN/m max.
25.208
500 mm
216,– €
14,0 kg
500 mm
264,– €
17,5 kg
300 mm
158,– €
8,4 kg
300 mm
192,– €
10,5 kg
200 mm
118,– €
5,6 kg
200 mm
142,– €
7,0 kg
100 mm 550 mm sectionalized
78,– €
2,8 kg
3,5 kg
15,4 kg
100 mm 550 mm sectionalized
88,– €
438,– €
476,– €
19,3 kg
24h
1500 kN/m max.
1000 kN/m max.
25.210 20,5 kg
500 mm
350,– €
23,0 kg
208,– €
12,3 kg
300 mm
248,– €
13,8 kg
200 mm
150,– €
8,2 kg
200 mm
180,– €
9,2 kg
100 mm 550 mm sectionalized
94,– €
4,1 kg
116,– €
4,6 kg
518,– €
22,6 kg
100 mm 550 mm sectionalized
622,– €
25,3 kg
24h
24h
372,– €
26,0 kg
300 mm
272,– €
15,6 kg
200 mm
196,– €
10,4 kg
100 mm 550 mm sectionalized
122,– €
5,2 kg
648,– €
28,6 kg
500 mm
25.112 500 mm
414,– €
28,0 kg
300 mm
298,– €
16,8 kg
200 mm
218,– €
11,2 kg
100 mm 550 mm sectionalized
136,– €
5,6 kg
714,– €
30,8 kg
24h
1500 kN/m max.
25.111
24h
280,– €
300 mm
500 mm
1500 kN/m max.
25.209
24h
81
UKB-SYSTEM B DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
80° Die, H = 100 mm 1500 kN/m max.
500 mm
436,– €
32,0 kg
300 mm
314,– €
19,2 kg
200 mm
226,– €
12,8 kg
100 mm 550 mm sectionalized
142,– €
6,4 kg
746,– €
35,2 kg
UKB-ADJUSTABLE DIES
Adjustable opening widths from V = 25-400 mm! Further information see chapter 8 or visit www.ukb-gmbh.com
25.113
24h
80° Dies, H = 120 mm 500 mm
514,– €
42,5 kg
300 mm
364,– €
200 mm 100 mm 550 mm sectionalized
90
R 8,0
1500 kN/m max.
25.115 546,– €
44,5 kg
25,5 kg
300 mm
378,– €
26,7 kg
266,– €
17,0 kg
200 mm
284,– €
17,8 kg
168,– €
8,5 kg
8,9 kg
908,– €
46,8 kg
100 mm 188,– € 550 mm sectionalized 1.044,– €
R 5,0
80°
120 140
500 mm
24h
49,0 kg
20
24h
13 110
60° Die, H = 120 mm 1600 kN/m max.
25.116 796,– €
45,5 kg
300 mm
554,– €
27,3 kg
200 mm
406,– €
18,2 kg
100 mm 256,– € 550 mm sectionalized 1.380,– €
9,1 kg
R 8,0
120 140
120
500 mm
50,0 kg R 5,0
60°
20
24h
13 145
82
1500 kN/m max.
25.114
UKB-SYSTEM B DIES [email protected] . www.ukb-gmbh.com
02
30° Dies, H = 100 mm
7,0 kg
300 mm
192,– €
4,2 kg
200 mm
142,– €
2,8 kg
100 mm 550 mm sectionalized
88,– €
1,4 kg
486,– €
7,7 kg
264,– €
60.120
60.120
24h
214,– €
9,0 kg
300 mm
156,– €
5,4 kg
200 mm
116,– €
3,6 kg
100 mm 550 mm sectionalized
76,– €
1,8 kg
9,9 kg
422,– €
60.120
60.120
25.402 9,0 kg
300 mm
156,– €
5,4 kg
200 mm
116,– €
3,6 kg
100 mm 550 mm sectionalized
76,– €
1,8 kg
422,– €
9,9 kg
60.120
60.120
274,– €
7,0 kg
300 mm
198,– €
4,2 kg
200 mm
146,– €
2,8 kg
100 mm 550 mm sectionalized
92,– €
1,4 kg
498,– €
7,7 kg
214,– €
9,0 kg
300 mm
156,– €
5,4 kg
200 mm
116,– €
3,6 kg
100 mm 550 mm sectionalized
76,– €
1,8 kg
422,– €
9,9 kg
500 mm
60.120
400 kN/m max.
60.120
25.501
170 kN/m max.
500 mm
274,– €
7,5 kg
300 mm
198,– €
4,5 kg
200 mm
146,– €
3,0 kg
100 mm 550 mm sectionalized
92,– €
1,5 kg
498,– €
8,3 kg
60.120
60.120
25.502
200 kN/m max.
500 mm
274,– €
7,5 kg
300 mm
198,– €
4,5 kg
200 mm
146,– €
3,0 kg
100 mm 550 mm sectionalized
92,– €
1,5 kg
498,– €
8,3 kg
17
60.120
60.120
25.503
200 kN/m max.
500 mm
274,– €
8,0 kg
300 mm
198,– €
4,8 kg
200 mm
146,– €
3,2 kg
100 mm 550 mm sectionalized
92,– €
1,6 kg
498,– €
8,8 kg
24h
150 kN/m max.
60.120
24h
25.403
60.120
400 kN/m max.
214,– €
500 mm
24h
500 mm
24h
24h
400 kN/m max.
500 mm
5
25.500
24h
25.401
24h
500 mm
200 kN/m max.
25.400
18
60.120
60.120
83
UKB-SYSTEM B DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
30° Dies, H = 100 mm 10,0 kg
168,– €
6,0 kg
200 mm
126,– €
4,0 kg
100 mm 550 mm sectionalized
80,– €
2,0 kg
446,– €
11,0 kg
60.120
60.120
25.405 12,0 kg
300 mm
176,– €
7,2 kg
200 mm
132,– €
4,8 kg
100 mm 550 mm sectionalized
84,– €
2,4 kg
456,– €
13,2 kg
60.120
500 mm
280,– €
14,5 kg
300 mm
208,– €
8,7 kg
150,– €
5,8 kg 2,9 kg
518,– €
16,0 kg
24h
650 kN/m max.
500 mm
280,– €
9,0 kg
300 mm
208,– €
5,4 kg
200 mm
150,– €
3,6 kg
100 mm 550 mm sectionalized
94,– €
1,8 kg
518,– €
9,9 kg
60.120
60.120
25.406 500 mm
264,– €
13,0 kg
300 mm
192,– €
7,8 kg
200 mm
142,– €
5,2 kg
100 mm 550 mm sectionalized
88,– €
2,6 kg
486,– €
14,3 kg
500 mm
368,– €
19,0 kg
300 mm
268,– €
11,4 kg
200 mm
194,– €
7,6 kg
100 mm 550 mm sectionalized
118,– €
3,8 kg
608,– €
20,9 kg
50
25.410 500 mm
742,– €
21,5 kg
300 mm
334,– €
11,1 kg
300 mm
494,– €
12,9 kg
200 mm
246,– €
7,4 kg
200 mm
346,– €
8,6 kg
100 mm 550 mm sectionalized
158,– €
3,7 kg
4,3 kg
836,– €
20,4 kg
100 mm 198,– € 550 mm sectionalized 1.236,– €
18,5 kg
600 kN/m max.
900 kN/m max.
472,– €
24h
25.408
500 mm
900 kN/m max.
21,5
24h
25.409
84
94,– €
250 kN/m max.
24h
25.407
100 mm 550 mm sectionalized
60.120
24h
500 kN/m max.
244,– €
500 mm
25.504
24h
24h
200 mm
230,– €
300 mm
400 kN/m max.
500 mm
25.404
23,7 kg
24h 75
1000 kN/m max.
UKB-SYSTEM B DIES [email protected] . www.ukb-gmbh.com
02
30° Dies, H = 100 mm, R = 3,0 ADVANTAGES
25.421
UKB-INFO
500 mm
226,– €
9,0 kg
300 mm
166,– €
200 mm 100 mm 550 mm sectionalized
166,– €
5,4 kg
200 mm
124,– €
3,6 kg
100 mm 550 mm sectionalized
80,– €
1,8 kg
444,– €
9,9 kg
400 kN/m max.
60.120
10
25.423
5,4 kg
300 mm
166,– €
5,1 kg
124,– €
3,6 kg
200 mm
124,– €
3,4 kg
80,– €
1,8 kg
1,7 kg
9,9 kg
100 mm 550 mm sectionalized
80,– €
444,– €
444,– €
9,4 kg
60.120
25.424
400 kN/m max.
13 20
25.425 250,– €
12,0 kg
6,0 kg
300 mm
182,– €
7,2 kg
4,0 kg
200 mm
136,– €
4,8 kg
82,– €
2,0 kg
86,– €
2,4 kg
458,– €
11,0 kg
100 mm 550 mm sectionalized
482,– €
13,2 kg
10,0 kg
300 mm
174,– €
200 mm
130,– €
60.120
60.120
R 1,0
60.120
500 mm
236,– €
400 kN/m max.
60.120
24h
24h
500 kN/m max.
60.120
60.120
UKB-INFO Dies with this symbol can be used with an additional drill hole 70.800 with screwable flattening/hemming die 60.120! Further information see page 90
Drill hole 70.800 in 30° die 25.402
R 3,0
20
8,5 kg
60.120
400 kN/m max.
60.120
226,– €
500 mm
24h
300 mm
500 mm
24h
100 mm 550 mm sectionalized
9,0 kg
24h
For bottoming/coining with 30° dies the maximum load is reduced by 50%
25.422
226,– €
100 120
� Reduces marks on bended sheets � Applicable for foil-coated sheets
500 mm
60.120
1–3
working days
85
UKB-SYSTEM B DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
86° Dies, H = 150 mm
1000 kN/m max.
25.602
12,5 kg
500 mm
170,– €
12,5 kg
126,– €
7,5 kg
300 mm
126,– €
7,5 kg
200 mm
96,– €
5,0 kg
200 mm
96,– €
5,0 kg
100 mm 550 mm sectionalized
68,– €
2,5 kg
68,– €
2,5 kg
414,– €
13,8 kg
100 mm 550 mm sectionalized
414,– €
13,8 kg
170,– €
300 mm
500 mm
24h
1000 kN/m max.
25.604
12,5 kg
500 mm
190,– €
15,5 kg
300 mm
126,– €
7,5 kg
300 mm
142,– €
9,3 kg
5,0 kg
200 mm
110,– €
6,2 kg
100 mm 550 mm sectionalized
74,– €
3,1 kg
442,– €
17,1 kg
200 mm
96,– €
100 mm 550 mm sectionalized
68,– €
2,5 kg
414,– €
13,8 kg
170,– €
500 mm
24h
1000 kN/m max.
24h
18,0 kg
25.606
1000 kN/m max.
500 mm
216,– €
18,0 kg
158,– €
10,8 kg
10,8 kg
200 mm
116,– €
7,2 kg
200 mm
120,– €
7,2 kg
100 mm 550 mm sectionalized
80,– €
3,6 kg
474,– €
19,8 kg
3,6 kg
464,– €
19,8 kg
150,– €
300 mm
300 mm
78,– €
24h
1000 kN/m max.
25.605 204,– €
24h
25.607
1000 kN/m max.
21,0 kg
300 mm
172,– €
12,6 kg
200 mm
128,– €
8,4 kg
100 mm 550 mm sectionalized
86,– €
4,2 kg
502,– €
23,1 kg
UKB-PRESS BRAKE TOOL CABINETS Store � Secure � Organize Further information see chapter 11 or visit www.ukb-gmbh.com
�
236,– €
500 mm
24h
86
25.603
100 mm 550 mm sectionalized
1000 kN/m max.
24h
500 mm
25.601
UKB-SYSTEM B DIES [email protected] . www.ukb-gmbh.com
02
84° Dies, H = 150 mm
1000 kN/m max.
25.622
12,5 kg
500 mm
170,– €
12,5 kg
126,– €
7,5 kg
300 mm
126,– €
7,5 kg
200 mm
96,– €
5,0 kg
200 mm
96,– €
5,0 kg
100 mm 550 mm sectionalized
68,– €
2,5 kg
68,– €
2,5 kg
414,– €
13,8 kg
100 mm 550 mm sectionalized
414,– €
13,8 kg
170,– €
300 mm
500 mm
24h
1000 kN/m max.
25.621
24h
25.623
1000 kN/m max.
25.624
12,5 kg
500 mm
190,– €
15,5 kg
126,– €
7,5 kg
300 mm
142,– €
9,3 kg
200 mm
96,– €
5,0 kg
200 mm
110,– €
6,2 kg
100 mm 550 mm sectionalized
68,– €
2,5 kg
74,– €
3,1 kg
414,– €
13,8 kg
100 mm 550 mm sectionalized
442,– €
17,1 kg
170,– €
300 mm
500 mm
24h
1000 kN/m max.
24h
1000 kN/m max.
25.626
1000 kN/m max.
18,0 kg
500 mm
216,– €
18,0 kg
150,– €
10,8 kg
300 mm
158,– €
10,8 kg
200 mm
116,– €
7,2 kg
200 mm
120,– €
7,2 kg
100 mm 550 mm sectionalized
78,– €
3,6 kg
80,– €
3,6 kg
464,– €
19,8 kg
100 mm 550 mm sectionalized
474,– €
19,8 kg
204,– €
300 mm
500 mm
24h
R 2,0
R 2,0
84°
150
25.625
20
170
20
24h 13 30
UKB AT LINKEDIN Follow us!
87
UKB-SYSTEM B DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
80° Dies, H = 150 mm 30
21,0 kg
300 mm
172,– €
200 mm 100 mm 550 mm sectionalized
R 2,5
1000 kN/m max.
288,– €
26,0 kg
12,6 kg
300 mm
208,– €
15,6 kg
130,– €
8,4 kg
200 mm
156,– €
10,4 kg
88,– €
4,2 kg
106,– €
5,2 kg
506,– €
23,1 kg
100 mm 550 mm sectionalized
596,– €
28,6 kg
24h
R 5,0
25.628 500 mm
150
240,– €
80°
170
500 mm
1000 kN/m max.
80°
R 4,0
150
25.627
R 2,5
170
24
20
20
24h 13 45
13 35
25.630
1000 kN/m max.
500 mm
368,– €
31,0 kg
500 mm
486,– €
36,0 kg
300 mm
262,– €
18,6 kg
300 mm
348,– €
21,6 kg
200 mm
194,– €
12,4 kg
200 mm
254,– €
14,4 kg
100 mm 550 mm sectionalized
126,– €
6,2 kg
7,2 kg
34,1 kg
100 mm 550 mm sectionalized
156,– €
696,– €
846,– €
39,6 kg
24h
25.629
1000 kN/m max.
24h
UKB-FIELD SERVICE � Individual advice and sale � Technical solutions for special
bending tasks � Test bending on-site � Tool demonstrations � Pick up service for tools to rework
30° Dies, H = 150 mm 25.902
400 kN/m max.
12,5 kg
7,5 kg
300 mm
174,– €
7,5 kg
5,0 kg
200 mm
132,– €
5,0 kg
100 mm 550 mm sectionalized
88,– €
2,5 kg
506,– €
13,8 kg
12,5 kg
300 mm
174,– €
200 mm
132,– €
100 mm 550 mm sectionalized
88,– €
2,5 kg
506,– €
13,8 kg
240,– €
240,– €
500 mm
500 mm
24h
60.130
60.130
24h
88
300 kN/m max.
25.901
UKB-SYSTEM B DIES [email protected] . www.ukb-gmbh.com
02
30° Dies, H = 150 mm
400 kN/m max.
15,0 kg
7,5 kg
300 mm
180,– €
9,0 kg
132,– €
5,0 kg
200 mm
136,– €
6,0 kg
88,– €
2,5 kg
100 mm 550 mm sectionalized
92,– €
3,0 kg
518,– €
16,5 kg
12,5 kg
300 mm
174,– €
200 mm 100 mm 550 mm sectionalized
506,– €
250,– €
240,– €
500 mm
500 mm
13,8 kg
25.905
500 kN/m max.
17,5 kg
300 mm
192,– €
10,5 kg
200 mm
144,– €
7,0 kg
100 mm 550 mm sectionalized
94,– €
3,5 kg
528,– €
19,3 kg
262,– €
UKB-INFO Dies with this symbol can be used with an additional drill hole 70.810 with screwable flattening/hemming die 60.130! Further information see page 90
500 mm
400 kN/m max.
60.130
24h
60.130
24h
25.904
25.903
60.130
1–3
working days
60.130
24h
20,0 kg
300 mm
202,– €
12,0 kg
200 mm
150,– €
8,0 kg
98,– €
4,0 kg
552,– €
22,0 kg
25.907
650 kN/m max.
500 mm
292,– €
22,5 kg
300 mm
214,– €
13,5 kg
200 mm
158,– €
9,0 kg
100 mm 550 mm sectionalized
106,– €
4,5 kg
576,– €
24,8 kg
24h
24h
25.908
900 kN/m max.
25.909
900 kN/m max.
500 mm
448,– €
30,0 kg
500 mm
548,– €
30,0 kg
300 mm
322,– €
18,0 kg
300 mm
396,– €
18,0 kg
200 mm
236,– €
12,0 kg
200 mm
284,– €
12,0 kg
100 mm 550 mm sectionalized
148,– €
6,0 kg
100 mm 550 mm sectionalized
172,– €
6,0 kg
894,– €
33,0 kg
33,0 kg
24h
24h
794,– €
100 mm 550 mm sectionalized
278,– €
500 mm
25.906
600 kN/m max.
89
UKB-SYSTEM B DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Screwable flattening/hemming die H = 100 mm 15
60.120 500 mm
284,– €
7,5 kg
300 mm
218,– €
4,5 kg
200 mm
162,– €
3,0 kg
100 mm 550 mm sectionalized
96,– €
1,5 kg
474,– €
8,3 kg
100
1200 kN/m max.
MOUNTING EXAMPLE Flattening/hemming punch/top-tool 15.450
Suitable flattening/hemming dies 15.750 (see page 68), 15.450 (see page 67) Only usable with i-axis displacement
28,9
24h
Flattening/hemming punch/top-tool 15.450
Screwable flattening/hemming die 60.120
Screwable flattening/hemming die 60.120
Die 25.404
Die 25.404
70.800 26,– €
300 mm
22,– €
200 mm
18,– €
100 mm 550 mm sectionalized
12,– €
UKB-INFO
100
500 mm
Suitable 30° dies H = 100 mm see page 83-85
Drill hole in the die
54,– €
60.120
Drill hole in the die to use with screwable flattening/hemming die 60.120
1–3
working days
Screwable flattening/hemming die H = 150 mm 15
60.130
1200 kN/m max.
378,– €
13,0 kg
300 mm
266,– €
7,8 kg
200 mm
200,– €
5,2 kg
100 mm 550 mm sectionalized
124,– €
2,6 kg
616,– €
14,3 kg
Screwable flattening/hemming die 60.130
Suitable flattening/hemming dies 15.750 (see page 68), 15.450 (see page 67) Only usable with i-axis displacement
1–2
working weeks
MOUNTING EXAMPLE Flattening/hemming punch/top-tool 15.450
150
500 mm
Die 25.904
28,9
Flattening/hemming punch/top-tool 15.450
Screwable flattening/hemming die 60.130 Die 25.904
70.810 44,– €
300 mm
38,– €
200 mm
28,– €
100 mm 550 mm sectionalized
18,– €
1–3
90
Suitable 30° dies H = 150 mm see page 88-89
84,– €
Drill holes in the die to use with screwable flattening/hemming die 60.130 working days
UKB-INFO 150
500 mm
Drill holes in the die
60.130
UKB-SYSTEM B DIES [email protected] . www.ukb-gmbh.com
02
Flattening/hemming dies 8,2
R 1,0
25.992
500 kN/m max.
300 mm
316,– €
11,4 kg
200 mm
226,– €
7,6 kg
100 mm 550 mm sectionalized
136,– €
3,8 kg
734,– €
20,9 kg
VIDEO
Flattening/ hemming tools
120
19,0 kg
59
430,– €
100
500 mm
20
Max. 1,2 mm material thickness Rm = 400 N/mm2 Suitable flattening/hemming punch/top-tool 15.902 (see page 69)
13 57
24h 10,2
R 1,0
500 kN/m max.
25.994 300 mm
316,– €
12,6 kg
200 mm
226,– €
8,4 kg
100 mm 550 mm sectionalized
136,– €
4,2 kg
734,– €
23,1 kg
EXAMPLE OF USE Surface ground
120
21,0 kg
59
430,– €
100
500 mm
Hardened flattening parts
20
Max. 1,8 mm material thickness Rm = 400 N/mm2 Suitable flattening/hemming punch/top-tool 15.904 (see page 69)
Surface milled
13 57
24h
12,2
R 1,0
25.995
500 kN/m max.
300 mm
316,– €
12,3 kg
200 mm
226,– €
8,2 kg
100 mm 550sectionamm
136,– €
4,1 kg
734,– €
22,6 kg
lizedss
STRONG PARTNERS FOR GOOD BUSINESS
120
20,5 kg
59
430,– €
100
500 mm
20
Max. 2,5 mm material thickness Rm = 400 N/mm2 Suitable flattening/hemming punch/top-tool 15.905 (see page 69)
13 57
24h
Die heightening
13,1
1000 kN/m max.
500 mm
308,– €
5,8 kg
50
60.960
24h
20
Die heightening for UKB-System B (Type Trumpf) and UKB-System C (Type Bystronic)
13 30
91
03
WWW.UKB-GMBH.COM
UKB-SYSTEM C
Inhaltsverzeichnis noch anpassen
TYPE BYSTRONIC Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 – 95 Insertion of a steel insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Punches/top-tools Punches/top-tools Bystronic "RF-A", H = 175 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 Punches/top-tools Bystronic "RF-A", H = 250 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 24° Flattening/hemming punches/top-tools Bystronic "RF-A". . . . . . . . . . . . . . . . . . . . . . 98 Punches/top-tools Bystronic "R". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Punches/top-tools Bystronic "S". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Punches/top-tools Bystronic / Amada / Safan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100 Holder for blades and changeable 86°/84°/28° blades . . . . . . . . . . . . . . . . . . . . . . 100 – 101 Joggle (Z) tool holders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102 Flattening insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 Joggle (Z) tool inserts Z 1,0-15,0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 Holder for radius-tools R 7,0-50,0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104 Radius-tools R 7,0-50,0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 Flattening-tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 Punch/top-tool distance piece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Punch/top-tool adaptors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Dies 90° Dies, H = 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 85° Dies, H = 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 – 109 60° Dies, H = 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 60° Die, H = 65 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109 30° Dies, H = 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 30° Die, H = 60 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Flattening/hemming dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
UKB-SYSTEM C EXPLANATION Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Type Bystronic
Clamping Bystronic "RF-A"
ADVANTAGES
H
Center line
W 4,5
Clamping Bystronic "R"
Datum
Center line
y
y
V
R
y
y
y
Clamping Bystronic "S"
W
Datum
y
20
y
y
y
Center line
H
Center line
� Optimum materials � 42 CrMo4, tempered to 1100-1200 N/mm2 � 1.2312, tempered to 950-1100 N/mm2 � C45, tempered to 800-850 N/mm2 � C45 � Bending radius/intake radii y hardened up to 52-55 HRC = y � Precision ground = � Guaranteed exchangeability � Parallelism � Via adaptor systems applicable on all other press brakes (see chapter 10) � Tool marking with all significant information
Center line
Datum
6,5 13
UKB-DELIVERY TIME
Clamping Bystronic / Amada / Safan
From stock
13
UKB
14 3
On request
25
1-2 working weeks
7
1–2
working weeks
Center line
Modification 1-3 working days 13
1–3
working days
7 4
8,4
24h
Datum
Further information for availability, delivery service and payment terms see fold-out cover!
VIDEO Image
Horn extensions � Horn extensions for sectionalized punches/top-tools UKB-System C � The types are marked with 1 or 21 2 Type
1
2
Type 1
2
UKB-MODIFICATION Use our flexible modification within 1-3 working days! Further information see chapter 13 or visit www.ukb-gmbh.com
94
1–3
working days
UKB-SYSTEM C EXPLANATION [email protected] . www.ukb-gmbh.com
Tool lengths Punches/top-tools
Dies
Length 500 mm
Length 500 mm
Length 300 mm
Length 300 mm
Length 200 mm
Length 200 mm
Length 100 mm
Length 100 mm
Length 550 mm sectionalized � Sectionalized punches/top-tools are delivered as a complete set � 10 Segments 100
25 25 30
35
50
45
40
03
Length 550 mm sectionalized � Sectionalized dies are delivered
as a complete set � 9 Segments
100
100
25 25 30
35
40
45
50
100
200
Insertion of a steel insert MOUNTING EXAMPLE
Die UKB-System A
By milling a 2 mm groove and mounting of a ground steel insert (13 x 22 mm) dies UKB-System A can be used on press brakes UKB-System C. Prices see page 248.
Groove Steel insert UKB-System C
95
UKB-SYSTEM C PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Punches/top-tools Bystronic "RF-A", H = 175 mm
0
24h
20
7,5 kg
200 mm
174,– €
5,0 kg
100 mm 550 mm sectionalized
98,– €
2,5 kg
624,– €
13,8 kg
30
17,5
24h
2,5
0
14,3 kg
12,5 kg
262,– €
20
592,– €
30
362,– €
300 mm
60
2,6 kg
500 mm
40
5,2 kg
92,– €
1000 kN/m max. 65
166,– €
100 mm 550 mm sectionalized
20
200 mm
60
7,8 kg
40
13,0 kg
248,– €
65
344,– €
300 mm
175
500 mm
14.363
175
1000 kN/m max.
14.353
80
80 60
60 40
40
3,3 kg
998,– €
18,2 kg
59
500 mm
250,– €
13,0 kg
300 mm
180,– €
7,8 kg
200 mm
124,– €
5,2 kg
100 mm 550 mm sectionalized
76,– €
2,6 kg
460,– €
14,3 kg
12
20
20
6,6 kg
160,– €
1000 kN/m max.
40
282,– €
100 mm 550 mm sectionalized
14.303
2
60
200 mm
20
9,9 kg
40
16,5 kg
426,– €
60
592,– €
300 mm
175
500 mm
66
500 kN/m max.
1
175
10
2
0
0
14.383
1
88° R 1,0
20
20
88° R 1,0
Tool can work with higher load capacity 22
0
28
0
24h
80
80
24h 60
60
800 kN/m max.
14.333 336,– €
9,5 kg
300 mm
242,– €
5,7 kg
200 mm
130,– €
5,0 kg
200 mm
164,– €
3,8 kg
100 mm 550 mm sectionalized
82,– €
2,5 kg
92,– €
1,9 kg
466,– €
13,8 kg
100 mm 550 mm sectionalized
582,– €
10,5 kg
0
working weeks
22
24h
0
20
175
40
20
20
500 mm
7,5 kg
40
12,5 kg
186,– €
60
256,– €
300 mm
60
500 mm
1–2
2
65
1000 kN/m max.
14.313
1
175
9
2
20
30° R 3,0 0
0
1
40
40 20
88° R 1,5
12
80
80 60
60
2
30° R 1,0
20
1
40
40 20
30° R 1,0
0
0
10
96
1
2
UKB-SYSTEM C PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
Punches/top-tools Bystronic "RF-A", H = 250 mm 14.450
276,– €
7,6 kg
100 mm 550 mm sectionalized
156,– €
3,8 kg
954,– €
20,9 kg
30
17,5 kg
300 mm
430,– €
10,5 kg
200 mm
286,– €
7,0 kg
100 mm 550 mm sectionalized
162,– €
3,5 kg
974,– €
19,3 kg
03
30
60
200 mm
600,– €
10 0
11,4 kg
500 mm
80
416,– €
1000 kN/m max.
12 0
300 mm
10 0
19,0 kg
80
580,– €
12 0
500 mm
65
1000 kN/m max.
65
14.440
1–2
17,5
2,5
40
40
0
0
20
250
working weeks
20
20
250
1–2
working weeks
0
0
12
12 0
0
10
10 80
80 60
60 40
40
500 kN/m max.
644,– €
14,7 kg
200 mm
430,– €
9,8 kg
100 mm 244,– € 550 mm sectionalized 1.458,– €
4,9 kg
12
1000 kN/m max.
500 mm
434,– €
18,0 kg
300 mm
314,– €
10,8 kg
200 mm
212,– €
7,2 kg
100 mm 550 mm sectionalized
118,– €
3,6 kg
782,– €
19,8 kg
0
300 mm
2
0 10 20
60
60 28
Tool can work with higher load capacity
22
40
0
20
250
24h
20
250
40
24h
80
60
27,0 kg
80
10
0
24,5 kg
0
894,– €
12
500 mm
14.410
65
14.460
1
12
10
0
2
20
85° R 1,0 0
1
20
85° R 1,0
0
12
12
0 0 10
0 10 80
80 60
60
14.430
800 kN/m max.
300 mm
314,– €
10,8 kg
300 mm
348,– €
7,8 kg
200 mm
212,– €
7,2 kg
200 mm
236,– €
5,2 kg
100 mm 550 mm sectionalized
134,– €
2,6 kg
854,– €
14,3 kg
12
0
20 0
0
20
250
12
40
24h
40
1–2
working weeks
250
19,8 kg
22
60
782,– €
20
80
3,6 kg
10
118,– €
60
13,0 kg
0
484,– €
80
500 mm
0
18,0 kg
12
434,– €
0
500 mm
100 mm 550 mm sectionalized
2
10
1000 kN/m max.
1
65
9
2
0
1
30° R 3,0
20
0
14.420
40
40 20
85° R 1,5
12
0
0
12 10 0
0 10 80
80 60
60 40
40
2
30° R 1,0 0
0
1
20
20
30° R 1,0
10
1
2
97
UKB-SYSTEM C PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
24° Flattening/hemming punches/top-tools Bystronic "RF-A" 14.908
800 kN/m max.
13,0 kg
300 mm
374,– €
7,8 kg
200 mm
252,– €
5,2 kg
100 mm 146,– € 550 mm sectionalized 1.010,– €
2,6 kg 14,3 kg
Suitable flattening/hemming die 25.992 (see page 111)
VIDEO
Flattening/ hemming tools
65
522,– €
26
195
500 mm
1–2
20
working weeks
15
58
R1 2
.5
58
5 2. R1
8
24° R 0,6
14.910
800 kN/m max.
522,– €
13,5 kg
300 mm
374,– €
8,1 kg
200 mm
252,– €
5,4 kg
100 mm 146,– € 550 mm sectionalized 1.010,– €
14,9 kg
2,7 kg
Monday to Friday from 7:30am to 6:00pm Phone +49 (0) 27 36 / 44 42 - 0 Fax +49 (0) 27 36 / 44 42 - 22 E-Mail [email protected] Web www.ukb-gmbh.com
26
195
Suitable flattening/hemming die 25.994 (see page 111)
UKB-AVAILABILITY
65
500 mm
1–2
For personal contact, see supplement! We are glad to help you!
20
working weeks
15
58
R1 2
.5
58
5
2.
R1
10
24° R 0,6
14.912 522,– €
14,0 kg
300 mm
374,– €
8,4 kg
200 mm
252,– €
5,6 kg
100 mm 146,– € 550 mm sectionalized 1.010,– €
2,8 kg 15,4 kg
26
Hardened flattening parts
Suitable flattening/hemming die 25.995 (see page 111)
1–2
20
working weeks
24° R 0,6
15
R1 2
58
.5
58
5
2.
R1
12
98
EXAMPLE OF USE Surface ground
195
500 mm
65
800 kN/m max.
Surface milled
UKB-SYSTEM C PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
Punches/top-tools Bystronic "R"
152,– €
3,1 kg
908,– €
17,0 kg
28
22
300 mm
216,– €
6,9 kg
200 mm
154,– €
4,6 kg
100 mm 550 mm sectionalized
92,– €
2,3 kg
562,– €
12,7 kg
30
20
UKB
80
80
UKB
11,5 kg
20
100 mm 550 mm sectionalized
292,– €
0
6,2 kg
500 mm
60
256,– €
1000 kN/m max.
40
200 mm
60
14.209 45
9,3 kg
0
378,– €
40
300 mm
20
15,5 kg
60
526,– €
155
500 mm
45
500 kN/m max.
155
14.105
60
60 40
40
85° R 1,0
7
0
0
1,7 kg
12
80
9,4 kg
11,0 kg
164,– €
6,6 kg
200 mm
114,– €
4,4 kg
100 mm 550 mm sectionalized
64,– €
2,2 kg
442,– €
12,1 kg
60
228,– €
300 mm
80
500 mm
20
0
76,– €
1000 kN/m max.
20
100 mm 550 mm sectionalized
14.300
40
3,3 kg
2
155
134,– €
0
200 mm
22
40
5,1 kg
20
8,5 kg
200,– €
60
276,– €
300 mm
155
500 mm
542,– €
800 kN/m max.
45
14.330
1
10
2
20
1
20
85° R 0,8
Tool can work with higher load capacity 80
60
24h
UKB 60
40
2
20
30° R 3,0
3,2 kg
898,– €
17,6 kg
28
22
12,5 kg
300 mm
202,– €
7,5 kg
200 mm
136,– €
5,0 kg
100 mm 550 mm sectionalized
78,– €
2,5 kg
548,– €
13,8 kg
30
20
UKB
80
80
UKB
280,– €
0
146,– €
500 mm
20
100 mm 550 mm sectionalized
60
1000 kN/m max.
40
6,4 kg
14.210 45
9,6 kg
252,– €
0
374,– €
200 mm
40
300 mm
20
16,0 kg
60
524,– €
155
500 mm
45
500 kN/m max.
155
14.106
60
60
1,8 kg
520,– €
9,9 kg
12
7,2 kg
200 mm
110,– €
4,8 kg
100 mm 550 mm sectionalized
70,– €
2,4 kg
436,– €
13,2 kg
10
45
12,0 kg
154,– €
22
Tool can work with higher load capacity 80
80
24h
212,– €
300 mm
0
74,– €
500 mm
20
100 mm 550 mm sectionalized
1000 kN/m max.
40
3,6 kg
14.211
UKB 60
60 40
40
1
2
0
0
10
30° R 3,0
20
20
30° R 1,0
2
60
130,– €
0
200 mm
22
20
5,4 kg 40
9,0 kg
188,– €
60
262,– €
300 mm
155
500 mm
45
800 kN/m max.
1
155
7
2
0
1
85° R 1,0
20
00
14.101
40
40 20
85° R 0,8
2
0
Punches/top-tools Bystronic "S"
1
60
0
1
10
40
20
30° R 1,0
1
2
99
03
UKB-SYSTEM C PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Punches/top-tools Bystronic / Amada / Safan
13,8 kg
25
106,– €
3,6 kg
100 mm 550 mm sectionalized
58,– €
1,8 kg
394,– €
9,9 kg
2
40
24h
1
2
10
1
80° R 1,0 0
10
200 mm
30
20
20 0
24h
5,4 kg
Including groove 8,4 x 3 mm UKB-System A
40
86° R 1,0
9,0 kg
150,– €
20
480,– €
Including groove 8,4 x 3 mm UKB-System A
204,– €
300 mm
0
2,5 kg
500 mm
40
5,0 kg
68,– €
0
124,– €
100 mm 550 mm sectionalized
50
20
200 mm
40
25
7,5 kg
95
12,5 kg
184,– €
60
268,– €
300 mm
60
500 mm
750 kN/m max.
14.020
95
750 kN/m max.
14.040
18
2
25
200 mm
88,– €
4,4 kg
100 mm 550 mm sectionalized
48,– €
2,2 kg
360,– €
12,1 kg
30
Including groove 8,4 x 3 mm UKB-System A
60° R 3,0
Tool can work with higher load capacity
1
20
80 60
24h
6,6 kg
40
0
10
Including groove 8,4 x 3 mm UKB-System A
11,0 kg
124,– €
0
18,7 kg
174,– €
300 mm
20
768,– €
500 mm
40
3,4 kg
0
6,8 kg
102,– €
20
184,– €
100 mm 550 mm sectionalized
30
40
200 mm
60
10,2 kg
80
25
17,0 kg
268,– €
175
370,– €
300 mm
60
500 mm
1000 kN/m max.
14.010
95
800 kN/m max.
14.060
0
24h
2
40
1
2
426,– €
7,7 kg
300 mm
252,– €
10,8 kg
200 mm
174,– €
7,2 kg
100 mm 550 mm sectionalized
98,– €
3,6 kg
740,– €
19,8 kg
30
0
1,4 kg
1000 kN/m max.
20
2,8 kg
62,– €
18,0 kg
40
120,– €
100 mm 550 mm sectionalized
348,– €
60
200 mm
30
14.050 500 mm
80
4,2 kg
0
176,– €
20
300 mm
40
25
7,0 kg
95
234,– €
60
500 mm
25
700 kN/m max.
14.030
175
0
14
20
80° R 1,0
0
10
28° R 1,0
20
2
24h 60
1
80
0
24h
Including groove 8,4 x 3 mm UKB-System A
40
Including groove 8,4 x 3 mm UKB-System A
40
ADVANTAGES � Easy handling � Cost-saving: One holder for different blades � Fast and easy change of the blades
MOUNTING EXAMPLE Holder for blades 14.280 hardened flattening part
100
0
Holder for blades and changeable 86°/84°/28° blades
20
28° R 1,0
Changeable blade 15.761
1
2
UKB-SYSTEM C PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
Holder for blades and changeable 86°/84°/28° blades 1000 kN/m max.
14.280
1000 kN/m max.
500 mm
380,– €
7,0 kg
500 mm
360,– €
8,0 kg
300 mm
304,– €
4,2 kg
300 mm
286,– €
4,8 kg
200 mm
210,– €
2,8 kg
200 mm
194,– €
3,2 kg
100 mm 550 mm sectionalized
114,– €
1,4 kg
106,– €
1,6 kg
760,– €
7,7 kg
100 mm 550 mm sectionalized
740,– €
8,8 kg
Holder for blades with hardened flattening part Clamping Bystronic "RF-A"
28
40
Holder for blades with hardened flattening part Clamping Bystronic "R"
1–2
03
135
14.282
UKB
working weeks
12
1000 kN/m max.
14.400
1000 kN/m max.
500 mm
348,– €
8,5 kg
500 mm
110,– €
3,0 kg
300 mm
278,– €
5,1 kg
300 mm
88,– €
1,8 kg
200 mm
190,– €
3,4 kg
200 mm
64,– €
1,2 kg
100 mm 550 mm sectionalized
102,– €
1,7 kg
0,6 kg
9,4 kg
100 mm 488 mm sectionalized
40,– €
730,– €
198,– €
3,3 kg
135
28
30
14.281
14
Holder for blades Clamping Bystronic/Amada/Safan 40
Holder for blades with hardened flattening part Clamping Bystronic "S"
1–2
working weeks
UKB
12
16
86° Blades R 1,0 15.776 86°
200 mm
100 mm
550 mm sect.
Price
Price
Price
Price
Price
1,0
112,– € 4,5 kg
88,– € 2,7 kg
66,– € 1,8 kg
40,– € 0,9 kg
202,– € 5,0 kg
Weight
12
1000 kN/m max.
20
300 mm
100
α
500 mm
M6
Model
R (mm)
24h 31
500 mm
300 mm
200 mm
100 mm
550 mm sect.
Price
Price
Price
Price
Price
1,0
112,– € 4,5 kg
88,– € 2,7 kg
66,– € 1,8 kg
40,– € 0,9 kg
202,– € 5,0 kg
Weight
Technical details for all tool lengths see page 25
28° Blades R 0,5-6,0 R (mm)
500 mm
300 mm
200 mm
100 mm
550 mm sect.
Price
Price
Price
Price
Price
15.761 15.763 15.762 15.765 15.764 15.766 15.767 15.768 15.769
28° 28° 28° 28° 28° 28° 28° 28° 28°
0,5 1,0 1,5 2,0 2,5 3,0 4,0 5,0 6,0
122,– € 122,– € 122,– € 122,– € 122,– € 122,– € 122,– € 122,– € 122,– € 4,5 kg
94,– € 94,– € 94,– € 94,– € 94,– € 94,– € 94,– € 94,– € 94,– € 2,7 kg
70,– € 70,– € 70,– € 70,– € 70,– € 70,– € 70,– € 70,– € 70,– € 1,8 kg
42,– € 42,– € 42,– € 42,– € 42,– € 42,– € 42,– € 42,– € 42,– € 0,9 kg
214,– € 214,– € 214,– € 214,– € 214,– € 214,– € 214,– € 214,– € 214,– € 5,0 kg
24h
12
1000 kN/m max.
100
α
M6
Model
Weight
12
UKB-INFO
24h
31
28° R
12
15.774 84°
R (mm)
30°
α
20
Model
86°/84° R
30°
84° Blades R 1,0
101
UKB-SYSTEM C PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Joggle (Z) tool holders ADVANTAGES
VIDEO
� Flexible application by changeable joggle (Z) tool inserts Z 1,0-15,0 � Easy handling � No adjustment necessary � High stability � Short Z-bending in one stroke � Z-bending with long flanges possible � Sectionalized joggle (Z) tools on request
14.085
45
25,5 kg
682,– €
Joggle (Z) tool holders are delivered as a complete set
1–2
24
24h
46
24
Clamping Bystronic "R"
Joggle (Z) tool holders are delivered as a complete set
24
Clamping Bystronic "RF-A"
working weeks
20
88
64
46 46
125
51,0 kg
415 mm
101
835 mm 1.266,– €
88
46
1000 kN/m max.
24
26,5 kg
145
53,0 kg
708,– €
121
835 mm 1.314,– € 415 mm
65
1000 kN/m max.
64
14.080
Joggle (Z) tools
20
13
13
876,– €
37,0 kg
415 mm
488,– €
18,5 kg
46
Clamping Bystronic/Amada/Safan
24
Clamping Bystronic "S"
835 mm
98
23,5 kg
Joggle (Z) tool holders are delivered as a complete set
Joggle (Z) tool holders are delivered as a complete set
1–2
46
20
64
88
working weeks
46
64
1–2
working weeks
88
24
24
634,– €
125
415 mm
46
44
45
47,0 kg
101
835 mm 1.168,– €
1000 kN/m max.
30
14.095
1000 kN/m max.
24
14.090
20
13
13
Flattening insert
1000 kN/m max.
Flattening insert 40.500
Price
256,– €
Weight
10,0 kg
415 mm Price
144,– €
S
835 mm
2S
Model
Table of force for flattening see page 52
Weight
5,0 kg 36
Flattening insert is delivered as a complete set
24h
102
UKB-INFO
23
UKB-SYSTEM C PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
Joggle (Z) tool inserts Z 1,0-15,0 Model
α
Z (mm)
40.510 40.515 40.520 40.525
160° 160° 150° 140°
1,0 1,5 2,0 2,5
Weight
835 mm
03
415 mm
Price
Price
374,– € 374,– € 374,– € 374,– € 10,0 kg
206,– € 206,– € 206,– € 206,– € 5,0 kg
Z
36
Joggle (Z) tool inserts α Z 1,0-2,5
1000 kN/m max.
Joggle (Z) tool inserts are delivered as a complete set
24h
23
Joggle (Z) tool inserts 90° Z 1,0-8,0 Z (mm)
40.511 40.516 40.521 40.526 40.530 40.535 40.540 40.545 40.550 40.555 40.560 40.565 40.570 40.575 40.580
90° 90° 90° 90° 90° 90° 90° 90° 90° 90° 90° 90° 90° 90° 90°
1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 6,5 7,0 7,5 8,0
Weight
835 mm
415 mm
Price
Price
374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 10,0 kg
206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 5,0 kg
1000 kN/m max.
Z
α
36
Model
23
Joggle (Z) tool inserts are delivered as a complete set
1000 kN/m max.
Joggle (Z) tool inserts 90° Z 8,5-12,0 Z (mm)
40.585 40.590 40.610 40.611 40.612
90° 90° 90° 90° 90°
8,5 9,0 10,0 11,0 12,0
Weight
835 mm
415 mm
Price
Price
418,– € 418,– € 418,– € 418,– € 418,– € 13,5 kg
232,– € 232,– € 232,– € 232,– € 232,– € 6,7 kg
27
25
α
45
Model
Z
24h
23
Joggle (Z) tool inserts are delivered as a complete set
1000 kN/m max.
24h
Z (mm)
40.613 40.614 40.615
90° 90° 90°
13,0 14,0 15,0
Weight
835 mm
415 mm
Price
Price
418,– € 418,– € 418,– € 14,5 kg
232,– € 232,– € 232,– € 7,3 kg
Joggle (Z) tool inserts are delivered as a complete set
32
25
α
45
Model
Z
Joggle (Z) tool inserts 90° Z 13,0-15,0
24h 23
103
UKB-SYSTEM C PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Holder for radius-tools R 7,0-50,0 ADVANTAGES
VIDEO
� Easy handling � No adjustment necessary for R 12,5-50,0 � High stability � Flexible application through changeable radius-tools � Sectionalized radius-tools on request
Radius tools
MOUNTING EXAMPLE Holder for radius-tools 14.252
Holder for radius-tools 14.250
Holder for radius-tools 14.251
Radius-tool 10.311
Radius-tool 10.311
Radius-tool 10.311
830 mm
318,– €
15,5 kg
830 mm
264,– €
15,0 kg
830 mm
246,– €
16,0 kg
412 mm
186,– €
7,8 kg
412 mm
160,– €
7,5 kg
412 mm
152,– €
8,0 kg
Holder for radius-tools Clamping Bystronic "R"
24h
40
140
24h
20
140
20
14
Holder for radius-tools Clamping Bystronic "S"
20
24h
40
Holder for radius-tools Clamping Bystronic "RF-A"
104
800 kN/m max.
14.251
140
800 kN/m max.
14.250
40
800 kN/m max.
14.252
14
14
UKB-SYSTEM C PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
Radius-tools R 7,0-50,0 Radius-tools R 7,0-12,0 7,0 7,5 8,0 9,0 10,0 11,0 11,5 12,0
11,5 11,5 13,0 16,0 16,0 16,0 19,0 20,0
835 mm
Model
10.300 10.301 10.302 10.303 10.304 10.305 10.306 10.307 C45
24h
415 mm
835 mm
Model
Price
Weight
Price
Weight
68,– € 68,– € 68,– € 74,– € 60,– € 88,– € 88,– € 88,– €
0,90 kg 1,00 kg 1,20 kg 1,60 kg 2,00 kg 2,10 kg 2,50 kg 2,70 kg
42,– € 42,– € 42,– € 44,– € 38,– € 52,– € 52,– € 52,– €
0,45 kg 0,50 kg 0,60 kg 0,80 kg 1,00 kg 1,05 kg 1,25 kg 1,35 kg
11.300 11.301 11.302 11.303 11.304 11.305 11.306 11.307
03
415 mm
Price
Weight
Price
Weight
166,– € 172,– € 178,– € 186,– € 194,– € 208,– € 214,– € 218,– €
0,90 kg 1,00 kg 1,20 kg 1,60 kg 2,00 kg 2,10 kg 2,50 kg 2,70 kg
100,– € 102,– € 106,– € 110,– € 114,– € 120,– € 124,– € 126,– €
0,45 kg 0,50 kg 0,60 kg 0,80 kg 1,00 kg 1,05 kg 1,25 kg 1,35 kg
800 kN/m max.
H
R (mm) H (mm)
R 7,0 -12,0
42CrMo4 Radius-tools hardened up to 60 HRC
Radius-tools not hardened
Radius-tools R 12,5-50,0 12,5 13,0 14,0 15,0 16,0 17,0 17,5 19,0 20,0 22,5 25,0 27,5 30,0 35,0 40,0 45,0 50,0
16,0 17,0 19,0 20,0 21,0 21,5 22,0 25,0 24,0 25,0 29,0 34,0 34,0 45,0 45,0 50,0 54,0
835 mm
Model
Price
10.308 10.309 10.310 10.311 10.312 10.313 10.314 10.315 10.316 10.317 10.318 10.319 10.320 10.321 10.322 10.323 10.324
98,– € 98,– € 98,– € 82,– € 116,– € 116,– € 86,– € 124,– € 102,– € 146,– € 112,– € 164,– € 138,– € 248,– € 286,– € 332,– € 354,– €
C45
24h
415 mm
Weight
Price
3,30 kg 3,50 kg 3,80 kg 5,00 kg 5,10 kg 5,80 kg 6,00 kg 6,30 kg 6,80 kg 8,00 kg 10,00 kg 12,50 kg 13,50 kg 21,00 kg 24,00 kg 29,50 kg 34,50 kg
58,– € 58,– € 58,– € 50,– € 68,– € 68,– € 56,– € 76,– € 62,– € 86,– € 70,– € 98,– € 86,– € 146,– € 170,– € 202,– € 222,– €
835 mm
Model
Weight
1,65 kg 1,75 kg 1,90 kg 2,50 kg 2,55 kg 2,90 kg 3,00 kg 3,15 kg 3,40 kg 4,00 kg 5,00 kg 6,25 kg 6,75 kg 10,50 kg 12,00 kg 14,75 kg 17,25 kg
Price
11.308 11.309 11.310 11.311 11.312 11.313 11.314 11.315 11.316 11.317 11.318 11.319 11.320 11.321 11.322 11.323 11.324
222,– € 226,– € 236,– € 246,– € 256,– € 266,– € 274,– € 288,– € 300,– € 330,– € 362,– € 390,– € 444,– € 482,– € 634,– € 696,– € 738,– €
415 mm
Weight
Price
Weight
3,30 kg 3,50 kg 3,80 kg 5,00 kg 5,10 kg 5,80 kg 6,00 kg 6,30 kg 6,80 kg 8,00 kg 10,00 kg 12,50 kg 13,50 kg 21,00 kg 24,00 kg 29,50 kg 34,50 kg
132,– € 134,– € 140,– € 144,– € 150,– € 154,– € 166,– € 172,– € 176,– € 190,– € 204,– € 226,– € 254,– € 272,– € 348,– € 388,– € 422,– €
1,65 kg 1,75 kg 1,90 kg 2,50 kg 2,55 kg 2,90 kg 3,00 kg 3,15 kg 3,40 kg 4,00 kg 5,00 kg 6,25 kg 6,75 kg 10,50 kg 12,00 kg 14,75 kg 17,25 kg
800 kN/m max.
H
R (mm) H (mm)
14
R 12,5 - 50,0
42CrMo4 Radius-tools hardened up to 60 HRC
Radius-tools not hardened
UKB-TEST BENDING First test bending, then order! Free of charge - with your sample sheets in your or our house!
Flattening-tool 800 kN/m max.
Flattening-tool 100,– €
Usable on holder for radius-tools 14.250 / 14.251 / 14.252
Weight
4,00 kg
415 mm Price
60,– €
Weight
2,00 kg 14
22
10.325
835 mm Price
17
Model
30
24h
105
UKB-SYSTEM C PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Punch/top-tool distance piece 50.400 150 mm
1000 kN/m max.
296,– €
6,0 kg
Punch/top-tool distance piece 50.400 Clamping Bystronic "RF-A"
100
Bystronic "RF-A" incl. clamp with nylon strips
MOUNTING EXAMPLE
160
55
24h
Clamp
Nylon strips Clamping Bystronic "RF-A"
Punch/top-tool adaptors 1000 kN/m max.
65
Clamping Bystronic "RF-A" UKB-System CUKB-System A Needed clamp see page 203
98,– € 3,2 kg
Clamping Bystronic "R" UKB-System CUKB-System A Needed clamp see page 203
40
40
67
24h
96,– € 3,5 kg
Clamping Bystronic "S" UKB-System CUKB-System A Needed clamp see page 203
40
24h
100
31
31
165
24h
50.981 150 mm
46
150 mm
142,– € 5,0 kg
113
150 mm
1000 kN/m max.
67
50.980
113
50.983
46
1000 kN/m max.
31
14
14
WWW.UKB-GMBH.COM Online-shop > Current prices and special offers Innovations > Always the latest news Product information > All UKB-Products at a glance Downloads > Information for you Video-chanel > A closer look into the company and interesting product videos
UKB-APP Calculation of the needed forces > Automatic calculation of your data Product information > All UKB-Products at a glance
106
14
UKB-SYSTEM C DIES [email protected] . www.ukb-gmbh.com
90° Dies, H = 55 mm
72,– €
1,8 kg
100 mm 550 mm sectionalized
42,– €
0,9 kg
296,– €
5,0 kg
1–2 working weeks
24.003 200 mm
70,– €
2,2 kg
100 mm 550 mm sectionalized
40,– €
1,1 kg
286,– €
3,3 kg
1000 kN/m max.
5,5 kg
100,– €
130,– €
300 mm
6,0 kg
4,5 kg
300 mm
102,– €
2,7 kg
200 mm
72,– €
1,8 kg
100 mm 550 mm sectionalized
42,– €
0,9 kg
296,– €
5,0 kg
1–2
1–2 working weeks
500 mm
138,– €
200 mm
500 mm
1000 kN/m max.
2,7 kg
24.005
500 mm
130,– €
5,5 kg
300 mm
100,– €
3,3 kg
200 mm
70,– €
2,2 kg
100 mm 550 mm sectionalized
40,– €
1,1 kg
286,– €
6,0 kg
1000 kN/m max.
102,– €
24.002
300 mm
4,5 kg
138,– €
500 mm
1000 kN/m max.
24.001
1–2
working weeks
working weeks
24.007
300 mm
110,– €
4,5 kg
200 mm
76,– €
3,0 kg
100 mm 550 mm sectionalized
44,– €
1,5 kg
306,– €
8,3 kg
UKB-PRESS BRAKE TOOL CABINETS Store � Secure � Organize Further information see chapter 11 or visit www.ukb-gmbh.com
�
7,5 kg
144,– €
1000 kN/m max.
500 mm
1–2
working weeks
Flexible modification
Tool blank L = 500 mm
Tool individual modified according to your requirements
Cuttings
Laser marking
Further information see chapter 13 or visit www.ukb-gmbh.com
107
03
UKB-SYSTEM C DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
85° Dies, H = 55 mm 24.100
4
0,6
500 kN/m max.
6
500 mm
198,– €
3,5 kg
500 mm
188,– €
4,5 kg
300 mm
136,– €
2,1 kg
300 mm
132,– €
2,7 kg
200 mm
94,– €
1,4 kg
200 mm
90,– €
1,8 kg
100 mm 550 mm sectionalized
54,– €
0,7 kg
50,– €
0,9 kg
374,– €
3,8 kg
100 mm 550 mm sectionalized
364,– €
5,0 kg
85°
24h
8
500 mm
188,– €
4,5 kg
300 mm
132,– €
2,7 kg
200 mm
90,– €
1,8 kg
100 mm 550 mm sectionalized
50,– €
0,9 kg
364,– €
5,0 kg
700 kN/m max.
85° 15
24.106
15
1000 kN/m max.
500 mm
138,– €
5,5 kg
300 mm
102,– €
3,3 kg
200 mm
72,– €
2,2 kg
100 mm 550 mm sectionalized
42,– €
1,1 kg
292,– €
6,1 kg
1000 kN/m max.
85°
138,– €
5,5 kg
85°
24.108
1000 kN/m max.
500 mm
152,– €
7,5 kg
112,– €
4,5 kg
300 mm
102,– €
3,3 kg
200 mm
72,– €
2,2 kg
200 mm
78,– €
3,0 kg
42,– €
1,1 kg
46,– €
1,5 kg
292,– €
6,1 kg
100 mm 550 mm sectionalized
314,– €
8,3 kg
85°
24h
24h
24.109
1000 kN/m max.
24.110
1000 kN/m max.
500 mm
158,– €
7,5 kg
500 mm
192,– €
9,5 kg
300 mm
116,– €
4,5 kg
300 mm
136,– €
5,7 kg
200 mm
80,– €
3,0 kg
200 mm
96,– €
3,8 kg
100 mm 550 mm sectionalized
48,– €
1,5 kg
56,– €
1,9 kg
318,– €
8,3 kg
100 mm 550 mm sectionalized
372,– €
10,5 kg
24h
85°
24.104
300 mm
100 mm 550 mm sectionalized
700 kN/m max.
24h
24h
500 mm
0,8
24h
24.102
108
24.101
85°
24h
85°
UKB-SYSTEM C DIES [email protected] . www.ukb-gmbh.com
85° Dies, H = 55 mm
6,3 kg
200 mm
102,– €
4,2 kg
100 mm 550 mm sectionalized
58,– €
2,1 kg
404,– €
11,5 kg
Tool can work with higher load capacity
500 mm
216,– €
10,8 kg
300 mm
160,– €
6,6 kg
200 mm
110,– €
4,4 kg
100 mm 550 mm sectionalized
62,– €
2,2 kg
430,– €
12,1 kg
Tool can work with higher load capacity
24h
1000 kN/m max.
150,– €
24.012
300 mm
10,5 kg
204,– €
1000 kN/m max.
500 mm
24.011
24h
60° Dies, H = 55 mm
200 mm
102,– €
4,0 kg
100 mm 550 mm sectionalized
58,– €
2,0 kg
426,– €
11,0 kg
24.050
50
500 mm
322,– €
12,3 kg
300 mm
200,– €
7,5 kg
200 mm
134,– €
5,0 kg
100 mm 550 mm sectionalized
72,– €
2,5 kg
506,– €
13,8 kg
Tool can work with higher load capacity
24h
15
R 5,0
1000 kN/m max.
75
6,0 kg
10,0 kg
154,– €
288,– €
300 mm
800 kN/m max.
500 mm
55
60°
20
24.040
13 70
24h
60° Die, H = 65 mm 364,– €
15,5 kg
300 mm
256,– €
9,3 kg
200 mm
174,– €
6,2 kg
100 mm 550 mm sectionalized
92,– €
3,1 kg
624,– €
17,0 kg
24h
15 60°
20
500 mm
R 7,0
85
60
65
24.060
1000 kN/m max.
UKB-ADJUSTABLE DIES Adjustable opening widths from V = 25-400 mm! Further information see chapter 8 or visit www.ukb-gmbh.com
13 80
UKB-REPAIR- AND REGRINDING SERVICE Use our repair- and regrinding service for worn out press brake tools and shear blades! Further information see chapter 14 or visit www.ukb-gmbh.com
109
03
UKB-SYSTEM C DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
30° Dies, H = 55 mm
200 mm
98,– €
1,6 kg
100 mm 550 mm sectionalized
54,– €
0,8 kg
334,– €
4,4 kg
R 1,0
30° 15
13 20
4,0 kg
146,– €
2,4 kg
200 mm
98,– €
1,6 kg
100 mm 550 mm sectionalized
54,– €
0,8 kg
334,– €
4,4 kg
2
30° 15
13 20
92,– €
2,0 kg
100 mm 550 mm sectionalized
50,– €
1,0 kg
328,– €
5,5 kg
13 20
24.016
12
500 mm
182,– €
5,0 kg
300 mm
140,– €
3,0 kg
200 mm
92,– €
2,0 kg
100 mm 550 mm sectionalized
50,– €
1,0 kg
328,– €
5,5 kg
2
30°
R 1, 5
400 kN/m max.
55
200 mm
2
30°
55
3,0 kg
75
5,0 kg
140,– €
500 kN/m max.
20
182,– €
300 mm
R 1, 0
13 20
24h
450 kN/m max.
144,– €
4,2 kg
200 mm
98,– €
2,8 kg
100 mm 550 mm sectionalized
54,– €
1,4 kg
338,– €
7,7 kg
30°
75
300 mm
5
55
6,8 kg
20
194,– €
R 2,0
13 30
24h
24.019
20
500 mm
200,– €
7,0 kg
300 mm
150,– €
4,2 kg
200 mm
102,– €
2,8 kg
100 mm 550 mm sectionalized
58,– €
1,4 kg
368,– €
7,7 kg
5
30°
13 35
24h
24.018
24
300 mm
160,– €
4,8 kg
200 mm
114,– €
3,2 kg
100 mm 550 mm sectionalized
64,– €
1,6 kg
388,– €
8,8 kg
8
75
7,8 kg 55
214,– €
30°
20
500 mm
R 3, 0
13 40
500 kN/m max.
R 2, 5
75
16
55
24.017
20
24h
110
186,– €
300 mm
350 kN/m max.
75
10
500 mm
24h
500 mm
R 0,8
24h
24.015
500 mm
8
20
24h
24.014
55
2,4 kg
55
4,0 kg
146,– €
75
186,– €
300 mm
350 kN/m max.
20
500 mm
R 0,6
75
6
20
24.013
UKB-INFO For bottoming/coining with 30° dies the maximum load is reduced by 50%
500 kN/m max.
UKB-SYSTEM C DIES [email protected] . www.ukb-gmbh.com
30° Die, H = 60 mm 32
11,5 kg
300 mm
222,– €
6,9 kg
200 mm
150,– €
4,6 kg
100 mm 550 mm sectionalized
80,– €
2,3 kg
542,– €
12,7 kg
10
03
VIDEO
Flattening/ hemming tools
60
294,– €
500 kN/m max.
80
500 mm
R 4,0
30°
20
24.035
13 60
24h
Flattening/hemming dies 8,2
25.992
R 1,0
500 kN/m max.
200 mm
226,– €
7,6 kg
100 mm 550 mm sectionalized
136,– €
3,8 kg
734,– €
20,9 kg
Max. 1,2 mm material thickness Rm = 400 N/mm2 Suitable flattening/hemming punch/ top-tool 14.908 (see page 98)
UKB-FIELD SERVICE � Individual advice and sale � Technical solutions for special
120
11,4 kg
59
19,0 kg
316,– €
100
430,– €
300 mm
bending tasks � Test bending on-site � Tool demonstrations � Pick up service for tools to rework
20
500 mm
13 57
24h
10,2
25.994
R 1,0
12,6 kg
200 mm
226,– €
8,4 kg
100 mm 550 mm sectionalized
136,– €
4,2 kg
734,– €
23,1 kg
Max. 1,8 mm material thickness Rm = 400 N/mm2 Suitable flattening/hemming punch/ top-tool 14.910 (see page 98)
120
21,0 kg
316,– €
100
430,– €
300 mm
20
500 mm
59
500 kN/m max.
13 57
24h
12,2
R 1,0
25.995 300 mm
316,– €
12,3 kg
200 mm
226,– €
8,2 kg
100 mm 550 mm sectionalized
136,– €
4,1 kg
734,– €
22,6 kg
Max. 2,5 mm material thickness Rm = 400 N/mm2 Suitable flattening/hemming punch/ top-tool 14.912 (see page 98)
13 57
120
20,5 kg
100
430,– €
20
500 mm
59
500 kN/m max.
EXAMPLE OF USE Surface ground
Surface milled
Hardened flattening parts
24h
111
04 05
WWW.UKB-GMBH.COM
UKB-SYSTEM L TYPE LVD Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 – 115 Punches/top-tools 78° Punches/top-tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 26° Punch/top-tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 Holder for changeable 86°/84°/28° blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 Holder for radius-tools R 7,0-50,0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 Joggle (Z) tool holder for joggle (Z) tool inserts Z 1,0-15,0 . . . . . . . . . . . . . . . . . . . . . . . . 118 Flattening insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 Dies 78° Dies, H = 90 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 – 120 78° Die, H = 130 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 30° Dies, H = 90 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 Multi-V-dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122 Punch/top-tool adaptors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 Die adaptors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 Insertion of a steel insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123
UKB-SYSTEM L EXPLANATION Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Type LVD
Standard:
Other clampings:
13 Datum
10
Datum y
y
W
22
Center line
15
y
y
17
y
10
� Optimum materials � 42 CrMo4, tempered to 1100-1200 N/mm2 � 1.2312, tempered to 950-1100 N/mm2 � C45, tempered to 800-850 N/mm2 � C45 � Bending radius/intake radii y hardened up to 52-55 HRC = y � Precision ground = � Guaranteed exchangeability � Parallelism � Dies via adaptor systems applicable on all other press brakes (see chapter 10) � Tool marking with all significant information
18
y
5
ADVANTAGES
Datum y
27
20
y
Center line
y
10
Center line
H
25
y
10
y
R
Further information for availability, delivery service and payment terms see fold-out cover!
Center line
VIDEO Image
y
y
y
On request
y
y UKB
H
1-2 working weeks
19
1–2
working weeks
W
Center line
Modification 1-3 working days
y
R
From stock
1–3
working days
V
y
24h
y
y
30
UKB-DELIVERY TIME
Datum y
32
y
40
5,7
7 12,7
Horn extension � Horn extension for sectionalized punches/top-tools UKB-System L Horn extension
UKB-MODIFICATION
R1 0 35
10
30°
0
R1
114
Use our flexible modification within 1-3 working days! Further information see chapter 13 or visit www.ukb-gmbh.com
1–3
working days
UKB-SYSTEM L EXPLANATION UKB-SY [email protected] . www.ukb-gmbh.com
Tool lengths Punches/top-tools
Dies
Length 508 mm
Length 508 mm
04
Length 550 mm sectionalized � Sectionalized punches/top-tools are delivered as a complete set � 10 Segments 100
25
25
30
35
40
45
50
100
Length 550 mm sectionalized � Sectionalized dies are delivered as a complete set � 9 Segments 100
25
25
30
35
40
45
50
100
200
UKB-AVAILABILITY Monday to Friday from 7:30am to 6:00pm Phone +49 (0) 27 36 / 44 42 - 0 Fax +49 (0) 27 36 / 44 42 - 22 E-Mail [email protected] Web www.ukb-gmbh.com For personal contact, see supplement! We are glad to help you!
WWW.UKB-GMBH.COM Online-shop > Current prices and special offers Innovations > Always the latest news Product information > All UKB-Products at a glance Downloads > Information for you Video-chanel > A closer look into the company and interesting product videos
UKB-APP Calculation of the needed forces > Automatic calculation of your data Product information > All UKB-Products at a glance
115
UKB-SYSTEM L PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
78° Punches/top-tools 16.500 508 mm 550 mm sectionalized
700 kN/m max.
380,– €
17,7 kg
626,– €
19,2 kg
16.510 508 mm 550 mm sectionalized
1–2
450 kN/m max.
406,– €
16,8 kg
658,– €
18,2 kg
1–2
working weeks
working weeks
13
13
24
19
78° R 1,0
78° R 1,0
16.520 508 mm 550 mm sectionalized
296,– €
11,5 kg
532,– €
12,4 kg
16.540 508 mm 550 mm sectionalized
1–2
10
254,– €
9,1 kg
480,– €
9,8 kg
17 5
13
400 kN/m max.
1000 kN/m max.
13
1–2
working weeks
20
40
180
158
working weeks
0
3 12
60 40
78° R 1,0
20
78° R 2,0 0
26° Punch/top-tool 16.530 508 mm 550 mm sectionalized
500 kN/m max.
274,– €
8,0 kg
500,– €
8,7 kg
Other clampings UKB-System L see page 114
1–2
working weeks
8 26° R 1,0
116
UKB-INFO
UKB-SYSTEM L PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
Holder for changeable 86°/84°/28° blades ADVANTAGES � Easy handling � Cost-saving: One holder for different blades � Fast and easy change of the blades
390,– €
12,5 kg
300 mm
314,– €
7,5 kg
200 mm
216,– €
5,0 kg
100 mm 550 mm sectionalized
118,– €
2,5 kg
812,– €
13,8 kg
Hardened flattening part
26
Changeable blade 15.761
160
500 mm
04
Holder for blades 16.070
1000 kN/m max.
120
10
17 5
16.070
MOUNTING EXAMPLE
Holder for blades with hardened flattening part
1–2
40
working weeks
UKB-INFO Suitable blades see page 24
12 14
Holder for radius-tools R 7,0-50,0 MOUNTING EXAMPLE Holder for radius-tools 16.010
10 0 60
0
20
40
� Easy handling � No adjustment necessary for R 12,5-50,0 � High stability � Flexible application through changeable radius-tools � Sectionalized radius-tools on request
80
ADVANTAGES
9,0 kg
80
224,– €
800 kN/m max.
0
412 mm
10
10
18,0 kg
Radius-tool 10.311
40
390,– €
60
830 mm
17 5
0
12
13
16.010
20 0
Holder for radius-tools
1–2
working weeks
170
20
VIDEO
UKB-INFO Suitable radius-tools see page 31
41
Radius-tools
14
117
UKB-SYSTEM L PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Joggle (Z) tool holder for joggle (Z) tool inserts Z 1,0-15,0 ADVANTAGES
MOUNTING EXAMPLE
� Flexible application by changeable joggle (Z) tool inserts Z 1,0-15,0 � Easy handling � No adjustment necessary � High stability � Short Z-bending in one stroke � Z-bending with long flanges possible � Sectionalized joggle (Z) tools on request
189
180
Joggle (Z) tool holders 16.050
Joggle (Z) tool inserts
13
22
835 mm 1.134,– €
73,4 kg
415 mm
36,7 kg
626,– €
126
10
168
144
Joggle (Z) tool holders are delivered as a complete set
135
1000 kN/m max.
5
16.050
24h
46
24
Joggle (Z) tool inserts are fixed by M8 grub screws in the joggle (Z) tool holder
UKB-INFO
VIDEO
90
24
Suitable joggle (Z) tool inserts see page 27
133
46
19
Joggle (Z) tools
5,7
7 12,7
Flattening insert
1000 kN/m max.
Flattening insert 40.500
Price
256,– €
Weight
10,0 kg
UKB-INFO
415 mm Price
144,– €
Weight
S
835 mm
2S
Model
5,0 kg
24h
36
Flattening insert is delivered as a complete set
23
118
Table of force for flattening see page 52
UKB-SYSTEM L DIES [email protected] . www.ukb-gmbh.com
78° Dies, H = 90 mm 8
6
7,0 kg
26.708 508 mm 550 mm sectionalized
12
R 1,0
244,– €
6,5 kg
466,– €
7,0 kg
400 kN/m max.
78°
12
90
6,5 kg
466,– €
109
244,– €
78°
24h
109
R 0,8
400 kN/m max.
90
26.706 508 mm 550 mm sectionalized
R 1,0
R 0,8
24h
04
32
19
19
32
5,7
5,7
7
7 12,7
12,7 10
12
R 1,2
7,6 kg
508 mm 550 mm sectionalized
14
24h
26.712
600 kN/m max. R 1,5
244,– €
8,0 kg
466,– €
8,7 kg
78°
18
90
7,0 kg
466,– €
90
244,– €
78°
109
508 mm 550 mm sectionalized
R 1,2
109
26.710
R 1,5
500 kN/m max.
24h
32
7
5,7
12,7
16
R 2,5
800 kN/m max. R 2,5
232,– €
10,0 kg
454,– €
10,8 kg
24h
800 kN/m max.
232,– €
12,0 kg
454,– €
13,0 kg
R 3,0
78°
32
109
25
26.720 508 mm 550 mm sectionalized
78°
90
508 mm 550 mm sectionalized
20
R 2,0
90
26.716
7 12,7
109
5,7
19
19
32
24h
19
19
32
5,7
7
5,7
12,7
7 12,7
30
24
R 3,0
R 3,0
454,– €
12,7 kg
R 3,5
508 mm 550 mm sectionalized
78°
109
32
14,2 kg
504,– €
15,4 kg
R 4,5
78°
40
24h
19
24h
250,– €
109
11,7 kg
1000 kN/m max.
90
232,– €
90
508 mm 550 mm sectionalized
26.730
19
26.724
1000 kN/m max.
5,7
7 12,7
5,7
7 12,7
119
UKB-SYSTEM L DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
1000 kN/m max. R 3,5
26.740 276,– €
17,3 kg
562,– €
18,4 kg
R 6,0
78°
24h
360,– €
23,0 kg
694,– €
24,9 kg
R 7,5
78°
Tool can work with higher load capacity
109
50
R 4,0
26.750 508 mm 550 mm sectionalized
90
508 mm 550 mm sectionalized
1000 kN/m max.
50
90
40
70
109
78° Dies, H = 90 mm
5,7
19
19
24h
5,7
7
1000 kN/m max.
1000 kN/m max.
80
R 6,0
26.780 21,5 kg
704,– €
23,3 kg
508 mm 550 mm sectionalized
422,– €
27,0 kg
826,– €
29,2 kg
Tool can work with higher load capacity R 10,0
Tool can work with higher load capacity
78°
109
370,– €
90
26.760 508 mm 550 mm sectionalized
7 12,7
12,7
95
24h 19
24h
5,7
7 12,7
1000 kN/m max.
100
R 8,0
26.794 514,– €
31,5 kg
992,– €
34,1 kg
UKB-REPAIR- AND REGRINDING SERVICE
90
508 mm 550 mm sectionalized
109
Tool can work with higher load capacity R 15,0
78°
1–2
120
19
working weeks
5,7
7 12,7
78° Die, H = 130 mm
1000 kN/m max.
120
R 10,0
26.797 508 mm 768,– € 550 mm 1.418,– € sectionalized
56,0 kg 60,6 kg R 20,0
149
1–2
130
Tool can work with higher load capacity 78°
working weeks
19
140
5,7
7 12,7
120
Use our repair- and regrinding service for worn out press brake tools and shear blades! Further information see chapter 14 or visit www.ukb-gmbh.com
UKB-SYSTEM L DIES [email protected] . www.ukb-gmbh.com
30° Dies, H = 90 mm 8
6
272,– €
7,5 kg
504,– €
8,1 kg
R 0,8
30°
508 mm 550 mm sectionalized
16
272,– €
8,0 kg
504,– €
8,7 kg
R 1,0
18
24h
109
24h
19
19
5,7
7
12
R 1,2
492,– €
10,8 kg
R 1,2
30°
25
26.312 508 mm 550 mm sectionalized
90
10,0 kg
109
260,– €
24h
R 1,5
400 kN/m max.
260,– €
9,5 kg
492,– €
10,3 kg
R 1,5
30° 25
109
400 kN/m max.
90
10
508 mm 550 mm sectionalized
7 12,7
12,7
26.310
24h
32
19
19
32
5,7
7
5,7
12,7
7 12,7
20
16
R 2,5
R 2,0
R 2,5
508 mm 550 mm sectionalized
30°
24h
600 kN/m max.
304,– €
13,8 kg
564,– €
14,9 kg
R 3,0
30°
109
15,5 kg
109
14,3 kg
552,– €
90
292,– €
26.320 24h
40
19
19
32
90
500 kN/m max.
26.316 508 mm 550 mm sectionalized
5,7
7
5,7
24
R 3,0
26.324 628,– €
16,2 kg
R 3,5
30°
24h
109
15,0 kg 90
600 kN/m max.
334,– €
7 12,7
12,7
508 mm 550 mm sectionalized
04
32
32
5,7
350 kN/m max.
30°
90
508 mm 550 mm sectionalized
26.308
R 1,0
109
26.306
400 kN/m max.
90
R 0,8
UKB-INFO For bottoming/coining with 30° dies the maximum load is reduced by 50%
19
45
5,7
7 12,7
121
UKB-SYSTEM L DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Multi-V-dies
78°
3
8 20
24
16
12 5
20
90
30°
78°
UKB
78°
78°
78° 78°
78° 3
15
UKB
Length according to your specifications
15
24
30°
40
78°
16
12 34
78° 70
Length according to your specifications
26.090
78°
12
26.070
5 8
6,5
3
35
70
15
55 90
140
27
UKB
78°
78°
78°
78°
33
20
80 130
10
100 180
122
60
78°
78°
40
15 12
78°
130
78° 40
24
UKB
40
Length according to your specifications
78°
10
20
26.180
10 15
78° 30°
180
Length according to your specifications
55
78°
26.130
45
12 16
UKB-SYSTEM L ADAPTORS [email protected] . www.ukb-gmbh.com
Punch/top-tool adaptors 50.990 150 mm
5
1000 kN/m max. 10
92,– €
MOUNTING EXAMPLE
22
13
3,0 kg
UKB-System LUKB-System A Needed clamps see page 203
102
40
80
Ø 15
24h
9
Clamps (see page 203)
31
04
Punch/top-tool adaptor 50.990
14
50.470 300,– €
3,8 kg
Punch/top-tool UKB-System A
22
10
50
150 mm
5
1000 kN/m max. 13
UKB-System LUKB-System B incl. clamping strip
87
60
1–2
working weeks
Quantity of the needed punch/top-tool adaptors (Mounting distance 50mm) Length of the press brake (mm) 835 1.250 2.100 2.600 3.100 4.100
Quantity (pieces) 4 6 10 13 15 20
Die adaptors 1000 mm
378,– €
11,0 kg
12,5 kg
500 mm
208,– €
5,5 kg
59
UKB-System LUKB-System B/C 19
19
UKB-System LUKB-System A
24h
1000 kN/m max.
17,5
49
25,0 kg
172,– €
13,1
20,5
284,– €
415 mm
40
835 mm
10
17,4
30
60.935 M10
1000 kN/m max.
60.930
5,7
24h
7
5,7
7
12,7
12,7
60
48
Insertion of a steel insert MOUNTING EXAMPLE
2
Die UKB-System A
19
Groove Steel insert UKB-System L
By milling a 2 mm groove and mounting of a ground steel insert (12,7 x 21 mm) dies UKB-System A can be used on press brakes UKB-System L. Prices see page 248.
5,7
7 12,7
123
04 05
WWW.UKB-GMBH.COM
UKB-SYSTEM E TYPE EHT Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 – 127 Punches/top-tools 86° Punch/top-tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 78° Punches/top-tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 26° Punch/top-tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 Holder for blade with changeable 30° blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129 Holder for changeable 86°/84°/28° blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130 Holder for radius-tools R 7,0-50,0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130 Joggle (Z) tool holder for joggle (Z) tool inserts Z 1,0-15,0 . . . . . . . . . . . . . . . . . . . . . . . . 131 Flattening insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 Dies Dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132 Punch/top-tool adaptors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 Die adaptors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133 Insertion of a steel insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133
UKB-SYSTEM W TYPE WEINBRENNER Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 – 135 Punches/top-tools Punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136 Holder for blade with changeable 30° blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137 88° Screw-on punch/top-tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137 Holder for changeable 86°/84°/28° blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138 Holder for radius-tools R 7,0-50,0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138 Joggle (Z) tool holder for joggle (Z) tool inserts Z 1,0-15,0 . . . . . . . . . . . . . . . . . . . . . . . .139 Flattening insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139 Dies Dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140 Punch/top-tool adaptors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 Die adaptors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 Insertion of a steel insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
UKB-SYSTEM X OTHER SYSTEMS Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 Punches/top-tools Examples punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143 Holder for changeable 86°/84°/28° blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143 Holder for radius-tools R 7,0-50,0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144 Holder for joggle (Z) tool inserts Z 1,0-15,0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144 Dies Examples dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145 Folding tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145
UKB-SYSTEM E EXPLANATION Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
8
21
Datum
4
y
64
y
y
y
64
21
Datum
4
W
y
H
Center line
W
y y
y
y
R
y
� Optimum materials � 42 CrMo4, tempered to 1100-1200 N/mm2 � 1.2312, tempered to 950-1100 N/mm2 � C45, tempered to 800-850 N/mm2 � C45 � Bending radius/intake radii y hardened up to 52-55 HRC = � Precision ground = y � Guaranteed exchangeability � Parallelism � Punches/top-tools and dies are delivered in any length � Sectionalized tools are delivered as a complete set in any splitting � Tool marking with all significant information
3x30°
36 y
8
26 y
ADVANTAGES
Other clamping: 3x30°
Standard:
Center line
Type EHT
y y
V
y
V
R
R
UKB-DELIVERY TIME
W
y
Further information for availability, delivery service and payment terms see fold-out cover!
27,5 55
H
H
y
On request
y
UKB
45
1-2 working weeks
y
1–2
working weeks
40
Modification 1-3 working days
y
1–3
working days
Center line
From stock
Center line
W
24h
y
27,5 55
VIDEO Image
Horn extensions � Horn extensions for sectionalized punches/top-tools UKB-System E Recommended horn extensions
Individual horn extensions
UKB-MODIFICATION
15
30°
126
H
W R
30
Use our flexible modification within 1-3 working days! Further information see chapter 13 or visit www.ukb-gmbh.com
1–3
working days
UKB-SYSTEM E EXPLANATION [email protected] . www.ukb-gmbh.com
Tool lengths Punches/top-tools � Recommended sectionalizing 100
45 50 55
60
75
70
65
80
85
90
100
150
100
45 50 55
60
75
70
65
85
90
100
150
100
45 50 55
60
75
70
65
80
90
100
100
45 50 55
60
75
70
65
80
90
100
150
100
45 50 55
75
70
65
80
85
90
100
100
Length 3100 mm sectionalized � 23 Segments
6x
150
100
250
200
175
100
250
200
175
10x
2x
Length 3600 mm sectionalized � 25 Segments
8x
150
05
� 21 Segments
250
200
175
2x
60
Length 2600 mm sectionalized
4x
2x
85
100
250
200
175
2x
85
Length 2100 mm sectionalized � 19 Segments
2x
2x
80
100
250
200
175
Length 4100 mm sectionalized � 27 Segments
Dies � Recommended sectionalizing 45
45
45
45
45
50
50
50
50
50
55
55
55
55
55
60
65
70
75
80
85
90
100
150
175
150
175
200
2x
4x
60
65
70
75
80
85
90
100
200
60
65
70
80
85
90
100
150
175
200
60
65
70
80
85
90
100
150
175
200
60
65
75
80
85
90
100
4x
150
250
8x
4x
70
250
6x
4x
75
250
4x
4x
75
250
175
200
250
10x
Length 2100 mm sectionalized � 19 Segments
Length 2600 mm sectionalized � 21 Segments
Length 3100 mm sectionalized � 23 Segments
Length 3600 mm sectionalized � 25 Segments
Length 4100 mm sectionalized � 27 Segments
127
UKB-SYSTEM E PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
78° Punches/top-tools
86° Punch/top-tool
26
26
17.100
200 kN/m max.
UKB
17.120
500 kN/m max.
UKB
58
220
220
35
12
25
10
20
26
26
17.110
1000 kN/m max.
UKB
17.130
500 kN/m max.
UKB
35
220
85
32
2
40
260
20
26° Punch/top-tool 26
17.140
450 kN/m max.
UKB
All punches/top-tools are examples! We produce individual according to your specifications!
220
128
UKB-INFO
UKB-SYSTEM E PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
Holder for blade with changeable 30° blade 26
17.150
500 kN/m max.
Holder for blade with hardened flattening part
MOUNTING EXAMPLE Holder for blade 17.150
172 / 272 / 372
192 / 292 / 392
UKB
05
Hardened flattening part Changeable blade 17.160
6
17.160
500 kN/m max.
68
Changeable blade UKB
UKB-AVAILABILITY Monday to Friday from 7:30am to 6:00pm Phone +49 (0) 27 36 / 44 42 - 0 Fax +49 (0) 27 36 / 44 42 - 22 E-Mail [email protected] Web www.ukb-gmbh.com For personal contact, see supplement! We are glad to help you!
WWW.UKB-GMBH.COM Online-shop > Current prices and special offers Innovations > Always the latest news Product information > All UKB-Products at a glance Downloads > Information for you Video-chanel > A closer look into the company and interesting product videos
UKB-APP Calculation of the needed forces > Automatic calculation of your data Product information > All UKB-Products at a glance
129
UKB-SYSTEM E PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Holder for changeable 86°/84°/28° blades ADVANTAGES
MOUNTING EXAMPLE
� Easy handling � Cost-saving: One holder for different blades � Fast and easy change of the blades 26
Holder for blades 17.070
1000 kN/m max. 70
17.070 500 mm
400,– €
15,0 kg
300 mm
266,– €
9,0 kg
200 mm
184,– €
6,0 kg
100 mm 550 mm sectionalized
120,– €
3,0 kg
824,– €
16,5 kg
30° 31
Hardened flattening part Changeable blade 15.761
Holder for blades with hardened flattening part
24h
UKB-INFO Suitable blades see page 24
Holder for radius-tools R 7,0-50,0 ADVANTAGES
MOUNTING EXAMPLE
� Easy handling � No adjustment necessary for R 12,5-50,0 � High stability � Flexible application through changeable radius-tools � Sectionalized radius-tools on request
Holder for radius-tools 17.010
412 mm
242,– €
14,1 kg
Holder for radius-tools
24h
VIDEO
Radius-tools
UKB-INFO Suitable radius-tools see page 31
130
28,2 kg
420,– €
830 mm
800 kN/m max.
17.010
Radius-tool 10.311
26
UKB-SYSTEM E PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
Joggle (Z) tool holder for joggle (Z) tool inserts Z 1,0-15,0 ADVANTAGES
VIDEO
� Flexible application by changeable joggle (Z) tool inserts Z 1,0-15,0 � Easy handling � No adjustment necessary � High stability � Short Z-bending in one stroke � Z-bending with long flanges possible � Sectionalized joggle (Z) tools on request
Joggle (Z) tools
05
UKB-INFO Suitable joggle (Z) tool inserts see page 27
MOUNTING EXAMPLE
26
46,8 kg
632,– €
Joggle (Z) tool holders 17.050
225
93,5 kg
415 mm
189
17.050 835 mm 1.152,– €
234
1000 kN/m max.
Joggle (Z) tool holders are delivered as a complete set
24h
145
109
154
Joggle (Z) tool inserts
Joggle (Z) tool inserts are fixed by M8 grub screws in the joggle (Z) tool holder
Flattening insert
1000 kN/m max.
Flattening insert 40.500
Price
256,– €
Weight
10,0 kg
Flattening insert is delivered as a complete set
Price
144,– €
S
415 mm
2S
835 mm
UKB-INFO Table of force for flattening see page 52
Weight
5,0 kg 36
Model
24h 23
131
UKB-SYSTEM E DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Dies V
V
27.010
27.020 140
UKB
140
UKB
UKB-INFO
55
40
40
All dies are examples! We produce individual according to your specifications!
55
V
27.040
R
UKB
UKB
55
42
H
W
140
27.030
V
V
55
V
V
V
27.050
V
27.060
UKB
UKB
55
140
140
55
V
V
V
90 70
V
UKB
86 °
32
90
UKB
86 °
86 °
40
27.080
12
27.070
86 °
30° 140
55
86 °
86 °
6,5
16
16 90
V
132
V
20
90
V
UKB-SYSTEM E ADAPTORS [email protected] . www.ukb-gmbh.com
Punch/top-tool adaptors 5,5 kg
18
MOUNTING EXAMPLE
64
112,– €
21
150 mm
1000 kN/m max.
8
50.991 UKB-System EUKB-System A Needed clamp see page 203 26
24h
164
40
05
Clamp (see page 203)
31
9
Ø15
100
Punch/top-tool adaptor 50.991
14
Punch/top-tool UKB-System A
1000 kN/m max.
5,0 kg
18
Quantity of the needed punch/top-tool adaptors
64
350,– €
21
8
50.450 150 mm
(Mounting distance 50mm) Length of the press brake (mm) 835 1.250 2.100 2.600 3.100 4.100
90
UKB-System EUKB-System B incl. clamping strip
26
127
1–2 working weeks 60
Quantity (pieces) 4 6 10 13 15 20
Die adaptors 60.945
1000 kN/m max.
292,– €
14,3 kg
500 mm
12,5
60
248,– €
7,5 kg
UKB-System EUKB-System B/C
UKB-System EUKB-System A 72
24h
42
1–2 working weeks
415 mm
12
1000 kN/m max.
28,5 kg
12
546,– €
M8
835 mm
60.940
27
55
15
97
Insertion of a steel insert MOUNTING EXAMPLE
2
Die UKB-System A Groove 45
Steel insert UKB-System E
By milling a 2 mm groove and mounting of a ground steel insert (55 x 47 mm) dies UKB-System A can be used on press brakes UKB-System E. Prices see page 248.
55
133
UKB-SYSTEM W EXPLANATION Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Standard:
Type Weinbrenner
Center line
X W
Center line
W
V
y
V
R
y
V R
Center line
W
H
Center line
R
y
y
� Optimum materials � 42 CrMo4, tempered to 1100-1200 N/mm2 � 1.2312, tempered to 950-1100 N/mm2 � C45, tempered to 800-850 N/mm2 � C45 � Bending radius/intake radii y hardened up to 52-55 HRC = � Precision ground = y � Guaranteed exchangeability � Parallelism � Punches/top-tools and dies are delivered in any length � Sectionalized tools are delivered as a complete set in any splitting � Tool marking with all significant information
7
7
ADVANTAGES
Other clamping:
35
45
Center line
R
1-2 working weeks
y
UKB
Modification 1-3 working days
y
1–2
working weeks
From stock
y
1–3
working days
Center line
24h
H
UKB-DELIVERY TIME
y
V
y
17,5 35
On request
Further information for availability, delivery service and payment terms see fold-out cover!
VIDEO Image
Horn extensions � Horn extensions for sectionalized punches/top-tools UKB-System W Recommended horn extensions
Individual horn extensions
UKB-MODIFICATION
R
134
R
H1
10
20°
H
H2
W
30
Use our flexible modification within 1-3 working days! Further information see chapter 13 or visit www.ukb-gmbh.com
1–3
working days
UKB-SYSTEM W EXPLANATION [email protected] . www.ukb-gmbh.com
Tool lengths Punches/top-tools � Recommended sectionalizing 40
100
50
60
80
70
100
200
100
300
Length 2050 mm sectionalized � 14 Segments
4x 2x
40
100
50
60
80
70
100
2x
2x
40
100
50
60
80
70
100
40
50
60
80
70
100
40
50
200
4x
2x
100
200
3x
2x
100
200
60
80
70
100
200
5x
2x
100
300
Length 2550 mm sectionalized
05
� 16 Segments
5x
100
300
Length 3050 mm sectionalized � 18 Segments
6x
100
300
Length 3550 mm sectionalized � 20 Segments
7x
100
300
Length 4050 mm sectionalized � 22 Segments
8x
Dies � Recommended sectionalizing 40
50
60
70
80
50
60
70
80
50
60
70
80
40
60
70
80
40
2x
100
3x
2x
50
100
3x
2x
50
100
3x
2x
40
200
60
70
80
100
3x
300
4x
3x
2x
40
100
200
2x
200
3x
200
4x
200
5x
Length 2050 mm sectionalized � 14 Segments
300
5x
Length 2550 mm sectionalized � 16 Segments
300
6x
Length 3050 mm sectionalized � 18 Segments
300
7x
Length3550 mm sectionalized � 20 Segments
300
8x
Length 4050 mm sectionalized � 22 Segments
135
UKB-SYSTEM W PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Punches/top-tools 17.500
17.530
UKB
UKB
UKB-INFO All punches/top-tools are examples! We produce individual according to your specifications!
17.540 UKB
17.560 UKB
WWW.UKB-GMBH.COM Online-shop > Current prices and special offers Innovations > Always the latest news Product information > All UKB-Products at a glance Downloads > Information for you Video-chanel > A closer look into the company and interesting product videos
UKB-APP Calculation of the needed forces > Automatic calculation of your data Product information > All UKB-Products at a glance
136
UKB-SYSTEM W PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
Holder for blade with changeable 30° blade 17.650
1000 kN/m max.
Holder for blade with hardened flattening part
MOUNTING EXAMPLE Holder for blade 17.650
175 / 225
UKB
2,5
17.660
1000 kN/m max.
10
Hardened flattening part Changeable blade 17.660
80
Changeable blade UKB
05
30° R 1,0
UKB-AVAILABILITY Monday to Friday from 7:30am to 6:00pm Phone +49 (0) 27 36 / 44 42 - 0 Fax +49 (0) 27 36 / 44 42 - 22 E-Mail [email protected] Web www.ukb-gmbh.com For personal contact, see supplement! We are glad to help you!
88° Screw-on punch/top-tool 2,5
17.670
1000 kN/m max.
35
Usable with holder for blade 17.650
MOUNTING EXAMPLE
0
130
20
UKB
Holder for blade 17.650
60 40 20
88° R 1,0
225
0
Screw-on punch/top-tool 17.670
137
UKB-SYSTEM W PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Holder for changeable 86°/84°/28° blades ADVANTAGES
MOUNTING EXAMPLE
� Easy handling � Cost-saving: One holder for different blades � Fast and easy change of the blades
Holder for blade 17.570
17.570 15,5 kg
326,– €
9,3 kg
200 mm
224,– €
6,2 kg
100 mm 550 mm sectionalized
122,– €
3,1 kg
830,– €
17,0 kg
125
406,– €
300 mm
30,5
Hardened flattening part
165
500 mm
225
1000 kN/m max.
Changeable blade 15.761
Holder for blades with hardened flattening part 40
1–2
working weeks
12 18,5
UKB-INFO Suitable blades see page 24
Holder for radius-tools R 7,0-50,0
Holder for radius tools 17.510
� Easy handling � No adjustment necessary for R 12,5-50,0 � High stability � Flexible application through changeable radius-tools � Sectionalized radius-tools on request
MOUNTING EXAMPLE
ADVANTAGES
Radius-tool 10.311
25
800 kN/m max.
370,– €
22,6 kg
412 mm
212,– €
11,3 kg
165
17.510 830 mm
Holder for radius-tools
VIDEO
Radius-tools
24h
UKB-INFO Suitable radius-tools see page 31 14
138
UKB-SYSTEM W PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
Joggle (Z) tool holder for joggle (Z) tool inserts Z 1,0-15,0 ADVANTAGES
VIDEO
� Flexible application by changeable joggle (Z) tool inserts Z 1,0-15,0 � Easy handling � No adjustment necessary � High stability � Short Z-bending in one stroke � Z-bending with long flanges possible � Sectionalized joggle (Z) tools on request
Suitable joggle (Z) tool inserts see page 27
MOUNTING EXAMPLE
25
835 mm 1.126,– €
70,0 kg
415 mm
35,0 kg
616,– €
05
UKB-INFO
1000 kN/m max.
Joggle (Z) tool holders are delivered as a complete set
46
175
163
139
24h
Joggle (Z) tool holders 17.550 184
17.550
Joggle (Z) tools
149
140
Joggle (Z) tool inserts
47
35
128
104
46
Joggle (Z) tool inserts are fixed by M8 grub screws in the joggle (Z) tool holder
Flattening insert
1000 kN/m max.
40.500
Price
256,– €
Weight
10,0 kg
Flattening insert is delivered as a complete set
415 mm Price
144,– €
2S
835 mm
UKB-INFO Table of force for flattening see page 52
Weight
5,0 kg 36
Model
S
Flattening insert
24h 23
139
UKB-SYSTEM W DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Dies V
UKB
120 / 145 / 160 / 220
120 / 145 / 160 / 220
UKB
27.210
40
27.200
V
35
V
35
V
V
27.230
R
UKB
UKB
35
45
H
W B
120 / 145 / 160 / 220
27.220
V
V
35
V
V
27.240
UKB-FIELD SERVICE
120 / 145 / 160 / 220
UKB
35
V
V
UKB-INFO All dies are examples! We produce individual according to your specifications!
140
� Individual advice and sale � Technical solutions for special
bending tasks � Test bending on-site � Tool demonstrations � Pick up service for tools to rework
UKB-SYSTEM W ADAPTORS [email protected] . www.ukb-gmbh.com
Punch/top-tool adaptors 50.993 98,– €
42
150 mm
1000 kN/m max.
19
4,9 kg
MOUNTING EXAMPLE
25
142
UKB-System WUKB-System A Needed clamps see page 203
9
Ø15
100
40
24h
31
Punch/top-tool adaptor 50.993
Clamps (see page 203)
14
05
Punch/top-tool UKB-System A
50.490 4,5 kg
70
42
320,– €
25
UKB-System WUKB-System B incl. clamping strip
107
150 mm
1000 kN/m max.
19
60
Quantity of the needed punch/top-tool adaptors (Mounting distance 50mm) Length of the press brake (mm) 835 1.250 2.100 2.600 3.100 4.100
24h
Quantity (pieces) 4 6 10 13 15 20
Die adaptors 1000 kN/m max.
60.955
1000 kN/m max.
60.950 11,5 kg
UKB-System WUKB-System A
12
12,5
60
500 mm
230,– €
4,5 kg
UKB-System WUKB-System B/C
13
24h 47
77
1–2 working weeks
21 45
23,0 kg
312,– €
12
578,– €
415 mm
M8
835 mm
35
35 97
37
25
Insertion of a steel insert MOUNTING EXAMPLE 2
Die UKB-System A
45
Groove
By milling a 2 mm groove and mounting of a ground steel insert (35 x 47 mm) dies UKB-System A can be used on press brakes UKB-System W. Prices see page 248.
Steel insert UKB-System W 35
141
UKB-SYSTEM X EXPLANATION Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Individual punch/top-tool clampings ADVANTAGES
UKB-INFO
� Production according to your specifications � Individual tool lengths � Optimum materials � Bending radius and intake radii hardened � Precision ground
Prices and delivery times on request!
Examples:
y
y
H
y
y
y
R
Individual die clampings
y
R
V
y
R
R
H1
H2
H2
y
y
Pressure on the base
y W
y
Pressure on the base
142
y W
y
y
y
y W
H2
H1
H1
y
H
R
V
y
V
y
y
y
V
y
y
y
Examples:
Force on shoulder
W
Clamping multi-V-die
UKB-SYSTEM X PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
Examples punches/top-tools 2. Slight cranked punch/top-tool
3. Tight cranked punch/top-tool
60
80
80
40 20
H
0 12
40
60
20 0
80
60
0 10
80 40
R
05
0 12
0 10
60
H
0
10
0 14
0
12
0
0
20
H
40
60
10
0
80
10
0
12
0
1. Straight punch/top-tool
0
0 12
20
0
0
14
40
20
R
0 10 80 60 40
R
20 0
5. Slight cranked punch/top-tool, high version
6. Straight punch/top-tool with blade shape
80
10
0
4. Punch/top-tool with S-shape
0
60
10
0
60
12
20
10
0
0
40
H
0
14
20
H
40
80
80 40
0 10 0
60
20
80
0
80
40
R
12
0
10
60
H
0
12
0
60 40
0
0
14
20
R
20
0 12 0
0 10 80 60 40
R
20 0
Holder for changeable 86°/84°/28° blades � Holder for blades with individual clamping, suitable for your press brake
MOUNTING EXAMPLE
H
H
Holder for blades
Hardened flattening part
UKB-INFO 40
12
W1
Changeable blade 15.761
Suitable blades see page 24
W2
143
UKB-SYSTEM X PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Holder for radius-tools R 7,0-50,0 � Holder for radius-tools with individual clamping, suitable for your press brake
MOUNTING EXAMPLE
Holder for radius-tools
H
20
40
Radius-tool 10.311
Suitable radius-tools see page 31
UKB-INFO 14
Holder for joggle (Z) tool inserts Z 1,0-15,0
H2 H2
Joggle (Z) tool holders
H1
MOUNTING EXAMPLE
H1
� Joggle (Z) tool holder with individual clamping, suitable for your press brake
H
Joggle (Z) tool inserts
46
UKB-INFO H
46
W
144
Suitable joggle (Z) tool inserts see page 27
Joggle (Z) tool inserts are fixed by M8 grub screws in the joggle (Z) tool holders
UKB-SYSTEM X DIES [email protected] . www.ukb-gmbh.com
Examples dies V
V
V
2. 4-V-die
H
H
1. 1-V-die
V
V
W
W
05
V
V
V
V
H
V
V
H
V
V
V
4. Multi-V-die
V
V
3. Multi-V-die
V V
V
W
W
UKB-INFO � We produce all -angles an V-openings according to your specifications! � Prices and delivery times on request!
WE PRODUCE MORE THAN STANDARD! Further information see chapter 6 or visit www.ukb-gmbh.com
Folding tools
145
06
WWW.UKB-GMBH.COM
UKB-SPECIAL TOOLS Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148 – 149 3D-model special tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 – 153 Examples for special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154 – 157 U-bending tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158 U-bending tools with movable bending strips. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 Hinge tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160 Beading tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161 Louvre tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162 Multiple embossing-tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .163 Special tool for „spray arm“. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164 – 165 UKB-Full service for special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166 – 167
UKB-SPECIAL TOOLS EXPLANATION
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Challenge us – we realize your ideas ADVANTAGES:
VIDEO
� Well-trained experts for special tools � Full service: construction, development, production � Manufacturing of special tools up to 6.000 mm workpiece length � Use of the latest manufacturing technology and modern CAD technology � Simulation of bending processes � Use of optimum materials, hardened according to the operation purpose, polished and coated � Surfaces ground or fine milled � Use of pneumatic and electronic components possible � Functional test and adjustment through test bends with your sample sheets � Extensive quality tests and allocation of a unique tool number for registration of all special tools
Special tools
Design aid Download design aid as PDF at www.ukb-gmbh.com.
UKB-DESIGN t det Your contac
AID
ails UKB INFO
in the forCAD-drawings Send us your STEP easily , IGS, VDA or mats DXF, DWG bh.com post@ukb-gm by E-Mail to
Company Street ZIP-code / Town Phone
please measure
Fax E-Mail
on according and producti Construction
to profile de
PC
tails sure
please mea
ails Machine det
PH
Contact
PC
DL
DH
BH
DL
Daylight (DL) (TW) Table width h Bending lengt R-axis (BH) height of the Min. and max.
STROKE
Stroke
DC
Profile details
indication Exact material Surface finish, laminated, etc.) (galvanized,
sure
please mea
STROKE
PH
Press capacity
TW
coated
Thickness
Tool details
ing profile draw
�
DH
please add: Additionally
BH
Total quantity
H)
(PH/D l height of tool
Usua
Tool length Sectionalizing please add: Additionally
e line (PC) ping with centr h/top tool clam line (DC) with centre
Drawing of punc
�
� Drawing
of die clamping
on according and producti Construction
DC
ls to tool detai
Tool details Material Tool length Sectionalizing Ground finish Hardened finish
please add: Additionally
yes yes Drawing of tool
�
with centre
no no
please measure
line
TW
Send us your sheet metal parts, drawings, CAD-data ... we construct your special tool.
Our service guarantees solutions to measure! 148
UKB-SPECIAL TOOLS EXPLANATION [email protected] . www.ukb-gmbh.com
Technical equipment
Software MEGACAD 2D/3D
Software CIMATRON E CAD/CAM 3D
06
Press brake for test bending L = 4.050 mm, press capacity: 3200 kN
3D-index arm with CAM 2 measure 10.1
THE FUTURE IS HERE AT UKB ... Always rely on state-of-the-art! UKB-Machinery
X (mm)
Y (mm)
Z (mm)
CNC-milling machines
6.000
1.250
1.600
CNC-profile grinding machines
5.000
800
700
Flat grinding machines
5.000
800
700
Laser hardening machine
5.000
450
400
500 U/V ±75 mm
350 U/V ±75 mm
300 U/V ±75 mm
Wire eroding machine
149
UKB-SPECIAL TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
3D-model special tools
Pillar guided embossing-tool for embossing a 6°-bending, with large 3D-radius contour
Pillar guided bending tool for three beads with spring loaded ejector
Radius embossing-tool for embossing two lateral straps at the same time
Embossing-tool for displaced joggle (Z)-bending with spring loaded hold-down devices, guide and locating bolt
Letters- and numbers embossing-tool with exchangeable stamps, height adjustable for coordination with other tool stations
150
Pillar guided nibble embossing-tool with spring loaded hold-down devices, cutting punches and cut-off bushings
UKB-SPECIAL TOOLS [email protected] . www.ukb-gmbh.com
Special tool for large joggle (Z)-bending with spring loaded hold-down device
Special tool for flattening of prefolded flanges by gate valves technology
Double radii embossing-tool with spring loaded ejector, lateral guided and mounting bold
Embossing-tool for three joggle (Z)-bending in one stroke with spring loaded ejector and mounting bold
INNOVATIVE TOOLS REQUIRE KNOW-HOW
From construction to production - everything is done in-house. More examples see: www.ukb-gmbh.com
06
VIDEO
Special tools/ Multiple embossing tool
151
UKB-SPECIAL TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Two-station tool for V-profile production
Station 1: Embossing-tool with lateral guide
Station 2: U-bending tool with spring loaded ejector
Two-station tool for case cover productionRK
Station 1: Radius tool with PU-insert for mark free bending of a 180° radius
Station 2: Calibration tool with inserted embossing-stamps for embossing two depressions in the radius at the same time
Two-station tool for holder production
Station 1: U-bending tool with back guide and spring loaded ejector
152
Station 2: V-embossing-tool with back guide, adjusted to the prior U-bending
UKB-SPECIAL TOOLS [email protected] . www.ukb-gmbh.com
Two-station tool for clamp production
Station 1: Joggle (Z) embossing-tool for clamp shaping with spring loaded hold-down device and lateral support
Station 2: Tool for embossing a radius (left) and roll into a clamp shape (right), with spring loaded hold-down devices and integrated supports
06
Two-station tool for production of a holding plate
Station 1: Embossing-tool for two 90° flanges with 3D-contour
Station 2: Bending tool for folding of two short straps at the already bended flanges with the help of movable gate valves
UKB-REPAIR- AND REGRINDING SERVICE Use our repair- and regrinding service for worn out press brake tools and shear blades! Further information see chapter 14 or visit www.ukb-gmbh.com
WE PRODUCE MORE THAN STANDARD! Further information visit www.ukb-gmbh.com
153
UKB-SPECIAL TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Examples for special tools
1. Punch/top tool and die for an almost closed profile
2. Punch/top tool and die with cut-out
3. Flattening tool with spring loaded die
4. Flattening tool with spring loaded die
5. Flattening tool with spring loaded die and retaining ledge
6. Flattening tool with spring loaded embossing-die and distance hemming unit
7. Flattening tool with spring loaded die and holding rail
8. Flattening tool with spring loaded die and back guide
9. Pre-bending and flattening tool for C-profile in 3 strokes
154
10. U-bending tool for C-profile in 2 strokes with spring loaded ejector
11. U-bending tool with bending strips and spring loaded ejector in the die and changeable blades at the punch/top tool (working parts are exchangeable)
12. U-bending tools with PU-insert and counter pressure ledge and form punch/top tool
UKB-SPECIAL TOOLS [email protected] . www.ukb-gmbh.com
13. Top-hat bending tool with bending strips and spring loaded ejector
14. Top-hat bending tool with spring loaded ejector
15. Trapezoidal bending tool for direct located bends next to each other
16. Top-hat bending tool with spring loaded ejector
17. Large trapezoidal bending tool with spring loaded ejector
18. Large trapezoidal embossing-tool with anti-curvature
19. Special tool for radius bending at a very short flange
20. Radius tool with wings for overbending and spring loaded ejector
21. Radius tool for bending in PU-insert
22. Radius embossing-tool with wings for overbending
23. Radius embossing-tool with additional bending and back guide
06
24. Double radii embossing-tool
155
UKB-SPECIAL TOOLS
25. Large radius embossing-tool with straight run-out piece and cut-out
156
26. Large radius embossing-tool with extended flanges
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
27. Radius embossing-tool
29. Embossing-tool with bending strips and spring loaded ejector
30. Joggle (Z) tool with adjustable bending strips in the die
31. Embossing-tool with adjustable strips at the punch/top tool
33. Embossing tool for joggle (Z)-bending with different radii
34. Embossing-tool for multiple bending in one stroke
35. Embossing-tool
28. Embossing-tool for a large radius with short straps
32. Embossing-tool for double joggle (Z) steps with back guide
36. Embossing-tool
UKB-SPECIAL TOOLS [email protected] . www.ukb-gmbh.com
37. V-beading tool with spring loaded ejector
41a. Tool 1/2: Special joggle (Z) tool with cut-out for flanges
44. Joggle (Z) tool with additional flange bending
38. Beading tool with spring loaded ejector for contour bead
41b. Tool 2/2: Flattening tool with back guide
45. Special Joggle (Z) tool
39. V-beading tool with a small radius embossing and back guide
06
40. Beading tool for round bead
42. Adjustable joggle (Z) tool with spring loaded ejector
43. Joggle (Z) tool for multiple bending
46. Special joggle (Z) tool
47. Hinge tool
157
UKB-SPECIAL TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
U-bending tools ADVANTAGES
t= H max =
� Customized U-bending tools � Production in one step � Small inside measurements with high flanges of the profiles possible � Increased process stability � Only minimum deformation of the sheet through spring loaded ejector � Active components are hardened � Functional test and adjustment through test bends - with your sample sheets in your or our house
w=
Examples for U-bending tools � Other shapes and layouts are manufactured individually according to your specifications
U-bending tool with wide inner dimensions
158
U-bending tool with small inner dimension and cut-out for 90° bend
U-bending tool for radius bend
UKB-SPECIAL TOOLS [email protected] . www.ukb-gmbh.com
U-bending tools with movable bending strips ADVANTAGES � Customized U-bending tools with movable bending strips � Production in one step � Small inside measurements with high flanges of the profiles possible � Increased process stability � Movable bending strips to compansate the spring back of the profiles � Only minimum deformation of the sheet through spring loaded ejector � Active components are hardened � Functional test and adjustment through test bends - with your sample sheets in your or our house
R=
H max =
t=
06
Examples for U-bending tools with movable bending strips � Other shapes and layouts are manufactured individually according to your specifications
U-bending tool with movable bending strips for thick material
U-bending tool with movable bending strips for narrow profile
U-bending tool with movable rollers, V-type
159
UKB-SPECIAL TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Hinge tools ADVANTAGES � Customized hinge tools � Production in two or three strokes � Only minimum deformation of the sheet through spring loaded hold-down device � Active components are hardened � High repeatability through integrated backgauge � Functional test and adjustment through test bends - with your sample sheets in your or our house
ide
Ins
=Ø t=
L=
SUITABLE FOR � Material thickness up to 4,0 mm � Minimal inside ø: 2,5 x material thickness for steel and aluminium 3 x material thickness for stainless steel
Examples for hinge tools � Other shapes and layouts are manufactured individually according to your specifications
Two-station hinge tools Station 1: Pre-bending of the profile in two strokes
160
Station 2: Roll in the profile in one stroke
Hinge tool for production in one station, with 2 bends
UKB-SPECIAL TOOLS [email protected] . www.ukb-gmbh.com
Beading tools ADVANTAGES
t=
� Customized beading tools � Production in one step � All our constructions consider your materials resistance and yield stresses � Transfer of freeform surfaces or 3D contours 1:1 from customer drawings or data sets � Realization of the tools with integrated beadings adjusted to the sheet quality and thickness � Design of angles, form and design of the beadings according to customer specification � Active components are hardened � Functional test and adjustment through test bends - with your sample sheets in your or our house � Testing the risk of cracking and deformation around the beading area
=
L= H=
06
SUITABLE FOR � Material thickness up to 5,0 mm � All forms of beading independent of the bending angle
Examples for beading tools � Other shapes and layouts are manufactured individually according to your specifications
Bead embossing-tool for four "bird´s-beak" forms in one joggle (Z) bending, in one stroke with spring loaded hold-down device
Bead embossing-tool for four "bird´s-beak" forms in on joggle (Z) bending with back guide
Bead embossing-tool for two "bird´s-beak" forms, close to the bending line with holddown device and supports
161
UKB-SPECIAL TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Louvre tools ADVANTAGES
H
t
� Customized louvre tools � Production in one stroke � One tool suitable for different sheet thickness and materials � Only minimum deformation of the sheet through spring loaded hold-down device � Active components are hardened � Functional test and adjustment through test bends - with your sample sheets in your or our house W
SUITABLE FOR � Material thickness up to 4,0 mm � Close-pitch adjacent air-slots
Examples for louvre tools � Other shapes and layouts are manufactured individually according to your specifications
Louvre tool in simple design, without hold-down device
162
Louvre tool with spring loaded hold-down device, for minimum deformation of the sheet
UKB-SPECIAL TOOLS [email protected] . www.ukb-gmbh.com
Multiple embossing-tool Production of 3 items in one step at the same time
Construction and production of the special tool
Functional test and coordination of the special tool
06
1. step of production: Lay-up of the lower parts of the inner rings in all three stations Customer supplied full component drawing and relevant data for their requirements. The component consist of three separate parts, including three bends on the main part and a two-piece captive inner ring that had to be pressed in at the same operation.
2. and 3. step of production: Lay-up of the plate and the upper part of the inner rings in all three stations
3D-construction as exploded drawing
Result in the lower part of the tool - after bending
Final assembly of the upper part of the tool Finished products, in correspondence with the drawing and the 3D-models
VIDEO
Special tools/ Multiple embossing tool
Final assembly of the lower part of the tool
163
UKB-SPECIAL TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Special tool for "spray arm" Different working stations at one press brake
Manufacturing of the large "spray arm"
1 Manufactured item according to customer data: Two different sized "spray arms" made out of stainless steel with different add-on components (for the use in dishwashers)
2 Embossing of both half shells (produced in one station)
3 Impressing of the add-on components with the half shell (inner part)
4 Impressed inner part and add-on componets
164
5 Embossing of the 45° drive nozzles
6 Impressing of the drive nozzle with the half shell (outer part)
7 Connection of both half shells (inner and outer part) through framed folding
8 Complete mounted large "spray arm" and drive nozzle
UKB-SPECIAL TOOLS [email protected] . www.ukb-gmbh.com
VIDEO
Special tools/ Multifunctional tool
Manufacturing of the small "spray arm"
9 Embossing of both half shells (produced in one station)
13
06
Connection of both half shells (inner and outer part) through framed folding
Complete view of the special tools
10 Manufacturing a shape in one of the half shells Complete view of pillar-guided special tools for embossing the large "spray arm"
11 Impressing of add-on components with the half shell (inner part)
12 Impressed inner part and add-on components
Complete view of pillar-guided special tools for embossing the small "spray arm"
Complete view of pillar-guided special tools for connecting the parts with the individual add-on components
165
UKB-SPECIAL TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
UKB-Full service for special tools à Construction and development After receipt of your order, our design engineers finalize the proposed concept in detail and create a 3D-model of the tool.
à Work preparation After verifying the model, the production drawings will be derived. If necessary a 3D-NC program will be created.
à Construction of prototype To determine the optimal bending contour, a sample tool will be produced. After sampling, the contour will be transfered to the serial tool.
à CNC-milling In accordance with the production drawings the parts will be created using our CNC-milling machines. Using 5-axis processing even complex tool contours can be produced.
à CNC-grinding The bending contour and active surfaces of the special tools will be ground precisley.
166
UKB-SPECIAL TOOLS [email protected] . www.ukb-gmbh.com
à Heat treatment According to the operating conditions our special tools will be stress-relieved, laser hardened, through hardened or nitrided.
à Laser marking
06
Customized markings, for example a in-house tool number, can easily be realized.
à Assembly of special tools The single componets will be assembled and aligned to each other.
à Test bending At last, there will be a functional check with your sample sheets to make sure that you receive a perfect tool.
à Quality check The whole process is continously accompanied by quality checks, for example by 3D-measuring.
167
07
WWW.UKB-GMBH.COM
UKB-UNIBEND UKB-WINGBEND PLUS UniBend Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170 – 171 Die adaptors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171 Dies UniBend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172 Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173 UniBend VARIO Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174 Die holders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175 Changeable inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175 WingBend PLUS Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176 Slider for WingBend PLUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177 Die holders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .177 Dies WingBend PLUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178 Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
UKB-UNIBEND EXPLANATION Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Die UniBend APPLICATION
V
40°/60°/70°
� Material thickness up to 12,0 mm � Bending angle up to 40°/60°/70°
ADVANTAGES
Center line
120
Inserts hardened
Body
UKB-System B/C
20
� Via die adaptor applicable on all other press brakes (see page 171)
100
W
� Clamping UKB-System B Type Trumpf
� Reduces bending marks on sheets
13
� Short flanges with minimal marking � Holes close to the bending line without deformation � Repeatability for punched sheets with steady flanges and exact angles
VIDEO
� Bulb and chequered plates with minimal marking at the visible surface
UniBend/ WingBend PLUS
� No damage of the foil while bending laminated sheets � Less tool change � Ideal for diagonal and tapered bending
SERVICE � Test bends (free of charge) - with your sample sheets �
24h
from stock
� Order till 4:00pm - same day delivery
UKB-DELIVERY TIME 24h 1–3
Modification 1-3 working days
1–2
1-2 working weeks
working days
UKB-QUALITY � � � �
170
Optimal materials Precision ground Guarateed exchangeability Parallelism
Dies UniBend 29.000, 29.100, 29.150, 29.200 and 29.300
From stock
working weeks
UKB
On request
Further information for availability, delivery service and payment terms see fold-out cover!
UKB-UNIBEND EXPLANATION [email protected] . www.ukb-gmbh.com
Tool lengths Dies Length 300 mm
Length 500 mm
Length 100 mm
Length 200 mm
Length 50 mm
Die adaptors
07
UKB-System AUKB-System B/C
500 mm
208,– €
5,5 kg
49
11,0 kg
20,5
378,– €
1000 kN/m max.
17,5
30
1000 mm
13,1
UKB-System LUKB-System B/C
60
19
7,5 kg
17,4
10
120,– €
60.935 M10
500 mm
20,5
15,0 kg
10
208,– €
1000 kN/m max.
23,5
M8
1000 mm
13,1
30
60.910
23,4
24h
24h
5,7
7 12,7 48
60.950 500 mm
1000 kN/m max.
13
230,– €
21
7,5 kg
40
248,– €
21
500 mm
1000 kN/m max.
13
4,5 kg
45
60.940
UKB-System WUKB-System B/C
UKB-System EUKB-System B/C
35
24h
55
UKB-INFO More die holders available! Prices and delivery times on request!
24h
MOUNTING EXAMPLE
Die UniBend
30
Die adaptor UKB-System A 60.910 60
Die UniBend 29.150 with die adaptor 60.910
171
UKB-UNIBEND Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Dies UniBend 13,5
9,2
10,0 kg 4,0 kg
100 mm
576,– €
50 mm
384,– €
29.100
1300 kN/m max.
500 mm 1.724,– €
14,0 kg
300 mm 1.294,– €
8,4 kg
200 mm
958,– €
5,6 kg
2,0 kg
100 mm
622,– €
2,8 kg
1,0 kg
50 mm
432,– €
1,4 kg
max. 3,0 mm material thickness
20
max. 2,0 mm material thickness
25
24h
60°
13
24h
13
27,8
18,4
200 mm 1.102,– €
6,0 kg
100 mm
694,– €
3,0 kg
50 mm
456,– €
1,5 kg
45
max. 4,0 mm material thickness
22,5 kg
300 mm 1.676,– €
13,5 kg
200 mm 1.246,– €
9,0 kg
100 mm
766,– €
4,5 kg
50 mm
480,– €
2,3 kg
max. 5,0 mm material thickness 13
24h
500 mm 2.156,– €
60° 100
9,0 kg
1700 kN/m max.
29.200 120
300 mm 1.484,– €
120 100
15,0 kg
20
500 mm 1.940,– €
60°
62
20
1500 kN/m max.
29.150
37
20
6,0 kg
862,– €
120 100
300 mm 1.150,– € 200 mm
1000 kN/m max.
100
500 mm 1.580,– €
40°
120
29.000
13
24h
37,7
29.300
2000 kN/m max.
29,0 kg
60°
300 mm 1.868,– €
17,4 kg
84
200 mm 1.342,– €
11,6 kg
862,– €
5,8 kg
50 mm
594,– €
2,9 kg
UKB-TEST BENDING First test bending - then order! Free of charge - with your sample sheets in your or our house!
20
100 mm
120 100
500 mm 2.490,– €
max. 6,0 mm material thickness
13
24h
2000 kN/m max.
2500 kN/m max. 85
60
200 mm 1.746,– €
18,2 kg
125
max. 8,0 mm material thickness
300 mm 2.630,– €
36,8 kg
200 mm 1.944,– €
24,6 kg
24h 13
172
61,5 kg
70°
170
max. 12,0 mm material thickness 20
24h
500 mm 3.486,– €
100
27,2 kg
29.850
20
300 mm 2.312,– €
100
45,3 kg 120
500 mm 3.048,– €
60°
120
29.600
13
UKB-UNIBEND [email protected] . www.ukb-gmbh.com
Technical data Table of force: Tensile strength Rm = 450 N/mm2, bending angle 90° Model Radius of the punch/top-tool Material thickness 0,5 mm Material thickness 1,0 mm Material thickness 1,5 mm Material thickness 2,0 mm Material thickness 2,5 mm Material thickness 3,0 mm Material thickness 4,0 mm Material thickness 5,0 mm Material thickness 6,0 mm Material thickness 8,0 mm Material thickness 10,0 mm Material thickness 12,0 mm
29.000 R 1,0 30 100 240 530
29.100 R 1,0 30 60 130 260 460 770
29.150 R 1,0 20 40 90 150 270 510 970
29.200 R 1,0 30 50 100 160 270 530 880
29.300 R 1,0
80 130 180 400 660 1050
29.600 R 6,0
210 580 1310
29.850 R 10,0
720 1350 1630
07
Reference value for minimum flange: mild steel Model Radius of the punch/top-tool Material thickness 0,5 mm Material thickness 1,0 mm
29.000 R 0,5 R 1,0 4,6 4,7 5,3 5,3
29.100 R 1,0 5,6 6,8
29.150 R 1,0 R 3,0 10,0 10,4 10,1 10,5
29.200 R 1,0 R 4,0 15,6
16,0
Material thickness 1,5 mm
5,6
5,7
7,6
10,6
11,0
16,0
16,6
Material thickness Material thickness Material thickness Material thickness Material thickness Material thickness Material thickness Material thickness Material thickness
5,9
6,1
8,0 8,2 8,3
10,8 11,1 11,4 13,1
11,2 11,5 11,9 13,5
16,3 16,4 16,5 16,8 17,0
17,8 17,9 18,5 18,7 19,3
2,0 mm 2,5 mm 3,0 mm 4,0 mm 5,0 mm 6,0 mm 8,0 mm 10,0 mm 12,0 mm
29.300 R 1,0 R 4,0
19,4 19,8 20,6 21,1 22,0 23,4
19,5 20,0 20,6 21,2 22,0 23,2
29.600 R 4,0 R 6,0
40,4 41,0 42,4
40,6 41,2 43,0
29.850 R 6,0 R 10,0
54,8 55,7 57,3
55,0 56,3 57,5
Reference value for stainless steel and aluminium on our Website: www.ukb-gmbh.com or please phone us: Phone +49 (0) 27 36 / 44 42 - 0
FOR DEMANDING TASKS AND BRILLIANT RESULTS!
Die UniBend 29.850 and die adaptor 60.910
173
UKB-UNIBEND EXPLANATION Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Die UniBend VARIO ADVANTAGES UNIBEND VARIO
VIDEO
(See page 170 UniBend die)
UniBend/ WingBend PLUS
ADDITIONAL ADVANTAGES UNIBEND VARIO � Flexible adjustable V-openings � V = 40-100 mm � Die width fast and easy adjustable, by changing strips, in 5 mm steps
UKB-QUALITY � � � �
Optimal materials Precision ground Guarateed exchangeability Parallelism
Max. 100 Min. 40
1500 kN/m max.
62.094 60
2.850,– € 40,0 kg
UniBend VARIO including inserts type flat and strips in a set: Width = 2 x each 2,5/5/5/7,5/10 max. 12,0 mm material thickness
105
Center line
200 mm
Inserts hardened
Body
24h
13
10
174
Strips inserted, V = 40 mm
7.5
5
5
2.5
2.5
5
5
7.5
Without strips, V = 100 mm
60
60
60
60
60
60
60
60
60
60
260
10
UKB-UNIBEND [email protected] . www.ukb-gmbh.com
Die holders
MOUNTING EXAMPLE
20.703
Screwed on holder UKB-System A
26,5
2,0 kg
20
80,– €
198 mm
35,– €
0,6 kg
Screwed on holder UKB-System B/C
60
24h
UniBend VARIO 62.094
27
20.701 198 mm
13
13
Die holder UKB-System A 20.701
24h
13
Screwed on holder UKB-System E
55
24h
20.709
0,6 kg
Screwed on holder UKB-System L
5,7
7 12,7
24h
198 mm
80,– €
2,4 kg
Screwed on holder UKB-System W
51,5
55,– €
45
20.705 198 mm
27
3,0 kg
20
110,– €
42
20.707 198 mm
48,5
13
13
35
24h
Changeable inserts 62.181 200 mm
260,– €
R25
1,5 kg
Inserts type concave for 62.094 Price per piece
200 mm
Ø4
0
260,– €
Inserts type V for 62.094 Price per piece
24h
85°
62.182 24h
EXAMPLES OF USE
25,5
1,5 kg
Ø
40
07
62.183 200 mm
210,– €
1,5 kg Ø 40
Inserts type flat for 62.094 Price per piece
Inserts
Result
Radius bending
Inserts type flat
Result
V-bending
24h type flat
V-bending
Inserts type flat
Result
Radius bending/overbending
Inserts type concave
Result
Radius bending
Inserts type flat
Result
U-bending
Inserts type V
Result
Radius bending/overbending
Inserts type concave
Result
U-bending
Inserts type V
Result
Bending results with UniBend VARIO
175
UKB-WINGBEND PLUS EXPLANATION Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Dies WingBend PLUS
WingBend PLUS Slider
V
APPLICATION � Material thickness up to 6,5 mm � Bending angle up to 60° � Via die holders direct applicable on UKB-System A/B/C/L
60°
Center line
W
90
ADVANTAGES
60°
Inserts hardened Body
� Avoids bending marks on sheets via Slider � Short flanges with minimal marking � Holes close to the bending line without deformation � Ideal for diagonal and tapered bending � Repeatability for punched sheets with steady flanges and exact angles � Bulb and chequered plates with minimal marking at the visible surface � No tool contamination while bending galvanized material or aluminium � No reworking of workpieces necessary � Increased product quality � Less tool change
8
15
40
VIDEO
UniBend/ WingBend PLUS
UKB-QUALITY
SERVICE
� � � �
� Test bends (free of charge) � 24h from Stock � Order till 4:00pm - same day delivery
Optimal materials Precision ground Guarateed exchangeability Parallelism
Tool lenghts Length 500 mm
Length 200 mm
Length 100 mm
Length 90 mm sectionalized � Sectionalized dies are delivered as a complete set � 4 Segments 15
20
25
30
Die WingBend PLUS 62.230 incl. Slider
176
Length 50 mm
UKB-WINGBEND PLUS [email protected] . www.ukb-gmbh.com
Slider for WingBend PLUS � Avoids bending marks on sheets via Slider � No reworking of workpieces necessary � Increased product quality � Continously slider in favoured lenghts up to 2000/3000 mm available � Slider for model 62.120 up to a length of 2000 mm in one-piece available � Slider for models 62.230, 62.350, 62.650s up to a length of 3000 mm in one-piece available � 24h from stock
UKB-INFO Prices on request or visit www.ukb-gmbh.com
07 Slider for WingBend PLUS
Dies WingBend PLUS with continously Slider
Die holders 60.103 5,2 kg
499 mm
120,– €
1,5 kg
198 mm
82,– €
2,0 kg
198 mm
52,– €
0,6 kg
98 mm
54,– €
1,0 kg
98 mm
46,– €
0,3 kg
48 mm 90 mm sectionalized
38,– €
0,5 kg
44,– €
0,2 kg
130,– €
0,9 kg
48 mm 90 mm sectionalized
136,– €
0,3 kg
20
5
15
60
15
28
140,– €
20
60.102 499 mm
13
Screwed on holder UKB-System B/C (13 x 20 mm tang) for dies WingBend PLUS
Screwed on holder UKB-System A (60 mm base) for dies WingBend PLUS
24h
24h
60.105 120,– €
1,5 kg
198 mm
58,– €
0,6 kg
98 mm
52,– €
0,3 kg
48 mm 90 mm sectionalized
46,– €
0,2 kg
154,– €
0,3 kg
UKB-INFO
15
19
499 mm
5,7
12,7
7
More die holders available! Prices and delivery times on request!
Screwed on holder UKB-System L (12,7 x 19 mm tang) for dies WingBend PLUS
24h
The comparison: Bending results with WingBend PLUS and standard-V-die
177
UKB-WINGBEND PLUS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Dies WingBend PLUS
2,2 kg
100 mm
642,– €
1,1 kg
50 mm 90 mm sectionalized
350,– €
0,6 kg
1.402,– €
1,0 kg
15
500 mm
1.944,– €
8,0 kg
200 mm
918,– €
3,2 kg
100 mm
656,– €
1,6 kg
50 mm 90 mm sectionalized
370,– €
0,8 kg
1.474,– €
1,5 kg
60°
Incl. Slider in particular tool length max. 2,3 mm material thickness
8
Incl. Slider in particular tool length max. 1,2 mm material thickness
40
24h
700 kN/m max.
10
15
8
892,– €
25
200 mm
60°
62.230 65,3
5,5 kg 65,3
1.780,– €
90,3
500 mm
5,6
28 14
90,3
62.120
500 kN/m max.
25
19 9,5
40
24h
66
1000 kN/m max.
15
8,3 kg
1.184,– €
4,1 kg
100 mm
854,– €
2,1 kg
50 mm
462,– €
1,1 kg
15
8
Incl. Slider in particular tool length max. 3,5 mm material thickness
68,3
200 mm
60°
90,3
2.104,– €
22
500 mm
20,5
24h
40
62.650s
27
500 mm
3.010,– € 18,0 kg
200 mm
1.250,– €
7,2 kg
100 mm
880,– €
3,6 kg
50 mm
486,– €
1,8 kg
Incl. Slider in particular tool length max. 6,5 mm material thickness narrow design
24h
1500 kN/m max.
60°
100,4
62.350
33
15 20
41
60
Dies WingBend PLUS 62.120, 62.230, 62.350 and 62.650s incl. Slider
Holes near the bending line without deformation possible
178
Anodized aluminium and polished stainless steel sheet with no visible bending marks on the surface
UKB-WINGBEND PLUS [email protected] . www.ukb-gmbh.com
Technical data Table of force: Tensile strength Rm = 450 N/mm2 , bending angle 90° Model 62.120 Radius of the punch/top-tool R 0,2 R 1,0 Material thickness 0,3 mm 40 50 Material thickness 0,5 mm 50 60 Material thickness 0,8 mm 100 130 Material thickness 1,0 mm 150 190 Material thickness 1,2 mm 240 300 Material thickness 1,6 mm Material thickness 2,0 mm Material thickness 2,3 mm Material thickness 2,6 mm Material thickness 3,2 mm Material thickness 4,0 mm Material thickness 4,6 mm Material thickness 6,0 mm
R 0,2 40 50 70 80 110 200 300 400
62.230 R 1,0 50 50 80 100 140 220 330 420
10,3 50 50 90 130 180 250
R 0,2
62.350 R 1,0
40 40 60 70 120 190 240 340 550
40 50 60 70 130 200 240 360 660
Reference value for minimum flange: Mild steel Model Radius of the punch/top-tool Material thickness 0,5 mm Material thickness 0,8 mm Material thickness 1,0 mm Material thickness 1,5 mm Material thickness 2,0 mm Material thickness 2,5 mm Material thickness 3,0 mm Material thickness 4,0 mm Material thickness 5,0 mm
62.120 R 0,5 R 1,0 2,7 2,9 3,2 3,4 3,5 3,6
62.230 R 0,5 R 1,0 4,7 5,4 6,0 6,4
4,9 5,5 6,1 6,6
62.350 R 1,0 5,6 7,1 8,1 8,3 8,9 9,4
R 3,0
R 0,2
R 1,0
40 50 70 80 140 220 260 470
100 100 110 110 110 120 140 180 250 410 500 970
100 100 120 120 120 130 140 190 270 430 530 1000
62.650s R 3,0 R 5,0 100 110 120 120 130 140 150 200 280 440 540 1070
100 130 140 150 160 160 190 240 310 510 660
R 10,0 220 230 250 270 280 360 390 510
07
62.650s R 1,0 R 4,0
6,7 8,2 10,4 11,7 13,3 15,1 16,1
7,2 9,2 10,9 12,3 13,9 15,8 16,3
Reference values for stainless steel and aluminium on our Website: www.ukb-gmbh.com or please phone us: Phone +49 (0) 27 36 / 44 42 – 0
UKB-AVAILABILITY
UKB-TEST BENDING
Monday to Friday from 7:30am to 6:00pm Phone +49 (0) 27 36 / 44 42 - 0 Fax +49 (0) 27 36 / 44 42 - 22 E-Mail [email protected] Web www.ukb-gmbh.com
First test bending, then order! Free of charge - with your sample sheets in your or our house!
For personal contact, see supplement! We are glad to help you!
179
08
WWW.UKB-GMBH.COM
UKB-ADJUSTABLE DIES Explanation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182 Die retainer for adjustable dies 65.125 and 65.185. . . . . . . . . . . . . . . . . . . . . . . . . . . . .183 Die holders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .183 Individual die retainer for adjustable dies 65.300 and 65.400. . . . . . . . . . . . . . . . . . . . . . 183 Adjustable dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .184 Strips to adjust the opening width. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185 Dust protection film for adjustable dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185 Adjustable die with bending insert. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .186 Adjustable die with inserted die adaptor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
UKB-ADJUSTABLE DIES EXPLANATION Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Adjustable die with rollers ADVANTAGES � Variable adjustable V-openigs � V = 25-125 mm � V = 65-185 mm � V = 120-300 mm � V = 150-400 mm � V-openings fast and easy adjustable via change of the strips � Less setup time through less die changes � Slim construction � Usable for materials with high resistance � Through rotating and hardened rollers (about 60 HRC): � Mark reduced bending � Less press capacity needed (up to 30% less) � High lifetime � Minimum maintenance costs through changeable components � Via die holder for die retainer directly applicable on UKB-Systems A/B/C/L � Test bends (free of charge) - with your sample sheets at your or our house
VIDEO
Adjustable dies
MOUNTING EXAMPLE Minimum and maximum V-opening
Rollers (about 60 HRC) Adjustable die 65.185 Strips to adjust the V-opening Die retainer 66.185 Die holder 60.102
Rollers (about 60 HRC) Adjustable die 65.185
Die retainer 66.185 Die holder 66.125
182
UKB-ADJUSTABLE DIES [email protected] . www.ukb-gmbh.com
Die retainer for adjustable dies 65.125 and 65.185 66.125 500 mm
290,– €
197
38,0 kg 40
24h
15 230
277
66.185 400,– €
53,0 kg 40
500 mm
24h
15 320
Die holders 60.102 499 mm
140,– €
15
5,2 kg 20 5
Srewed on die holder UKB-System A (60 mm base)
60
24h
60.103
15
1,5 kg
Srewed on die holder UKB-System B/C (13x20 mm tang)
28
120,– €
20
499 mm
13
24h
60.105 120,– €
15
1,5 kg
Srewed on die holder UKB-System L (12,7x19 mm tang)
5,7
24h
UKB-INFO More die holders available! Prices and delivery times on request!
19
499 mm
08
7 12,7
Individual die retainer for adjustable dies 65.300 and 65.400 Individual die retainer Individually produced suitable for your press brake
H1 H2
UKB
183
UKB-ADJUSTABLE DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Adjustable dies 254 97 77 20,5 36 20,5 25 R8
65.125
V = 25 - 125 mm α = max. 30° Radius of the rollers R = 8 mm Recommended material thickness: About 3 –15 mm at a tensile strength Rm = 450 N/mm2
136 125
145
160
90
90
Price Weight 720,– € 34,0 kg 1.320,– € 64,0 kg 2.480,– € 125,0 kg
15
Length 250 mm 500 mm 1000 mm
197 177
197
197
Adjustable die 65.125 closed
Adjustable die 65.125 opened
1250 kN/m max. at 90°
24h
Price Weight 880,– € 44,0 kg 1.650,– € 86,0 kg 3.080,– € 170,0 kg
279
38
203
R 12,5
185
145
160 15
V = 65-185 mm α = max. 60° Radius of the rollers R = 12,5 mm Recommended material thickness: About 6 – 20 mm at a tensile strength Rm= 450 N/mm2
322 159 83 65
90
Length 250 mm 500 mm 1000 mm
38
90
65.185
277
277
Adjustable die 65.185 closed
Adjustable die 65.185 opened
2000 kN/m max. at 90°
24h
500 268 149
448
120
230 447
447
Adjustable die 65.300 opened
Adjustable die 65.300 closed
75
665 335 185
585
75
150
435 400
R 25
190 350
V = 150 - 400 mm α = max. 60° Radius of the rollers R = 25 mm Recommended material thickness: About 10 – 50 mm at a tensile strength Rm= 450 N/mm2
325
Length Price Weight 600 mm 4.965,– € 560,0 kg
20
4000 kN/m max. at 90°
65.400
130
250
V = 120 - 300 mm α = max. 60° Radius of the rollers R = 20 mm Recommended material thickness: About 8 – 30 mm at a tensile strength Rm= 450 N/mm2
UKB
300
R 20 130
Length Price Weight 600 mm 2.940,– € 360,0 kg
329
59,5
190
65.300
59,5
6000 kN/m max. at 90° 25
UKB
Adjustable die 65.400 closed
184
Adjustable die 65.400 opened
UKB-ADJUSTABLE DIES [email protected] . www.ukb-gmbh.com
Strips to adjust the opening width 66.000 H = 15 mm
Length Price Weight 500 mm 118,– € 21,0 kg
W
For model 65.125 and 65.185 Strips in a set: Width = 2 x each 2/5/10/15/20/30/40/50 mm
24h
Variable adjustable V-openings
For model 65.300 Strips in a set: Width = 2 x each 2/5/10/15/20/30/40/50/60 mm
66.000 H = 25 mm L
W
20
Length Price Weight 600 mm 228,– € 45,0 kg
20
66.000 H = 20 mm
L
UKB
Length Price Weight 600 mm 264,– € 55,0 kg
W
For model 65.400 Strips in a set: Width = 2 x each 5/10/15/20/30/40/50/60 mm UKB
08 UKB-INFO Other lengths up to 3000 mm available. Prices an delivery times on request!
Strips to adjust the V-openings
Dust protection film for adjustable dies ADVANTAGES � Protects the inside of the die � No blockade of the die through tinder, dust, etc. � Adjustment via hook-and-loop tape The use of the dust protection film is recommended!
Dust protection film Model For model Length Price 5m 67.125 65.125 82,– € 5m 67.185 65.185 87,– € 5m 67.300 65.300 97,– € 5 m 107,– € 67.400 65.400
Weight 1,0 kg 1,0 kg 1,0 kg 1,0 kg
185
UKB-ADJUSTABLE DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Adjustable die with bending insert ADVANTAGES � Applicable for smaller V-openings � More flexible application
Adjustable die with bending insert for smaller V-openings
186
Motorised adjustment of the die
Manual adjustment of the die
UKB-ADJUSTABLE DIES [email protected] . www.ukb-gmbh.com
Adjustable die with inserted die adaptor ADVANTAGES � No retooling necessary � Standard dies flexible applicable
Die UKB-System B/C
08
Adjustable die with inserted die adaptor
UKB-TEST BENDING First test bending - then order! Free of charge - with your sample sheets in your or our house!
187
09
WWW.UKB-GMBH.COM
UKB-MARK FREE AND UKB-MARK REDUCED BENDING Protective film. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .190 Holders for protective film . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191 Composite dies, H = 80 mm UKB-System A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192 Composite dies, H = 100 mm UKB-System B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .193 Composite dies, H = 55 mm UKB-System C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .193 PU-Holders and inserts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194 – 195
UKB-MARK FREE BENDING Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Protective film ADVANTAGES
VIDEO
� Avoids bending marks on sheets � No reworking of workpieces necessary � No contamination of the bended parts � Higher product quality � Easy handling � Applicable on all dies � Less wearout of the protective film by correct use
VU 0,4 x 102 9,– €/m 0,06 kg/m 210,– € 1,80 kg
(=1 Roll)
(=7,– €/m)
(=0,06 kg/m)
1 to 5 m
15,– €/m 0,08 kg/m
6 to 29 m 30 m
13,50 €/m 0,08 kg/m 315,– € 2,40 kg
(=1 Roll)
24h
0,4
(=10,50 €/m)
152
10,– €/m 0,06 kg/m
6 to 29 m 30 m
VU 0,4 x 152 0,4
102
1 to 5 m
Mark free bending
(=0,08 kg/m)
24h
0,55
VU 0,55 x 200
12,– €/m 0,05 kg/m
6 to 29 m 30 m
11,– €/m 0,05 kg/m 270,– € 1,50 kg (=9,– €/m)
(=0,05 kg/m)
6 to 29 m 30 m
13,50 €/m 0,11 kg/m 315,– € 3,30 kg (=10,50 €/m)
102
15,– €/m 0,11 kg/m
0,8
(=0,11 kg/m)
(=0,1 kg/m)
0,8
1 to 5 m
22,– €/m 0,18 kg/m
6 to 29 m 30 m
20,– €/m 0,18 kg/m 450,– € 5,40 kg
(=1 Roll)
24h
(=15,– €/m)
(=0,18 kg/m)
24h
VU 2,0 x 150
190
(=15,50 €/m)
VU 0,8 x 152
1 to 5 m
5m
(=24,– €/m)
2,00 kg
25 m 50 m
500,– €
(=20,– €/m)
10,00 kg
800,– € (=16,– €/m)
20,00 kg
150
2,0
120,– €
24h
18,50 €/m 0,10 kg/m 465,– € 3,00 kg
24h
VU 0,8 x 102
(=1 Roll)
20,– €/m 0,10 kg/m
6 to 29 m 30 m (=1 Roll)
24h
(=1 Roll)
1 to 5 m
UKB AT LINKEDIN Follow us!
152
(=1 Roll)
100
1 to 5 m
0,55
200
VU 0,55 x 100
UKB-MARK FREE BENDING [email protected] . www.ukb-gmbh.com
Holders for protective film 40.850 Per pair
190,– €
3,0 kg
Holder for protective film up to 152 mm width
24h
Mounted via magnets directly to the die
40.800 Per pair
504,– €
8,0 kg
Holder for protective film up to 102 mm width
24h
Mounted on the table Holder for protective film for UKB-System A with 60 mm clamping width
Steel insert (W x H)
Price
B/C
13,0 x 22,0 mm
See page 248
E
55,0 x 47,0 mm
See page 248
L
12,7 x 21,0 mm
See page 248
W
35,0 x 47,0 mm
See page 248
X
W x H mm
See page 248
MOUNTING EXAMPLE Holder for protective film 40.800
60
Individual steel insert
H
System
2
Insertion of a steel insert
09
Groove
W
By milling a 2 mm groove and mounting of a ground steel insert (W x H) the holder for protective film can be used on other press brakes. Prices see page 248.
191
UKB-MARK FREE/REDUCED BENDING Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Composite dies, H = 80 mm UKB-System A ADVANTAGES
MOUNTING EXAMPLE
� Reduces marks on bended sheets � No contamination of the bended parts � Higher product quality � Easy handling � Fast and easy change � Directly applicable on UKB-System A/B/C � Die adaptors and die shoe adaptors (see page 215-217) directly applicable on all press brakes
Holder for composite die 22.002
24
14,12
1000 kN/m max.
200 kN/m max.
V
20
5
31.…
15
22.001
Composite die 32.…
304,– €
15,0 kg
835 mm
128,– €
0,30 kg
415 mm 835 mm sectionalized
174,– €
7,5 kg
415 mm
72,– €
0,15 kg
402,– €
15,0 kg
UKB
14
75
835 mm
24
Holder for composite die
88°
Model V(mm)
UKB
18
31.806 31.808 31.810
60
6,0 8,0 10,0
60°
Model V(mm)
31.606 31.608 31.610
6,0 8,0 10,0
45°
Model V(mm)
31.406 31.408 31.410
6,0 8,0 10,0
30°
Model V(mm)
31.306 31.308
6,0 8,0
Composite dies for holder 22.001
5
304,– €
19,0 kg
835 mm
132,– €
0,40 kg
415 mm 835 mm sectionalized
174,– €
9,5 kg
415 mm
76,– €
0,20 kg
402,– €
19,0 kg
24h
20
75
835 mm
35
Holder for composite die
88°
Model V(mm)
32.806 32.808 32.810 32.812 32.816
18
24h
200 kN/m max.
V
32.…
19
22.002
35
1000 kN/m max.
24
20,12
60
6,0 8,0 10,0 12,0 16,0
60°
Model V(mm)
32.606 32.608 32.610 32.612 32.616
6,0 8,0 10,0 12,0 16,0
45°
Model V(mm)
32.406 32.408 32.410 32.412
6,0 8,0 10,0 12,0
30°
Model V(mm)
32.306 32.308 32.310
6,0 8,0 10,0
Composite dies for holder 22.002
415 mm 835 mm sectionalized
174,– €
11,2 kg
402,– €
22,5 kg
Holder for composite die
50
18
UKB
60
192
33.… 835 mm
138,– €
0,50 kg
415 mm
78,– €
0,25 kg
88°
Model V(mm)
33.806 33.808 33.810 33.812 33.816 33.820 33.825
200 kN/m max.
6,0 8,0 10,0 12,0 16,0 20,0 25,0
60°
Model V(mm)
33.606 33.608 33.610 33.612 33.616 33.620
Composite dies for holder 22.003
6,0 8,0 10,0 12,0 16,0 20,0
31
22,5 kg
19
304,– €
79
835 mm
V
12
22.003
30,30
38
1000 kN/m max. 11
38,30
UKB
30
45°
Model V(mm)
33.406 33.408 33.410 33.412 33.416 33.420
6,0 8,0 10,0 12,0 16,0 20,0
30°
Model V(mm)
33.306 33.308 33.310 33.312 33.316
6,0 8,0 10,0 12,0 16,0
UKB-MARK FREE/REDUCED BENDING [email protected] . www.ukb-gmbh.com
Composite dies, H = 100 mm UKB-System B
35
20,12
378,– €
19,3 kg
415 mm 835 mm sectionalized
214,– €
9,6 kg
504,– €
19,3 kg
19
835 mm
35
5
132,– €
0,40 kg
415 mm
76,– €
0,20 kg
Model V(mm)
115
24h
835 mm
88°
95
Holder for composite die
32.…
32.806 32.808 32.810 32.812 32.816
6,0 8,0 10,0 12,0 16,0
60°
Model V(mm)
32.606 32.608 32.610 32.612 32.616
6,0 8,0 10,0 12,0 16,0
200 kN/m max.
24
22.005
V
1000 kN/m max.
24h
20
45°
Model V(mm)
32.406 32.408 32.410 32.412
6,0 8,0 10,0 12,0
30°
Model V(mm)
32.306 32.308 32.310
6,0 8,0 10,0
20
Composite dies for holder 22.005
13
09
Composite dies, H = 55 mm UKB-System C
415 mm 835 mm sectionalized
168,– €
5,6 kg
394,– €
11,2 kg
35
70
11,2 kg
19
298,– €
50
Holder for composite die
V
32.… 835 mm
132,– €
0,40 kg
415 mm
76,– €
0,20 kg
88°
Model V(mm)
20
24h 13
32.806 32.808 32.810 32.812 32.816
200 kN/m max. 5
22.004 835 mm
35
6,0 8,0 10,0 12,0 16,0
60°
Model V(mm)
32.606 32.608 32.610 32.612 32.616
6,0 8,0 10,0 12,0 16,0
24
1000 kN/m max.
20,12
24h 20
45°
Model V(mm)
32.406 32.408 32.410 32.412
6,0 8,0 10,0 12,0
30°
Model V(mm)
32.306 32.308 32.310
6,0 8,0 10,0
Composite dies for holder 22.001
193
UKB-MARK FREE BENDING Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
PU-Holders and inserts ADVANTAGES � Avoids marks on bended sheets � No reworking of workpieces necessary � No contamination of the bended parts � Suitable for V-, radius-, U-bending and many more � Directly applicable on UKB-System A � Die adaptors and die shoe adaptors (see page 215 - 217) directly applicable on all press brakes
UKB-TEST BENDING First test bending - then order! Free of charge - with your sample sheets in your or our house!
25,50
PU-Insert
19,2 kg
415 mm
152,– €
9,6 kg
PU-Holder
60
24h
Model
Shore
34.180 34.190 34.195
80 A 90 A 95 A
835 mm Price
42,– € 42,– € 42,– €
Weight
0,7 kg 0,7 kg 0,7 kg
415 mm Price
28,– € 28,– € 28,– €
Weight
0,3 kg 0,3 kg 0,3 kg
25
25
258,– €
60
25
20.271 835 mm
PU-Insert with core hole 80 A 90 A 95 A
52,– € 52,– € 52,– €
Weight
0,6 kg 0,6 kg 0,6 kg
415 mm Price
32,– € 32,– € 32,– €
Weight
0,3 kg 0,3 kg 0,3 kg
25
25
35.180 35.190 35.195
835 mm Price
0
Shore
Ø1
Model
24h
96 52
39,3 kg
415 mm
258,– €
19,6 kg 20
PU-Holder 60
Model
Shore
34.280 34.290 34.295
80 A 90 A 95 A
835 mm Price
120,– € 120,– € 120,– €
Weight
2,9 kg 2,9 kg 2,9 kg
415 mm Price
68,– € 68,– € 68,– €
Weight
50
1,5 kg 1,5 kg 1,5 kg
50
466,– €
96
835 mm
24h
PU-Insert
46
20.272
PU-Insert with core hole 80 A 90 A 95 A
24h
194
150,– € 150,– € 150,– €
Weight
2,2 kg 2,2 kg 2,2 kg
415 mm Price
82,– € 82,– € 82,– €
Weight
1,1 kg 1,1 kg 1,1 kg
50
50
35.280 35.290 35.295
835 mm Price
25
Shore
Ø
Model
UKB-MARK FREE BENDING [email protected] . www.ukb-gmbh.com
PU-Holders and inserts MOUNTING EXAMPLE By milling a 2 mm groove and mounting of a ground steel insert (W x H) the PU-Holders for PU-Inserts can be used on other press brakes. Prices see page 248.
2
PU-Insert
H
PU-Holder
W
125 77
48,2 kg
415 mm
358,– €
24,1 kg 20
PU-Holder
24h
60
Model
Shore
34.380 34.390 34.395
80 A 90 A 95 A
835 mm Price
184,– € 184,– € 184,– €
Weight
3,5 kg 3,5 kg 3,5 kg
415 mm Price
102,– € 102,– € 102,– €
Weight
1,7 kg 1,7 kg 1,7 kg
75
50
626,– €
46
835 mm
PU-Insert 100
20.273
PU-Insert with core hole 35.380 35.390 35.395
80 A 90 A 95 A
835 mm Price
276,– € 276,– € 276,– €
Weight
2,8 kg 2,8 kg 2,8 kg
415 mm Price
150,– € 150,– € 150,– €
Weight
1,4 kg 1,4 kg 1,4 kg
75 45
50
Shore
20
Model
09
24h
155 102
16
PU-Holder 60
Model
Shore
34.480 34.490 34.495
80 A 90 A 95 A
835 mm Price
200,– € 200,– € 200,– €
Weight
5,0 kg 5,0 kg 5,0 kg
415 mm Price
114,– € 114,– € 114,– €
Weight
2,5 kg 2,5 kg 2,5 kg
100
50
29,4 kg
PU-Insert with core hole Model
Shore
35.480 35.490 35.495
80 A 90 A 95 A
835 mm Price
302,– € 302,– € 302,– €
Weight
4,0 kg 4,0 kg 4,0 kg
415 mm Price
160,– € 160,– € 160,– €
Weight
2,0 kg 2,0 kg 2,0 kg
100 60
50
58,8 kg
424,– €
20
730,– €
415 mm
100
835 mm
24h
PU-Insert
46
20.274
24h
195
10
WWW.UKB-GMBH.COM
AUFFALLEND EXAKTE UKB-ADAPTORS AND RESULTATE. INTERMEDIATES Punch/top-tool adaptors UKB-System B UKB-System A . . . . . . . . . . . . . . . . . . . . . . 198 Punch/top-tool adaptors UKB-System C/E/L/W/Darley/Haco UKB-System A . . . . . . . . . .199 Individual punch/top-tool adaptors UKB-System A . . . . . . . . . . . . . . . . . . . . . . . . . 200 Individual punch/top-tool adaptors UKB-System B . . . . . . . . . . . . . . . . . . . . . . . . . 200 Punch/top-tool adaptors UKB-System A/E/L/W UKB-System B . . . . . . . . . . . . . . . . . .201 Screw on adaptor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .202 Clamp L = 150 mm for double-sided clamping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202 Clamps L = 150 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .203 Intermediates L = 150 mm UKB-System A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204 Intermediates "Heavy Duty" L = 150 mm UKB-System A . . . . . . . . . . . . . . . . . . . . . . . . .204 Intermediates L = 70 mm UKB-System A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .205 Clamps L = 70 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .205 Punch/top-tool distance pieces UKB-System A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .206 Punch/top-tool distance pieces UKB-System B . . . . . . . . . . . . . . . . . . . . . . . . . . . . .207 Intermediates "Swing" UKB-System A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .208 Punch/top-tool adaptors "Swing" UKB-System B . . . . . . . . . . . . . . . . . . . . . . . . . . . . .209 Pneumatic clamping "Rapid ® " for punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . 210 – 211 Individual pneumatic punch/top-tool adaptor "Rapid ® " . . . . . . . . . . . . . . . . . . . . . . . . . 211 Pneumatic clamping "Clark ® " for punches/top-tools. . . . . . . . . . . . . . . . . . . . . . . 212 – 213 Individual pneumatic punch/top-tool adaptor "Clark ® " . . . . . . . . . . . . . . . . . . . . . . . . . . 213 Control unit for pneumatic clamping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214 Die shoe adaptors UKB-System A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215 Die shoe adaptors UKB-System B/C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215 Die adaptors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216– 217 Individual die adaptors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
UKB-ADAPTORS AND INTERMEDIATES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Punch/top-tool adaptors UKB-System B UKB-System A ADVANTAGES � Cost-saving, easy and fast change of your press brake via standard punch/top-tool adaptors to punches/top-tools UKB-System A � Use the variety of the punches/top-tools UKB-System A (see chapter 1) � Guaranteed exchangeability through highly precision grinding
Modification 1-3 working days
1–2
1-2 working weeks
working weeks
UKB
Clamps (see page 203)
Punch/top-tool UKB-System A
(Mounting distance 50 mm) Length of the press brake (mm) 835 1.250 2.100 2.600 3.100 4.100
From stock
1–3
working days
Punch/top-tool adaptor 50.970 UKB-System B
Quantity of the needed punch/top-tool adaptors
UKB-DELIVERY TIME 24h
MOUNTING EXAMPLE
On request
Quantity (pieces) 4 6 10 13 15 20
Further information for availability, delivery service and payment terms see fold-out cover! 1000 kN/m max.
102,– €
4,0 kg
37
150 mm
16,25
50.970 20
UKB-System BUKB-System A Needed clamps see page 203 40
9
900 kN/m max.
18,5 kg
31
36
562,– €
15,25
50.502 200 mm
83
Ø 15
120
24h
14
UKB-System BUKB-System A Incl. clamp with safety-tang 50.499
1–2
140
working weeks
68
0
1000 kN/m max.
50.940 150 mm
146,– €
6,2 kg
36
21
15,25
220
40
20
UKB-System BUKB-System A Needed clamps see page 203
60
120
156
65
24h
198
0
31
12
Example with punch/top-tool H = 67 mm
9
Ø 15
14
7 27
UKB-ADAPTORS AND INTERMEDIATES [email protected] . www.ukb-gmbh.com
Punch/top-tool adaptors UKB-System C/E/L/W/Darley/Haco UKB-System A
Bystronic "RF-A" UKB-System CUKB-System A Needed clamps see page 203
14
50.980 98,– €
3,2 kg
11
46
150 mm 65
11
20
Bystronic "R" UKB-System CUKB-System A Needed clamps see page 203
40
113
5,0 kg
14
142,– €
40,50
14
50.983 150 mm
1000 kN/m max.
14
1000 kN/m max.
9
Ø 15
24h
31
165
24h
67
20
100
40
31
9
Ø 15
14
14
1000 kN/m max. 8 21 18
64
5,5 kg
UKB-System EUKB-System A Needed clamps see page 203 113
40
Ø 15
24h
112,– €
26
24h
164
Bystronic "S" UKB-System CUKB-System A Needed clamps see page 203
150 mm
46
3,5 kg
67
96,– €
20
9
150 mm
1000 kN/m max.
50.991
5
50.981
22
100
31
40
31
9
Ø 15
14
1000 kN/m max. 22
50.993 102
40
19
98,– €
4,9 kg
UKB-System WUKB-System A Needed clamps see page 203
80
Ø 15
24h
150 mm
25
31
24h 142
UKB-System LUKB-System A Needed clamps see page 203
1000 kN/m max.
42
3,0 kg
7
92,– €
10
10
9
150 mm
10
14
5
50.990
13
40
9
Ø 15
100
14
31
6
50.994 92,– €
4,6 kg
14
22
H = 100 mm
31
DarleyUKB-System A Needed clamps see page 203 14
22 67
89
40
24h
H = 67 mm 24h
2,7 kg
31
2,7 kg
12
88,– €
HacoUKB-System A Needed clamps see page 203
9
88,– €
Ø 15
150 mm
67 / 100
50.997
50.998 150 mm
9
98 / 131
40
17
10
1000 kN/m max.
DarleyUKB-System A Needed clamps see page 203
Ø 15
150 mm
31
1000 kN/m max. 26
14
199
UKB-ADAPTORS AND INTERMEDIATES
Phone+49 +49(0) (0)27 2736 36//44 4442 42--00 .. Fax Fax+49 +49(0) (0)27 2736 36//44 4442 42--22 22 Phone
Individual punch/top-tool adaptors UKB-System A ADVANTAGES � Cost-saving, easy and fast change of your press brake via individually produced punch/top-tool adaptors to punches/top-tools UKB-System A � Production according to your specifications � Use the variety of the punches/top-tools UKB-System A (see chapter 1) � Guaranteed exchangeability through highly precision grinding
MOUNTING EXAMPLE
Adaptor clamping:
Forced on the head
� Forced on the head � Forced on the shoulder
Forced on the shoulder
� Center line
Center line
Individual punch/top-tool adaptor 810.000, H = 67 mm 820.000, H = 100 mm
67 / 100
Clamps (see page 203)
� Exact measurements
Machine data: Stroke
Punch/top-tool UKB-System A
Daylight
1
Height of the die
2
3
Quantity of the needed individual punch/top-tool adaptors see page 201
Please exactly measure the adaptor clamping
Please exactly measure the adaptor clamping
820.000 ca. 3,0 kg
H 9
UKB
40
67
Individual punch/top-tool adaptor UKB-System A Needed clamps see page 203
150 mm
Ø15
94,– €
110,– €
ca. 5,0 kg
Individual punch/top-tool adaptor UKB-System A Needed clamps see page 203 UKB
H
810.000 150 mm
9
Ø 15
31
100
40
31
14
14
Individual punch/top-tool adaptor UKB-System B
� Use the variety of the punches/top-tools UKB-System B (see chapter 2) 200
850.000 150 mm Individual punch/top-tool adaptor UKB-System B Incl. clamping-strip UKB
H1
� cost-saving, easy and fast change of your press brake via individually produced punch/top-tool adaptors to punch/top-tools UKB-System B � Production according to your specifications
Please exactly measure the adaptor clamping
H2
ADVANTAGES
UKB-ADAPTORS AND INTERMEDIATES [email protected] . www.ukb-gmbh.com
Punch/top-tool adaptors UKB-System A/E/L/W UKB-System B ADVANTAGES � Cost-saving, easy and fast change of your press brake via standard punch/top-tool adaptors to punches/top-tools UKB-System B � Use the variety of the punches/top-tools UKB-System B (see chapter 2) � Guaranteed exchangeability through highly precision grinding
MOUNTING EXAMPLE punch/top-tool adaptor 50.430 UKB-System A
Clamping-strip
Punch/top-tool UKB-System B
Quantity of the needed punch/top-tool adaptors
(Mounting distance 50 mm) Length of the press brake (mm) 835 1.250 2.100 2.600 3.100 4.100
7
1000 kN/m max.
150 mm
350,– €
5,0 kg
97
60
64 26
24h
127
24h
UKB-System EUKB-System B Incl. clamping-strip
90
UKB-System AUKB-System B Incl. clamping-strip
10
18
60
4,0 kg
8,4
258,– €
13
150 mm
50.450
30
50.430
1000 kN/m max. 8
3
21
13
Quantity (pieces) 4 6 10 13 15 20
60
1000 kN/m max.
1000 kN/m max.
24h
7
42
4,5 kg 25
60
70
60
320,– €
UKB-System WUKB-System B Incl. clamping-strip
10
22
150 mm
19
105
1–2
working weeks
3,8 kg
48
300,– €
50.490 87
150 mm
UKB-System LUKB-System B Incl. clamping-strip
10
5
50.470
13
201
UKB-ADAPTORS AND INTERMEDIATES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Screw on adaptor 1000 kN/m max.
8,3 kg
146,– €
4,2 kg
290,– €
8,3 kg
20
70
224,– €
415 mm 835 mm sectionalized
17
31
835 mm
39
16,25
50.965
Punch/top-tool adaptor to screw on punches/top-tools UKB-System A. No clamps necessary! UKB-System BUKB-System A
24h
MOUNTING EXAMPLE
MOUNTING EXAMPLE
UKB-System WUKB-System A
UKB-System LUKB-System A
Screw on adaptor UKB-System L Screw on adaptor UKB-System W
Punch/top-tool UKB-System A Punch/top-tool UKB-System A
UKB
UKB
Clamp L = 150 mm for double-sided clamping 50.577 150 mm
46,– €
1,5 kg
Set consist of: Clamp 50.571 2 Screws 2 Springs 2 Nut bolts
24h
MOUNTING EXAMPLE Intermediate 50.666 UKB-System A
Front side clamping
202
Back side clamping Punch/top-tool UKB-System A
UKB-ADAPTORS AND INTERMEDIATES [email protected] . www.ukb-gmbh.com
Clamps L = 150 mm ADVANTAGES
UKB-INFO
� Fast horizontal tool change via fast clamping at: 50.551, 50.900, 50.903, 50.905 � Improved clamping via nylon strip at: 50.903, 50.905, 50.910
You need for each punch/top-tool distance piece, intermediate and punch/top-tool adaptor one clamp! Further information see chapter 10 or visit www.ukb-gmbh.com
Nylon strip
50.903 150 mm
50.900 50,– €
0,7 kg
150 mm
Mechanical fast clamp with safety-tang and nylon strip Adjusted by eccentric lever
44,– €
0,7 kg
Mechanical fast clamp with safety-tang Adjusted by eccentric lever
24h
24h
Nylon strip
150 mm
50.551 46,– €
1,0 kg
150 mm
Mechanical fast clamp with safety-tang and nylon strip Adjusted by handle
1,0 kg
Mechanical fast clamp with safety-tang Adjusted by handle
24h
40,– €
24h
50.905
10 Nylon strip
38,– €
0,8 kg
Clamp with safety-tang and nylon strip Clamping by screws
24h
150 mm
150 mm
50.571
32,– €
0,7 kg
Clamp with safety-tang Clamping by screws
50.910
24h
MOUNTING EXAMPLE
50.529 Nylon strip
18,– €
Clamp without safety-tang Clamping by screws
0,5 kg
150 mm
24h Punch/top-tool
203
UKB-ADAPTORS AND INTERMEDIATES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Intermediates L = 150 mm UKB-System A ADVANTAGES
MOUNTING EXAMPLE
� Intermediates for punches/top-tools UKB-System A (see chapter 1) � Compensation of the deflection via crowning wedge � Mounted directly on the upper beam � Guaranteed exchangeability through highly precision grinding 7
50.666
Intermediate Clamps (see page 203)
1000 kN/m max.
20
4,0 kg
Intermediates H = 100 mm H = 120 mm H = 150 mm
H = 100 mm
40
24h
50
100
With crowning wedge Needed clamps see page 203
150 14
14
7
20 20
30
50.667
1000 kN/m max.
5,0 kg
50.668 150 mm
H = 120 mm
88,– €
H = 120 mm
24h
50
40
24h
120
With crowning wedge Needed clamps see page 203
120
With crowning wedge Needed clamps see page 203
14
14
20
7 20
30
50.669
1000 kN/m max.
6,5 kg
50.512 150 mm
H = 150 mm
116,– €
1000 kN/m max.
6,3 kg
H = 150 mm
With crowning wedge Needed clamps see page 203
150
With crowning wedge Needed clamps see page 203
14
50
40
50
24h 40
24h
150
136,– €
20
13
30
13
150 mm
1000 kN/m max.
4,0 kg
40
100,– €
20
13
30
13
150 mm
50
150
50
76,– €
Crowning wedge
30
150 mm
13
Upper beam
14
Intermediates "Heavy Duty" L = 150 mm UKB-System A 5,5 kg
H = 120 mm
150 mm
88,– €
1300 kN/m max.
20
4,5 kg
H = 120 mm
13
27
24h
50
40
24h
120
With crowning wedge Needed clamps see page 203 120
With crowning wedge Needed clamps see page 203
204
50.674
13
27
50
100,– €
30
150 mm
7 13
40
50.673
1300 kN/m max.
20
30
20 13
UKB-ADAPTORS AND INTERMEDIATES [email protected] . www.ukb-gmbh.com
Intermediates L = 70 mm UKB-System A ADVANTAGES
MOUNTING EXAMPLE
� Intermediates for punches/top-tools UKB-System A (see chapter 1) � Compensation of the deflection via crowning wedge � Mounted directly on the upper beam � Bending of small boxes � Guaranteed exchangeability through highly precision grinding
Upper beam Crowning wedge Intermediate Clamps (see below) 50
70
7
20
13
72,– €
1000 kN/m max.
Intermediates H = 100 mm H = 120 mm H = 150 mm
2,0 kg 100
H = 100 mm
24h
70
50
40
With crowning wedge Needed clamps see below
14
14
7
20 20
30
50.707 2,5 kg
50.706 70 mm
H = 120 mm
80,– €
2,0 kg
H = 120 mm
24h
50
40
24h
120
With crowning wedge Needed clamps see below
120
With crowning wedge Needed clamps see below
20
7 20
20
13
30
50.710 3,5 kg
1000 kN/m max.
50.708 70 mm
108,– €
1000 kN/m max.
3,0 kg
H = 150 mm 150
With crowning wedge Needed clamps see below
40
50
24h 40
24h
With crowning wedge Needed clamps see below
150
H = 150 mm
30
13
128,– €
10
14
14
70 mm
1000 kN/m max.
50
92,– €
1000 kN/m max.
40
70 mm
20
13
30
13
14
50
70 mm
30
50.705
14
Clamps L = 70 mm 28,– €
Clamp with safety-tang Clamping by screws
24h
0,4 kg
70 mm 60
70 mm
50.697
17
70
14,5
18,– €
Clamp without safety-tang Clamping by screws
0,3 kg 50
50.693
70
24h
205
UKB-ADAPTORS AND INTERMEDIATES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Punch/top-tool distance pieces UKB-System A ADVANTAGES
MOUNTING EXAMPLE
� Heightening of the side flange � Use the variety of the punches/top-tools UKB-System A (see chapter 1) and of the punches/top-tools UKB-System B (see chapter 2) � Guaranteed exchangeability through highly precision grinding
Intermediate UKB-System A
Punch/top-tool distance piece 50.959 UKB-System A Punch/top-tool UKB-System A
7
50.959
3,6 kg
H = 100 mm
66,– €
1,8 kg
H = 60 mm
40
26
Without crowning wedge Heightening of the side flange about 35 mm Needed clamps see page 203 100
Without crowning wedge Heightening of the side flange about 70 mm Needed clamps see page 203
150 mm
30
76,– €
30
150 mm
1000 kN/m max. 6
24h
40
50
24h
60
50.671
13
20
31
13
7
1000 kN/m max.
13 14
502,– €
16,5 kg
200 mm
Incl. clamp with safety-tang 50.499
1–2
502,– €
55
16,5 kg
Incl. clamp with safety-tang 50.499
Mounted directly on the upper beam 40
115
Mounted directly on the upper beam
115
1–2
68
40
68
working weeks
220
working weeks
50.501
900 kN/m max.
220
200 mm
68
20
30
50.500
900 kN/m max. 30
7
22
22
0
65
65
0
14
Example with punch/top-tool H = 67 mm
206
12
12 7
7
14
Example with punch/top-tool H = 67 mm
UKB-ADAPTORS AND INTERMEDIATES [email protected] . www.ukb-gmbh.com
Punch/top-tool distance pieces UKB-System B 1000 kN/m max.
6,9 kg
50 mm
20
Incl. clamping-strip
36
36
266,– €
15,25
50.415
15,25
50.410 150 mm
1000 kN/m max.
188,– €
2,3 kg
20
Incl. clamping-strip 60
60
100
24h 100
24h
1000 kN/m max.
10,5 kg
50 mm
20
Incl. clamping-strip
36
36
332,– €
15,25
50.445
15,25
50.440 150 mm
1000 kN/m max.
276,– €
3,5 kg
20
Incl. clamping-strip
24h
24h
60
150
150
60
10 900 kN/m max. 36
15,25
50.503 200 mm
608,– €
20
24,5 kg
Incl. clamping-strip
1–2
working weeks
220
145
52
23 5
15 5
Example with punch/top-tool H = 120 mm
207
UKB-ADAPTORS AND INTERMEDIATES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Intermediates "Swing" UKB-System A ADVANTAGES � Fast vertical tool change � Compensation of the deflection via crowning wedge � Big time-saving and therefore an essentially increased efficiency � Automatic self-centering � Punches/top-tools UKB-System A (see chapter 1) are directly applicable � Easy and fast slide of the intermediates and punch/top-tool adaptors possible � Guaranteed exchangeability through highly precision grinding
VIDEO
Adaptor/Swing
Quantity of the needed intermediates "Swing"/ punch/top-tool adaptors "Swing"
(Mounting distance 50 mm) Length of the press brake (mm) 835 1.250 2.100 2.600 3.100 4.100
Quantity (pieces) 4 6 10 13 15 20
7
7
50.200 150 mm
13
20
13
1000 kN/m max.
230,– €
6,0 kg
1000 kN/m max.
50.210 150 mm
242,– €
With crowning wedge
Incl. clamp
Incl. clamp
7,0 kg
24h
32
32
120
100
With crowning wedge
24h
20
14
14
7 13
50.220
1000 kN/m max.
268,– €
8,5 kg
50.250 150 mm
1000 kN/m max.
288,– €
With crowning wedge
With crowning wedge
Incl. clamp
Incl. clamp
9,0 kg
24h
32
32
150
24h
20
150
150 mm
20 13
20
14
208
14
UKB-ADAPTORS AND INTERMEDIATES [email protected] . www.ukb-gmbh.com
Punch/top-tool adaptors "Swing" UKB-System B 7,3 kg
150 mm
20
UKB-System BUKB-System A Incl. clamp
256,– €
6,0 kg
UKB-System BUKB-System A Incl. clamp
60
20
40
24h
31
31
101
120
108
145
156
24h
1000 kN/m max.
16,25
50.972
37
298,– €
36
150 mm
1000 kN/m max.
15,25
50.945
14 27
7 27
10 CHANGE OF THE PUNCH/TOP-TOOL
Punch/top-tool mounted
Release screw, the punch/ top-tool is secured from dropping out
Tip the punch/top-tool
Take out the punch/top-tool vertical
Mounting another punch/top-tool
209
UKB-ADAPTORS AND INTERMEDIATES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Pneumatic clamping "Rapid® " for punches/top-tools ADVANTAGES � Cost-saving, easy and fast change of your press brake via pneumatic clamping "Rapid® " � Fast horizontal tool change � Big time-saving and therefore an essentially increased efficiency � Automatic self-centering � Punches/top-tools UKB-System A (see chapter 1) are directly applicable � Guaranteed exchangeability through highly precision grinding � Easy and fast slide of the pneumatic clamping possible � Quick connector and hose fitting everywhere on the market available � Press brake tools are secured from dropping out
Fast horizontal tool change
Quantity of the needed clamping pieces Length of the press brake (mm) 835 1.250 2.100 2.600 3.100 4.100
Quantity (pieces) 4 6 10 13 15 20
Control unit necessary! Further information see page 214!
1
Stroke 1 mm Secured against dropping out
"RAPID ®" CLOSED Automatic self-centering (10 bar)
210
Crowning wedge
UKB-INFO
"RAPID ®" OPENED Groove 8,4 x 3 mm
MOUNTING EXAMPLE
UKB-ADAPTORS AND INTERMEDIATES [email protected] . www.ukb-gmbh.com
Pneumatic clamping "Rapid® " for punches/top-tools 7
1000 kN/m max.
50.820 150 mm
362,– €
5,5 kg
H = 100 mm
FRONT AND BACK VIEW Front-side
UKB
With front-pipe
100
Crowning wedge
150
50
150
Back-side
20
20
50.830 150 mm
1000 kN/m max.
386,– €
7,5 kg
50.835 150 mm
H = 120 mm
H = 150 mm
UKB
UKB
With front-pipe
400,– €
9,0 kg
With front-pipe
Crowning wedge
150
120
Crowning wedge
1000 kN/m max.
10
Individual pneumatic punch/top-tool adaptor "Rapid ® " 830.000
1000 kN/m max.
150 mm
WE NEED THE FOLLOWING SPECIFICATIONS ... � Exact measurements according to the example � Forced on the head or forced on the shoulder Forced on the head � Center line
Punch/top-tool adaptor "Rapid®" individual according to your specifications
UKB-INFO
Forced on the shoulder
Center line
H
UKB
Prices and delivery times on request!
211
UKB-ADAPTORS AND INTERMEDIATES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Pneumatic clamping "Clark ® " for punches/top-tools � Cost-saving, easy and fast change of your press brake via pneumatic clamping "Clark ® " � Fast vertical tool change � Big time-saving and therefore an essentially increased efficiency � Automatic self-centering � Punches/top-tools UKB-System A (see chapter 1) are directly applicable by milling of an additional groove 70.1050 � Guaranteed exchangeability through highly precision grinding � Easy and fast slide of the pneumatic clamping possible � Quick connector and hose fitting everywhere on the market available � Press brake tools are secured from dropping out
Fast horizontal tool change
Quantity of the needed clamping pieces Length of the press brake (mm) 835 1.250 2.100 2.600 3.100 4.100
Safety tang Additional groove 70.1050
13
415 mm 835 mm sectionalized
40,– € 90,– €
30°
55,– €
7 2,5
10
835 mm
8,4
4
Quantity (pieces) 4 6 10 13 15 20
3
13
"CLARK " OPENED Groove 8,4 x 3 mm
Crowning wedge
70.1050
®
Stroke 4 mm
MOUNTING EXAMPLE
22 30
ADVANTAGES
Groove in addition to the 8,4 x 3mm groove UKB-System A for: � Pneumatic clamping "Clark®"
Secured against dropping out
"CLARK ®" CLOSED Automatic self-centering (10 bar)
UKB-INFO Control unit necessary! Further information see page 214!
212
UKB-ADAPTORS AND INTERMEDIATES [email protected] . www.ukb-gmbh.com
Pneumatic clamping "Clark ® " for punches/top-tools 7
50.635 150 mm
1000 kN/m max.
372,– €
5,5 kg
FRONT AND BACK VIEW
H = 100 mm
Front-side
With front-pipe
Crowning wedge
100
150
50
150
Back-side
20
20
50.645 150 mm
1000 kN/m max.
406,– €
7,0 kg
50.657 150 mm
H = 120 mm
1000 kN/m max.
422,– €
9,0 kg
H = 150 mm
UKB
UKB
With front-pipe
With front-pipe
Crowning wedge
150
120
Crowning wedge
10
Individual pneumatic punch/top-tool adaptor "Clark ® " 840.000
1000 kN/m max.
150 mm
WE NEED THE FOLLOWING SPECIFICATIONS ... � Exact measurements according to the example � Forced on the head or forced on the shoulder Forced on the head � Center line
UKB-INFO
Forced on the shoulder
Center line
H
Punch/top-tool adaptor "Clark®" individual according to your specifications
Prices and delivery times on request!
213
UKB-ADAPTORS AND INTERMEDIATES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Control unit for pneumatic clamping 50.650 Per piece
962,– €
10,0 kg
Unit for one pneumatic clamping (punches/top-tools or dies) UKB
50.651 Per piece 1.158,– €
10,0 kg
Unit for two pneumatic clampings (punches/top-tools and dies) UKB
UKB-INFO Pneumatic die adapter available! Technical explanations, prices and delivery times on request!
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214
UKB-ADAPTORS AND INTERMEDIATES [email protected] . www.ukb-gmbh.com
Die shoe adaptors UKB-System A ADVANTAGES � Die shoe adaptor for 60 mm clamping width can be used on all press brakes with a flat table, to use dies UKB-System A � Use the variety of the dies UKB-System A (see page 33-53)
60.680 - 60.683
each 150
Front view
15
27
Price Weight 562,– € 31,0 kg 686,– € 38,0 kg 822,– € 45,5 kg 1.038,– € 60,0 kg
Hole separation 150 mm
12
Length 2100 mm 2600 mm 3100 mm 4100 mm
M8 grub screw for a constant clamping of sectionalized dies UKB-System A with clamping strip
Die UKB-System A
Clamping strip
M8
Model 60.680 60.681 60.682 60.683
MOUNTING EXAMPLE
24h
12
60 97
Clamping for dies UKB-System A
Die shoe adaptors UKB-System B/C ADVANTAGES � Die shoe adaptor for 13 x 20 mm clamping width can be used on all press brakes with a flat table, to use dies UKB-System B/C � Use the variety of the dies UKB-System B (see page 78-91) and UKB-System C (see page 107-111)
M8 grub screw for a constant clamping of sectionalized dies UKB-System B/C Hole separation 150/50 mm each 150
each 50
Die UKB-System B/C
23,4
23,5
35
M8
13,1
20,5
Price Weight 572,– € 38,5 kg 708,– € 47,5 kg 806,– € 57,0 kg 1.120,– € 75,0 kg 10
24h
Length 2100 mm 2600 mm 3100 mm 4100 mm
MOUNTING EXAMPLE
Front view
60.901 - 60.904 Model 60.901 60.902 60.903 60.904
10
60
Clamping for dies UKB-System B/C
215
UKB-ADAPTORS AND INTERMEDIATES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Die adaptors
MOUNTING EXAMPLE
15,0 kg
500 mm
120,– €
7,5 kg
1000 kN/m max.
23,5
20,5
208,– €
13,1
M8
1000 mm
10
23,4
UKB- System AUKB-System B/C
Die UKB-System B/C
30
60.910
60
24h
Hole separation 150 mm
60.920 500 mm
138,– €
15,0 kg
Die UKB-System B/C
20,5
30,0 kg
1000 kN/m max.
23,5
60
236,– €
10
1000 mm
13,1
M8
23,4
Die adaptor 60.910 UKB-System A
Hole separation 150 mm
UKB-System AUKB-System B/C
24h 60
Die adaptor 60.920 UKB-System A
1000 kN/m max.
60.925 25,0 kg
415 mm
172,– €
12,5 kg
Die UKB-System A 60
284,– €
40
835 mm
UKB-System B/CUKB-System A
Die adaptor 60.925 UKB-System B/C
20
24h
6,5
6,5 13 60
60.945
12
UKB-System EUKB-System A UKB
27
55
Clamping strip
15
97
60.940 7,5 kg
Die UKB-System B/C
UKB-System EUKB-System B/C
24h
1000 kN/m max.
13
21
248,– €
Die adaptor 60.945 UKB-System E
40
500 mm
Die UKB-System A
72
14,3 kg
1000 kN/m max.
42
28,5 kg
292,– €
12,5
12
546,– €
415 mm
M8
835 mm
60
55
Die adaptor 60.940 UKB-System E
216
UKB-ADAPTORS AND INTERMEDIATES [email protected] . www.ukb-gmbh.com
Die adaptors
MOUNTING EXAMPLE 1000 kN/m max.
284,– €
25,0 kg
415 mm
172,– €
12,5 kg
59
835 mm
Die UKB-System A
40
60.930
Die adaptor 60.930 UKB-System L
19
UKB-System LUKB-System A
24h
5,7
7 12,7 60
500 mm
208,– €
5,5 kg
Die UKB-System B/C 49
11,0 kg
1000 kN/m max.
17,5
20,5
378,– €
13,1
M10
1000 mm
10
17,4
30
60.935
19
UKB-System LUKB-System B/C
24h
5,7
7
Hole separation 150 mm
12,7 48
60.955
12
415 mm
312,– €
11,5 kg
12
1000 kN/m max. Die UKB-System A
77
23,0 kg
12,5
47
578,– €
M8
835 mm
60
UKB-System WUKB-System A
Clamping strip
UKB 37
35
25
Die adaptor 60.955 UKB-System W
97
60.950
1000 kN/m max.
13
21
230,– €
10
4,5 kg
45
500 mm
Die adaptor 60.935 UKB-System L
Die UKB-System B/C
UKB-System WUKB-System B/C 35
24h
Die adaptor 60.950 UKB-System W
Individual die adaptors 12
Individual die adaptorUKB-System B/C Individual die adaptor according to your specification suitable for your press brake
12,5
60
UKB
13
H1
21
M8
12
UKB
H2
H
Individual die adaptorUKB-System A Individual die adaptor according to your specification suitable for your press brake
W
W3
W2
W4
W1
217
11
WWW.UKB-GMBH.COM
UKB-PRESS BRAKE TOOL CABINETS Explanation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220 – 221 Press brake tool cabinet "CLASSIC". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222 – 223 Press brake tool cabinet "COMPACT". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224 – 225 Press brake tool cabinet "JUMBO". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226 – 227 Press brake tool cabinet "GIANT" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228 – 229 Press brake tool cabinet "ALTERNATIVE". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .230 Shelves for UKB-System A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .231 Shelves for UKB-System B/C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .231 Shelves for UKB-System E/L/W/X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .231
UKB-PRESS BRAKE TOOL CABINETS EXPLANATION Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Store, secure and organize with UKB-Press brake tool cabinets ADVANTAGES � Press brake tool cabinets in standard colours (blue/white) from stock � Tools are secured against damage and soiling � Time-saving through quick access and easy handling � Long-life through robust and strong construction � Space-saving, clear arranged and tidy stored � Functional and practical � Individual equipment on request
EQUIPMENT � Height adjustable, galvanized shelves (spacing 50 mm) � Lockable drawers � Transport pockets for forklift or jacklift – For fast relocation when the cabinet is empty � Powder-coated: Standard body blue (RAL 5010), drawers white (RAL 9016)
24h
220
COLOUR SCHEME Individual colour scheme in all RAL-colours for all models possible, single- or multi-coloured. Completly according to your specifications! Only 50,- Euro surcharge / piece
UKB-PRESS BRAKE TOOL CABINETS [email protected] . www.ukb-gmbh.com
Press brake tool cabinet equipment Shelves
For punches/top-tools and dies UKB-System A type Amada.
Shelves
For punches/top-tools and dies UKB-System B type Trumpf.
Tool wall
Clear arranged and a tidy storage for your tools. ("Jumbo", "Gigant")
Storage boxes
11
Consumables find their place here. ("Jumbo", "Gigant")
Transport pockets
For easy transport with jacklift or forklift.
221
UKB-PRESS BRAKE TOOL CABINETS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Press brake tool cabinet "CLASSIC"
1240
1050 or 1350
1040
PRESS BRAKE TOOL CABINET FOR UKB-SYSTEM A 40.651 b Body blue (RAL 5010) drawers white (RAL 9016)
Price
1.748,– €
System
� UKB-System A type Amada 13
30
Colour
24h
Tools
40.651 RAL Colour Price
60
RAL colour on demand
Equipment
5 Vertical drawers on casters with in total: � 20 Pair of shelves (92.681) for punches/top-tools and dies L = 835 mm � 5 Pieces of shelves (92.682) for punches/top-tools and dies L ≤ 835 mm � 10 Possibilities for accessories L ≤ 835 mm (Measuring devices, consumables, etc.)
Capacity
Up to 42 m of punches/top-tools and dies UKB-System A
Dimensions
1040 mm x 1240 mm x 1050 mm (W x H x T)
Weight
330 kg
1.798,– €
UKB
222
UKB-PRESS BRAKE TOOL CABINETS [email protected] . www.ukb-gmbh.com
PRESS BRAKE TOOL CABINET FOR UKB-SYSTEMS B/C
Colour
Body blue (RAL 5010) drawers white (RAL 9016)
Price
2.400,– €
Systems
� UKB-System B type Trumpf � UKB-System C type Bystronic (except punches/top-tools Bystronic "S") 20
24h
20
40.653 RAL
45
36 / 37
65
20
Tools
Colour Price
55 / 100 / 150
40.653 b
RAL colour on demand
13
2.450,– €
Equipment
5 Vertical drawers on casters with in total: � 9 Pieces of shelves (92.685) for punches/top-tools L ≤ 1100 mm � 8 Pieces of shelves (92.686) for dies L ≤ 1100 mm incl. 48 pieces separating plates (92.689) � 10 Possibilities for accessories L ≤ 1100 mm (Measuring devices, consumables, etc.)
Capacity
Up to 20 m punches/top-tools and up to 26 m dies UKB-System B/C
Dimensions
1040 mm x 1240 mm x 1350 mm (W x H x T)
Weight
360 kg
UKB
UKB-AVAILABILITY Monday to Friday from 7:30am to 6:00pm Phone +49 (0) 27 36 / 44 42 - 0 Fax +49 (0) 27 36 / 44 42 - 22 E-Mail [email protected] Web www.ukb-gmbh.com For personal contact, see supplement! We are glad to help you!
PRESS BRAKE TOOL CABINET FOR UKB-SYSTEMS E/L/W/X 40.652 b Colour
Body blue (RAL 5010) drawers white (RAL 9016)
Price
2.220,– €
Systems
11
� UKB-System E type EHT � UKB-System L type LVD � UKB-System W type Weinbrenner � UKB-System X all other systems
24h
Colour Price
X
X
Y
Y
22
Tools
64
40.652 RAL
25
13
42
26
RAL colour on demand
2.270,– €
UKB
Equipment
5 Vertical drawers on casters with in total: � 15 Pieces of shelves (92.684) for punches/top-tools and dies L ≤ 1100 mm � 10 Possibilities for accessories L ≤ 1100 mm (Measuring devices, consumables, etc.)
Capacity
Up to 33 m of punches/top-tools and dies UKB-System E/L/W/X
Dimensions
1040 mm x 1240 mm x 1350 mm (W x H x T)
Weight
360 kg
223
UKB-PRESS BRAKE TOOL CABINETS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Press brake tool cabinet "COMPACT"
1240
1050 or 1350 660
PRESS BRAKE TOOL CABINET FOR UKB-SYSTEM A 40.641 b Body blue (RAL 5010) drawers white (RAL 9016)
Price
1.282,– €
System
� UKB-System A type Amada 13
30
Colour
24h
Tools
40.641 RAL Colour Price
60
RAL colour on demand
Equipment
3 Vertical drawers on casters with in total: � 12 Pair of shelves (92.681) for punches/top-tools and dies L = 835 mm � 3 Pieces of shelves (92.682) for punches/top-tools and dies L ≤ 835 mm � 6 Possibilities for accessories L ≤ 835 mm (Measuring devices, consumables, etc.)
Capacity
Up to 25 m of punches/top-tools and dies UKB-System A
Dimensions
660 mm x 1240 mm x 1050 mm (W x H x T)
Weight
180 kg
1.332,– €
UKB
224
UKB-PRESS BRAKE TOOL CABINETS [email protected] . www.ukb-gmbh.com
PRESS BRAKE TOOL CABINET FOR UKB-SYSTEM B/C
Colour
Body blue (RAL 5010) drawers white (RAL 9016)
Price
1.812,– €
Systems
� UKB-System B type Trumpf � UKB-System C type Bystronic (except punches/top-tools Bystronic "S") 20
24h
20
40.643 RAL
45
36 / 37
65
20
Tools
Colour Price
55 / 100 / 150
40.643 b
RAL colour on demand
13
1.862,– €
Equipment
3 Vertical drawers on casters with in total: � 5 Pieces of shelves (92.685) for punches/top-tools L ≤ 1100 mm � 5 Pieces of shelves (92.686) for dies L ≤ 1100 mm incl. 36 pieces separating plates (92.689) � 6 Possibilities for accessories L ≤ 1100 mm (Measuring devices, consumables, etc.)
Capacity
Up to 11 m punches/top-tools and up to 16 m dies UKB-System B/C
Dimensions
660 mm x 1240 mm x 1350 mm (W x H x T)
Weight
230 kg
UKB
PRESS BRAKE TOOL CABINET FOR UKB-SYSTEM E/L/W/X 40.642 b Colour
Body blue (RAL 5010) drawers white (RAL 9016)
Price
1.802,– €
Systems
11
� UKB-System E type EHT � UKB-System L type LVD � UKB-System W type Weinbrenner � UKB-System X all other systems
24h
Colour Price
X
X
Y
Y
22
Tools
64
40.642 RAL
25
13
42
26
RAL colour on demand
1.852,– €
UKB
Equipment
3 Vertical drawers on casters with in total: � 9 Pieces of shelves (92.684) for punches/top-tools and dies L ≤ 1100 mm � 6 Possibilities for accessories L ≤ 1100 mm (Measuring devices, consumables, etc.)
Capacity
Up to 19 m of punches/top-tools and dies UKB-System E/L/W/X
Dimensions
660 mm x 1240 mm x 1350 mm (W x H x T)
Weight
240 kg
225
UKB-PRESS BRAKE TOOL CABINETS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Press brake tool cabinet "JUMBO"
2140
1050 or 1350 1040
PRESS BRAKE TOOL CABINET FOR UKB-SYSTEM A 40.661 b Body blue (RAL 5010) drawers white (RAL 9016)
Price
2.874,– €
System
� UKB-System A type Amada 13
30
Colour
24h
Tools
40.661 RAL Colour Price
60
RAL colour on demand
Equipment
5 Vertical drawers on casters with in total: � 20 Pieces of shelves (92.681) for punches/top-tools and dies L = 835 mm � 10 Pieces of shelves (92.682) for punches/top-tools and dies L ≤ 835 mm � 2 Tool walls � 6 Pieces of shelves with 8 storage boxes each
Capacity
Up to 50 m of punches/top-tools and dies UKB-System A
Dimensions
1040 mm x 2140 mm x 1050 mm (W x H x T)
Weight
430 kg
2.924,– €
UKB
226
UKB-PRESS BRAKE TOOL CABINETS [email protected] . www.ukb-gmbh.com
PRESS BRAKE TOOL CABINET FOR UKB-SYSTEM B/C
Colour
Body blue (RAL 5010) drawers white (RAL 9016)
Price
3.608,– €
Systems
� UKB-System B type Trumpf � UKB-System C type Bystronic (except punches/top-tools Bystronic "S") 20
24h
20
40.663 RAL
45
36 / 37
65
20
Tools
Colour Price
55 / 100 / 150
40.663 b
RAL colour on demand
13
3.658,– €
Equipment
5 Vertical drawers on casters with in total: � 12 Pieces of shelves (92.685) for punches/top-tools L ≤ 1100 mm � 8 Pieces of shelves (92.686) for dies L ≤ 1100 mm incl. 48 pieces separating plates (92.689) � 2 Tool walls � 6 Pieces of shelves with 10 storage boxes each
Capacity
Up to 26 m punches/top-tools and up to 26 m dies UKB-System B/C
Dimensions
1040 mm x 2140 mm x 1350 mm (W x H x T)
Weight
520 kg
UKB
PRESS BRAKE TOOL CABINET FOR UKB-SYSTEM E/L/W/X 40.662 b Colour
Body blue (RAL 5010) drawers white (RAL 9016)
Price
3.346,– €
Systems
11
� UKB-System E type EHT � UKB-System L type LVD � UKB-System W type Weinbrenner � UKB-System X all other systems
24h
Colour Price
X
X
Y
Y
22
Tools
64
40.662 RAL
25
13
42
26
RAL colour on demand
3.396,– €
UKB
Equipment
5 Vertical drawers on casters with in total: � 20 Pieces of shelves (92.684) for punches/top-tools and dies L ≤ 1100 mm � 2 Tool walls � 6 Pieces of shelves with 10 storage boxes each
Capacity
Up to 44 m of punches/top-tools and dies UKB-System E/L/W/X
Dimensions
1040 mm x 2140 mm x 1350 mm (W x H x T)
Weight
560 kg
227
UKB-PRESS BRAKE TOOL CABINETS Phone Fon +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Press brake tool cabinet "GIANT"
2140
1050 or 1350 660
PRESS BRAKE TOOL CABINET FOR UKB-SYSTEM A 40.671 b Body blue (RAL 5010) drawers white (RAL 9016)
Price
1.894,– €
System
� UKB-System A type Amada 13
30
Colour
24h
Tools
40.671 RAL Colour Price
60
RAL colour on demand
Equipment
3 Vertical drawers on casters with in total: � 12 Pair of shelves (92.681) for punches/top-tools and dies L = 835 mm � 6 Pieces of shelves (92.682) for punches/top-tools and dies L ≤ 835 mm � 1 Tool wall � 4 Pieces of shelves with 8 storage boxes each
Capacity
Up to 30 m of punches/top-tools and dies UKB-System A
Dimensions
660 mm x 2140 mm x 1050 mm (W x H x T)
Weight
290 kg
1.944,– €
UKB
228
UKB-PRESS BRAKE TOOL CABINETS [email protected] . www.ukb-gmbh.com
PRESS BRAKE TOOL CABINET FOR UKB-SYSTEM B/C
Colour
Body blue (RAL 5010) drawers white (RAL 9016)
Price
2.808,– €
Systems
� UKB-System B type Trumpf � UKB-System C type Bystronic (except punches/top-tools Bystronic "S") 20
24h
20
40.673 RAL
45
36 / 37
65
20
Tools
Colour Price
55 / 100 / 150
40.673 b
13
RAL colour on demand
2.858,– €
Equipment
3 Vertical drawers on casters with in total: � 8 Pieces of shelves (92.685) for punches/top-tools L ≤ 1100 mm � 5 Pieces of shelves (92.686) for dies L ≤ 1100 mm incl. 30 pieces separating plates (92.689) � 1 Tool wall � 4 Pieces of shelves with 10 storage boxes each
Capacity
Up to 17 m punches/top-tools and up to 16 m dies UKB-System B/C
Dimensions
660 mm x 2140 mm x 1350 mm (W x H x T)
Weight
350 kg
UKB
PRESS BRAKE TOOL CABINET FOR UKB-SYSTEM E/L/W/X 40.672 b Colour
Body blue (RAL 5010) drawers white (RAL 9016)
Price
2.644,– €
Systems
11
� UKB-System E type EHT � UKB-System L type LVD � UKB-System W type Weinbrenner � UKB-System X all other systems
24h
Colour Price
X
X
Y
Y
22
Tools
64
40.672 RAL
25
13
42
26
RAL colour on demand
2.694,– €
UKB
Equipment
3 Vertical drawers on casters with in total: � 12 Pieces of shelves (92.684) for punches/top-tools and dies L ≤ 1100 mm � 1 Tool wall � 4 Pieces of shelves with 10 storage boxes each
Capacity
Up to 26 m of punches/top-tools and dies UKB-System E/L/W/X
Dimensions
660 mm x 2140 mm x 1350 mm (W x H x T)
Weight
380 kg
229
UKB-PRESS BRAKE TOOL CABINETS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Press brake tool cabinet "ALTERNATIVE"
1550
900
900
PRESS BRAKE TOOL CABINET FOR UKB-SYSTEM A Colour
Body blue (RAL 5010) drawers white (RAL 9016)
Price
1.592,– €
24h
System
� UKB-System A type Amada 13
30
40.650 b
Tools
40.650 RAL Colour Price UKB
230
60
RAL colour on demand
1.642,– € Equipment
� 6 Fixed shelves with 8-15 storage places L ≤ 835 mm � 1 Pull out drawer with 8-15 storage places
Capacity
Up to 47 m of punches/top-tools and dies UKB-System A
Dimensions
900 mm x 1550 mm x 900 mm (W x H x T)
Weight
220 kg
UKB-PRESS BRAKE TOOL CABINETS [email protected] . www.ukb-gmbh.com
Shelves for UKB-System A 92.681 Per piece
92.682 1,8 kg
Per piece
6,0 kg
Galvanized shelf for punches/top-tools and dies UKB-System A with L = 835 mm
Galvanized shelf for punches/top-tools and dies UKB-System A with L ≤ 835 mm
Suitable for press brake tool cabinet: 40.651 and 40.641 (see page 222 and 224) 40.661 and 40.671 (see page 226 and 228)
Suitable for press brake tool cabinet: 40.651 and 40.641 (see page 222 and 224) 40.661 and 40.671 (see page 226 and 228)
Capacity: 1,67 m
Capacity: 1,67 m
24h
24h
Shelves for UKB-System B/C 92.685 Per piece 10,0 kg Galvanized shelf for punches/top-tools UKB-System B/C (except punches/toptools Bystronic "S") with L ≤ 1100 mm Suitable for press brake tool cabinet: 40.653 and 40.643 (see page 223 and 225) 40.663 and 40.673 (see page 227 and 229)
92.686 Per piece
7,6 kg
92.689 Per pair
0,04 kg
Galvanized shelf for dies UKB-System B/C with L ≤ 1100 mm incl. 6 separating plates (92.689)
Galvanized separating plate
Suitable for press brake tool cabinet: 40.653 and 40.643 (see page 223 and 225) 40.663 and 40.673 (see page 227 and 229)
Suitable for shelf: 92.686 for stabilization of small die sections
Capacity: 3,3 m
Capacity: 2,2 m
24h
24h
24h
11
Shelves for UKB-System E/L/W/X 92.684 Per piece 10,0 kg Galvanized shelf for punches/top-tools and dies UKB-System E/L/W/X with L ≤ 1100 mm, clamping flange individual adjustable
UKB-INFO Prices on request or visit www.ukb-gmbh.com
Suitable for press brake tool cabinet: 40.652 and 40.642 (see page 223 and 225) 40.662 and 40.672 (see page 227 and 229) Capacity: 3,3 m
24h
231
12
WWW.UKB-GMBH.COM
UKB-ACCESSORIES Squaring arms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234 – 235 Digital angle gauge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .235 Insertion tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236 – 237
UKB-ACCESSORIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Squaring arms ADVANTAGES � Flexible and exact adjustable � Angle steplessly variable � Stopper system for long, small and not square sheet metal parts
Squaring arms 90°
40.720 Per piece
40.730 160,– €
1,5 kg
Usable as stopper 90° left and right Fixing on the die by adjustable clamping � Flexible applicable on all dies up to 60 mm width � Light construction � Measurement (H x W x T) about 80 x 125 x 320 mm � �
Per piece
180,– €
� Usable as stopper 90° left and right � Fixing on the die by adjustable clamping � Flexible applicable on all dies up to 105 mm width � Light construction � Measurement (H x W x T) about 80 x 125 x 320 mm
24h
24h
40.660 Per piece
234,– €
3,0 kg
Usable as stopper 90° left and right � Fixing on the die by adjustable clamping � Flexible applicable on all dies up to 60 mm width � Light construction � Measurement (H x W x T) about 70 x 170 x 335 mm �
24h
Adjustable squaring arm 60-120°
40.700 Per piece
292,– €
3,5 kg
Stepless angular adjustment each with 30° Usable as stopper left and right � Fixing on the die by adjustable clamping � Flexible applicable on all dies up to 60 mm width � Light construction � Measurement (H x W x T) about 70 x 170 x 460 mm � �
24h
Magnetic, adjustable squaring arm 30-90°
40.750 Per piece
478,– €
5,5 kg
Stepless angular adjustment each with 60° Usable as stopper left and right � Magnetic fixing at the front side of the die � No interruption of the optical safety divices � Flexible applicable on all dies from 415 mm length � Light construction � Measurement (H x W x T) about 70 x 520 x 250 mm � �
234
24h
1,5 kg
UKB-ACCESSORIES [email protected] . www.ukb-gmbh.com
Squaring arms Squaring arms 0-90°
40.740 Per piece
226,– €
1,3 kg
Stepless angular adjustment 90° � Usable as stopper left � Magnetic fixing at the front side of the die � No interruption of the optical safety divices � Flexible applicable on all dies from 130 mm length � Light construction � Measurement (H x W x T) about 50 x 130 x 190 mm �
24h
40.745 Per piece
226,– €
1,3 kg
Stepless angular adjustment 90° � Usable as stopper right � Magnetic fixing at the front side of the die � No interruption of the optical safety divices � Flexible applicable on all dies from 130 mm length � Light construction � Measurement: (H x W x T) about 50 x 130 x 190 mm �
24h
40.740+40.745 1 Set
420,– €
2,60 kg
Stepless angular adjustment 90° � Usable as stopper left respectively right � Magnetic fixing at the front side of the die � No interruption of the optical safety divices � Flexible applicable on all dies from 130 mm length � Light construction � Measurement: (H x W x T) about 50 x 130 x 190 mm �
24h
Digital angle gauge 40.015 Per piece
56,– €
0,20 kg
12
Length of the inside flange at 90°: About 54 mm Flexible measuring zone: 360° � Display accuracy: 0,1° � Zero position in any position of the flanges possible � Clamping in any position of the flanges possible � Contact surface of the flanges magnetic � Measurement: (H x W x T) about 22 x 50 x 104 mm � �
24h
40.016 Per piece
62,– €
0,32 kg
Length of the inside flange at 90°: About 177 mm Flexible measuring zone: 360° � Display accuracy: 0,1° � Zero position in any position of the flanges possible � Clamping in any position of the flanges possible � Contact surface of the flanges magnetic � Measurement: (H x W x T) about 22 x 50 x 227 mm � �
24h
235
UKB-ACCESSORIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Insertion tools ADVANTAGES � Insertion of threaded bolts and screw nuts from M3 up to M10 on your press brake possible without a special machine � Different sizes of threaded bolts and screw nuts with short set up time applicable � Build up of several tools next to each other possible � Wear resistance though hardened body and activ components � Pressure surface and active components ground to avoid marks on the sheets � Clearly arranged storage in corresponding suitcase � Via adaptor systems applicable on all other press brakes (see chapter 10)
VIDEO
Insertion tools
UKB-System A 40.950 1 Set
835,– €
5,5 kg
Set consists of: Punch/top-tool holder Die holder 4 Bolts Tool case
24h 95
Ø8,1
Ø5,1
Ø20
120
M6
95
Ø20
95
40
Ø20
Ø6,1
77
Ø20
75
Ø3,1
Ø20
M6
115
Ø20
Ø4,1
60
236
95
Ø10,1
UKB-ACCESSORIES [email protected] . www.ukb-gmbh.com
UKB-System B 40.960 1 Set
835,– €
5,2 kg
Set consists of: Punch/top-tool holder incl. Simple Clamp Die holder 4 Bolts Tool case
24h 95
Ø8,1
Ø5,1
37
40
95
Ø20
113
150
M6
95
Ø20
Ø6,1
12
Ø10,1
Ø20
77
Ø20
75
Ø3,1
Ø20
M6
135
115
Ø20
20
Ø4,1
13 40
95
237
13
WWW.UKB-GMBH.COM
AUFFALLEND EXAKTE OF UKB-MODIFICATION RESULTATE. PRESS BRAKE TOOLS Explanation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240 – 241 Punches/top-tools
Modification of standard clampings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .242 Special cuttings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .243 Individual horn extensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244 Change of radii . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245 Change of angles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .245 Change of radii and angles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245 Cut-out at punches/top-tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .246 Beading in the bending . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246 Windows for short U-profiles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .247 Dies
Insertion of a steel insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .248 Milling of a groove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .249 Special cuttings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .249 Cut-out at dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .250 Individual horn extensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 Change of the intake radii. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .251 Change of angles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .251 Change of intake radii and angles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251 Change of the V-openings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .252 Laser marking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .252 Surface coating and refinement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .252 Insertion of drill holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .253
UKB-MODIFICATION EXPLANATION Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Modification of press brake tools Sometimes you have to make things fit! Our dedicated ´Modifications Department´ is specialised in carrying out any bespoke alterations you require. This department offers maximum flexibility and fast response times for reworking your tools to match your requirements. This offers a huge cost-saving compared to the production of a special tool.
WE MODIFY FOR YOU � Press brake tools � Special tools � Customer tools
240
VIDEO
Modification
UKB-MODIFICATION EXPLANATION [email protected] . www.ukb-gmbh.com
Modification of press brake tools Due to the high stock availability of our press brake tools, we are able to offer quick and uncomplicated procedures to modify and deliver the press brake tools directly, according to your specifications, in between one working day.
UKB-MODIFICATION Use our flexible modification within 1-3 working days! Further information visit www.ukb-gmbh.com
1–3
working days
High stock availability
Short ways from stock to modification
Fast realisation of customer request
WWW.UKB-GMBH.COM
13
Online-shop > Current prices and special offers Innovations > Always the latest news Product information > All UKB-Products at a glance Downloads > Information for you Video-chanel > A closer look into the company and interesting product videos
UKB-APP Calculation of the needed forces > Automatic calculation of your data Product information > All UKB-Products at a glance
241
UKB-MODIFICATION OF PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Modification of standard clamping ADVANTAGES � Punches/top tools via modifications applicable on other press brakes � According agreement within 1 working day
UKB-INFO Modifikation for other UKB-Systems on request!
Examples for modifications
sectionalized
Groove 14x4 mm in addition to the 8,4x3 mm groove UKB-System A for: � Bystronic/Amada/Safan � Safan
1–3
415 mm 835 mm sectionalized
45,– € 90,– €
Groove 14x4 mm in addition to the 8,4x3 mm groove UKB-System A and shortened head for: � Bystronic/Amada/Safan � Safan
7
4
5
60,– €
13
14 25
50,– €
835 mm
3
7
20,– €
70.503
7
13 8,4
415 mm 835 mm
4
7
30,– €
13
13 8,4
835 mm
3
14 30
70.501
1–3
working days
working days
Clamping for: � UKB-System A "Amada one touch"
1–3
415 mm 835 mm sectionalized
on request on request
Individual groove (X x Y) in addition to the 8,4x3 mm groove UKB-System A According to your specifications
1–3
working days
30
X
7
Y 30
on request
13
7
835 mm
3
13 8,4
30° 22 30
90,– €
70.505
7 2,5
10
40,– € 8,4
415 mm 835 mm sectionalized
13 3
13
55,– €
Groove in addition to the 8,4x3 mm groove UKB-System A for: Pneumatic clamping "Clark®"
242
°
1–3
835 mm
1–3
90,– €
working days
70.1050
working days
40,– €
Groove for: � Hydraulic clamping Gasparini
working days
�
415 mm 835 mm sectionalized
45
70,– €
55,– €
7
10
35,– €
835 mm
13 4
15
415 mm 835 mm sectionalized
30
50,– €
70.600
7
13 8,4
835 mm
13
2,61 9°
5
70.504
UKB-MODIFICATION OF PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
Special cuttings ADVANTAGES � Cost-saving, fast modification of all standard punches/top-tools � According agreement within 1 working day
Examples for modifications
70.000
Before
After
Per piece 20,– up to 50,– € Execution and length according to your specifications
1–3
working days
70.000
835
Before
465
235
125
After
Per piece 20,– up to 50,– € Execution and length according to your specifications
1–3
working days
500
350
145
13
243
UKB-MODIFICATION OF PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Individual horn extensions ADVANTAGES � Cost-saving, fast modification of all standard punches/top-tools � According agreement within 1 working day
UKB-INFO Through modification the maximum load is reduced!
Examples for modifications
70.200 Per piece 30,– up to 50,– € Execution and length according to your specifications
1–3
working days
Onesided
Left and right W
W
R
H
H
H
R
R
L
L
Onesided
Left and right
R
R
R
W
Y
W
Y
X
H
X
H
R
H
R
R
L
L
Foto individuelle Hornstücke
X
Y
W
244
W
UKB-MODIFICATION OF PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
Change of radii
Example for modification
ADVANTAGES
Before
� Cost-saving, fast modification of all standard punches/top-tools � Rehardening if necessary � According agreement within 1 working day
30°
30°
70.100 Execution and length according to your specifications
After
R3
R1
1–3
working days
Change of angles ADVANTAGES
Example for modification Before
� Cost-saving, fast modification of all standard punches/top-tools � Rehardening if necessary � According agreement within 1 working day
70.100
After
88°88°
84°84° R1 R1
R1 R1
Execution and length according to your specifications
1–3
working days
Change of radii and angles ADVANTAGES
Example for modification Before
� Cost-saving, fast modification of all standard punches/top-tools � Rehardening if necessary � According agreement within 1 working day
70.100
After
84°84°
88°88° R 1R 1
13
R 3R 3
Execution and length according to your specifications
1–3
working days
245
UKB-MODIFICATION OF PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Cut-out at punches/top-tools ADVANTAGES � Cost-saving, fast modification of all standard punches/top-tools � According agreement within 1 working day Reworking of tools Execution and length according to your specifications
Example for modification
1–3
working days
Before
After
Before
After
Beading in the bending ADVANTAGES � Cost-saving, fast modification of all standard punches/top-tools � Max. 5 working days � According agreement within 3 working days Example for modification
70.102 Insertion of a bolt in the die and appropriate milling in the punch/top-tool for beading in the bending. Execution and length according to your specifications
246
Before
After
UKB-MODIFICATION OF PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
Windows for short U-profiles ADVANTAGES � Cost-saving, fast modification of all standard punches/top-tools � According agreement within 1 working day
Examples for modifications Reworking of tools Execution and length according to your specifications
1–3
working days
Reworking of tools Execution and length according to your specifications
1–3
working days
13
247
UKB-MODIFICATION OF DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Insertion of a steel insert
MOUNTING EXAMPLE
ADVANTAGES
60
� Cost-saving and fast modification of dies UKB-System A for the use on other press brakes � According agreement within 1 working day
2
Die UKB-System A
H
Milled groove Steel insert
W
Examples for modifications
70.995
835 mm
60,– €
835 mm
415 mm 835 mm sectionalized
40,– € 180,– €
415 mm 835 mm sectionalized
120,– € 390,– €
Steel insert 55 x 47 mm � UKB-System E
20
2
Steel insert 13 x 22 mm � UKB-System B/C
190,– €
1–3
2
70.990
1–3
working days
45
working days
13
55
70.991
70.992
835 mm
60,– €
835 mm
160,– €
415 mm 835 mm sectionalized
40,– €
415 mm 835 mm sectionalized
100,– €
Steel insert 35 x 47 mm � UKB-System W
2
Steel insert 12,7 x 21 mm � UKB-System L
360,– €
1–3
19
1–3
5,7
working days
45
working days
2
180,– €
7 12,7 35
70.993 835 mm
On request
415 mm 835 mm sectionalized
On request
2
On request
Steel insert for other systems
H
1–3
working days
W
248
UKB-MODIFICATION OF DIES [email protected] . www.ukb-gmbh.com
Milling of a groove
MOUNTING EXAMPLE
ADVANTAGES � Cost-saving, fast modification of dies UKB-System A � According agreement within 1 working day
Die UKB-System A
Milled groove Die holder 20.400
Examples for modifications
70.994
Reworking of tools
835 mm
55,– €
835 mm
On request
415 mm 835 mm sectionalized
35,– €
415 mm 835 mm
On request
Execution and length according to your specifications
15
1–3
On request
H
sectionalized
13
6
80,– €
Groove for die holder UKB-System A 20.287 and 20.400 for centrical 2-V dies (see page 47)
W
1–3
working days
working days
Special cuttings ADVANTAGES � Cost-saving, fast modification of all standard dies � According agreement within 1 working day
UKB AT LINKEDIN Follow us!
Examples for modifications
70.000 Per piece
After
Before 20,– up to 50,– €
Execution and length according to your specifications
835
350
13
480
1–3
working days
Per piece
After
Before
70.000 20,– up to 50,– €
Execution and length according to your specifications
1–3
500
265
175
50
working days
249
UKB-MODIFICATION OF DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Cut-out at dies ADVANTAGES
UKB-INFO
� Cost-saving, fast modification of all standard dies � According agreement within 1 working day
Through modification the maximum load is reduced!
Reworking of tools Execution and length according to your specifications
Examples for modifications
Before
1–3
After
working days
Before
After
Before
After
Individual horn extensions ADVANTAGES � Cost-saving, fast modification of all standard dies � According agreement within 1 working day
Examples for modifications
70.200 Per piece
30,– up to 50,– €
Execution and length according to your specifications
1–3
working days
Onesided
R
R
R
250
Y
W
L
Y
R
W
Y
R
W
R
L
H
H
H
Left and right
UKB-MODIFICATION OF DIES [email protected] . www.ukb-gmbh.com
Change of the intake radii ADVANTAGES � Cost-saving, fast modification of all standard dies � Rehardening if necessary � According agreement within 1 working day
Example for modification Before
After R 1,2
88°
R3
88°
70.100 Execution and length according to your specifications
1–3
working days
Change of angles Example for modification
ADVANTAGES � Cost-saving, fast modification of all standard dies � Rehardening if necessary � According agreement within 1 working day
Before
After R 1,2
88°
R 1,2
80°
70.100 Execution and length according to your specifications
1–3
working days
Change of intake radii and angles ADVANTAGES � Cost-saving, fast modification of all standard dies � Rehardening if necessary � According agreement within 1 working day
Example for modification Before R 1,2
88°
13
After R3
80°
70.100 Execution and length according to your specifications
1–3
working days
251
UKB-MODIFICATION OF DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Change of the V-openings ADVANTAGES � Cost-saving, fast modification of all standard dies � Rehardening if necessary � According agreement within 1 working day
Example for modification Before 10
88°
70.100 Execution and length according to your specifications
1–3
working days
Laser marking ADVANTAGES � All important data at a glance � Permanent, high contrast marking � Individual marking possible
Surface coating and refinement ADVANTAGES � No tool contamination while bending zinc coated sheets and aluminium � No ferritic infection at stainless steel � Less friction coefficient � Higher lifetime � Non-corroding � Minimised adhesion of material abrasion of the bended part 252
After R 1,2
11
88°
R 1,2
UKB-MODIFICATION OF DIES [email protected] . www.ukb-gmbh.com
Insertion of drill holes ADVANTAGES � Cost-saving and fast modification of the 30° dies UKB-System B for the use with screwable flattening/hemming dies 60.120 and 60.130 � According agreement within 1 working day
500 mm
26,– €
300 mm
22,– €
200 mm
18,– €
100 mm 550 mm sectionalized
12,– €
100
70.800
Drill hole in the die
54,– €
Drill hole in the 30° dies UKB-System B for the use of screwable flattening/hemming die 60.120 see page 90
1–3
working days
44,– €
300 mm
38,– €
200 mm
28,– €
100 mm 550 mm sectionalized
18,– € 84,– €
150
70.810 500 mm
Drill holes in the die
Drill holes in the 30° dies UKB-System B for the use of screwable flattening/hemming die 60.120 see page 90
1–3
working days
13
Sectionalized 30° die 25.402 UKB-System B incl. drill holes 70.800 and screwed on flattening/hemming die 60.120
253
[email protected] . www.ukb-gmbh.de
14 15 255
UKB-REPAIR- AND REGRINDING SERVICE
Fon +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
UKB-Regrinding service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .256 UKB-Repair service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257 UKB-Holiday flat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258 UKB-Field service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
WWW.UKB-GMBH.COM
UKB-REPAIR- AND REGRINDING SERVICE Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
UKB-Regrinding service Make do and mend! Regrinding of your press brake tools, we carry out professional, precise, fast and cost-saving. Our state-of-the-art CNC-Profile grinding machines guarantee exact accuracy in shape, parallelism and repeatability. Additional laser-hardening (see page 270) will increase the life time and the wear resistance of your press brake tools. Use also our fast service for the regrinding of your machine tables, slide rails and other workpieces.
VIDEO
Repair- and regrinding service
ADVANTAGES � Huge cost-saving compared to new production � CNC-Profil grinding machines traverse path: X = 5.000 mm Y = 800 mm Z = 700 mm � High repeatability (also at multiple clampings) � UKB-Service: Bring your workpieces to our factory in Burbach and stay overnight in our holiday flat free of charge (see page 258) or use our pick up service (see page 259) � Max. 5 working days � According agreement within 1 working day
UKB-INFO
If you wish, we offer you additional services: � Polishing and sandblasting � Laser marking
256
Further processing options see chapter 16 or visit www.ukb-gmbh.com
Customer tool
Tool hardened
Tool ground
Tool sandblasted / polished / marked
UKB-REPAIR- AND REGRINDING SERVICE [email protected] . www.ukb-gmbh.com
CNC-Profile grinding machine Rosa Silver 50.9
Laser hardening machine Stiefelmeyer Vario
Tool before
Tool afterwards
UKB-Repair service Do you have chippings and deformations at your press brake tools and a regrinding is not possible anymore? Is the cutting out of the damaged part and a sectionalizing of the press brake tool not desired? Is a new production to expensive? Our solution: We WELD material on the damaged part before regrinding! Please tell us, if possible, the raw material of your press brake tool, to reach an optimum result of the reworking.
Weld on of a damaged tool (MAG welding)
Chipping
WIG welding
Welded on
14
Regrinded
257
UKB-HOLIDAY FLAT
Fon +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
We rework your workpieces - while you relax!
Let us rework your worn-out workpieces. If the delivery of the tools by forwarder is too complicated or you can spare your workpieces only short-term, then you can bring them personally and use our special service: We rework your tools and you enjoy your stay in our holiday flat with your own terrace and lawn. Light-flooded rooms and a stylish interior, in an area of outstanding natural beauty and the waiting time flies by. Bring your partner and have a nice time! The community Burbach is located at an altitude between 310 an 617 meters, in the border triangle of the counties Nordrhein-Westfalen, Hessen and Rheinland-Pfalz and belongs to the most well-wooded regions of central Europe. The quiet town between Westerwald and Rothaargebirge is an ideal starting point for a lot of activities: � Walking in idyllic nature (e.g. Rothaarsteig, Westerwaldsteig) � Bicycling, swimming and a lot of possibilities for winter sports � Cultural experiences in the near communities and cities (museums, festivals, theatres, castles and palaces) � You are welcome to visit our production. A staff member of our team will show you, how we produce our products with know-how and state-of-the-art CNC-technology.
Arrive relaxed and enjoy
Nice and comfortable double bedroom
Generous living room with kitchen 258
UKB-FIELD SERVICE [email protected] . www.ukb-gmbh.de
Committed and customer oriented! You are interested in our products and wish individual advice on site? Our field service staff will gladly visit you. Of course for you free of charge and without obligation. Our tasks: � Individual advice and sale � Technical solutions for special bending tasks � Test bending on-site � Tool demonstrations � Pick up service for tools to rework
UKB-INFO Make an appointment: Phone +49 (0) 27 36 / 44 42 - 0 or use our field service form at www.ukb-gmbh.com
14
259
WWW.UKB-GMBH.COM
15
AUFFALLEND UKB-SHEAREXAKTE BLADES RESULTATE. Production of shear blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .262 Regrinding of shear blades. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263 Flat grinding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .263
UKB-SHEAR BLADES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Production of shear blades ADVANTAGES
For your shear we produce shear blades according to your specifications. The raw material of the blades is selected espacially for the use and the material that have to be cut. � Up to 4.200 mm in one-piece � 4-, 2- or 1 cutting edge � With threaded hole or double sided countersink � Use of alloyed and high-alloyed materials
UKB-INFO Copy this datasheet or download at www.ukb-gmbh.com/shearblades Simply fill in and send back!
Kind of material/frequency Aluminium
about
%
Mild steel
about
%
Stainless steel
about
%
Other materials
about
%
Material thickness/frequency Your contact details
Min. mat. thickness
mm about
%
Company
Average mat. thickness
mm about
%
Street
Max. mat. thickness
mm about
%
ZIP-code/Town
Application frequency/day
Phone/fax
By the hour One-shift operation Multi-shift operation
E-Mail Contact person
Yes
No
Yes
No
Yes
No
Quantity
Standard tolerances Hardeness
Height
Width
Parallelism
Upper-blade
Pieces
± 1HRc
± 0,5 mm
± 0,2 mm
± 0,03 mm
Lower-blade
Pieces
Examples: 4 - Cutting edges with threaded hole
262
2 - Cutting edges with threaded hole
1 - Cutting edge with threaded hole
Double sided countersink
UKB-SHEAR BLADES [email protected] . www.ukb-gmbh.com
Regrinding of shear blades � Delivery time: 1 working day (according agreement) � Up to 5.000 mm in one-piece � 4-, 2- or 1 cutting edge Contact us! UKB
Guiding price for regrinding Length (mm) till 1.200 till 1.700 till 2.200 till 2.700 till 3.200 till 3.700 till 4.200 till 5.000
Price per piece 70,– € 80,– € 90,– € 110,– € 130,– € 160,– € 180,– € 200,– €
Price per piece if minimum 2 blades have the same height and thickness 50,– € 60,– € 70,– € 85,– € 105,– € 130,– € 150,– € 170,– €
Guiding prices are valid for shear blades with general wear
Before
After
Flat grinding Traverse path: X = 5.000 mm, Y = 800 mm, Z = 700 mm With our flat grinding machines we realize face- and parallel grinding work fast and cost-saving. Use this advantage for: � Flat steel � Slide rail � Steel strips � Machine tables � Shear blades � And many more
15 263
WWW.UKB-GMBH.COM
16
CNC-MILLING CNC-GRINDING LASER HARDENING AND OTHER TREATMENTS CNC-milling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266 – 267 CNC-profile grinding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268 – 269 Laser hardening. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .270 Hardness test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .270 Laser marking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .271 Wire eroding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271 Sawing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .272 3D-index arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272 Test bending. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .272
CNC-MILLING Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
CNC-milling ADVANTAGES � CNC-milling machines traverse path: X = 6.000 mm Y = 1.250 mm Z = 1.600 mm � Tool production on a high level � Customer specific milling tasks fast and reliable
We mill for you: � Press brake tools � Single parts � Small batches � Special productions � Part- and complete machining � Welded constructions � Other workpieces
CNC-milling shop
266
VIDEO
Contract manufacturing
CNC-MILLING [email protected] . www.ukb-gmbh.com
Team of the CNC-milling department
267
16
CNC-GRINDING Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
CNC-profile grinding ADVANTAGES � CNC-profile grinding machines traverse path: X = 5.000 mm Y = 800 mm Z = 700 mm � Exact accuracy in shape, parallelism and repeatability � Hardened workpieces and surfaces can be worked on � Outlines will be 1:1 profiled by CAM � The grinded profile will be covered completely from the grinding disc � For sectionalized tools with a total length more then 5.000 mm (also at multiple clampings) we guarantee a high repeatability
We grind for you: � Press brake tools � Shear blades � Machine tables � Slide rails � Other workpieces
CNC-grinding shop
268
VIDEO
Contract manufacturing
CNC-GRINDING [email protected] . www.ukb-gmbh.com
Team of the CNC-grinding department
269
16
OTHER TREATMENTS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Laser hardening ADVANTAGES � Laser hardening traverse path: X = 5.000 mm Y = 450 mm Z = 400 mm � Improvement of the wear resistance of raw material � Extension of the lifetime � High hardeness (55-60 HRC depending on the raw material) � Minimum distortion of the workpiece through small thermal load � Exact hardening through high-precision track configuration � No reworking necessary (cost- and time saving) � Checked, exact controlled hardening process with logging � Hardening depth about 1,0-1,5 mm
We harden for you: � Press brake tools � Machine tables � Slide rails � Other workpieces
Hardness test ADVANTAGES � Excact and fast hardness test of metallic materials � Mobile operation
Hardness test
270
Laser hardening
OTHER TREATMENTS [email protected] . www.ukb-gmbh.com
Laser marking ADVANTAGES � All important data at a glance � Permanent, high contrast marking � Individual marking possible
Laser marking
Wire eroding ADVANTAGES � Wire eroding machine traverse path: X = 5 00 mm U/V ±75 mm Y = 3 50 mm U/V ±75 mm Z = 3 00 mm U/V ±75 mm � Hardened and high tensile materials can be worked on � Dimensional and shape accuracy � Production of complicated outlines � Finest surfaces � Small cutting width also at big material thicknesses
We erode for you: � Prototypes � Short press brake tools � Cutting tools � And many more 271
16
OTHER TREATMENTS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Sawing ADVANTAGES � Cutting of hardened workpieces � Round Ø 550 mm � Flat 750 x 550 mm � Square 550 mm
3D-index arm ADVANTAGES � Securing of the product quality with 3D-measuring � Measurement of custumer tools for reworking or new production of special tools � 3D measurement of initial sample and tool components process supporting, precisly against CAD data sets � Compiling of quality reports
Test bending ADVANTAGES � Realisation of test bending with your sample sheets � Bending length: 4050 mm � Press capacity: 3200 kN
272
Reachability � Monday
to Friday from 7:30am to 6:30pm +49 (0) 27 36 / 44 42 - 0 Fax +49 (0) 27 36 / 44 42 - 22 E-Mail [email protected] Web www.ukb-gmbh.com � Phone
� No
company holidays
Delivery time 1–3
24h
From stock
UKB
1–2
working days
working weeks
1-3 working days
1-2 working weeks
Delivery service � Standard Order till 4:00pm - same day delivery
1-4 working days
According agreement
� Express Order till 4:30pm - same day delivery
According agreement
According agreement
� Direct courier
According agreement
Package � We
pack your order ecologically sensitive and safe - with self recycled packing material
Payment terms � 10
Days less 3% cash-discount, 30 days net manufacturing 10 days net � Contract
Payment options � With
bank transfer credit card (plus 2,95 % fee of the order value) � With
On request
Bending help ADVANTAGES
There are two different ways of bending: � Air bending � Bottoming/coining
Bottoming/coining
Air bending
t Material thickness F Force/pressure V Die opening b Shortest flange ri Inside radius Rm Resistance α Angle
The force/pressure F for bottoming/coining is 3 up to 8 times higher than for air bending. The die opening V should be 6 up to 12 times of the material thickness t. It also dictates the force/pressure F needed for air bending. For the choice of the opening V must be considered also the shortest flange b and the angle α. With a smaller die opening V the inside radius ri will be smaller. With the below shown table of force and the formulas you can calculate the appropriate values.
Table of force: needed force for 90° air bending, resistance Rm = 450 N/mm2 t
(mm)
0,5 0,75 1 1,25 1,5 2 2,5 3 4 5 6 8 10 12 15
4 2,9 0,7 42 111
6 4,3 1 25 63 125 215 338
7 5 1,1
8 5,7 1,3
10 7,1 1,6
12 8,5 1,9
14 9,9 2,2
16 18 20 25 32 40 50 63 80 100 125 160 V (mm) 11,4 12,8 14,2 17,7 22,7 28,3 35,4 44,6 56,6 70,8 88,4 113,2 b (mm) ri (mm) 2,5 2,9 3,2 4 5 6,3 7,9 9,9 12,5 15,7 19,6 25
52 101 172 269
44 84 143 221
33 63 105 162 324
26 50 83 127 250 430
41 68 103 202 344
35 58 87 169 286 443
50 75 144 243 375
44 66 126 211 324 648
95 158 240 472
115 174 338 571 886
132 252 422 648
190 315 480 945
143 235 355 689
176 263 504 844
380 630 959
F in kN/m
Example: t = 2,0 mm Optimum die opening V: 12 mm Shortest flange b: 8,5 mm Inside radius ri: 1,9 mm Needed force/pressure F: 250 kN/m
0,5 – 2,5 6xt
Aluminium Mild steel Stainless steel
9,0 – 10,0 10 x t
12,0 and more 12 x t
Calculation of the shortest flange b (in mm) Angle α Flange b
Rm = 200 – 300 N/mm2 Rm = 370 – 450 N/mm2 Rm = 650 – 700 N/mm2
Calculation of the force/ pressure F (in kN/m) 3,0 – 8,0 8xt
216 352 527 870
Resistance
Calculation of the optimum die opening V (in mm) Material thickness t Die opening V
289 475 717
165° 135° 120° 90° 60° 45° 30° 0,51 x V 0,55 x V 0,58 x V 0,71 x V 1 x V 1,31 x V 1,94 x V
2 F= Rm x t x (1+ 4 x t ) V V
Calculation of the inside radius ri (in mm) ri= 5 x V 32
Scaled, rusted or not oiled up sheet metal will cause a much higher force.
Products and services at a glance UKB-SYSTEM A
TYPE AMADA
UKB-SYSTEM B
TYPE TRUMPF
01
02
UKB-SYSTEM C
TYPE BYSTRONIC
03
UKB-SYSTEM E TYPE EHT, W TYPE WEINBRENNER AND X OTHER SYSTEMS
UKB-SYSTEM L
TYPE LVD
04
UKB-SPECIAL TOOLS
05
UKB-UNIBEND AND UKB-WINGBEND PLUS 07
UKB-MARK FREE AND UKB-MARK REDUCED BENDING 09
UKB-PRESS BRAKE TOOL CUPBOARDS 11
UKB-MODIFICATION OF PRESS BRAKE TOOLS 13
UKB-SHEAR BLADES
15
06
UKB-ADJUSTABLE DIES
08
UKB-ADAPTORS AND INTERMEDIATES 10
UKB-ACCESSORIES
12
UKB-REPAIR- AND REGRINDING SERVICE 14
CNC-MILLING, CNC-GRINDING, LASER HARDENING AND OTHER MACHINING 16
Extract from terms and conditions The following is only an extract from the full terms and conditions of UKB - Uwe Krumm GmbH � All articles ex works, not packed, duty unpaid � UKB GmbH has the right to charge interest on late payments at 8% above the existing base rate for such time as the payment is overdue. For each dunning letter we charge 5,- Euro share of expenses � Prices and technical data are subject to change without notice � When publishing this catalogue, the catalogue 9th edition becomes invalid � All prices exclude VAT � The goods remain the property of UKB GmbH until payment is received in full � Return of goods is only allowed after prior consultation with UKB GmbH � The legal court for delivery and payment is Siegen, Germany � Only our terms and conditions of business are valid � © Print, duplication and transmission of all in the catalogue used drawings, graphics, texts and photographs is only allowed with the explicit permission of UKB GmbH � Full terms and conditions on request or see www.ukb-gmbh.com
Imprint Publisher: UKB – Uwe Krumm GmbH, Burbach Graphical implementation: Werbeagentur [raster]fabrik, Siegen Photography: MORGENTHAL, Siegen Film production: Bild für Bild, Siegen
UKB-WORLDWIDE
HEADQUARTER BURBACH
Siegen
Dortmund Wilnsdorf
Dortmund
Neunkirchen
A45
Köln
Exit 24 Haiger/Burbach
Würgendorf
Burbach
A4
Burbach Frankfurt
Siegen
A45
Frankfurt am Main
Haiger Industrial area
Limburg
UKB - UWE KRUMM GMBH .
Carl-Benz-Str. 49 . 57299 Burbach . Germany Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22 . E-Mail [email protected]
WWW.UKB-GMBH.COM
PRESS BRAKE TOOLS WWW.UKB-GMBH.COM
PRESS BRAKE TOOLS UKB-SYSTEM A TYPE AMADA
01
PRESS BRAKE TOOLS UKB-SYSTEM B TYPE TRUMPF
02
PRESS BRAKE TOOLS UKB-SYSTEM C TYPE BYSTRONIC
03
PRESS BRAKE TOOLS UKB-SYSTEM L TYPE LVD
04
PRESS BRAKE TOOLS UKB-SYSTEM E TYPE EHT, W TYPE WEINBRENNER AND X OTHER SYSTEMS
05
UKB-SPECIAL TOOLS
06
UKB-UNIBEND AND UKB-WINGBEND PLUS
07
UKB-ADJUSTABLE DIES
08
UKB-MARK FREE AND UKB-MARK REDUCED BENDING
09
UKB-ADAPTORS AND INTERMEDIATES
10
UKB-PRESS BRAKE TOOL CABINETS
11
UKB-ACCESSORIES
12
UKB-MODIFICATION OF PRESS BRAKE TOOLS
13
UKB-REPAIR- AND REGRINDING SERVICE
14
UKB-SHEAR BLADES
15
CNC-MILLING, CNC-GRINDING, LASER HARDENING AND OTHER MACHINING
16
01
UKB-SYSTEM A OBERWERKZEUGE [email protected] . www.ukb-gmbh.com
WWW.UKB-GMBH.COM
3
UKB-SYSTEM A OBERWERKZEUGE
UKB-SYSTEM A
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
TYPE AMADA Explanation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 – 5 Punches/top-tools
90° Punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 – 7 88° Punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 – 11 86° Punch/top-tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 85° Punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 – 15 90°/88°/85° Punch/top-tool end pieces with movable horn extensions. . . . . . . . . . . . . . . . . . . . . . . 16 80° Punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 75° Punch/top-tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 60° Punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 – 19 45° Punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 35° Punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 30° Punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 – 22 28° Punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 26° Punch/top-tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 24° Flattening/hemming punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Holder for blades and changeable 86°/84°/28° blades. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 – 25 Joggle (Z) tool holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Flattening insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Joggle (Z) tool inserts Z 1,0-15,0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 88°/85° Window punch/top-tool for closed boxes „Rotax ® “. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Holder for radius-tools and radius-tools R 3,0-6,5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Holder for radius-tools R 7,0-50,0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Radius-tools R 7,0-50,0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Flattening-tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Punch/top-tool distance pieces, L = 150 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Punch/top-tool distance pieces, L = 200 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Dies
90° T-dies, H = 120 mm and H = 80 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 88° T-dies, H = 120 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 88° T-dies, H = 80 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 85° T-dies, H = 120 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 85° T-dies, H = 80 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 60° T-dies, H = 120 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 60° T-dies, H = 80 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 30° T-dies, H = 120 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 30° T-dies, H = 80 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Die holder and 88° centrical 1-V-dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 30° Centrical 1-V dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 85° 1-V dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 80° 1-V dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 70° 1-V die. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 60° 1-V dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 45° 1-V dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Insertion of a steel insert. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 30° 1-V dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Die blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Die holders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Die holders for centrical 2-V dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Die filler block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 90° Centrical 2-V dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 88° Centrical 2-V dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 85° Centrical 2-V dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 30° Centrical 2-V dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Clamping piece for centrical 2-V dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 90° 2-V dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 88° 2-V dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 60° 2-V dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 30° 2-V die. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Flattening/hemming dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Spring-loaded flattening/hemming dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Pneumatic flattening/hemming dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
2
UKB-SYSTEM A EXPLANATION Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
13
8,4 13
30
Safety-groove
y
W
Datum
Datum
W
y
R
y
y
y
y
H
Center line
Center line
y
13
30
y
R
y
y
y
� Optimum materials � 42 CrMo4, tempered to 1100-1200 N/mm2 � 1.2312, tempered to 950-1100 N/mm2 � C45, tempered to 800-850 N/mm2 � C45 � Bending radius/intake radii y hardened up to 52-55 HRC = � Precision ground = y � Guaranteed exchangeability � Parallelism � Via adaptor systems applicable on all other press brakes (see chapter 10) � Tool marking with all significant information
7
y
ADVANTAGES
13
3
7
8,4
3
H
Type Amada
y
V
V
R
R
30
UKB-DELIVERY TIME 24h
Modification 1-3 working days
1–2
1-2 working weeks
working weeks
UKB
60
30 60
y
From stock
1–3
working days
y
Center line
H
Center line
y
y
W
VIDEO Image
On request
Further information for availability, delivery service and payment terms see fold-out cover!
Horn extensions � Horn extensions for sectionalized punches/top-tools UKB-System A � The types are marked with 1 or 12 2 Type
1
2
Type 1
2
UKB-MODIFICATION Use our flexible modification within 1-3 working days! Further information see chapter 13 or visit www.ukb-gmbh.com
4
1–3
working days
01
UKB-SYSTEM A EXPLANATION [email protected] . www.ukb-gmbh.com
Tool lengths Punches/top-tools
Dies
Length 835 mm
Length 835 mm
Length 415 mm
Length 415 mm
Length 835 mm sectionalized
Length 835 mm sectionalized
� Sectionalized punches/top-tools are delivered
� Sectionalized dies are delivered
as a complete set
as a complete set
� 9 Segments
� 8 Segments
10 15 20
100
40
50
100
300
200
10 15 20
100
50
40
200
400
Modification of clampings UKB-System A 3
13
4
7
14 25 7
13 8,4
14 30 7
13 8,4
2,61 9°
13
7
30
7
5
4
13 8,4
13
3
VIDEO
70.501
70.503
70.504
Groove 14x4 mm in addition to the 8,4x3 mm groove UKB-System A for: Bystronic/Amada/Safan Safan
Groove 14x4 mm in addition to the 8,4x3 mm groove UKB-System A and shortened head for: Bystronic/Amada/Safan Safan
Clamping for: UKB-System A "Amada one touch"
7
13 3
7 2,5
13
X
7
Y 30 7
13 8,4
22 30
10 8,4
5
13
30
°
10
45
15
3
30°
13 4
Adaptor/Swing
70.600
70.1050
70.505
Groove for: Hydraulic clamping Gasparini
Groove in addition to the 8,4x3 mm groove UKB-System A for: Pneumatic clamping "Clark®"
Individual groove (X x Y) in addition to the 8,4x3 mm groove UKB-System A: According to your specifications
5
UKB-SYSTEM A PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
90° Punches/top-tools 10.152
20
40
0
10.173
0
204,– €
415 mm 835 mm sectionalized
116,– €
10,5 kg 5,2 kg
316,– €
10,5 kg
26
0
40
835 mm
40
2
1
2
4
0
4
0
1
20
90° R 0,25
20
90° R 0,6
2
350 kN/m max.
24h
40
24h
1
9
9
2
20
66,75
10,5 kg
40
316,– €
26
20
1
0
5,2 kg
26
60
40
10,5 kg
116,– €
11,0 kg
24h
350 kN/m max.
204,– €
242,– €
90° R 0,25
0
10.175 415 mm 835 mm sectionalized
5,5 kg
20
90° R 0,8
835 mm
11,0 kg
82,– €
60
24h
140,– €
415 mm 835 mm sectionalized
40
11,0 kg
835 mm
20
236,– €
26
1000 kN/m max.
66,70
5,5 kg
0
11,0 kg
80,– €
20
136,– €
415 mm 835 mm sectionalized
66,60
835 mm
40
1000 kN/m max.
66,60
11.100
10.154
10,5 kg
436,– €
21,0 kg 89,60
1–2
56
working weeks
288,– €
21,0 kg
415 mm 835 mm sectionalized
162,– €
10,5 kg
436,– €
21,0 kg
1–2
56
0
162,– €
835 mm
20
415 mm 835 mm sectionalized
600 kN/m max.
40
21,0 kg
0
288,– €
20
835 mm
40
600 kN/m max.
89,60
11.105
working weeks
60
60
40
40
11
11.107
500 kN/m max.
364,– €
17,0 kg
835 mm
348,– €
23,0 kg
415 mm 835 mm sectionalized
202,– €
8,5 kg
415 mm 835 mm sectionalized
194,– €
11,5 kg
514,– €
23,0 kg
17,0 kg
56
20
20
528,– €
40
835 mm
53
2
40
500 kN/m max.
1
60
10.501
2
0
11
0
1
20
90° R 0,25
20
90° R 0,8
0
90
working weeks
80
60
104,50
1–2
0
1–2
working weeks
60
40
0
1
2
90° R 0,8
20
6
40
20
90° R 0,2
11
0
6
1
2
01
UKB-SYSTEM A PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
90° Punches/top-tools 10.503
514,– €
23,0 kg
56
400,– €
21,5 kg
415 mm 835 mm sectionalized
228,– €
10,7 kg
568,– €
21,5 kg
56
1–2
working weeks
0
0
104,50
working weeks
80
104,70
1–2
835 mm
20
11,5 kg
500 kN/m max.
60
23,0 kg
194,– €
40
348,– €
415 mm 835 mm sectionalized
20
835 mm
60
500 kN/m max.
40
10.156
60
60
40
40
2
1
2
1
2
6
0
11
0
1
20
90° R 0,2
20
90° R 0,25
10.150
200 kN/m max.
415 mm 835 mm sectionalized
258,– €
6,5 kg
628,– €
13,0 kg
UKB-AVAILABILITY Monday to Friday from 7:30am to 6:00pm Phone +49 (0) 27 36 / 44 42 - 0 Fax +49 (0) 27 36 / 44 42 - 22 E-Mail [email protected] Web www.ukb-gmbh.com
37
0
13,0 kg 20
462,– €
40
835 mm
20
84,13
1–2
working weeks
11
60 40
For personal contact, see supplement! We are glad to help you!
20 7
0
1
11.259
2
11.256
500 kN/m max.
340,– €
9,0 kg
415 mm 835 mm sectionalized
192,– €
4,5 kg
476,– €
9,0 kg
27
40
835 mm
340,– €
9,0 kg
415 mm 835 mm sectionalized
192,– €
4,5 kg
476,– €
9,0 kg
27
working weeks
6
0
0
95
6
95
835 mm
1–2
20
1–2
working weeks
500 kN/m max.
20
90° R 0,6
40
40 20
12
1–2
1,2
11,5 kg
176,– €
5,7 kg
446,– €
11,5 kg
26 12
1–2
1,2
working weeks
100
100
0
working weeks
0
11,5 kg
308,– €
415 mm 835 mm sectionalized
20
26
835 mm
60
5,7 kg
500 kN/m max.
60
60
40
40
8
2
0
0
1
20
90° R 0,25
20
90° R 0,6
8
11,5 kg
176,– €
40
308,– €
415 mm 835 mm sectionalized
60
835 mm
446,– €
10.263
500 kN/m max.
40
10.261
2
0
0
1
20
90° R 0,25
20
90° R 0,6
1
2 7
UKB-SYSTEM A PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
88° Punches/top-tools 10.153
0
11.228
0
2
1000 kN/m max.
274,– €
415 mm 835 mm sectionalized
160,– €
17,5 kg 8,7 kg
414,– €
17,5 kg
40
835 mm
26
20
20
40 26
65,45
1
9
9
2
60
20
88° R 3,0
80
105
0
24h
40
24h
60
11,0 kg
40
242,– €
20
5,5 kg
26
0
11,0 kg
82,– €
11,0 kg
60
1
1000 kN/m max.
140,– €
242,– €
88° R 0,25
0
11.101 415 mm 835 mm sectionalized
5,5 kg
20
88° R 0,8
835 mm
11,0 kg
82,– €
24h
40
24h
140,– €
415 mm 835 mm sectionalized
40
11,0 kg
835 mm
20
236,– €
26
1000 kN/m max.
60
5,5 kg
0
11,0 kg
80,– €
20
136,– €
415 mm 835 mm sectionalized
66,50
835 mm
40
1000 kN/m max.
66,50
11.145
9
2
60
0
40
1
20
88° R 0,8
9
0
1
11.870
1000 kN/m max.
835 mm
358,– €
22,5 kg
UKB-PRESS BRAKE TOOL CABINETS
415 mm 835 mm sectionalized
204,– €
11,2 kg
�
470,– €
22,5 kg
2
Store � Secure � Organize Further information see chapter 11 or visit www.ukb-gmbh.com
24h
88
10,5 kg
204,– €
10,5 kg
415 mm 835 mm sectionalized
116,– €
5,2 kg
316,– €
10,5 kg
1
2
20
88° R 0,6 0
0 4
26
40
40
24h
20
88° R 0,25
8
835 mm
0
316,– €
26
20
5,2 kg
350 kN/m max. 40
116,– €
0
415 mm 835 mm sectionalized
40
10,5 kg
20
204,– €
66,70
835 mm
24h
10.176
350 kN/m max.
4
10.174
2
66,74
1
1
2
01
UKB-SYSTEM A PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
88° Punches/top-tools 10.155
600 kN/m max.
21,0 kg
835 mm
288,– €
21,0 kg
162,– €
10,5 kg
162,– €
10,5 kg
436,– €
21,0 kg
415 mm 835 mm sectionalized
436,– €
21,0 kg
20
56
89,60
1–2
0
89,58
24h
56
0
288,– €
415 mm 835 mm sectionalized
40
835 mm
40
600 kN/m max.
20
11.146
working weeks
60
60
40
40
11
10.502
500 kN/m max.
288,– €
21,0 kg
835 mm
364,– €
415 mm 835 mm sectionalized
162,– €
10,5 kg
202,– €
8,5 kg
436,– €
21,0 kg
415 mm 835 mm sectionalized
528,– €
17,0 kg
17,0 kg
89,70
24h
53
0
0
20 88,50
24h
40
835 mm
56
60
60 40
40
56
0
6
415 mm 835 mm sectionalized
194,– €
11,5 kg
514,– €
23,0 kg
56
24h
80
80
104,50
24h
23,0 kg
0
23,0 kg
348,– €
20
514,– €
835 mm
60
11,5 kg
20
23,0 kg
194,– €
40
348,– €
415 mm 835 mm sectionalized
500 kN/m max.
10.157
60
835 mm
60
60 40
40
10,7 kg
556,– €
21,5 kg
24h
56
20
21,5 kg
222,– €
0
0
103,50
80
60
60
40
40
0
1
2
88° R 0,8
20
20
88° R 3,0
1
2
0
11
24h
392,– €
415 mm 835 mm sectionalized
60
23,0 kg
835 mm
40
514,– €
56
2
500 kN/m max.
6
11,5 kg
20
23,0 kg
194,– €
40
348,– €
415 mm 835 mm sectionalized
60
835 mm
11
10.504
500 kN/m max.
1
104,50
11
11.108
2
0
0
1
20
88° R 0,25
20
88° R 0,8
2
40
500 kN/m max.
1
104,50
11
11.147
2
0
0
1
20
88° R 0,8
20
88° R 3,0
2
20
600 kN/m max.
1
40
11
11.106
2
0
0
1
20
88° R 0,25
20
88° R 0,8
9
UKB-SYSTEM A PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
88° Punches/top-tools 10.505
11.233
835 mm
702,– €
22,0 kg
402,– €
12,5 kg
390,– €
11,0 kg
914,– €
25,0 kg
415 mm 835 mm sectionalized
918,– €
22,0 kg
450 kN/m max.
500 kN/m max.
24h
24h
56
40
40
68
60
415 mm 835 mm sectionalized
25,0 kg
738,– €
80
835 mm
20
20
120
80
105
0
0
60
80
40
60
20 0
2
1
2
9
0
1
88° R 0,8
20
10
40
88° R 0,8
11.148
11.149
846,– €
39,0 kg
835 mm 1.036,– €
41,0 kg
415 mm 472,– € 835 mm 1.186,– € sectionalized
19,5 kg
415 mm 572,– € 835 mm 1.390,– € sectionalized
20,5 kg
700 kN/m max.
39,0 kg
600 kN/m max.
41,0 kg
24h 60
80
80
24h
10
0
835 mm
75
0 12
0
10
165
0
145
0
20
20
40
40
60
75
80
0
10
60
80
40
60
88° R 0, 8
20
88° R 0,8
20
11
2
40
0
1
2
1
2
13
0
1
11.858 13,0 kg
415 mm 835 mm sectionalized
292,– €
6,5 kg
758,– €
13,0 kg
150 kN/m max.
835 mm
460,– €
11,0 kg
415 mm 835 mm sectionalized
256,– €
5,5 kg
726,– €
11,0 kg
400 kN/m max.
24h
20
45
26
0
40
24h
80
40
528,– €
60
11.830 835 mm
22
85
20
17
8
0
135
60 40
3
80
20
88° R 0,6
5
2
60
0
1
40 20
88° R 0,6
6
0
10
01
UKB-SYSTEM A PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
88° Punches/top-tools 10.512
11.260
13,0 kg
258,– €
6,5 kg
628,– €
13,0 kg
37
500 kN/m max.
835 mm
340,– €
9,0 kg
415 mm 835 mm sectionalized
192,– €
4,5 kg
476,– €
9,0 kg
27
24h
11
24h
6
0
60
95
84,13
20
20
0
462,– €
415 mm 835 mm sectionalized
20
835 mm
40
200 kN/m max.
40 40
88° R 0,6
20
10.262 5,7 kg
446,– €
11,5 kg
24h
6
0
95
11,5 kg
176,– €
26 12
20
1–2
working weeks
308,– €
415 mm 835 mm sectionalized
1,2
0
9,0 kg
835 mm
20
476,– €
27
60
4,5 kg
500 kN/m max.
40
9,0 kg
192,– €
40
340,– €
415 mm 835 mm sectionalized
2
100
7
500 kN/m max.
835 mm
1
0
11.257
88° R 0,6
2
20
0
1
60
40
40
88° R 0,25
20
88° R 0,6
2
20
0
1
8
0
1
2
86° Punch/top-tool
26 12
1,2
184,– €
7,5 kg
200 mm
124,– €
5,0 kg
100 mm 550 mm sectionalized
68,– €
2,5 kg
480,– €
13,8 kg
50
60 40
86° R 1,0
20
24h
40
Including groove 14x4 mm and shortened head (70.503) UKB-System C
20
88° R 0,25
25
300 mm
60
100
0
1–2 working weeks
12,5 kg 20
11,5 kg
268,– €
0
5,7 kg
446,– €
500 mm
40
176,– €
20
415 mm 835 mm sectionalized
750 kN/m max.
0
8
0
1
2
10
11,5 kg
40
308,– €
60
835 mm
14.040
95
500 kN/m max.
10.264
1
2
11
UKB-SYSTEM A PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
85° Punches/top-tools 11.853
0
20
1000 kN/m max.
835 mm
274,– €
415 mm 835 mm sectionalized
160,– €
17,5 kg 8,7 kg
414,– €
17,5 kg
26
20
20
2
60
20
85° R 3,0
80
105
0
24h
40
24h
0
11.230
26
1
40
9
2
40
11,0 kg
65,45
242,– €
20
1
0
5,5 kg
26
40
40
11,0 kg
82,– €
11,0 kg
24h
1000 kN/m max.
140,– €
242,– €
85° R 0,25
0
11.201 415 mm 835 mm sectionalized
5,5 kg
20
85° R 0,8
835 mm
11,0 kg
82,– €
60
24h
140,– €
415 mm 835 mm sectionalized
40
11,0 kg
835 mm
9
236,– €
26
1000 kN/m max.
60
5,5 kg
0
11,0 kg
80,– €
20
136,– €
415 mm 835 mm sectionalized
66,50
835 mm
40
1000 kN/m max.
66,50
11.200
9
60
0
2
40
1
20
85° R 0,8
9
0
1
1000 kN/m max.
2
1000 kN/m max.
22,5 kg
415 mm 835 mm sectionalized
204,– €
11,2 kg
470,– €
22,5 kg
26
20
24h
0
80
105
24h
60
26
358,– €
40
17,5 kg
20
8,7 kg
414,– €
835 mm
0
160,– €
40
415 mm 835 mm sectionalized
60
17,5 kg
80
11.232
274,– €
135
11.231 835 mm
60 80
40 60
85° R 3,0
20 9
2
40
0
1
1
20
85° R 0,8
2
9
0
5,2 kg
316,– €
10,5 kg
26
0
10,5 kg
116,– €
40
204,– €
415 mm 835 mm sectionalized
85° R 0,25
2
0
1
20
0 4
40
40
24h
20
85° R 0,6
12
835 mm
4
10,5 kg
350 kN/m max.
67
316,– €
26
0
5,2 kg
20
10,5 kg
116,– €
40
204,– €
415 mm 835 mm sectionalized
66,74
835 mm
24h
11.857
350 kN/m max.
20
10.170
1
2
01
UKB-SYSTEM A PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
85° Punches/top-tools 11.864
600 kN/m max.
21,0 kg
835 mm
288,– €
21,0 kg
162,– €
10,5 kg
162,– €
10,5 kg
436,– €
21,0 kg
415 mm 835 mm sectionalized
436,– €
21,0 kg
56
24h
60
89,70
89,58
24h
0
20
56
20
288,– €
415 mm 835 mm sectionalized
40
835 mm
0
600 kN/m max.
40
11.660
60
40 40
85° R 0,8
20
11
85° R 0,25
2
20
0
1
2
1
2
11
0
1
11.865
500 kN/m max.
835 mm
288,– €
21,0 kg
835 mm
364,– €
415 mm 835 mm sectionalized
162,– €
10,5 kg
202,– €
8,5 kg
436,– €
21,0 kg
415 mm 835 mm sectionalized
528,– €
17,0 kg
53
0
24h
0
88,50
24h
89,70
20
40
56
17,0 kg
20
600 kN/m max.
40
11.863
60
60
40 20
85° R 0,8
40 20
85° R 3,0
2
11.867
23,0 kg
415 mm 835 mm sectionalized
194,– €
11,5 kg
514,– €
23,0 kg
56
0
24h
80
80
104,50
24h
56
23,0 kg
0
11,5 kg
514,– €
348,– €
20
194,– €
835 mm
40
415 mm 835 mm sectionalized
500 kN/m max.
60
23,0 kg
20
348,– €
40
835 mm
60
500 kN/m max.
104,50
11
11.151
6
0
0
1
60
60
40
40
11
11.650
500 kN/m max.
348,– €
23,0 kg
835 mm
392,– €
21,5 kg
415 mm 835 mm sectionalized
194,– €
11,5 kg
415 mm 835 mm sectionalized
222,– €
10,7 kg
556,– €
21,5 kg
23,0 kg
56
0
0
24h
80
103,50
24h
104,50
20
20
40
514,– €
60
835 mm
56
2
40
500 kN/m max.
1
60
11.866
2
0
11
0
1
20
85° R 0,25
20
85° R 0,8
80 60
60 40
40
2
1 6
1
0
0 11
85° R 0,8
20
20
85° R 3,0
2 13
UKB-SYSTEM A PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
85° Punches/top-tools 11.835 25,0 kg
835 mm
702,– €
22,0 kg
415 mm 835 mm sectionalized
402,– €
12,5 kg
390,– €
11,0 kg
914,– €
25,0 kg
415 mm 835 mm sectionalized
918,– €
22,0 kg
450 kN/m max.
24h
500 kN/m max. 80
738,– €
24h
56
60
11.869 835 mm
40
40
68
20
20 120
0
105
0 80
80
60 60
40 40
20
0
0
2
1
2
1
2
9
10
1
20
85° R 0,8
11.855
415 mm 835 mm sectionalized
328,– €
7,0 kg
854,– €
14,0 kg
200 kN/m max.
11,0 kg
256,– €
5,5 kg
726,– €
11,0 kg
400 kN/m max.
24h 40
33
20
40
26
14,5
80
8
0
135
115
0
13,5
460,– €
415 mm 835 mm sectionalized
20
24h
835 mm
60
14,0 kg
60
590,– €
80
11.820 835 mm
3
80
60
60
40
40
20
85° R 0,6
5
2
20
0
1
85° R 0,6
6
0
11.848
11.849
846,– €
39,0 kg
835 mm 1.036,– €
41,0 kg
415 mm 472,– € 835 mm sectionalized 1.186,– €
19,5 kg
415 mm 572,– € 835 mm sectionalized 1.390,– €
20,5 kg
700 kN/m max.
39,0 kg
24h 60
80
80
24h
600 kN/m max.
41,0 kg
10 0
835 mm
75
0
165
145
0
20
20
40
40
60
75
0
10 0
10
80 80
60
2
85° R 0,8
20
1
40
0 10
60
40 20
85° R 0,8
11
0
14
1
2
01
UKB-SYSTEM A PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
85° Punches/top-tools
40
5,7 kg
446,– €
11,5 kg
26 12
24h
1,2
60
145
0
20
24h
11,5 kg
176,– €
0
34,5 kg
308,– €
415 mm 835 mm sectionalized
40
77
835 mm
20
17,3 kg
60
34,5 kg 80
980,– €
415 mm 514,– € 835 mm sectionalized 1.310,– €
60
835 mm
500 kN/m max.
11.861
600 kN/m max.
100
11.670
10 0
40
80
20
60
85° R 0,6 0
8
40
1
20
85° R 0,8
1
2
2
12
0
10.626
500 kN/m max.
415 mm 835 mm sectionalized
176,– €
5,7 kg
446,– €
11,5 kg
UKB-REPAIR- AND REGRINDING SERVICE
26
Use our repair- and regrinding service for worn out press brake tools and shear blades! Further information see chapter 14 or visit www.ukb-gmbh.com
20
11,5 kg
60
308,– €
40
835 mm
12
100
0
24h
1,2
60 40 20
85° R 0,25
8
0
1
2
11.840
11.800
505 mm 846,– € 500 mm sectionalized 1.428,– €
29,5 kg
505 mm 1.156,– € 500 mm sectionalized 1.842,– €
29,2 kg
Punch/top-tool length 500 mm sectionalized: 9 segments (100, 20, 25, 30, 35, 40, 50, 100, 100) Horn l.
40,0 kg 39,6 kg
Punch/top-tool length 500 mm sectionalized: 9 segments (100, 20, 25, 30, 35, 40, 50, 100, 100)
Horn r.
Horn l.
600 kN/m max.
700 kN/m max.
24h
80
10
0
10 0
12 0
12 0
24h
Horn r.
85
40
60
60
80
115
40
43
0
12
200
0
185
0
20
20
35
0
0
12
10
0
10
80
80
60
60
40
2
0
12
1
85° R 1,0
20
0
10
40
20
85° R 1,0
1
2 15
UKB-SYSTEM A PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
90°/88°/85° Punch/top-tool end pieces with movable horn extensions 90°
150 kN/m max. α
R (mm)
H
kg
Price per pair
40.112 40.110 40.120 40.123
11.100 10.152 10.175 10.173
90° 90° 90° 90°
0,8 0,25 0,6 0,25
66,60 66,60 66,75 66,70
3,5 3,5 3,5 3,5
894,– € 894,– € 918,– € 918,– €
left/right
R25
H
90° R
35
Suitable for punch/top-tool
10
Model
20
150
UKB
150 kN/m max.
88° α
R (mm)
H
kg
Price per pair
40.113 40.111 40.115 40.121 40.124
11.145 10.153 11.101 10.176 10.174
88° 88° 88° 88° 88°
0,8 0,25 3,0 0,6 0,25
66,50 66,50 65,45 66,74 66,70
3,5 3,5 3,5 3,5 3,5
894,– € 894,– € 894,– € 918,– € 918,– €
left/right
R25
H
88° R
35
Suitable for punch/top-tool
10
Model
20
150
UKB
150 kN/m max.
85° α
R (mm)
H
kg
Price per pair
40.114 40.117 40.116 40.122 40.125
11.200 11.853 11.201 10.170 11.857
85° 85° 85° 85° 85°
0,8 0,25 3,0 0,6 0,25
66,50 66,50 65,45 66,74 67,00
3,5 3,5 3,5 3,5 3,5
894,– € 918,– € 894,– € 918,– € 918,– €
20
left/right
R25
H
85° R
35
Suitable for punch/top-tool
10
Model
150
UKB
EXAMPLE OF USE
16
VIDEO Rotax® and movable horn extensions
01
UKB-SYSTEM A PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
80° Punches/top-tools 25
800 kN/m max.
9,9 kg
10
2
60
80° R 1,0
1
2
Extensive range of tools and fast availability!
1
2
24h
24h
60
67,6
0
11,0 kg
26
20
274,– €
2
UKB-STOCK
40
5,5 kg
18
80
96,– €
18,7 kg
60
415 mm 835 mm sectionalized
768,– €
24h
1000 kN/m max.
11,0 kg
3,4 kg
0
11.275 170,– €
6,8 kg
102,– €
20
1
75° Punch/top-tool 835 mm
184,– €
100 mm 550 mm sectionalized
40
0
24h
200 mm
20
80° R 1,0
10,2 kg
Including groove 14x4 mm and shortened head (70.503) UKB-System C
40
Including groove 14x4 mm and shortened head (70.503) UKB-System C
268,– €
0
394,– €
300 mm
40
1,8 kg
17,0 kg
20
3,6 kg
58,– €
370,– €
14
106,– €
100 mm 550 mm sectionalized
20
200 mm
30
0
5,4 kg
40
25
150,– €
95
300 mm
30
500 mm
0
9,0 kg
10
204,– €
60
500 mm
80
14.060
750 kN/m max.
175
14.020
40 20
75° R 0,8
10
0
1
2
60° Punches/top-tools 10.143 9,0 kg
96,– €
4,5 kg
270,– €
9,0 kg
26
67
2
0
700 kN/m max.
500 kN/m max.
370,– €
18,0 kg
835 mm
520,– €
9,5 kg
415 mm 835 mm sectionalized
212,– €
9,0 kg
292,– €
4,7 kg
546,– €
18,0 kg
415 mm 835 mm sectionalized
676,– €
9,5 kg
20
26 12
40
24h
6
0
80
115
20
2
0
18
60
26
135
24h
80
835 mm
60
10.520 37
0
11.750
1
60° R 2,0
20
20
60° R 0,8
40
24h
40
24h
0
9,0 kg
162,– €
415 mm 835 mm sectionalized 0
270,– €
26
835 mm
40
4,5 kg
20
9,0 kg
96,– €
600 kN/m max. 40
162,– €
415 mm 835 mm sectionalized
20
835 mm
40
600 kN/m max.
65,80
10.142
60
80 0
2
20
40 20
1
40
60
60° R 0,8
60° R 0,8
1
2
0
17
UKB-SYSTEM A PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
60° Punches/top-tools 14.010
40
25
88,– €
4,4 kg
100 mm 550 mm sectionalized
48,– €
2,2 kg
360,– €
12,1 kg
20
24h
11.720
24,5 kg
835 mm
330,– €
25,0 kg
186,– €
12,2 kg
186,– €
12,5 kg
502,– €
24,5 kg
415 mm 835 mm sectionalized
502,– €
25,0 kg
60
330,– €
415 mm 835 mm sectionalized
40
0
24h
115
0
115
2
32
Tool can work with higher load capacity
20
Tool can work with higher load capacity
1
1000 kN/m max.
835 mm
32
60° R 3,0 0
2
1000 kN/m max.
24h
30
40
0
1
11.710
200 mm
Including groove 14x4 mm and shortened head (70.503) UKB-System C Tool can work with higher load capacity
20
60° R 6,0
6,6 kg
60
24h
11,0 kg
124,– €
0
65
60
Tool can work with higher load capacity
174,– €
300 mm
40
14,0 kg
500 mm
20
324,– €
36
40
7,0 kg
20
14,0 kg
112,– €
1000 kN/m max.
60
188,– €
415 mm 835 mm sectionalized
0
835 mm
20
1000 kN/m max.
95
10.136
80
80 60
60 40
40
400 kN/m max.
408,– €
12,0 kg
415 mm 835 mm sectionalized
228,– €
6,0 kg
Standard Express � Direct courier Fast delivery guaranteed!
0
�
85
24h
2
�
37
12,0 kg
1
UKB-DELIVERY SERVICE
20
835 mm
40
10.516 570,– €
2
0
0
1
60° R 10,0
20
20
60° R 5,0
60 40
19,5 kg
750,– €
22,5 kg
415 mm 835 mm sectionalized
406,– €
11,2 kg
948,– €
22,5 kg
56
24h
80
130
0
115
0
24h
835 mm
20
768,– €
52
20
9,7 kg
40
19,5 kg
316,– €
80
572,– €
415 mm 835 mm sectionalized
60
835 mm
400 kN/m max.
10.506
400 kN/m max.
40
10.500
2
60
0
1
80
20
60° R 0,8
80
60 60
40
1
2
60° R 0,8
20
0
0
18
40
20
60° R 0,8
1
2
01
UKB-SYSTEM A PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
60° Punches/top-tools 10.517
250 kN/m max.
430,– €
15,0 kg
835 mm
402,– €
9,0 kg
415 mm 835 mm sectionalized
238,– €
7,5 kg
415 mm 835 mm sectionalized
224,– €
4,5 kg
560,– €
9,0 kg
15,0 kg
40
32
26
80
40
115
0
24h
60
24h
0
20
584,– €
60
835 mm
40
600 kN/m max.
20
10.510
80
20
60
60° R 0,8 0
1
2
40
1
20
60° R 0,8
11.102
9,5 kg
26
415 mm 835 mm sectionalized
96,– €
4,7 kg
276,– €
9,5 kg
26
40
2
1
0
0
1
20
45° R 1,0
20
45° R 0,6
9,5 kg
24h
40
24h
164,– €
0
4,7 kg
835 mm
40
96,– € 276,– €
800 kN/m max.
20
415 mm 835 mm sectionalized
0
9,5 kg
20
164,– €
66,30
835 mm
40
800 kN/m max.
65,20
11.134
0
45° Punches/top-tools
2
2
35° Punches/top-tools 11.104
306,– €
11,5 kg
26
835 mm
182,– €
11,5 kg
415 mm 835 mm sectionalized
106,– €
5,7 kg
306,– €
11,5 kg
26
0
5,7 kg
20
11,5 kg
106,– €
700 kN/m max.
24h
86
24h
86
0
182,– €
415 mm 835 mm sectionalized
20
835 mm
40
700 kN/m max.
40
11.103
60
60 40
40
11.600
2
700 kN/m max.
415 mm 835 mm sectionalized
110,– €
5,7 kg
312,– €
11,5 kg
2
UKB AT LINKEDIN Follow us!
26
24h
90
0
11,5 kg
1
20
186,– €
40
835 mm
0
0
1
20
35° R 1,5
20
35° R 0,6
60 40 20
35° R 0,8 0
1
2 19
UKB-SYSTEM A PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
30° Punches/top-tools 10.514
330,– €
10,5 kg
26
835 mm
274,– €
9,0 kg
415 mm 835 mm sectionalized
160,– €
4,5 kg
420,– €
9,0 kg
26
60
24h
60
40
40
Tool can work with higher load capacity
15,5 kg
168,– €
7,7 kg
442,– €
15,5 kg
26
80
24h
60
80
24h
290,– €
415 mm 835 mm sectionalized
20
0
12,5 kg
835 mm
0
27
1000 kN/m max. 60
6,2 kg
2
104
12,5 kg
126,– €
20
216,– €
415 mm 835 mm sectionalized
11.258
40
835 mm
1
0
0
2
1000 kN/m max.
10.511 348,– €
1
30° R 0,6
20
20
30° R 0,6
40
24h
80
80
0
5,2 kg
500 kN/m max.
20
10,5 kg
114,– €
0
196,– €
415 mm 835 mm sectionalized
20
835 mm
40
1000 kN/m max.
40
11.158
40 60
30° R 3,0
20 40
0
30° R 0,6
2
1
2
20
1
0
14,0 kg
26
415 mm 835 mm sectionalized
182,– €
8,2 kg
484,– €
16,5 kg
27
Tool can work with higher load capacity 0
104
24h
16,5 kg
20
7,0 kg
526,– €
318,– €
80
80
24h
0
206,– €
20
415 mm 835 mm sectionalized
835 mm
60
14,0 kg
40
358,– €
60
835 mm
1000 kN/m max.
11.528
40
500 kN/m max.
104
11.514
60
60 40
40
1
30° R 3,0
2
1
2
20
20
30° R 0,6
0
0
800 kN/m max.
484,– €
17,0 kg
27
0
80
415 mm 835 mm sectionalized
238,– €
9,2 kg
596,– €
18,5 kg
24h
26
80
80
24h
104
Tool can work with higher load capacity
18,5 kg
0
8,5 kg
422,– €
20
182,– €
835 mm
40
415 mm 835 mm sectionalized
11.780
20
17,0 kg
40
318,– €
60
835 mm
60
1000 kN/m max.
135
11.530
60
60
0
2
30° R 0,5
20
20 0
20
1
40
40
30° R 5,0
1
2
01
UKB-SYSTEM A PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
30° Punches/top-tools 10.515 26,0 kg
835 mm
744,– €
11,0 kg
415 mm 835 mm sectionalized
316,– €
13,0 kg
420,– €
5,5 kg
784,– €
26,0 kg
415 mm 835 mm sectionalized
928,– €
11,0 kg
500 kN/m max.
24h
12
0
24h
26
10
40
0
26
500 kN/m max.
80
534,– €
60
11.810 835 mm
20 40
0
140
60
200
80
40
12
0
10
20
6
0
80 60 40
0 12
20
0 10
30° R 0,6 0
80
1
2
60 40 20
30° R 1,0
1
2
0
11.880 835 mm
468,– €
415 mm 835 mm sectionalized
260,– €
7,5 kg
686,– €
15,0 kg
STRONG PARTNERS FOR GOOD BUSINESS
15,0 kg 500 kN/m max.
24h
0
150
20
40
60
80
27
0
10 80 60 40 20
30° R 0,8 0
1
2
21
UKB-SYSTEM A PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
30° Punches/top-tools 11.911
14,4 kg
21
60
9,6 kg
738,– €
19,2 kg
35
30
60
2
1
20
0
1
30° R 15,0
24h
40
24h
20
30° R 10,0
19,2 kg
314,– €
Tool can work with higher load capacity
40
Tool can work with higher load capacity
572,– €
415 mm 835 mm sectionalized
Compatible to radius-tool holder 10.115 and radius-tool 10.311/11.311 (see page 30/31)
83
Compatible to radius-tool holder 10.115 and radius-tool 10.304/11.304 (see page 30/31)
835 mm
0
686,– €
30,5
40
7,2 kg
0
14,4 kg
286,– €
40
522,– €
415 mm 835 mm sectionalized
20
835 mm
1000 kN/m max.
20
1000 kN/m max.
87
11.904
0
35 89
Compatible to radius-tool holder 10.115 and radius-tool 10.314/11.314 (see page 30/31)
12,5 kg
840,– €
25,0 kg
40
2
60
30° R 20,0
24h
40
0
1
0
1
366,– €
20
20
24h
415 mm 835 mm sectionalized
Tool can work with higher load capacity
40
30° R 17,5
25,0 kg
Compatible to radius-tool holder 10.115 and radius-tool 10.316/11.316 (see page 30/31)
60
Tool can work with higher load capacity
674,– €
0
22,0 kg
835 mm
40
11,0 kg
788,– €
0
340,– €
37,5
1000 kN/m max.
20
22,0 kg 40
415 mm 835 mm sectionalized
624,– €
20
835 mm
11.916
1000 kN/m max.
91
11.914
2
2
28° Punches/top-tools 14.050
500 mm
234,– €
7,0 kg
500 mm
348,– €
18,0 kg
300 mm
176,– €
4,2 kg
300 mm
252,– €
10,8 kg
200 mm
120,– €
2,8 kg
200 mm
174,– €
7,2 kg
100 mm 550 mm sectionalized
62,– €
1,4 kg
98,– €
3,6 kg
426,– €
7,7 kg
100 mm 550 mm sectionalized
740,– €
19,8 kg
25
700 kN/m max.
1000 kN/m max. 25
14.030
40
80
Including groove 14x4 mm and shortened head (70.503) UKB-System C 30
30
24h
20
95
175
0
40
20
24h
60
Including groove 14x4 mm and shortened head (70.503) UKB-System C
0
60 40
10 0
28° R 1,0
20
2
80
0
1
60 40 20
28° R 1,0 0
22
1
2
01
UKB-SYSTEM A PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
26° Punch/top-tool 11.540
1000 kN/m max.
144,– €
8,2 kg
404,– €
16,5 kg
UKB-Adaptors and intermediates, see chapter 10 or visit www.ukb-gmbh.com
40
415 mm 835 mm sectionalized
UKB-INFO
26
20
16,5 kg
60
240,– €
80
835 mm
117
0
24h 80 60 40
1
20
26° R 0,8
2
0
24° Flattening/hemming punches/top-tools 11.554 18,2 kg
415 mm 835 mm sectionalized
326,– €
9,1 kg
860,– €
18,2 kg
28
20
17,5 kg
Suitable flattening/hemming die 20.554 (see page 51) 0
20
Suitable flattening/hemming die 20.550 (see page 51)
564,– €
0
860,– €
28
835 mm
40
8,7 kg
800 kN/m max. 80
17,5 kg
326,– €
60
564,– €
415 mm 835 mm sectionalized
40
835 mm
80
800 kN/m max.
60
11.550
128
24h
128
24h
80
80
8
10
60
58
58
60 40
40 0
0
11.560
800 kN/m max.
326,– €
9,3 kg
860,– €
18,6 kg
28
Flattening/ hemming tools
20
415 mm 835 mm sectionalized
VIDEO
60
18,6 kg
40
564,– €
80
835 mm
20
24 ° R 0,6
20
24 ° R 0,6
128
0
Suitable flattening/hemming die 20.560 (see page 51)
80
24h
12
58
60 40 20
24 ° R 0,6
EXAMPLE OF USE
0
Surface ground
20
R1 2
.5
58
5
2. R1 15
Surface milled
Hardened flattening parts
Horn extensions for: 11.550 / 11.554 / 11.560
23
UKB-SYSTEM A PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Holder for blades and changeable 86°/84°/28° blades ADVANTAGES
MOUNTING EXAMPLE
� Easy handling � Cost-saving: One holder for different blades � Fast and easy change of the blades
10.400 1,2 kg
100 mm 488 mm sectionalized
38,– €
0,6 kg
194,– €
2,9 kg
30
1,8 kg
56,– €
60
76,– €
200 mm
20
300 mm
Ø6,50
3,0 kg
Ø11
106,– €
Changeable blade 15.761
1000 kN/m max.
13
500 mm
Holder for blades 10.400
6
UKB-INFO
14
Holder for blades
Change of radii within 1-3 working days!
24h
1–3
working days
86° Blades R 1,0 Model
α
15.776 86°
R (mm)
500 mm
300 mm
200 mm
100 mm
550 mm sect.
Price
Price
Price
Price
Price
1,0
112,– € 4,5 kg
88,– € 2,7 kg
66,– € 1,8 kg
40,– € 0,9 kg
202,– € 5,0 kg
Weight
24h
500 mm
300 mm
200 mm
100 mm
550 mm sect.
Price
Price
Price
Price
Price
1,0
112,– € 4,5 kg
88,– € 2,7 kg
66,– € 1,8 kg
40,– € 0,9 kg
202,– € 5,0 kg
Weight
24h
31
86°/84° R
12
15.774 84°
R (mm)
30°
α
100
Model
M6
84° Blades R 1,0
1000 kN/m max. 20
12
28° Blades R 0,5 – 6,0 200 mm
100 mm
550 mm sect.
Price
Price
Price
Price
15.761 15.763 15.762 15.765 15.764 15.766 15.767 15.768 15.769
28° 28° 28° 28° 28° 28° 28° 28° 28°
0,5 1,0 1,5 2,0 2,5 3,0 4,0 5,0 6,0
122,– € 122,– € 122,– € 122,– € 122,– € 122,– € 122,– € 122,– € 122,– € 4,5 kg
94,– € 94,– € 94,– € 94,– € 94,– € 94,– € 94,– € 94,– € 94,– € 2,7 kg
70,– € 70,– € 70,– € 70,– € 70,– € 70,– € 70,– € 70,– € 70,– € 1,8 kg
42,– € 42,– € 42,– € 42,– € 42,– € 42,– € 42,– € 42,– € 42,– € 0,9 kg
214,– € 214,– € 214,– € 214,– € 214,– € 214,– € 214,– € 214,– € 214,– € 5,0 kg
Weight
24h
24
12
1000 kN/m max.
31
28° R
12
300 mm
Price
30°
500 mm
20
R (mm)
100
α
M6
Model
01
UKB-SYSTEM A PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
Holder for blades and changeable 86°/84°/28° blades Tool lengths Length 500 mm
Length 300 mm 79
79
79
79
79
79
69
Length 200 mm
69
69
Length 100 mm
78,5
78,5
69
75
Length 550 mm sectionalized � Sectionalized holders for blades are delivered as a complete set � 10 Segments (100, 25, 25, 30, 35, 40, 45, 50, 100, 100)
Horn left
Horn right
25
75
45
45
100
25
25
30
35
40
45
50
100
100
25
UKB-SYSTEM A PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Joggle (Z) tool holders ADVANTAGES
VIDEO
� Flexible application by changeable joggle (Z) tool inserts Z 1,0-15,0 � Easy handling � No adjustment necessary � High stability � Short Z-bending in one stroke � Z-bending with long flanges possible � Sectionalized joggle (Z) tools on request
40.419
1000 kN/m max.
740,– €
37,4 kg
415 mm
416,– €
18,7 kg
MOUNTING EXAMPLE 7
Joggle (Z) tool holders are delivered as a complete set
42
835 mm
Joggle (Z) tools
66
46
24
24h
78
Joggle (Z) tool inserts
36
72
81
60
87
60
24
Joggle (Z) tool holders 40.419
Joggle (Z) tool inserts are fixed by M8 grub screws in the joggle (Z) tool holders
Flattening insert
1000 kN/m max.
Flattening insert 40.500
Price
256,– €
Weight
10,0 kg
415 mm Price
144,– €
S
835 mm
2S
Model
Table of force for flattening see page 52
Weight
5,0 kg 36
Flattening insert is delivered as a complete set
24h 23
26
UKB-INFO
01
UKB-SYSTEM A PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
Joggle (Z) tool inserts Z 1,0-15,0 Model
α
Z (mm)
40.510 40.515 40.520 40.525
160° 160° 150° 140°
1,0 1,5 2,0 2,5
Weight
835 mm
1000 kN/m max. 415 mm
Price
Price
374,– € 374,– € 374,– € 374,– € 10,0 kg
206,– € 206,– € 206,– € 206,– € 5,0 kg
Z
36
Joggle (Z) tool inserts α Z 1,0-2,5
Joggle (Z) tool inserts are delivered as a complete set
24h
23
Joggle (Z) tool inserts 90° Z 1,0-8,0 Z (mm)
40.511 40.516 40.521 40.526 40.530 40.535 40.540 40.545 40.550 40.555 40.560 40.565 40.570 40.575 40.580
90° 90° 90° 90° 90° 90° 90° 90° 90° 90° 90° 90° 90° 90° 90°
1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 6,5 7,0 7,5 8,0
Weight
835 mm
415 mm
Price
Price
374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 10,0 kg
206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 5,0 kg
1000 kN/m max.
Z
α
36
Model
23
Joggle (Z) tool inserts are delivered as a complete set
1000 kN/m max.
Joggle (Z) tool inserts 90° Z 8,5-12,0 Z (mm)
40.585 40.590 40.610 40.611 40.612
90° 90° 90° 90° 90°
8,5 9,0 10,0 11,0 12,0
Weight
835 mm
415 mm
Price
Price
418,– € 418,– € 418,– € 418,– € 418,– € 13,5 kg
232,– € 232,– € 232,– € 232,– € 232,– € 6,7 kg
27
25
α
45
Model
Z
24h
23
Joggle (Z) tool inserts are delivered as a complete set
1000 kN/m max.
24h
Z (mm)
40.613 40.614 40.615
90° 90° 90°
13,0 14,0 15,0
Weight
835 mm
415 mm
Price
Price
418,– € 418,– € 418,– € 14,5 kg
232,– € 232,– € 232,– € 7,3 kg
Joggle (Z) tool inserts are delivered as a complete set
32
25
α
45
Model
Z
Joggle (Z) tool inserts 90° Z 13,0-15,0
24h 23
27
UKB-SYSTEM A PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
88°/85° Window punch/top-tool for closed boxes "Rotax ® " ADVANTAGES
VIDEO
� Bending of closed profiles � High U-profiles � Easy removal � Individual production
Rotax® and movable horn extensions
Punch/top-tool Rotax 88°/85° ®
Model 40.670 40.680
Price 866,– € 866,– €
α
88° 85°
Per piece Per piece
Weight 7,0 kg 7,0 kg
24h 150 kN/m max. 300
70
110
70
>3
8
48
8
>3
88°/85° R 0,8
α
28
01
UKB-SYSTEM A PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
Holder for radius-tools and radius-tools R 3,0-6,5 ADVANTAGES
MOUNTING EXAMPLE
90
� Easy handling � No adjustment necessary � High stability � Flexible application through changeable radius-tools � Sectionalized radius-tools on request
Holder for radius-tools 10.180
6
23
10
6
Radius-tool
800 kN/m max.
Small V-notch
278,– €
9,0 kg
412 mm
166,– €
4,5 kg
60
10.180 830 mm
26
Holder for radius-tools
60
24h
Large V-notch
Radius-tools R 3,0-4,5 R (mm)
Model
3,0 3,5 4,0 4,5
10.181 10.182 10.183 10.184
835 mm Price
60,– € 64,– € 70,– € 78,– €
Weight
0,20 kg 0,25 kg 0,35 kg 0,50 kg
800 kN/m max. 415 mm Price
36,– € 38,– € 42,– € 44,– €
Weight
0,10 kg 0,12 kg 0,17 kg 0,25 kg
VIDEO
C45
Radius-tools
Usable on holder for radius-tools 10.180, small V-notch, radius-tools are not hardened
24h
800 kN/m max.
Radius-tools R 5,0-6,5 R (mm)
Model
5,0 5,5 6,0 6,5
10.185 10.186 10.187 10.188
835 mm Price
80,– € 86,– € 92,– € 98,– €
Weight
0,60 kg 0,70 kg 0,80 kg 1,00 kg
415 mm Price
46,– € 50,– € 52,– € 56,– €
Weight
0,30 kg 0,35 kg 0,40 kg 0,50 kg
C45 Usable on holder for radius-tools 10.180, large V-notch, radius-tools are not hardened
24h
29
UKB-SYSTEM A PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Holder for radius-tools R 7,0-50,0 ADVANTAGES � Easy handling � No adjustment necessary for R 12,5-50,0 � High stability � Flexible application through changeable radius-tools � Sectionalized radius-tools on request
MOUNTING EXAMPLE Holder for radius-tools 10.116
Holder for radius-tools 10.190
Holder for radius-tools 10.191 80
60
20
40
80
10 0
20
20
60
0
60
20
0
10
0
Radius-tool 10.311
40
10
0
80
20
80
60
Radius-tool 10.311
0
60 40
40
Radius-tool 10.311
0
40
80
Radius-tool 10.311
0
40
40
0
20
60
10 0
60
40
10
0
60
Holder for radius-tools 10.115
20
20
0
0
10.115
800 kN/m max.
830 mm
174,– €
10,0 kg
412 mm
100,– €
5,0 kg
27
830 mm
280,– €
14,0 kg
412 mm
158,– €
7,0 kg
27
Holder for radius-tools 67
Holder for radius-tools
800 kN/m max.
10.116
24h 115
24h 14
14
10.190
500 kN/m max.
500 kN/m max.
10.191
830 mm
428,– €
16,0 kg
830 mm
570,– €
26,0 kg
412 mm
240,– €
8,0 kg
412 mm
322,– €
13,0 kg
47
Holder for radius-tools
65
Holder for radius-tools
24h 115
87
24h
14 14
30
01
UKB-SYSTEM A PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
Radius-tools R 7,0-50,0 Radius-tools R 7,0-12,0 7,0 7,5 8,0 9,0 10,0 11,0 11,5 12,0
11,5 11,5 13,0 16,0 16,0 16,0 19,0 20,0
835 mm
Model
10.300 10.301 10.302 10.303 10.304 10.305 10.306 10.307 C45
24h
415 mm
Price
Weight
Price
Weight
68,– € 68,– € 68,– € 74,– € 60,– € 88,– € 88,– € 88,– €
0,90 kg 1,00 kg 1,20 kg 1,60 kg 2,00 kg 2,10 kg 2,50 kg 2,70 kg
42,– € 42,– € 42,– € 44,– € 38,– € 52,– € 52,– € 52,– €
0,45 kg 0,50 kg 0,60 kg 0,80 kg 1,00 kg 1,05 kg 1,25 kg 1,35 kg
835 mm
Model
11.300 11.301 11.302 11.303 11.304 11.305 11.306 11.307
415 mm
Price
Weight
Price
Weight
166,– € 172,– € 178,– € 186,– € 194,– € 208,– € 214,– € 218,– €
0,90 kg 1,00 kg 1,20 kg 1,60 kg 2,00 kg 2,10 kg 2,50 kg 2,70 kg
100,– € 102,– € 106,– € 110,– € 114,– € 120,– € 124,– € 126,– €
0,45 kg 0,50 kg 0,60 kg 0,80 kg 1,00 kg 1,05 kg 1,25 kg 1,35 kg
800 kN/m max.
H
R (mm) H (mm)
R 7,0 -12,0
42CrMo4 Radius-tools hardened up to 60 HRC
Radius-tools not hardened
Radius-tools R 12,5-50,0 12,5 13,0 14,0 15,0 16,0 17,0 17,5 19,0 20,0 22,5 25,0 27,5 30,0 35,0 40,0 45,0 50,0
16,0 17,0 19,0 20,0 21,0 21,5 22,0 25,0 24,0 25,0 29,0 34,0 34,0 45,0 45,0 50,0 54,0
835 mm
Model
Price
10.308 10.309 10.310 10.311 10.312 10.313 10.314 10.315 10.316 10.317 10.318 10.319 10.320 10.321 10.322 10.323 10.324
98,– € 98,– € 98,– € 82,– € 116,– € 116,– € 86,– € 124,– € 102,– € 146,– € 112,– € 164,– € 138,– € 248,– € 286,– € 332,– € 354,– €
C45
24h
415 mm
Weight
Price
3,30 kg 3,50 kg 3,80 kg 5,00 kg 5,10 kg 5,80 kg 6,00 kg 6,30 kg 6,80 kg 8,00 kg 10,00 kg 12,50 kg 13,50 kg 21,00 kg 24,00 kg 29,50 kg 34,50 kg
58,– € 58,– € 58,– € 50,– € 68,– € 68,– € 56,– € 76,– € 62,– € 86,– € 70,– € 98,– € 86,– € 146,– € 170,– € 202,– € 222,– €
Weight
1,65 kg 1,75 kg 1,90 kg 2,50 kg 2,55 kg 2,90 kg 3,00 kg 3,15 kg 3,40 kg 4,00 kg 5,00 kg 6,25 kg 6,75 kg 10,50 kg 12,00 kg 14,75 kg 17,25 kg
835 mm
Model
Price
11.308 11.309 11.310 11.311 11.312 11.313 11.314 11.315 11.316 11.317 11.318 11.319 11.320 11.321 11.322 11.323 11.324
222,– € 226,– € 236,– € 246,– € 256,– € 266,– € 274,– € 288,– € 300,– € 330,– € 362,– € 390,– € 444,– € 482,– € 634,– € 696,– € 738,– €
415 mm
Weight
Price
Weight
3,30 kg 3,50 kg 3,80 kg 5,00 kg 5,10 kg 5,80 kg 6,00 kg 6,30 kg 6,80 kg 8,00 kg 10,00 kg 12,50 kg 13,50 kg 21,00 kg 24,00 kg 29,50 kg 34,50 kg
132,– € 134,– € 140,– € 144,– € 150,– € 154,– € 166,– € 172,– € 176,– € 190,– € 204,– € 226,– € 254,– € 272,– € 348,– € 388,– € 422,– €
1,65 kg 1,75 kg 1,90 kg 2,50 kg 2,55 kg 2,90 kg 3,00 kg 3,15 kg 3,40 kg 4,00 kg 5,00 kg 6,25 kg 6,75 kg 10,50 kg 12,00 kg 14,75 kg 17,25 kg
800 kN/m max.
H
R (mm) H (mm)
14
R 12,5 - 50,0
42CrMo4 Radius-tools hardened up to 60 HRC
Radius-tools not hardened
Flattening-tool 800 kN/m max.
Flattening-tool Price
100,– €
Weight
Price
4,00 kg
60,– €
Usable on holder for radius-tools 10.115 / 10.116 / 10.190 / 10.191
Weight
2,00 kg
14
22
10.325
Radius-tools
415 mm
17
Model
835 mm
VIDEO
30
24h
UKB-TEST BENDING First test bending - then order! Free of charge - with your sample sheets in your or our house!
31
UKB-SYSTEM A PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Punch/top-tool distance pieces, L = 150 mm ADVANTAGES
MOUNTING EXAMPLE
� Heightening of the side flange about 35 mm and about 70 mm � Mounted directly on the upper beam
Upper beam
Punch/top-tool distance piece 50.959 Clamps (see chapter 10)
3,6 kg
Without crowning-wedge Heightening of the side flange about 70 mm Needed clamp see page 203
50.959 150 mm
66,– €
26
24h
50
40
31
100
24h
6
1,8 kg
Without crowning-wedge Heightening of the side flange about 35 mm Needed clamp see page 203
40
1000 kN/m max.
7 13
30
76,– €
1000 kN/m max. 20
30
150 mm
7 13
60
50.671
13 14
Punch/top-tool distance pieces, L = 200 mm ADVANTAGES � Ideal for bending of high U-profiles � Mounted directly on the upper beam
200 mm
502,– €
30
50.500
900 kN/m max.
68
16,5 kg
50.501 200 mm
Incl. clamp with safety-tang 50.499
20
502,– €
900 kN/m max. 30
7
55
16,5 kg
Incl. clamp with safety-tang 50.499
1–2
1–2
115
working weeks
40
68
220
68
220
40
115
working weeks
22
22
0
65
65
0
14
12
12
7
7
14
Example with punch/top-tool 11.145
32
Example with punch/top-tool 11.145
01
UKB-SYSTEM A DIES [email protected] . www.ukb-gmbh.com
90° T-dies, H = 120 mm and H = 80 mm H = 120 mm Model
V (mm)
R (mm)
W (mm)
R1 (mm)
20.361 20.362 20.363 20.364 20.381
6 8 10 12 16
0,4 0,5 0,6 0,8 1,0
14 14 18 18 24
0,5 0,5 0,5 0,5 0,5
835 mm
415 mm
835 mm sectionalized
Price
Weight
Price
Weight
Price
Weight
392,– € 392,– € 392,– € 392,– € 392,– €
16,4 kg 16,3 kg 18,9 kg 18,9 kg 22,7 kg
224,– € 224,– € 224,– € 224,– € 224,– €
8,2 kg 8,1 kg 9,4 kg 9,4 kg 11,3 kg
534,– € 534,– € 534,– € 534,– € 534,– €
16,4 kg 16,3 kg 18,9 kg 18,9 kg 22,7 kg
Price
Weight
Price
244,– € 244,– € 244,– € 244,– € 244,– €
12,6 kg 12,6 kg 14,2 kg 15,0 kg 17,5 kg
144,– € 144,– € 144,– € 144,– € 144,– €
1–2
working weeks
V
R1
1000 kN/m max.
120
90°
R
18
W
60
H = 80 mm Model
V (mm)
R (mm)
W (mm)
R1 (mm)
20.243 20.258 20.244 20.245 20.246
6 8 10 12 16
0,4 0,5 0,6 0,8 1,0
14 14 18 18 24
0,5 0,5 0,5 0,5 0,5
835 mm
415 mm
835 mm sectionalized Weight
6,3 kg 6,3 kg 7,1 kg 7,5 kg 8,7 kg
Price
Weight
364,– € 364,– € 364,– € 364,– € 364,– €
12,6 kg 12,6 kg 14,2 kg 15,0 kg 17,5 kg
24h V
R
1000 kN/m max. 90°
R1
80
UKB-QUALITY
18
W
� � � �
Optimal materials Precision ground Guarateed exchangeability Parallelism
60
33
UKB-SYSTEM A DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
88° T-dies, H = 120 mm
21.806
1000 kN/m max.
21.808
392,– €
16,5 kg
835 mm
392,– €
16,5 kg
415 mm 835 mm sectionalized
224,– €
8,2 kg
224,– €
8,2 kg
534,– €
16,5 kg
415 mm 835 mm sectionalized
534,– €
16,5 kg
24h
24h
1000 kN/m max.
20.382
19,0 kg
835 mm
392,– €
18,8 kg
224,– €
9,5 kg
224,– €
9,4 kg
534,– €
19,0 kg
415 mm 835 mm sectionalized
534,– €
18,8 kg
24h
415 mm 835 mm sectionalized
224,– €
11,3 kg
534,– €
22,7 kg
1000 kN/m max.
835 mm
392,– €
26,4 kg
415 mm 835 mm sectionalized
224,– €
13,2 kg
534,– €
26,4 kg
20.385 224,– €
14,7 kg
534,– €
29,4 kg
24h
88°
120
415 mm 835 mm sectionalized
18
35
34
25
29,4 kg
392,– €
835 mm
1000 kN/m max.
1000 kN/m max.
20.384
24h
24h
22,7 kg
392,– €
835 mm
20.383
392,– €
415 mm 835 mm sectionalized
835 mm
24h
1000 kN/m max.
21.810
835 mm
60
R 3,0
R 1,0
1000 kN/m max.
01
UKB-SYSTEM A DIES [email protected] . www.ukb-gmbh.com
88° T-dies, H = 80 mm 20.806 244,– €
12,6 kg
415 mm 835 mm sectionalized
144,– €
6,3 kg
364,– €
12,6 kg
1000 kN/m max.
835 mm
835 mm
244,– €
12,6 kg
415 mm 835 mm sectionalized
144,– €
6,3 kg
364,– €
12,6 kg
1000 kN/m max.
24h
24h
20.808
20.371
244,– €
14,2 kg
835 mm
244,– €
14,1 kg
415 mm 835 mm sectionalized
144,– €
7,1 kg
144,– €
7,0 kg
364,– €
14,2 kg
415 mm 835 mm sectionalized
364,– €
14,1 kg
835 mm
1000 kN/m max.
24h
24h
20.810
1000 kN/m max.
20.327 244,– €
415 mm 835 mm sectionalized
144,– €
8,2 kg
364,– €
16,4 kg
16,4 kg
835 mm
1000 kN/m max.
835 mm
244,– €
415 mm 835 mm sectionalized
144,– €
9,3 kg
364,– €
18,6 kg
18,6 kg
24h
24h
1000 kN/m max.
20.310
1000 kN/m max.
20.309 244,– €
20,2 kg
415 mm 835 mm sectionalized
144,– €
10,1 kg
364,– €
20,2 kg
835 mm
24h
35
UKB-SYSTEM A DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
85° T-dies, H = 120 mm R 1,5
21.506
85°
R 0,5
R 2,0
1000 kN/m max.
21.508
85°
835 mm
392,– €
16,5 kg
835 mm
392,– €
16,5 kg
415 mm 835 mm sectionalized
224,– €
8,2 kg
224,– €
8,2 kg
534,– €
16,5 kg
415 mm 835 mm sectionalized
534,– €
16,5 kg
24h
1000 kN/m max.
21.512
1000 kN/m max.
835 mm
392,– €
19,0 kg
835 mm
392,– €
18,8 kg
415 mm 835 mm sectionalized
224,– €
9,5 kg
224,– €
9,4 kg
534,– €
19,0 kg
415 mm 835 mm sectionalized
534,– €
18,8 kg
24h
24h
21.516
1000 kN/m max.
1000 kN/m max.
21.520
835 mm
392,– €
22,7 kg
835 mm
392,– €
26,4 kg
415 mm 835 mm sectionalized
224,– €
11,3 kg
13,2 kg
22,7 kg
415 mm 835 mm sectionalized
224,– €
534,– €
534,– €
26,4 kg
24h
24h
R 5,0
1000 kN/m max.
21.525
36
1000 kN/m max.
24h
21.510
835 mm
392,– €
29,4 kg
415 mm 835 mm sectionalized
224,– €
14,7 kg
534,– €
29,4 kg
24h
R 0,5
85°
R 1,0
UKB-STOCK Extensive range of tools and fast availability!
24h
01
UKB-SYSTEM A DIES [email protected] . www.ukb-gmbh.com
85° T-dies, H = 80 mm R 1,5
20.506 835 mm
244,– €
12,6 kg
415 mm 835 mm sectionalized
144,– €
6,3 kg
364,– €
12,6 kg
85 °
R 0,5
1000 kN/m max.
24h
20.508
1000 kN/m max.
835 mm
244,– €
12,6 kg
415 mm 835 mm sectionalized
144,– €
6,3 kg
364,– €
12,6 kg
24h
20.510
1000 kN/m max.
R 3,0
20.512
1000 kN/m max.
835 mm
244,– €
14,2 kg
835 mm
244,– €
14,1 kg
415 mm 835 mm sectionalized
144,– €
7,1 kg
144,– €
7,0 kg
364,– €
14,2 kg
415 mm 835 mm sectionalized
364,– €
14,1 kg
24h
85°
R 0,5
24h
20.516 835 mm
244,– €
415 mm 835 mm sectionalized
1000 kN/m max.
1000 kN/m max.
20.520
16,4 kg
835 mm
244,– €
144,– €
8,2 kg
9,3 kg
16,4 kg
415 mm 835 mm sectionalized
144,– €
364,– €
364,– €
18,6 kg
24h
18,6 kg
24h
1000 kN/m max.
20.525 835 mm
244,– €
20,2 kg
415 mm 835 mm sectionalized
144,– €
10,1 kg
364,– €
20,2 kg
24h
37
UKB-SYSTEM A DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
60° T-dies, H = 120 mm
20.386
600 kN/m max.
20.387
600 kN/m max.
16,3 kg
835 mm
408,– €
16,2 kg
230,– €
8,1 kg
230,– €
8,1 kg
548,– €
16,3 kg
415 mm 835 mm sectionalized
548,– €
16,2 kg
24h
12
600 kN/m max.
408,– €
18,8 kg
415 mm 835 mm sectionalized
230,– €
9,4 kg
548,– €
18,8 kg
835 mm
24h
20.389
600 kN/m max.
835 mm
408,– €
18,7 kg
415 mm 835 mm sectionalized
230,– €
9,3 kg
548,– €
18,7 kg
60°
24h
18
20.390 22,4 kg
415 mm 835 mm sectionalized
230,– €
11,2 kg
548,– €
22,4 kg
R 1,6
600 kN/m max.
R 0,7
600 kN/m max.
835 mm
408,– €
26,0 kg
415 mm 835 mm sectionalized
230,– €
13,0 kg
548,– €
26,0 kg
18
24
60
20.392 408,– €
28,7 kg
415 mm 835 mm sectionalized
230,– €
14,3 kg
548,– €
28,7 kg
24h
835 mm
38
600 kN/m max.
20.391
24h
120
24h
60°
60
16
408,– €
R 0,5
18
835 mm
R 0,8
120
20.388
408,– €
415 mm 835 mm sectionalized
835 mm
24h
UKB-INFO 45° and 35° T-dies, H = 80 mm and H = 120 mm available! Prices and delivery times on request!
01
UKB-SYSTEM A DIES [email protected] . www.ukb-gmbh.com
60° T-dies, H = 80 mm
20.297 262,– €
13,0 kg
415 mm 835 mm sectionalized
154,– €
6,5 kg
384,– €
13,0 kg
835 mm
600 kN/m max.
20.298 835 mm
262,– €
13,0 kg
415 mm 835 mm sectionalized
154,– €
6,5 kg
384,– €
13,0 kg
600 kN/m max.
24h
24h
262,– €
15,0 kg
415 mm 835 mm sectionalized
154,– €
7,5 kg
384,– €
15,0 kg
835 mm
600 kN/m max.
835 mm
262,– €
15,0 kg
415 mm 835 mm sectionalized
154,– €
7,5 kg
384,– €
15,0 kg
24h
24h
20.300
20.299
600 kN/m max.
262,– €
17,5 kg
415 mm 835 mm sectionalized
154,– €
8,7 kg
384,– €
17,5 kg
835 mm
600 kN/m max.
835 mm
262,– €
18,1 kg
415 mm 835 mm sectionalized
154,– €
9,0 kg
384,– €
18,1 kg
24h
24h
20.308
20.301
600 kN/m max.
20.311
600 kN/m max.
262,– €
19,5 kg
415 mm 835 mm sectionalized
154,– €
9,7 kg
384,– €
19,5 kg
835 mm
24h
39
UKB-SYSTEM A DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
30° T-dies, H = 120 mm
20.351
350 kN/m max.
438,– €
16,2 kg
415 mm 835 mm sectionalized
246,– €
8,1 kg
576,– €
16,2 kg
350 kN/m max.
835 mm
438,– €
18,7 kg
415 mm 835 mm sectionalized
246,– €
9,3 kg
576,– €
18,7 kg
24h
24h
20.352
835 mm
20.353
500 kN/m max.
22,5 kg
415 mm 835 mm sectionalized
246,– €
11,2 kg
576,– €
22,5 kg
438,– €
24h
20.354
400 kN/m max.
835 mm
438,– €
22,2 kg
415 mm 835 mm sectionalized
246,– €
11,1 kg
576,– €
22,2 kg
24h
20.401
450 kN/m max.
25,7 kg
246,– €
12,8 kg
576,– €
25,7 kg
415 mm 835 mm sectionalized
438,– €
24h
20.402 835 mm
438,– €
28,0 kg
415 mm 835 mm sectionalized
246,– €
14,0 kg
576,– €
28,0 kg
24h
20.403 438,– €
30,0 kg
415 mm 835 mm sectionalized
246,– €
15,0 kg
576,– €
30,0 kg
835 mm
24h
40
500 kN/m max.
500 kN/m max.
835 mm
835 mm
UKB-INFO For bottoming/coining with 30° dies the maximum load is reduced by 50%
01
UKB-SYSTEM A DIES [email protected] . www.ukb-gmbh.com
30° T-dies, H = 80 mm
20.317 292,– €
12,5 kg
415 mm 835 mm sectionalized
170,– €
6,2 kg
418,– €
12,5 kg
835 mm
350 kN/m max.
350 kN/m max.
835 mm
292,– €
14,0 kg
415 mm 835 mm sectionalized
170,– €
7,0 kg
418,– €
14,0 kg
24h
24h
20.318
292,– €
16,2 kg
415 mm 835 mm sectionalized
170,– €
8,1 kg
418,– €
16,2 kg
835 mm
400 kN/m max.
835 mm
292,– €
15,9 kg
415 mm 835 mm sectionalized
170,– €
7,9 kg
418,– €
15,9 kg
24h
24h
20.320
20.319
500 kN/m max.
292,– €
17,8 kg
415 mm 835 mm sectionalized
170,– €
8,9 kg
418,– €
17,8 kg
835 mm
20.322
500 kN/m max.
835 mm
292,– €
415 mm 835 mm sectionalized
170,– €
9,5 kg
418,– €
19,0 kg
19,0 kg
24h
24h
20.321
450 kN/m max.
20.323 835 mm
292,– €
19,6 kg
415 mm 835 mm sectionalized
170,– €
9,8 kg
418,– €
19,6 kg
500 kN/m max.
UKB-INFO For bottoming/coining with 30° dies the maximum load is reduced by 50%
24h
41
UKB-SYSTEM A DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Die holder and 88° centrical 1-V dies 22.010 835 mm
396,– €
16,5 kg
415 mm
240,– €
8,2 kg
1000 kN/m max.
Die holder incl. clamp with nylon-strip
24h
22.804
6
R 0,6 R 0,5
1000 kN/m max.
88°
22.806
206,– €
5,5 kg
835 mm
206,– €
5,4 kg
415 mm 835 mm sectionalized
124,– €
2,7 kg
2,7 kg
5,5 kg
415 mm 835 mm sectionalized
124,– €
328,– €
328,– €
5,4 kg
60
1000 kN/m max.
R 0,5 88°
835 mm
24h
R 0,8
60
4
24h 14
14
22.808
88°
10
R 1,0 R 0,5
1000 kN/m max.
22.810
88°
5,4 kg
835 mm
210,– €
6,5 kg
415 mm 835 mm sectionalized
124,– €
2,7 kg
3,2 kg
5,4 kg
415 mm 835 mm sectionalized
128,– €
328,– €
334,– €
6,5 kg
24h
R 0,5
1000 kN/m max.
15
206,– €
60
835 mm
R 1,2
60
8
24h 14
14 18
22.812
16
R 1,5
1000 kN/m max. 88°
R 0,5
22.816
1000 kN/m max.
210,– €
6,4 kg
835 mm
232,– €
8,0 kg
415 mm 835 mm sectionalized
128,– €
3,2 kg
4,0 kg
6,4 kg
415 mm 835 mm sectionalized
138,– €
334,– €
358,– €
8,0 kg
88°
24h
14
14
18
42
1000 kN/m max.
9,5 kg
415 mm 835 mm sectionalized
146,– €
4,7 kg
378,– €
9,5 kg
88°
60
248,– €
15
835 mm
24h
25
R 2,0
R 1,0
R 3,0
22.825
1000 kN/m max.
835 mm
264,– €
415 mm 835 mm sectionalized
154,– €
5,3 kg
392,– €
10,6 kg
24h
10,6 kg
88° 60
22.820
24
15
20
R 0,5
15
15
60
835 mm
24h
R 2,0
60
12
14
14
30
35
R 1,0
01
UKB-SYSTEM A DIES [email protected] . www.ukb-gmbh.com
30° Centrical 1-V dies UKB-INFO For bottoming/coining with 30° dies the maximum load is reduced by 50%
6
22.306
R 0,6
350 kN/m max.
258,– €
5,3 kg
415 mm 835 mm sectionalized
152,– €
2,6 kg
384,– €
5,3 kg
30°
60
835 mm
R 1,0
24h 14
6,3 kg
156,– €
3,1 kg
392,– €
6,3 kg
415 mm 835 mm sectionalized
24h
270,– €
7,8 kg
158,– €
3,9 kg
398,– €
7,8 kg
2
30°
24h
14
14
18
16
R 1,5
400 kN/m max.
22.312 3,8 kg
398,– €
7,6 kg
24h
4,7 kg
440,– €
9,4 kg
60
176,– €
168,– €
4,4 kg
424,– €
8,8 kg
5
30°
14 30
5
30°
15
415 mm 835 mm sectionalized
415 mm 835 mm sectionalized
24
22.320 9,4 kg
8,8 kg
24h
25
R 2,5
500 kN/m max.
306,– €
290,– €
14
20
835 mm
835 mm
15
158,– €
450 kN/m max.
22.325 835 mm
324,– €
415 mm 835 mm sectionalized
184,– €
6,3 kg
460,– €
12,7 kg
24h 14 35
R 3,0
500 kN/m max.
12,7 kg 8
65
415 mm 835 mm sectionalized
2
30°
22.316
R 2,0
30°
15
7,6 kg 60
270,– €
15
835 mm
24h
24
60
12
R 1,0
500 kN/m max.
22.310 835 mm
30° 60
415 mm 835 mm sectionalized
262,– €
2
15
835 mm
350 kN/m max.
60
22.308
10
R 0,8
15
8
14 45
43
UKB-SYSTEM A DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
85° 1-V dies 20.210 198,– €
22,0 kg
415 mm 835 mm sectionalized
116,– €
11,0 kg
360,– €
22,0 kg
835 mm
1000 kN/m max.
20.211
835 mm
198,– €
21,0 kg
415 mm 835 mm sectionalized
116,– €
10,5 kg
360,– €
21,0 kg
24h
1000 kN/m max.
24h
1000 kN/m max.
19,0 kg
415 mm 835 mm sectionalized
116,– €
9,5 kg
360,– €
19,0 kg
835 mm
312,– €
29,0 kg
415 mm 835 mm sectionalized
190,– €
14,5 kg
526,– €
29,0 kg
24h
1000 kN/m max.
1000 kN/m max.
415 mm 835 mm sectionalized
236,– €
16,6 kg
642,– €
33,2 kg
33,2 kg
20.214
20.215 835 mm
478,– €
50,0 kg
415 mm 835 mm sectionalized
276,– €
25,0 kg
786,– €
50,0 kg
24h
400,– €
24h
835 mm
20.213
198,– €
835 mm
20.212
1000 kN/m max.
24h
80° 1-V dies
1500 kN/m max. 1500 kN/m max.
21.125
21.160
415 mm
344,– €
31,0 kg
415 mm
464,– €
46,5 kg
200 mm
194,– €
15,0 kg
200 mm
262,– €
22,4 kg
24h
24h
70° 1-V die
200
R 15,0 2000 kN/m max.
21.200 972,– €
88,0 kg
200 mm
542,– €
42,5 kg
UKB-ADJUSTABLE DIES 185
415 mm
24h 70°
20
R 60,0
60 240
44
Adjustable opening widths from V = 25-400 mm! Further information see chapter 8 or visit www.ukb-gmbh.com
01
UKB-SYSTEM A DIES [email protected] . www.ukb-gmbh.com
60° 1-V dies
1000 kN/m max.
1000 kN/m max.
20.650
20.370
835 mm
468,– €
27,5 kg
835 mm
556,– €
34,3 kg
415 mm 835 mm sectionalized
266,– €
13,7 kg
316,– €
17,1 kg
690,– €
27,5 kg
415 mm 835 mm sectionalized
820,– €
34,3 kg
Tool can work with higher load capacity
24h
24h 1000 kN/m max.
30,0 kg
60,0 kg
Tool can work with higher load capacity
130
60,0 kg
37,0 kg R 18,0
74,0 kg
20
415 mm 462,– € 835 mm 1.186,– € sectionalized
R 10,0
20.610 415 mm 506,– € 835 mm 1.412,– € sectionalized
792,– €
1000 kN/m max.
20.680
24h
60 130
24h
45° 1-V dies
1000 kN/m max.
835 mm
262,– €
27,5 kg
415 mm 835 mm sectionalized
158,– €
13,7 kg
428,– €
27,5 kg
1000 kN/m max.
20.440
835 mm
370,– €
28,5 kg
415 mm 835 mm sectionalized
218,– €
14,2 kg
594,– €
28,5 kg
24h
24h
20.484
835 mm
100
Insertion of a steel insert 1000 kN/m max.
415 mm
564,– €
50,0 kg
200 mm
350,– €
24,0 kg
20.380 Tool can work with higher load capacity
60
By milling a 2 mm groove and mounting of a ground steel insert (W x H) dies UKB-System A can be used on other press brakes. Prices see page 248.
Die UKB-System A
2
Milled groove
Further information visit www.ukb-gmbh.com!
H
24h
MOUNTING EXAMPLE
Steel insert w
30° 1-V dies 835 mm
222,– €
22,0 kg
415 mm 835 mm sectionalized
130,– €
11,0 kg
360,– €
22,0 kg
Tool can work with higher load capacity
24h
1000 kN/m max.
20.325
835 mm
260,– €
20,1 kg
415 mm 835 mm sectionalized
146,– €
10,0 kg
402,– €
20,1 kg
1000 kN/m max.
20.494
24h
45
UKB-SYSTEM A DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Die blocks
24h
552,– €
36,0 kg
415 mm 835 mm sectionalized
322,– €
18,0 kg
952,– €
36,0 kg
80° IR 7,0 IR 2,0 IR 4,0 IR 4,0
90
15,5 kg
835 mm
30
430,– €
R 5,0
80°
7,7 kg
800 kN/m max.
70
R 2,0
20
15,5 kg
152,– €
254,– €
415 mm 835 mm sectionalized
835 mm
28.820
60°
800 kN/m max.
21.207
80°
UKB
R 4,0
45
R 4,0
90
200,– €
8,9 kg
510,– €
17,8 kg
R 2,0 R 2,5
24h
60° IR 1,0
R 1,5
835 mm
242,– €
20,0 kg
415 mm 835 mm sectionalized
148,– €
10,0 kg
412,– €
20,0 kg
22
1000 kN/m max.
835 mm
330,– €
27,0 kg
415 mm 835 mm sectionalized
190,– €
13,5 kg
588,– €
27,0 kg
20.820
20.830 835 mm
390,– €
26,0 kg
415 mm 835 mm sectionalized
222,– €
13,0 kg
650,– €
26,0 kg
24h
WWW.UKB-GMBH.COM Online-shop > Current prices and special offers Innovations > Always the latest news Product information > All UKB-Products at a glance Downloads > Information for you Video-chanel > A closer look into the company and interesting product videos
UKB-APP Calculation of the needed forces > Automatic calculation of your data Product information > All UKB-Products at a glance
46
1000 kN/m max.
Tool can work with higher load capacity
24h
1000 kN/m max.
24h
60
415 mm 835 mm sectionalized
R 4,0
21.209
17,8 kg
600 kN/m max.
10
350,– €
16
835 mm
35
R 3,0
60
20.350
01
UKB-SYSTEM A DIES [email protected] . www.ukb-gmbh.com
Die holders 20.316
150,– €
9,3 kg
830 mm
158,– €
11,5 kg
412 mm
86,– €
4,6 kg
412 mm
90,– €
5,7 kg
830 mm
24h
20.201 830 mm
170,– €
14,2 kg
412 mm
98,– €
7,1 kg
35,5
1000 kN/m max.
24h
20.306
1000 kN/m max.
830 mm
210,– €
18,9 kg
412 mm
120,– €
9,4 kg
55,5
24h
1000 kN/m max.
1000 kN/m max.
19,5
20.200
24h
Die holders for centrical 2-V dies 20.287
1000 kN/m max.
4,0 kg
415 mm
78,– €
2,0 kg
MOUNTING EXAMPLE
134,– €
835 mm
Centrical 2-V die
24h Die holder 20.287 for centrical 2-V dies Die holder 20.200
20.400
1000 kN/m max.
188,– €
8,3 kg
415 mm
108,– €
4,1 kg
To use on press brakes with lower daylight
835 mm
Centrical 2-V die
Die holder 20.400
24h
Die filler block 60.919 835 mm
224,– €
29,0 kg
415 mm
140,– €
14,5 kg
24h
T-die
1000 kN/m max.
Die filler block 60.919
End-to-end clamp
47
UKB-SYSTEM A DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
90° Centrical 2-V dies
Die holder 20.287 for centrical 2-V dies
Die holder 20.400 for centrical 2-V dies
Die holder 20.200
10,0 kg
120,– €
5,0 kg
342,– €
10,0 kg
415 mm 835 mm sectionalized
204,– €
800 kN/m max.
835 mm
415 mm 835 mm sectionalized
120,– €
4,7 kg
342,– €
9,5 kg
24h
20.277 835 mm 415 mm 835 mm sectionalized
204,– €
10,5 kg
120,– €
5,2 kg
342,– €
10,5 kg
800 kN/m max.
24h
9,5 kg
Centrical 2-V die 20.276
204,– €
800 kN/m max.
Centrical 2-V die 20.276
835 mm
20.275
MOUNTING EXAMPLE
20.276
24h
88° Centrical 2-V dies
342,– €
9,5 kg
R 0,5
R 0,5
88°
835 mm
204,– €
10,0 kg
415 mm 835 mm sectionalized
120,– €
5,0 kg
342,– €
10,0 kg
15
24h
34,5
204,– €
10,8 kg
415 mm 835 mm sectionalized
120,– €
5,4 kg
342,– €
10,8 kg
800 kN/m max.
835 mm
20.339
20.278 835 mm
210,– €
12,0 kg
415 mm 835 mm sectionalized
124,– €
6,0 kg
348,– €
12,0 kg
210,– €
12,0 kg
415 mm 835 mm sectionalized
124,– €
6,0 kg
348,– €
12,0 kg
835 mm
800 kN/m max.
20.279
48
20.280 835 mm
214,– €
13,0 kg
415 mm 835 mm sectionalized
126,– €
6,5 kg
352,– €
13,0 kg
24h
800 kN/m max.
24h
24h
24h
800 kN/m max.
24h
4,7 kg
R 1,0
800 kN/m max.
120,– €
R 0,6
21.276
9,5 kg
7
415 mm 835 mm sectionalized
204,– €
800 kN/m max.
6
835 mm
4
5
46
21.275
26
3,5
01
UKB-SYSTEM A DIES [email protected] . www.ukb-gmbh.com
85° Centrical 2-V dies
415 mm 835 mm sectionalized
120,– €
4,7 kg
342,– €
9,5 kg
R 0,6 R 0,5 85°
R 1,0
835 mm
204,– €
10,0 kg
R 0,5
415 mm 835 mm sectionalized
120,– €
5,0 kg
342,– €
10,0 kg
24h
204,– €
10,5 kg
415 mm 835 mm sectionalized
120,– €
5,3 kg
342,– €
10,5 kg
835 mm
20.346
800 kN/m max.
26
7,5
20.347
12
835 mm
210,– €
12,0 kg
415 mm 835 mm sectionalized
124,– €
6,0 kg
348,– €
12,0 kg
20
R 2,5
R 1,75 R 0,5
R 0,5
85°
15
24h
8,5
14
210,– €
12,0 kg
415 mm 835 mm sectionalized
124,– €
6,0 kg
348,– €
12,0 kg
18
R 2,0
R 1,5
R 0,5
85°
R 0,5
6
835 mm
800 kN/m max.
10,5
46
20.349
26
45,5
9,5
20.348 835 mm
214,– €
13,0 kg
415 mm 835 mm sectionalized
126,– €
6,5 kg
352,– €
13,0 kg
800 kN/m max.
14,5
16
25
R 3,0
R 2,0
R 0,5 85°
15
24h
26
R 1,0
6
24h
800 kN/m max.
12
6
34,5
15
24h
800 kN/m max.
9,5 kg
20.345
46
204,– €
6
835 mm
7
46
4
46
20.344
800 kN/m max.
5
3,5 26
15
24h
45
50
30° Centrical 2-V dies 286,– €
12,5 kg
415 mm 835 mm sectionalized
168,– €
6,2 kg
436,– €
12,5 kg
10
R 1,0
R 0,6 R 1,0
2
30° 6
835 mm
400 kN/m max.
20.478 835 mm
286,– €
13,0 kg
415 mm 835 mm sectionalized
168,– €
6,5 kg
436,– €
13,0 kg
400 kN/m max.
15
24h
6
12
46
20.438
26
7
24h
45
Clamping piece for centrical 2-V dies 48
20.336 24,– €
0,2 kg
24h
21 6
25
Per piece
Clamping piece to fix small centrical 2-V dies on the die holder 20.287 and 20.400 (see page 47) 15
49
UKB-SYSTEM A DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
90° 2-V dies
MOUNTING EXAMPLE
835 mm
126,– €
9,5 kg
415 mm
76,– €
4,7 kg
1000 kN/m max.
2-V die 20.203
24h
34 mm 39 mm 55 mm 75 mm
835 mm
126,– €
9,0 kg
415 mm
76,– €
4,5 kg
1000 kN/m max.
24h
20.203
835 mm
126,– €
9,0 kg
415 mm
76,– €
4,5 kg
20.202
Die holder (see page 47)
24h
1000 kN/m max.
20.295
88° 2-V dies 126,– €
9,0 kg
415 mm
76,– €
4,5 kg
1000 kN/m max.
24h
20.338
835 mm
126,– €
9,0 kg
415 mm
76,– €
4,5 kg
24h
126,– €
8,5 kg
415 mm
76,– €
4,2 kg
1000 kN/m max.
835 mm
24h
126,– €
8,0 kg
415 mm
76,– €
4,0 kg
1000 kN/m max.
50
835 mm
24h
20.296
835 mm
126,– €
9,0 kg
415 mm
76,– €
4,5 kg
24h
1000 kN/m max.
20.205
1000 kN/m max.
20.204
835 mm
21.202
UKB-CONTRACT MANUFACTURING Individual processing of your products! � CNC-milling � CNC-grindig Further information see chapter 16 or visit www.ukb-gmbh.com
01
UKB-SYSTEM A DIES [email protected] . www.ukb-gmbh.com
60° 2-V dies 166,– €
9,0 kg
415 mm
98,– €
4,5 kg
600 kN/m max.
835 mm
24h
20.229
835 mm
166,– €
8,5 kg
415 mm
98,– €
4,2 kg
835 mm
166,– €
415 mm
98,– €
600 kN/m max.
24h
20.230
600 kN/m max.
30
20.267
8,0 kg
835 mm
166,– €
7,5 kg
4,0 kg
415 mm
98,– €
3,7 kg
600 kN/m max.
24h
24h
20.235
30° 2-V die
835 mm
266,– €
13,5 kg
415 mm
156,– €
6,7 kg
24h
Flattening/ hemming tools
400 kN/m max.
20.418
VIDEO
Flattening/hemming dies 500 kN/m max.
20.554
410,– €
28,5 kg
835 mm
410,– €
27,6 kg
415 mm 835 mm sectionalized
234,– €
14,2 kg
234,– €
13,8 kg
662,– €
28,5 kg
415 mm 835 mm sectionalized
662,– €
27,6 kg
835 mm
Max. 1,2 mm material thickness Rm = 400 N/mm2 Suitable flattening/hemming punch/ top-tool 11.550 (see page 23)
Max. 1,8 mm material thickness Rm = 400 N/mm2 Suitable flattening/hemming punch/ top-tool 11.554 (see page 23)
24h
500 kN/m max.
20.550
24h
20.560 410,– €
26,8 kg
415 mm 835 mm sectionalized
234,– €
13,4 kg
662,– €
26,8 kg
835 mm
500 kN/m max.
Max. 2,5 mm material thickness Rm = 400 N/mm2 Suitable flattening/hemming punch/ top-tool 11.560 (see page 23)
EXAMPLE OF USE Surface ground
Surface milled
Hardened flattening parts
24h
51
UKB-SYSTEM A DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Spring-loaded flattening/hemming dies
340,– €
15,2 kg 90 (closed)
24h
20.231
1000 kN/m max.
33,0 kg
415 mm
372,– €
16,5 kg
Max. 1,5 mm material thickness Rm = 400 N/mm2
24h
20.305
1000 kN/m max.
676,– €
41,5 kg
835 mm
798,– €
43,5 kg
415 mm
418,– €
20,7 kg
415 mm
490,– €
21,7 kg
120 (closed)
24h
VIDEO
Flattening/ hemming tools
Table of force for flattening
Material: R m = 700 N/mm 2 (VA) S (mm) (t/m) T (mm) (t/m) 0,6 15 3,0 35 0,8 20 3,0 50 1,0 25 3,5 60 1,25 26 3,5 80 1,5 38 4,6 95 2,0 50 5,5 130
2S (mm) 1,2 1,6 2,0 2,5 3,0 4,0
2S (mm) 1,2 1,6 2,0 2,5 3,0 4,0 5,0 6,0
Material: R m = 400 N/mm 2 (St) S (mm) (t/m) T (mm) (t/m) 0,6 9 3,0 23 0,8 12 3,0 32 1,0 15 3,5 40 1,25 17 3,5 50 1,5 22 4,6 63 2,0 30 5,5 80 2,5 55 6,5 90 3,0 70 8,0 100
135 (opened)
835 mm
Max. 2,0 mm material thickness Rm = 400 N/mm2
52
618,– €
Max. 3,0 mm material thickness Rm = 400 N/mm2
24h
95 (closed)
415 mm
Max. 1,0 mm material thickness Rm = 400 N/mm2
835 mm
110 (opened)
30,5 kg
125 (closed)
564,– €
800 kN/m max.
20.303
140 (opened)
835 mm
105 (opened)
600 kN/m max.
20.264
01
UKB-SYSTEM A DIES [email protected] . www.ukb-gmbh.com
Pneumatic flattening/hemming dies ADVANTAGES � Faster bending through 15 mm less stroke � More precise bending � Less attrition � Connectable to existing free control-output I/0
15,2 kg
UKB
21.231
1000 kN/m max.
33,0 kg
415 mm
16,5 kg
764,– €
Max. 1,5 mm material thickness Rm = 400 N/mm2 UKB
21.305
1000 kN/m max.
835 mm 1.198,– €
43,5 kg
20,7 kg
415 mm
21,7 kg
Max. 2,0 mm material thickness Rm = 400 N/mm2 UKB
120 (closed)
41,5 kg
415 mm
135 (opened)
835 mm 1.076,– € 818,– €
1000 kN/m max.
21.600 1000 mm 2.528,– €
41,5 kg
500 mm 1.896,– €
20,7 kg
Pneumatic flattening/hemming die to use dies UKB-System B/C
890,– €
95 (closed)
732,– €
835 mm 1.004,– €
110 (opened)
415 mm
Max. 1,0 mm material thickness Rm = 400 N/mm2
800 kN/m max.
Max. 3,0 mm material thickness Rm = 400 N/mm2 UKB
125 (closed)
30,5 kg
21.303
140 (opened)
952,– €
90 (closed)
835 mm
105 (opened)
600 kN/m max.
21.264
MOUNTING EXAMPLE Die UKB-System B/C
UKB
Pneumatic flattening/hemming die 21.600 UKB-System A
50.720 Per piece 234,– €
3,5 kg
Accessory kit for pneumatic flattening/hemming dies consist pressure-reducing valve and 12/24V electromagnetic valve UKB
53
02
WWW.UKB-GMBH.COM
UKB-SYSTEM B TYPE TRUMPF Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 – 57 Simple Clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Safety pins. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Flexible modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Insertion of a steel insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Punches/top-tools 86° Punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 – 64 84° Punch/top-tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 80° Punch/top-tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 60° Punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 28° Punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 – 68 24° Flattening/hemming punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Holder for blades and changeable 86°/84°/28° blades . . . . . . . . . . . . . . . . . . . . . . . .70 – 71 Joggle (Z) tool holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Flattening insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Joggle (Z) tool inserts Z 1,0-15,0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Holder for radius-tools and radius-tools R 7,0-50,0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Radius-tools R 7,0-50,0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Flattening-tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Punch/top-tool distance pieces, H = 100 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Punch/top-tool distance pieces, H = 150 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Punch/top-tool distance piece, H = 220 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Repair- and regrinding service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Dies 86° Dies, H = 100 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 84° Dies, H = 100 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 – 80 80° Dies, H = 100 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 – 82 80° Dies, H = 120 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 60° Die, H = 120 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 30° Dies, H = 100 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 – 84 30° Dies, H = 100 mm, R = 3,0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 86° Dies, H = 150 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 84° Dies, H = 150 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 80° Dies, H = 150 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 30° Dies, H = 150 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 – 89 Screwable flattening/hemming die H = 100 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 Screwable flattening/hemming die H = 150 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 Flattening/hemming dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 Die heightening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
UKB-SYSTEM B EXPLANATION Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
V
R
y
36
y
R y V
R
Center line
Center line
y 6,5
Further information for availability, delivery service and payment terms see fold-out cover!
y
y y
y y
H
W
13
20
H
W
13
y
6,5 y
On request
8,5
H y
y
UKB
Center line
y
y
20
1-2 working weeks
y 37
Center line
y
y
y
1–2
working weeks
R
y
Modification 1-3 working days
15,25
8,5
16,25
H
y
1–3
y
W
y
y
y
From stock
working days
y
W
UKB-DELIVERY TIME 24h
20
y
20
y
ADVANTAGES � Optimum materials � 42 CrMo4, tempered to 1100-1200 N/mm2 � 1.2312, tempered to 950-1100 N/mm2 � C45, tempered to 800-850 N/mm2 � C45 � Bending radius/intake radii y hardened up to 52-55 HRC = � Precision ground = y � Guaranteed exchangeability � Parallelism � Punch/top-tool clamping in two different models � Simple Clamp � Safety pin � Self centering � Usable on both sides � Via adaptor systems applicable on all other press brakes (see chapter 10) � Tool marking with all significant information
Force on shoulder
Force on head
Type Trumpf
VIDEO Image
Horn extensions � Horn extensions for sectionalized punches/top-tools UKB-System B � The exact measurements of the horn extensions can be found in the drawings next to the punches/top-tools
UKB-MODIFICATION
H
H
H
W
56
Use our flexible modification within 1-3 working days! Further information see chapter 13 or visit www.ukb-gmbh.com
1–3
working days
UKB-SYSTEM B EXPLANATION [email protected] . www.ukb-gmbh.com
02
Tool lengths PUNCHES/TOP-TOOLS WITH SIMPLE CLAMP Length 500 mm 400
50
Length 200 mm
Length 300 mm 50
50
50
200
25 25 30 35
100
Length 550 mm sectionalized � Sectionalized punches/top-tools are delivered as a complete set � 10 Segments with Simple Clamp
150
25
40
45
Length 100 mm
25
50
100
100
Simple Clamp
Create you own individual tool lenghts set! Offers for sets 1050 / 2050 / 3050 / 4050 mm, contact us!
PUNCHES/TOP-TOOLS WITH SAFETY PINS Length 500 mm 50
200
Length 200 mm
Length 300 mm 200
50
50
Length 550 mm sectionalized � Sectionalized punches/top-tools are delivered as a complete set � 10 Segments with Safety pins
50
200
100
150
25
25 25 30
35
40
45
Length 100 mm
25
50
50
100
100
50
50
50
Safety pin
Create you own individual tool lenghts set! Offers for sets 1050 / 2050 / 3050 / 4050 mm, contact us!
DIES Length 500 mm
Length 550 mm sectionalized � Sectionalized dies are delivered as a complete set � 9 Segments
Length 200 mm
Length 300 mm
25 25 30
35
40
45
50
100
Length 100 mm
200
Create you own individual tool lenghts set! Offers for sets 1050 / 2050 / 3050 / 4050 mm, contact us!
57
UKB-SYSTEM B SIMPLE CLAMP Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Simple Clamp ADVANTAGES
VIDEO
� Vertical tool change for tools up to 12,5 kg � Less set-up time � Easy handling
Simple Clamp/ Safety pin
Set consists of screw, spring and Simple Clamp
70.714 X Simple Clamp Set
70.715 X Simple Clamp
14,– € 0,012 kg
Suitable for punches/top-tools 15.010 X / 15.310 X / 15.610 X
Set 11
70.717 X Simple Clamp
16,– € 0,016 kg
Suitable for punches/top-tools 15.330 X / 15.335 X / 15.630 X / 15.635 X 15.755 X / 15.902 X / 15.904 X / 15.905 X
Set 19
31
24h
70.718 X Simple Clamp
70.719 X Simple Clamp
18,– € 0,027 kg
Suitable for punches/top-tools 15.370 X / 15.480 X / 15.670 X / 15.680 X
58
16,– € 0,023 kg
Suitable for punches/top-tools 15.450 X / 15.710 X / 15.720 X 15.730 X / 15.750 X / 15.760 X
24h
24h
14
24h
70.716 X Simple Clamp
Set
14,– € 0,014 kg
Suitable for punches/top-tools 15.320 X / 15.620 X
24h
Set
Vertical tool change
Set 39
18,– € 0,038 kg
Suitable for punches/top-tools 15.700 X / 15.800 X
24h
56
UKB-SYSTEM B SAFETY PINS [email protected] . www.ukb-gmbh.com
02
Safety pins 26
� Horizontal tool change � Favorable purchase price (in comparison with Simple Clamp) � Hardened Safety pins on demand
Safety pins
70.130 10 pieces
ø5
ADVANTAGES
Horizontal tool change
Safety pins
3,50 €
0,16 kg
Hardened
24h
70.140 10 pieces
Safety pins
1,50 €
0,16 kg
Not hardened
24h
WWW.UKB-GMBH.COM Online-shop > Current prices and special offers Innovations > Always the latest news Product information > All UKB-Products at a glance Downloads > Information for you Video-chanel > A closer look into the company and interesting product videos
UKB-APP Calculation of the needed forces > Automatic calculation of your data Product information > All UKB-Products at a glance
59
UKB-SYSTEM B MODIFICATION Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Flexible modification PUNCHES/TOP-TOOLS � � � � �
VIDEO
Modification
Special cuttings Individual horn extensions Insertion of Simple Clamp Insertion of Safety pins Laser marking
Simple Clamp
Tool blank L = 500 mm
Tool individual modified according to your requirements
Cuttings
Safety pins
Laser marking
Horn right
Horn left
UKB-MODIFICATION
DIES
Use our flexible modification within 1-3 working days! Further information see chapter 13 or visit www.ukb-gmbh.com
� Special cuttings � Laser marking
Tool blank L = 500 mm Laser marking
Tool individual modified according to your requirements
Cuttings
Insertion of a steel insert MOUNTING EXAMPLE
Die UKB-System A
Groove Steel insert UKB-System B
60
By milling a 2 mm groove and mounting of a ground steel insert (13 x 22 mm) dies UKB-System A can be used on press brakes UKB-Sytem B. Prices see page 248.
1–3
working days
UKB-SYSTEM B PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
02
86° Punches/top-tools
198,– €
7,2 kg
300 mm
258,– €
7,2 kg
200 mm
146,– €
4,8 kg
200 mm
206,– €
4,8 kg
100 mm 550 mm sectionalized
90,– €
2,4 kg
120,– €
2,4 kg
484,– €
13,2 kg
100 mm 550 mm sectionalized
734,– €
13,2 kg
18
2
30°
80
24h
31
20
30°
10
0
30
86° R 1,0
12
40
110
60
24h
30
0
300 mm
40
12,0 kg
20
332,– €
80
500 mm
60
12,0 kg
37
272,– €
120
500 mm
800 kN/m max.
157
15.330 X Simple Clamp
0 10
15.330 Safety pins
186,– €
4,0 kg
200 mm
246,– €
4,0 kg
100 mm 550 mm sectionalized
112,– €
2,0 kg
142,– €
2,0 kg
658,– €
11,0 kg
100 mm 550 mm sectionalized
908,– €
11,0 kg
30
12 8
30°
31
134,– €
2,9 kg
2,9 kg
16,0 kg
100 mm 550 mm sectionalized
164,– €
732,– €
982,– €
16,0 kg
23
30
30
20
22
80
30°
31
60
24h 40
110
100 mm 550 mm sectionalized
55
20
86° R 1,0
12
5,8 kg
0 8
30°
30
8,7 kg
296,– €
0
396,– €
200 mm
20
300 mm
5,8 kg
40
8,7 kg
236,– €
60
336,– €
200 mm
80
300 mm
120
14,5 kg
0 10
460,– €
37
15.370 X Simple Clamp
500 mm
24h
0
800 kN/m max.
157
15.370 Safety pins
30°
10
86° R 1,0
12
40
50
110
60
70
24h
24h
0
80
200 mm
37
6,0 kg 120
9,9 kg
316,– €
157
428,– €
300 mm
10
500 mm
6,0 kg
20
9,9 kg
256,– €
30
368,– €
300 mm
40
500 mm
300 kN/m max.
50
15.335 X Simple Clamp
60
15.335 Safety pins
61
UKB-SYSTEM B PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
86° Punches/top-tools 15.630 X Simple Clamp
200 mm
164,– €
6,0 kg
200 mm
224,– €
6,0 kg
100 mm 550 mm sectionalized
102,– €
3,0 kg
132,– €
3,0 kg
526,– €
16,5 kg
100 mm 550 mm sectionalized
776,– €
16,5 kg
0 30
18
2
0
9,0 kg
20
284,– €
60
9,0 kg
40
224,– €
10
300 mm
300 mm
80
15,0 kg
37
312,– €
158
500 mm
800 kN/m max.
195
15.630 Safety pins
24h
24h 0 10 80
30°
31
12
40 30
30°
10
0
300 kN/m max.
5,4 kg
200 mm
244,– €
5,4 kg
100 mm 550 mm sectionalized
108,– €
2,7 kg
2,7 kg
14,9 kg
100 mm 550 mm sectionalized
138,– €
584,– €
834,– €
14,9 kg
30
15
5
0
184,– €
40
200 mm
20
8,1 kg
80
326,– €
60
300 mm
0
8,1 kg
10
13,5 kg
266,– €
158
356,– €
300 mm
37
15.635 X Simple Clamp
500 mm
195
15.635 Safety pins
150
60 20
86° R 0,8
24h
24h 0 10 80
30°
31 150
60 20
12
40 30°
4
0
30
86° R 0,6
11,4 kg
300 mm
424,– €
11,4 kg
256,– €
7,6 kg
200 mm
316,– €
7,6 kg
100 mm 550 mm sectionalized
148,– €
3,8 kg
3,8 kg
964,– €
20,9 kg
100 mm 178,– € 550 mm sectionalized 1.214,– €
25
22
0
20,9 kg
57
40
364,– €
200 mm
20
300 mm
60
15.670 X Simple Clamp
80
19,0 kg
0
498,– €
10
500 mm
37
400 kN/m max.
195 158
15.670 Safety pins
24h
24h 0 10
30°
80
31
6
30°
30
12
40
0
62
150
60 20
86° R 0,8
UKB-SYSTEM B PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
02
86° Punches/top-tools 800 kN/m max.
500 mm
762,– €
33,5 kg
300 mm
574,– €
20,1 kg
200 mm
388,– €
13,4 kg
100 mm 202,– € 550 mm sectionalized 1.336,– €
6,7 kg 36,9 kg
24h
36
15.700 Safety pins 15.700 X Simple Clamp 100 mm 232,– € 550 mm sectionalized 1.586,– €
6,7 kg 36,9 kg
24h
30°
12
215
31
800 kN/m max.
100 mm 162,– € 550 mm sectionalized 1.070,– €
5,7 kg
11,4 kg
100 mm 192,– € 550 mm sectionalized 1.320,– €
5,7 kg 31,4 kg
60
28
2
24h
0
20
24h
354,– €
40
200 mm
80
15.710 X Simple Clamp
11,4 kg
60
17,1 kg
294,– €
0
422,– €
200 mm
12
300 mm
10
28,5 kg
220
572,– €
256
500 mm
0
36
15.710 Safety pins
31,4 kg
30
30°
18 0 16 0 0 14 0 12 0
10 80
30°
31
215
60 30°
30
20
12
40
86° R 1,0
10
0
UKB-AVAILABILITY Monday to Friday from 7:30am to 6:00pm Phone +49 (0) 27 36 / 44 42 - 0 Fax +49 (0) 27 36 / 44 42 - 22 E-Mail [email protected] Web www.ukb-gmbh.com For personal contact, see supplement! We are glad to help you!
63
UKB-SYSTEM B PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
86° Punch/top-tool
0 16 0
101
0
24h
40
300
60
80
10
0
12
24h
9,8 kg 53,9 kg
14
53,9 kg
15.800 X Simple Clamp 100 mm 368,– € 550 mm sectionalized 2.416,– €
0
9,8 kg
0
19,6 kg
20
592,– €
100 mm 338,– € 550 mm sectionalized 2.166,– €
18
200 mm
800 kN/m max. 36
15.800 Safety pins
40
0
20
336
37
24 0 0 22 0 20 0 18 0 16 0 14 0
12 0 10 80
30°
31 295
60 30°
30
20
12
40
86° R 1,0
10
0
UKB-STOCK Extensive range of tools and fast availability!
24h
CHANGE OF RADII
Example for modification
ADVANTAGES
Before
After
� Cost-saving and fast modification of all standard punches/top-tools � Rehardening if necessary � According agreement within 1 working day Further information see chapter 13 or visit www.ukb-gmbh.com 64
30°
30°
R1
R3
1–3
working days
UKB-SYSTEM B PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
02
84° Punch/top-tool 600 kN/m max.
17,6 kg
100 mm 398,– € 550 mm sectionalized 2.548,– €
48,4 kg
0
704,– €
0
12
8,8 kg
10 140
80
200 mm
36
15.790 Safety pins
40
220
60
24h 73
0
20
256
37
0 18 0 16 0 14 0 12 0 10 80
30°
31
12
40
215
60 20
30°
30
84° R 1,0
10
0
80° Punch/top-tool 37
60
55
20
40 21
24,5
24h 80
30°
31 130
60 40
0
5
30°
30
20
80° R 0,5
12
9,3 kg 6,2 kg 3,1 kg 17,0 kg
80
15.480 X Simple Clamp
300 mm 470,– € 200 mm 334,– € 100 mm 186,– € 550 mm sectionalized 1.186,– €
0 10
24h
15,3 kg 9,3 kg 6,2 kg 3,1 kg 17,0 kg
0
sectionalized
654,– € 410,– € 274,– € 156,– € 936,– €
177
500 mm 300 mm 200 mm 100 mm 550 mm
400 kN/m max.
140
15.480 Safety pins
UKB-REPAIR- AND REGRINDING SERVICE Use our repair- and regrinding service for worn out press brake tools and shear blades! Further information see chapter 14 or visit www.ukb-gmbh.com
65
UKB-SYSTEM B PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
60° Punches/top-tools
7,2 kg
300 mm
206,– €
7,2 kg
108,– €
4,8 kg
200 mm
168,– €
4,8 kg
100 mm 550 mm sectionalized
70,– €
2,4 kg
2,4 kg
13,2 kg
100 mm 550 mm sectionalized
100,– €
394,– €
644,– €
13,2 kg
30°
31
60
24h
110
80 12
40
60° R 4,0
30°
20
30
24h
20
0
146,– €
200 mm
40
300 mm
20
12,0 kg
80
258,– €
60
500 mm
37
12,0 kg
120
198,– €
157
500 mm
1300 kN/m max.
0
15.310 X Simple Clamp
10
15.310 Safety pins
0
298,– €
7,0 kg
7,0 kg
100 mm 162,– € 550 mm sectionalized 1.052,– €
3,5 kg 19,3 kg
100 mm 192,– € 550 mm sectionalized 1.302,– €
19,3 kg
3,5 kg
57
22
25
0
200 mm
40
10,5 kg
358,– €
20
494,– €
200 mm
60
300 mm
0
15.680 X Simple Clamp
10,5 kg
10
17,5 kg
434,– €
80
580,– €
300 mm
158
500 mm
37
400 kN/m max.
195
15.680 Safety pins
24h
24h 0 10 80
30°
31 150
60 20
12
40 30°
7,7
0
30
60° R 0,8
36
1300 kN/m max.
15.730 Safety pins
5,2 kg
0 12
10,4 kg
100 mm 192,– € 550 mm sectionalized 1.348,– €
5,2 kg
25
28,6 kg
0
28,6 kg
354,– €
40
100 mm 162,– € 550 mm sectionalized 1.098,– €
15.730 X Simple Clamp 200 mm
20
10,4 kg
80
15,6 kg
294,– €
60
426,– €
200 mm
0
300 mm
10
26,0 kg
220
572,– €
256
500 mm
60
24h
0 18
24h
0 16 0 14 0 12 0 10
30°
31
60
215
80 30°
30
20 0
66
12
40
60° R 4,0
UKB-SYSTEM B PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
02
28° Punches/top-tools
136,– €
4,0 kg
200 mm
196,– €
4,0 kg
100 mm 550 mm sectionalized
84,– €
2,0 kg
114,– €
2,0 kg
460,– €
11,0 kg
100 mm 550 mm sectionalized
710,– €
11,0 kg
14
30°
80
24h
31 110
60 12
40 30°
20
28° R 1,0
30
24h
24
0
200 mm
40
6,0 kg
20
10,0 kg
244,– €
80
312,– €
300 mm
60
500 mm
6,0 kg
37
10,0 kg
184,– €
120
252,– €
300 mm
157
500 mm
800 kN/m max.
0
15.320 X Simple Clamp
10
15.320 Safety pins
0
400 kN/m max.
300 mm
492,– €
8,7 kg
200 mm
296,– €
5,8 kg
200 mm
356,– €
5,8 kg
100 mm 550 mm sectionalized
162,– €
2,9 kg
2,9 kg
936,– €
16,0 kg
100 mm 192,– € 550 mm sectionalized 1.186,– €
24,5
24h
13,5
10 0
24h
16,0 kg
60
20
8,7 kg
0
432,– €
60
300 mm
40
14,5 kg
140
580,– €
36
15.450 X Simple Clamp
500 mm
176
15.450 Safety pins
30°
80
31 135
60 12
40
30
30°
20
28° R 1,0 0
1000 kN/m max.
8,4 kg
184,– €
5,6 kg
100 mm 550 mm sectionalized
80,– €
2,8 kg
2,8 kg
15,4 kg
100 mm 550 mm sectionalized
110,– €
426,– €
676,– €
15,4 kg
20
20
228,– €
200 mm
0
300 mm
5,6 kg
60
8,4 kg
124,– €
40
168,– €
200 mm
10 0
300 mm
80
14,0 kg
158
224,– €
37
15.610 X Simple Clamp
500 mm
195
15.610 Safety pins
24h 10 0
30°
80
31 150
60 12
40 20
28° R 3,0
30°
30
24h
0
67
UKB-SYSTEM B PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
28° Punches/top-tools
154,– €
4,6 kg
200 mm
214,– €
4,6 kg
100 mm 550 mm sectionalized
96,– €
2,3 kg
2,3 kg
12,7 kg
100 mm 550 mm sectionalized
126,– €
502,– €
752,– €
12,7 kg
24
20
200 mm
14
0
6,9 kg
60
11,5 kg
272,– €
40
350,– €
300 mm
0
500 mm
6,9 kg
10
11,5 kg
212,– €
80
290,– €
300 mm
37
500 mm
800 kN/m max.
158
15.620 X Simple Clamp
195
15.620 Safety pins
24h
24h 0 10
30°
80
31 150
60 40 12
28° R 1,0 0
22
30
30°
12
0
36
800 kN/m max.
15.720 X Simple Clamp
200 mm
310,– €
10,0 kg
200 mm
100 mm 170,– € 550 mm 1.138– € sectionalized
27,5 kg
370,– €
10,0 kg
100 mm 200,– € 550 mm sectionalized 1.388,– €
27,5 kg
30
20
15,0 kg
60
444,– €
40
300 mm
0
5,0 kg
0 18 0 16
24h
0 14
24h
10 80
25,0 kg
220
600,– €
256
500 mm
5,0 kg
0
60
15.720 Safety pins
0 12 0 10
30°
31
215
80 60 12
40
30
30°
20
28° R 1,0 0
36
400 kN/m max.
60
0
14
0
15.750 Safety pins 708,– €
24,0 kg
300 mm
528,– €
14,4 kg
200 mm
362,– €
9,6 kg
200 mm
422,– €
9,6 kg
100 mm 194,– € 550 mm 1.230– € sectionalized
4,8 kg
100 mm 224,– € 550 mm sectionalized 1.480,– €
4,8 kg
10 60
240
80
24,5
20
40
276
26,4 kg
0
15.750 X Simple Clamp
0
24h
26,4 kg
12
500 mm
24h
0 18 0
16 0
14 0 12 10
0
13,5
80
40
60
0
68
20
28° R 1,0
UKB-SYSTEM B PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
02
24° Flattening/hemming punches/top-tools 37
800 kN/m max.
14,0 kg
328,– €
8,4 kg
300 mm
388,– €
200 mm
228,– €
5,6 kg
200 mm
288,– €
5,6 kg
100 mm 550 mm sectionalized
126,– €
2,8 kg
2,8 kg
866,– €
15,4 kg
100 mm 156,– € 550 mm sectionalized 1.116,– €
10
436,– €
300 mm
0
15.902 X Simple Clamp
500 mm
60 20
40 158
26
0
15,4 kg
80
8,4 kg
195
15.902 Safety pins
0 10
.5 R1 2
58
60
58
8
20
5 2. R1
24h
80 40 20
24° R 0,6
15
24h
Suitable flattening/hemming die 25.992 (see page 91)
0 12
Suitable flattening/hemming die 25.992 (see page 91)
0
436,– €
14,5 kg
15.904 X Simple Clamp
300 mm
328,– €
8,7 kg
300 mm
200 mm
228,– €
5,8 kg
200 mm
288,– €
5,8 kg
126,– €
2,9 kg
2,9 kg
866,– €
16,0 kg
100 mm 156,– € 550 mm sectionalized 1.116,– €
100 mm 550 mm sectionalized
Suitable flattening/hemming die 25.994 (see page 91)
37
500 mm
800 kN/m max.
388,– €
8,7 kg 158
15.904 Safety pins
16,0 kg
Suitable flattening/hemming die 25.994 (see page 91) 20
24h
15
R1 2
.5
58
5
2.
R1
24h
24° R 0,6
800 kN/m max.
200 mm
288,– €
6,0 kg
100 mm 550 mm sectionalized
126,– €
3,0 kg
866,– €
16,5 kg
100 mm 156,– € 550 mm sectionalized 1.116,– €
16,5 kg
158
0 10 0
.5
58
40
15
0
Hardened flattening parts
20
EXAMPLE OF USE Surface milled
5
60
24° R 0,6
Surface ground
20
2.
12
R1
24h
80
24h
26
Suitable flattening/hemming die 25.995 (see page 91)
0 12
Suitable flattening/hemming die 25.995 (see page 91)
3,0 kg
58
6,0 kg
R1 2
9,0 kg
228,– €
20
388,– €
200 mm
60
300 mm
40
9,0 kg
10 0
15,0 kg
328,– €
80
436,– €
300 mm
37
15.905 X Simple Clamp
500 mm
195
15.905 Safety pins
VIDEO
Flattening/ hemming tools
69
UKB-SYSTEM B PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Holder for blades and changeable 86°/84°/28° blades ADVANTAGES
MOUNTING EXAMPLE
� Easy handling � Cost-saving: One holder for different blades � Fast and easy change of the blades
15.760 Safety pins 19,5 kg
448,– €
11,7 kg
200 mm
316,– €
7,8 kg
100 mm 170,– € 550 mm sectionalized 1.056,– €
3,9 kg
220
570,– €
300 mm
1000 kN/m max. 36
500 mm
Holder for blades 15.760
60
hardened flattening part
18
24h
120
Holder for blades with hardened flattening part
8
Changeable blade 15.761
196
21,5 kg
15.760 X Simple Clamp 376,– €
7,8 kg
100 mm 200,– € 550 mm sectionalized 1.306,– €
21,5 kg
3,9 kg
UKB-INFO
6 8
Technical details for all tool lengths see page 25
40
200 mm
Holder for blades with hardened flattening part
12
24h
14
15.755 Safety pins 300 mm
218,– €
4,0 kg
200 mm
128,– €
2,7 kg
100 mm 550 mm sectionalized
65,– €
1,4 kg
508,– €
7,4 kg
37
6,7 kg
MOUNTING EXAMPLE Holder for blades 15.755
28
97
268,– €
6 10 40
500 mm
1000 kN/m max.
Holder for blades with hardened flattening part
157
24h
15.755 X Simple Clamp 500 mm
328,– €
6,7 kg
300 mm
278,– €
4,0 kg
200 mm
188,– €
2,7 kg
100 mm 550 mm sectionalized
95,– €
1,4 kg
758,– €
7,4 kg
Holder for blades with hardened flattening part
24h
70
12
16
hardened flattening part
Changeable blade 15.761
UKB-SYSTEM B PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
02
86° Blades R 1,0 15.776 86°
R (mm)
500 mm
300 mm
200 mm
100 mm
550 mm sect.
Price
Price
Price
Price
Price
1,0
112,– € 4,5 kg
88,– € 2,7 kg
66,– € 1,8 kg
40,– € 0,9 kg
202,– € 5,0 kg
Weight
12
1000 kN/m max.
20
α
M6
Model
100
24h
84° Blades R 1,0 15.774 84°
R (mm)
500 mm
300 mm
200 mm
100 mm
550 mm sect.
Price
Price
Price
Price
Price
1,0
112,– € 4,5 kg
88,– € 2,7 kg
66,– € 1,8 kg
40,– € 0,9 kg
202,– € 5,0 kg
Weight
86°/84° R
12
α
30°
Model
31
24h
28° Blades R 0,5 – 6,0 200 mm
100 mm
550 mm sect.
Price
Price
Price
Price
15.761 15.763 15.762 15.765 15.764 15.766 15.767 15.768 15.769
28° 28° 28° 28° 28° 28° 28° 28° 28°
0,5 1,0 1,5 2,0 2,5 3,0 4,0 5,0 6,0
122,– € 122,– € 122,– € 122,– € 122,– € 122,– € 122,– € 122,– € 122,– € 4,5 kg
94,– € 94,– € 94,– € 94,– € 94,– € 94,– € 94,– € 94,– € 94,– € 2,7 kg
70,– € 70,– € 70,– € 70,– € 70,– € 70,– € 70,– € 70,– € 70,– € 1,8 kg
42,– € 42,– € 42,– € 42,– € 42,– € 42,– € 42,– € 42,– € 42,– € 0,9 kg
214,– € 214,– € 214,– € 214,– € 214,– € 214,– € 214,– € 214,– € 214,– € 5,0 kg
Weight
12
1000 kN/m max.
31
28° R
12
300 mm
Price
30°
500 mm
20
R (mm)
100
α
M6
Model
24h
Holder for blades 15.755 with inserted blade 15.763
71
UKB-SYSTEM B PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Joggle (Z) tool holder ADVANTAGES
VIDEO
� Flexible application by changeable joggle (Z) tool inserts Z 1,0-15,0 � Easy handling � No adjustment necessary � High stability � Short Z-bending in one stroke � Z-bending with long flanges possible � Sectionalized joggle (Z) tools on request
992,– €
50,0 kg
415 mm
544,– €
25,0 kg 62
Joggle (Z) tool holders are delivered as a complete set 46
Joggle (Z) tool holders 15.050 98
24
24h
MOUNTING EXAMPLE
123
835 mm
37
1000 kN/m max.
107
15.050 Safety pins
Joggle (Z) tools
24
Joggle (Z) tool inserts
109
20
100
108
64
46
13 13
Joggle (Z) tool inserts are fixed by M8 grub screws in the joggle (Z) tool holders
1000 kN/m max.
Flattening insert
40.500
Price
256,– €
Weight
10,0 kg
Flattening insert is delivered as a complete set
415 mm Price
144,– €
2S
835 mm
5,0 kg
24h
72
UKB-INFO Table of force for flattening see page 52
Weight
36
Model
S
Flattening insert
23
UKB-SYSTEM B PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
02
Joggle (Z) tool inserts Z 1,0-15,0 Model
α
Z (mm)
40.510 40.515 40.520 40.525
160° 160° 150° 140°
1,0 1,5 2,0 2,5
Weight
835 mm
415 mm
Price
Price
374,– € 374,– € 374,– € 374,– € 10,0 kg
206,– € 206,– € 206,– € 206,– € 5,0 kg
Z
36
Joggle (Z) tool inserts α Z 1,0-2,5
1000 kN/m max.
Joggle (Z) tool inserts are delivered as a complete set
24h
23
Joggle (Z) tool inserts 90° Z 1,0-8,0 Z (mm)
40.511 40.516 40.521 40.526 40.530 40.535 40.540 40.545 40.550 40.555 40.560 40.565 40.570 40.575 40.580
90° 90° 90° 90° 90° 90° 90° 90° 90° 90° 90° 90° 90° 90° 90°
1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 6,5 7,0 7,5 8,0
Weight
835 mm
415 mm
Price
Price
374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 10,0 kg
206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 5,0 kg
1000 kN/m max.
Z
α
36
Model
23
Joggle (Z) tool inserts are delivered as a complete set
1000 kN/m max.
Joggle (Z) tool inserts 90° Z 8,5-12,0 Z (mm)
40.585 40.590 40.610 40.611 40.612
90° 90° 90° 90° 90°
8,5 9,0 10,0 11,0 12,0
Weight
835 mm
415 mm
Price
Price
418,– € 418,– € 418,– € 418,– € 418,– € 13,5 kg
232,– € 232,– € 232,– € 232,– € 232,– € 6,7 kg
27
25
α
45
Model
Z
24h
23
Joggle (Z) tool inserts are delivered as a complete set
1000 kN/m max.
24h
Z (mm)
40.613 40.614 40.615
90° 90° 90°
13,0 14,0 15,0
Weight
835 mm
415 mm
Price
Price
418,– € 418,– € 418,– € 14,5 kg
232,– € 232,– € 232,– € 7,3 kg
Joggle (Z) tool inserts are delivered as a complete set
32
25
α
45
Model
Z
Joggle (Z) tool inserts 90° Z 13,0-15,0
24h 23
73
UKB-SYSTEM B PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Holder for radius-tools and radius-tools R 7,0-50,0
Holder for radius-tools 15.010
Radius-tool 10.311
� Easy handling � No adjustment necessary for R 12,5-50,0 � High stability � Flexible application through changeable radius-tools � Sectionalized radius-tools on request
MOUNTING EXAMPLE
ADVANTAGES
800 kN/m max.
15.010 Safety pins
15.018 Safety pins
830 mm
304,– €
16,0 kg
830 mm
766,– €
41,0 kg
412 mm
180,– €
8,0 kg
412 mm
408,– €
20,5 kg
Holder for radius-tools
36
800 kN/m max.
2060
Holder for radius-tools 20
24h 140
24h
20 25
15.010 X Simple Clamp Holder for radius-tools 10.300/11.300 - 10.317/11.317 + 10.325 can be used with Simple Clamp. You should not exceed the max. weight of 12,5 kg incl. the radius-tool.
256
VIDEO
8,0 kg
Radius-tools
220
242,– €
40
412 mm
14
40
24h
800 kN/m max.
918,– €
47,0 kg
412 mm
510,– €
23,5 kg
36
15.014 Safety pins 830 mm
Holder for radius-tools
85
20
22
160
33
196
24h
14
74
14
UKB-SYSTEM B PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
02
Radius-tools R 7,0-50,0 Radius-tools R 7,0-12,0 7,0 7,5 8,0 9,0 10,0 11,0 11,5 12,0
11,5 11,5 13,0 16,0 16,0 16,0 19,0 20,0
835 mm
Model
10.300 10.301 10.302 10.303 10.304 10.305 10.306 10.307 C45
24h
415 mm
Price
Weight
Price
Weight
68,– € 68,– € 68,– € 74,– € 60,– € 88,– € 88,– € 88,– €
0,90 kg 1,00 kg 1,20 kg 1,60 kg 2,00 kg 2,10 kg 2,50 kg 2,70 kg
42,– € 42,– € 42,– € 44,– € 38,– € 52,– € 52,– € 52,– €
0,45 kg 0,50 kg 0,60 kg 0,80 kg 1,00 kg 1,05 kg 1,25 kg 1,35 kg
835 mm
Model
11.300 11.301 11.302 11.303 11.304 11.305 11.306 11.307
415 mm
Price
Weight
Price
Weight
166,– € 172,– € 178,– € 186,– € 194,– € 208,– € 214,– € 218,– €
0,90 kg 1,00 kg 1,20 kg 1,60 kg 2,00 kg 2,10 kg 2,50 kg 2,70 kg
100,– € 102,– € 106,– € 110,– € 114,– € 120,– € 124,– € 126,– €
0,45 kg 0,50 kg 0,60 kg 0,80 kg 1,00 kg 1,05 kg 1,25 kg 1,35 kg
800 kN/m max.
H
R (mm) H (mm)
R 7,0 -12,0
42CrMo4 Radius-tools hardened up to 60 HRC
Radius-tools not hardened
Radius-tools R 12,5-50,0 12,5 13,0 14,0 15,0 16,0 17,0 17,5 19,0 20,0 22,5 25,0 27,5 30,0 35,0 40,0 45,0 50,0
16,0 17,0 19,0 20,0 21,0 21,5 22,0 25,0 24,0 25,0 29,0 34,0 34,0 45,0 45,0 50,0 54,0
835 mm
Model
Price
10.308 10.309 10.310 10.311 10.312 10.313 10.314 10.315 10.316 10.317 10.318 10.319 10.320 10.321 10.322 10.323 10.324
98,– € 98,– € 98,– € 82,– € 116,– € 116,– € 86,– € 124,– € 102,– € 146,– € 112,– € 164,– € 138,– € 248,– € 286,– € 332,– € 354,– €
C45
24h
415 mm
Weight
Price
3,30 kg 3,50 kg 3,80 kg 5,00 kg 5,10 kg 5,80 kg 6,00 kg 6,30 kg 6,80 kg 8,00 kg 10,00 kg 12,50 kg 13,50 kg 21,00 kg 24,00 kg 29,50 kg 34,50 kg
58,– € 58,– € 58,– € 50,– € 68,– € 68,– € 56,– € 76,– € 62,– € 86,– € 70,– € 98,– € 86,– € 146,– € 170,– € 202,– € 222,– €
835 mm
Model
Weight
1,65 kg 1,75 kg 1,90 kg 2,50 kg 2,55 kg 2,90 kg 3,00 kg 3,15 kg 3,40 kg 4,00 kg 5,00 kg 6,25 kg 6,75 kg 10,50 kg 12,00 kg 14,75 kg 17,25 kg
Price
11.308 11.309 11.310 11.311 11.312 11.313 11.314 11.315 11.316 11.317 11.318 11.319 11.320 11.321 11.322 11.323 11.324
222,– € 226,– € 236,– € 246,– € 256,– € 266,– € 274,– € 288,– € 300,– € 330,– € 362,– € 390,– € 444,– € 482,– € 634,– € 696,– € 738,– €
415 mm
Weight
Price
Weight
3,30 kg 3,50 kg 3,80 kg 5,00 kg 5,10 kg 5,80 kg 6,00 kg 6,30 kg 6,80 kg 8,00 kg 10,00 kg 12,50 kg 13,50 kg 21,00 kg 24,00 kg 29,50 kg 34,50 kg
132,– € 134,– € 140,– € 144,– € 150,– € 154,– € 166,– € 172,– € 176,– € 190,– € 204,– € 226,– € 254,– € 272,– € 348,– € 388,– € 422,– €
1,65 kg 1,75 kg 1,90 kg 2,50 kg 2,55 kg 2,90 kg 3,00 kg 3,15 kg 3,40 kg 4,00 kg 5,00 kg 6,25 kg 6,75 kg 10,50 kg 12,00 kg 14,75 kg 17,25 kg
42CrMo4 Radius-tools hardened up to 60 HRC
Radius-tools not hardened
800 kN/m max.
H
R (mm) H (mm)
14
R 12,5 - 50,0
UKB-TEST BENDING First test bending, then order! Free of charge - with your sample sheets in your or our house!
Flattening-tool 800 kN/m max.
Flattening-tool 100,– €
Usable on holder for radius-tools 15.010 / 15.010 X / 15.014 / 15.018
Weight
4,00 kg
415 mm Price
60,– €
Weight
2,00 kg
14
22
10.325
835 mm Price
17
Model
30
24h
75
UKB-SYSTEM B PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Punch/top-tool distance pieces, H = 100 mm 266,– €
36
150 mm
1000 kN/m max.
6,9 kg
50.415 Safety pins 50 mm
Incl. clamping-strip
188,– €
1000 kN/m max. 36
50.410 Safety pins
2,3 kg
Incl. clamping-strip
24h
24h
60
100
100
60
Punch/top-tool distance pieces, H = 150 mm 150 mm
332,– €
36
1000 kN/m max.
10,5 kg
50.445 Safety pins 50 mm
Incl. clamping-strip
276,– €
36
50.440 Safety pins
1000 kN/m max.
3,5 kg
Incl. clamping-strip
24h
24h
60
150
150
60
Punch/top-tool distance piece, H = 220 mm 200 mm
608,– €
900 kN/m max. 36
15,25
50.503 Safety pins
20
24,5 kg
Incl. clamping-strip
1–2
working weeks
145
220
WE PRODUCE MORE THAN STANDARD!
5
Further information see chapter 6 or visit www.ukb-gmbh.com
76
15
Example with punch/top-tool 15.330
5
52
23
UKB-SYSTEM B REPAIR- AND REGRINDING SERVICE [email protected] . www.ukb-gmbh.com
02
UKB-Regrinding service Make do and mend! The regrinding of your press brake tools and shear blades is carried out professionally, very precisely, fast and cost-saving. Our state-of-the-art CNC-profile grinding machines guarantee exact accuracy in shape, parallelism and repeatability. Additional laser-hardening (see page 270) will increase the life time and the wear resistance of your press brake tools.
VIDEO
Repair- and regrinding service
UKB-DELIVERY TIME
Further information see chapter 14 or visit www.ukb-gmbh.com!
Before
� According agreement within 1 working day � Max. 5 working days
After
UKB-Repair service Do you have chippings and deformations at your press brake tools and a regrinding does not seem possible anymore? Is the cutting out of the damaged part and a sectionalizing of the press brake tools not desired? Is a new production too expensive? Our solution: We WELD material on the damaged parts before regrinding! If possible, please inform us of the raw material of your press brake tool in order to achieve an optimal result of the rework.
Weld on of a damaged tool (MAG welding process)
WIG welding process
77
UKB-SYSTEM B DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
86° Dies, H = 100 mm
5,0 kg
24h
1,8 kg
84,– €
0,9 kg
456,– €
5,0 kg
1000 kN/m max.
25.102
9,0 kg
500 mm
160,– €
9,0 kg
300 mm
122,– €
5,4 kg
300 mm
122,– €
5,4 kg
200 mm
92,– €
3,6 kg
200 mm
92,– €
3,6 kg
100 mm 550 mm sectionalized
64,– €
1,8 kg
1,8 kg
9,9 kg
100 mm 550 mm sectionalized
64,– €
366,– €
366,– €
9,9 kg
160,– €
500 mm
24h
25.103
1000 kN/m max.
25.104
9,0 kg
500 mm
170,– €
10,5 kg
300 mm
122,– €
5,4 kg
300 mm
130,– €
6,3 kg
200 mm
92,– €
3,6 kg
200 mm
98,– €
4,2 kg
100 mm 550 mm sectionalized
66,– €
2,1 kg
384,– €
11,6 kg
1,8 kg
366,– €
9,9 kg
64,– €
160,– €
24h
25.105 7,5 kg
200 mm
106,– €
5,0 kg
100 mm 550 mm sectionalized
72,– €
2,5 kg
404,– €
13,8 kg
12,5 kg
138,– €
1000 kN/m max.
184,– €
300 mm
24h
1000 kN/m max.
500 mm
24h
500 mm
100 mm 550 mm sectionalized
1000 kN/m max.
24h
78
132,– €
100 mm 550 mm sectionalized
24h
25.101
200 mm
488,– €
2,7 kg
0,9 kg
4,5 kg
176,– €
1,8 kg
92,– €
244,– €
300 mm
154,– €
100 mm 550 mm sectionalized
500 mm
200 mm
25.106
1000 kN/m max.
500 mm
200,– €
12,5 kg
300 mm
150,– €
7,5 kg
200 mm
114,– €
5,0 kg
100 mm 550 mm sectionalized
74,– €
2,5 kg
420,– €
13,8 kg
24h
2,7 kg
250 kN/m max.
25.350
4,5 kg
214,– €
288,– €
300 mm
500 mm
300 kN/m max.
25.100
5
UKB-SYSTEM B DIES [email protected] . www.ukb-gmbh.com
02
84° Dies, H = 100 mm 25.200
5
300 kN/m max.
84°
25.300
84°
500 mm
288,– €
4,5 kg
500 mm
244,– €
4,5 kg
300 mm
214,– €
2,7 kg
300 mm
176,– €
2,7 kg
200 mm
154,– €
1,8 kg
200 mm
132,– €
1,8 kg
100 mm 550 mm sectionalized
92,– €
0,9 kg
84,– €
0,9 kg
488,– €
5,0 kg
100 mm 550 mm sectionalized
456,– €
5,0 kg
24h
24h
25.201
1000 kN/m max.
25.301
84°
9,0 kg
500 mm
244,– €
5,5 kg
300 mm
122,– €
5,4 kg
300 mm
176,– €
3,3 kg
200 mm
132,– €
2,2 kg
100 mm 550 mm sectionalized
84,– €
1,1 kg
456,– €
6,0 kg
92,– €
3,6 kg
100 mm 550 mm sectionalized
64,– €
1,8 kg
366,– €
9,9 kg
200 mm
160,– €
500 mm
24h
25.202
1000 kN/m max.
25.302
84°
244,– €
6,0 kg
300 mm
176,– €
3,6 kg
200 mm
132,– €
2,4 kg
100 mm 550 mm sectionalized
84,– €
1,2 kg
456,– €
6,6 kg
300 mm
122,– €
5,4 kg
200 mm
92,– €
3,6 kg
100 mm 550 mm sectionalized
64,– €
1,8 kg
366,– €
9,9 kg
500 mm
9,0 kg
160,– €
24h
25.303
84°
500 mm
160,– €
9,0 kg
500 mm
244,– €
6,5 kg
300 mm
122,– €
5,4 kg
300 mm
176,– €
3,9 kg
200 mm
92,– €
3,6 kg
200 mm
132,– €
2,6 kg
100 mm 550 mm sectionalized
64,– €
1,8 kg
84,– €
1,3 kg
366,– €
9,9 kg
100 mm 550 mm sectionalized
456,– €
7,2 kg
24h
350 kN/m max.
24h
1000 kN/m max.
25.203
250 kN/m max.
24h
500 mm
250 kN/m max.
400 kN/m max.
24h
79
UKB-SYSTEM B DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
84° Dies, H = 100 mm 500 mm
170,– €
10,5 kg
1000 kN/m max.
400 kN/m max.
500 mm
244,– €
7,0 kg
176,– €
4,2 kg
130,– €
6,3 kg
200 mm
98,– €
4,2 kg
200 mm
132,– €
2,8 kg
100 mm 550 mm sectionalized
84,– €
1,4 kg
456,– €
7,7 kg
2,1 kg
384,– €
11,6 kg
66,– €
300 mm
300 mm
100 mm 550 mm sectionalized
24h
84°
24h
25.205
1000 kN/m max.
25.206
500 mm
184,– €
12,5 kg
500 mm
200,– €
12,5 kg
300 mm
138,– €
7,5 kg
300 mm
150,– €
7,5 kg
200 mm
106,– €
5,0 kg
200 mm
114,– €
5,0 kg
100 mm 550 mm sectionalized
72,– €
2,5 kg
2,5 kg
13,8 kg
100 mm 550 mm sectionalized
74,– €
404,– €
420,– €
13,8 kg
24h
80
25.304
Standard tool lenghts UKB-System B, example 25.405
24h
25.204
1000 kN/m max.
UKB-SYSTEM B DIES [email protected] . www.ukb-gmbh.com
02
80° Dies, H = 100 mm 1000 kN/m max.
25.207
1000 kN/m max.
25.208
500 mm
216,– €
14,0 kg
500 mm
264,– €
17,5 kg
300 mm
158,– €
8,4 kg
300 mm
192,– €
10,5 kg
200 mm
118,– €
5,6 kg
200 mm
142,– €
7,0 kg
100 mm 550 mm sectionalized
78,– €
2,8 kg
3,5 kg
15,4 kg
100 mm 550 mm sectionalized
88,– €
438,– €
476,– €
19,3 kg
24h
1500 kN/m max.
1000 kN/m max.
25.210 20,5 kg
500 mm
350,– €
23,0 kg
208,– €
12,3 kg
300 mm
248,– €
13,8 kg
200 mm
150,– €
8,2 kg
200 mm
180,– €
9,2 kg
100 mm 550 mm sectionalized
94,– €
4,1 kg
116,– €
4,6 kg
518,– €
22,6 kg
100 mm 550 mm sectionalized
622,– €
25,3 kg
24h
24h
372,– €
26,0 kg
300 mm
272,– €
15,6 kg
200 mm
196,– €
10,4 kg
100 mm 550 mm sectionalized
122,– €
5,2 kg
648,– €
28,6 kg
500 mm
25.112 500 mm
414,– €
28,0 kg
300 mm
298,– €
16,8 kg
200 mm
218,– €
11,2 kg
100 mm 550 mm sectionalized
136,– €
5,6 kg
714,– €
30,8 kg
24h
1500 kN/m max.
25.111
24h
280,– €
300 mm
500 mm
1500 kN/m max.
25.209
24h
81
UKB-SYSTEM B DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
80° Die, H = 100 mm 1500 kN/m max.
500 mm
436,– €
32,0 kg
300 mm
314,– €
19,2 kg
200 mm
226,– €
12,8 kg
100 mm 550 mm sectionalized
142,– €
6,4 kg
746,– €
35,2 kg
UKB-ADJUSTABLE DIES
Adjustable opening widths from V = 25-400 mm! Further information see chapter 8 or visit www.ukb-gmbh.com
25.113
24h
80° Dies, H = 120 mm 500 mm
514,– €
42,5 kg
300 mm
364,– €
200 mm 100 mm 550 mm sectionalized
90
R 8,0
1500 kN/m max.
25.115 546,– €
44,5 kg
25,5 kg
300 mm
378,– €
26,7 kg
266,– €
17,0 kg
200 mm
284,– €
17,8 kg
168,– €
8,5 kg
8,9 kg
908,– €
46,8 kg
100 mm 188,– € 550 mm sectionalized 1.044,– €
R 5,0
80°
120 140
500 mm
24h
49,0 kg
20
24h
13 110
60° Die, H = 120 mm 1600 kN/m max.
25.116 796,– €
45,5 kg
300 mm
554,– €
27,3 kg
200 mm
406,– €
18,2 kg
100 mm 256,– € 550 mm sectionalized 1.380,– €
9,1 kg
R 8,0
120 140
120
500 mm
50,0 kg R 5,0
60°
20
24h
13 145
82
1500 kN/m max.
25.114
UKB-SYSTEM B DIES [email protected] . www.ukb-gmbh.com
02
30° Dies, H = 100 mm
7,0 kg
300 mm
192,– €
4,2 kg
200 mm
142,– €
2,8 kg
100 mm 550 mm sectionalized
88,– €
1,4 kg
486,– €
7,7 kg
264,– €
60.120
60.120
24h
214,– €
9,0 kg
300 mm
156,– €
5,4 kg
200 mm
116,– €
3,6 kg
100 mm 550 mm sectionalized
76,– €
1,8 kg
9,9 kg
422,– €
60.120
60.120
25.402 9,0 kg
300 mm
156,– €
5,4 kg
200 mm
116,– €
3,6 kg
100 mm 550 mm sectionalized
76,– €
1,8 kg
422,– €
9,9 kg
60.120
60.120
274,– €
7,0 kg
300 mm
198,– €
4,2 kg
200 mm
146,– €
2,8 kg
100 mm 550 mm sectionalized
92,– €
1,4 kg
498,– €
7,7 kg
214,– €
9,0 kg
300 mm
156,– €
5,4 kg
200 mm
116,– €
3,6 kg
100 mm 550 mm sectionalized
76,– €
1,8 kg
422,– €
9,9 kg
500 mm
60.120
400 kN/m max.
60.120
25.501
170 kN/m max.
500 mm
274,– €
7,5 kg
300 mm
198,– €
4,5 kg
200 mm
146,– €
3,0 kg
100 mm 550 mm sectionalized
92,– €
1,5 kg
498,– €
8,3 kg
60.120
60.120
25.502
200 kN/m max.
500 mm
274,– €
7,5 kg
300 mm
198,– €
4,5 kg
200 mm
146,– €
3,0 kg
100 mm 550 mm sectionalized
92,– €
1,5 kg
498,– €
8,3 kg
17
60.120
60.120
25.503
200 kN/m max.
500 mm
274,– €
8,0 kg
300 mm
198,– €
4,8 kg
200 mm
146,– €
3,2 kg
100 mm 550 mm sectionalized
92,– €
1,6 kg
498,– €
8,8 kg
24h
150 kN/m max.
60.120
24h
25.403
60.120
400 kN/m max.
214,– €
500 mm
24h
500 mm
24h
24h
400 kN/m max.
500 mm
5
25.500
24h
25.401
24h
500 mm
200 kN/m max.
25.400
18
60.120
60.120
83
UKB-SYSTEM B DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
30° Dies, H = 100 mm 10,0 kg
168,– €
6,0 kg
200 mm
126,– €
4,0 kg
100 mm 550 mm sectionalized
80,– €
2,0 kg
446,– €
11,0 kg
60.120
60.120
25.405 12,0 kg
300 mm
176,– €
7,2 kg
200 mm
132,– €
4,8 kg
100 mm 550 mm sectionalized
84,– €
2,4 kg
456,– €
13,2 kg
60.120
500 mm
280,– €
14,5 kg
300 mm
208,– €
8,7 kg
150,– €
5,8 kg 2,9 kg
518,– €
16,0 kg
24h
650 kN/m max.
500 mm
280,– €
9,0 kg
300 mm
208,– €
5,4 kg
200 mm
150,– €
3,6 kg
100 mm 550 mm sectionalized
94,– €
1,8 kg
518,– €
9,9 kg
60.120
60.120
25.406 500 mm
264,– €
13,0 kg
300 mm
192,– €
7,8 kg
200 mm
142,– €
5,2 kg
100 mm 550 mm sectionalized
88,– €
2,6 kg
486,– €
14,3 kg
500 mm
368,– €
19,0 kg
300 mm
268,– €
11,4 kg
200 mm
194,– €
7,6 kg
100 mm 550 mm sectionalized
118,– €
3,8 kg
608,– €
20,9 kg
50
25.410 500 mm
742,– €
21,5 kg
300 mm
334,– €
11,1 kg
300 mm
494,– €
12,9 kg
200 mm
246,– €
7,4 kg
200 mm
346,– €
8,6 kg
100 mm 550 mm sectionalized
158,– €
3,7 kg
4,3 kg
836,– €
20,4 kg
100 mm 198,– € 550 mm sectionalized 1.236,– €
18,5 kg
600 kN/m max.
900 kN/m max.
472,– €
24h
25.408
500 mm
900 kN/m max.
21,5
24h
25.409
84
94,– €
250 kN/m max.
24h
25.407
100 mm 550 mm sectionalized
60.120
24h
500 kN/m max.
244,– €
500 mm
25.504
24h
24h
200 mm
230,– €
300 mm
400 kN/m max.
500 mm
25.404
23,7 kg
24h 75
1000 kN/m max.
UKB-SYSTEM B DIES [email protected] . www.ukb-gmbh.com
02
30° Dies, H = 100 mm, R = 3,0 ADVANTAGES
25.421
UKB-INFO
500 mm
226,– €
9,0 kg
300 mm
166,– €
200 mm 100 mm 550 mm sectionalized
166,– €
5,4 kg
200 mm
124,– €
3,6 kg
100 mm 550 mm sectionalized
80,– €
1,8 kg
444,– €
9,9 kg
400 kN/m max.
60.120
10
25.423
5,4 kg
300 mm
166,– €
5,1 kg
124,– €
3,6 kg
200 mm
124,– €
3,4 kg
80,– €
1,8 kg
1,7 kg
9,9 kg
100 mm 550 mm sectionalized
80,– €
444,– €
444,– €
9,4 kg
60.120
25.424
400 kN/m max.
13 20
25.425 250,– €
12,0 kg
6,0 kg
300 mm
182,– €
7,2 kg
4,0 kg
200 mm
136,– €
4,8 kg
82,– €
2,0 kg
86,– €
2,4 kg
458,– €
11,0 kg
100 mm 550 mm sectionalized
482,– €
13,2 kg
10,0 kg
300 mm
174,– €
200 mm
130,– €
60.120
60.120
R 1,0
60.120
500 mm
236,– €
400 kN/m max.
60.120
24h
24h
500 kN/m max.
60.120
60.120
UKB-INFO Dies with this symbol can be used with an additional drill hole 70.800 with screwable flattening/hemming die 60.120! Further information see page 90
Drill hole 70.800 in 30° die 25.402
R 3,0
20
8,5 kg
60.120
400 kN/m max.
60.120
226,– €
500 mm
24h
300 mm
500 mm
24h
100 mm 550 mm sectionalized
9,0 kg
24h
For bottoming/coining with 30° dies the maximum load is reduced by 50%
25.422
226,– €
100 120
� Reduces marks on bended sheets � Applicable for foil-coated sheets
500 mm
60.120
1–3
working days
85
UKB-SYSTEM B DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
86° Dies, H = 150 mm
1000 kN/m max.
25.602
12,5 kg
500 mm
170,– €
12,5 kg
126,– €
7,5 kg
300 mm
126,– €
7,5 kg
200 mm
96,– €
5,0 kg
200 mm
96,– €
5,0 kg
100 mm 550 mm sectionalized
68,– €
2,5 kg
68,– €
2,5 kg
414,– €
13,8 kg
100 mm 550 mm sectionalized
414,– €
13,8 kg
170,– €
300 mm
500 mm
24h
1000 kN/m max.
25.604
12,5 kg
500 mm
190,– €
15,5 kg
300 mm
126,– €
7,5 kg
300 mm
142,– €
9,3 kg
5,0 kg
200 mm
110,– €
6,2 kg
100 mm 550 mm sectionalized
74,– €
3,1 kg
442,– €
17,1 kg
200 mm
96,– €
100 mm 550 mm sectionalized
68,– €
2,5 kg
414,– €
13,8 kg
170,– €
500 mm
24h
1000 kN/m max.
24h
18,0 kg
25.606
1000 kN/m max.
500 mm
216,– €
18,0 kg
158,– €
10,8 kg
10,8 kg
200 mm
116,– €
7,2 kg
200 mm
120,– €
7,2 kg
100 mm 550 mm sectionalized
80,– €
3,6 kg
474,– €
19,8 kg
3,6 kg
464,– €
19,8 kg
150,– €
300 mm
300 mm
78,– €
24h
1000 kN/m max.
25.605 204,– €
24h
25.607
1000 kN/m max.
21,0 kg
300 mm
172,– €
12,6 kg
200 mm
128,– €
8,4 kg
100 mm 550 mm sectionalized
86,– €
4,2 kg
502,– €
23,1 kg
UKB-PRESS BRAKE TOOL CABINETS Store � Secure � Organize Further information see chapter 11 or visit www.ukb-gmbh.com
�
236,– €
500 mm
24h
86
25.603
100 mm 550 mm sectionalized
1000 kN/m max.
24h
500 mm
25.601
UKB-SYSTEM B DIES [email protected] . www.ukb-gmbh.com
02
84° Dies, H = 150 mm
1000 kN/m max.
25.622
12,5 kg
500 mm
170,– €
12,5 kg
126,– €
7,5 kg
300 mm
126,– €
7,5 kg
200 mm
96,– €
5,0 kg
200 mm
96,– €
5,0 kg
100 mm 550 mm sectionalized
68,– €
2,5 kg
68,– €
2,5 kg
414,– €
13,8 kg
100 mm 550 mm sectionalized
414,– €
13,8 kg
170,– €
300 mm
500 mm
24h
1000 kN/m max.
25.621
24h
25.623
1000 kN/m max.
25.624
12,5 kg
500 mm
190,– €
15,5 kg
126,– €
7,5 kg
300 mm
142,– €
9,3 kg
200 mm
96,– €
5,0 kg
200 mm
110,– €
6,2 kg
100 mm 550 mm sectionalized
68,– €
2,5 kg
74,– €
3,1 kg
414,– €
13,8 kg
100 mm 550 mm sectionalized
442,– €
17,1 kg
170,– €
300 mm
500 mm
24h
1000 kN/m max.
24h
1000 kN/m max.
25.626
1000 kN/m max.
18,0 kg
500 mm
216,– €
18,0 kg
150,– €
10,8 kg
300 mm
158,– €
10,8 kg
200 mm
116,– €
7,2 kg
200 mm
120,– €
7,2 kg
100 mm 550 mm sectionalized
78,– €
3,6 kg
80,– €
3,6 kg
464,– €
19,8 kg
100 mm 550 mm sectionalized
474,– €
19,8 kg
204,– €
300 mm
500 mm
24h
R 2,0
R 2,0
84°
150
25.625
20
170
20
24h 13 30
UKB AT LINKEDIN Follow us!
87
UKB-SYSTEM B DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
80° Dies, H = 150 mm 30
21,0 kg
300 mm
172,– €
200 mm 100 mm 550 mm sectionalized
R 2,5
1000 kN/m max.
288,– €
26,0 kg
12,6 kg
300 mm
208,– €
15,6 kg
130,– €
8,4 kg
200 mm
156,– €
10,4 kg
88,– €
4,2 kg
106,– €
5,2 kg
506,– €
23,1 kg
100 mm 550 mm sectionalized
596,– €
28,6 kg
24h
R 5,0
25.628 500 mm
150
240,– €
80°
170
500 mm
1000 kN/m max.
80°
R 4,0
150
25.627
R 2,5
170
24
20
20
24h 13 45
13 35
25.630
1000 kN/m max.
500 mm
368,– €
31,0 kg
500 mm
486,– €
36,0 kg
300 mm
262,– €
18,6 kg
300 mm
348,– €
21,6 kg
200 mm
194,– €
12,4 kg
200 mm
254,– €
14,4 kg
100 mm 550 mm sectionalized
126,– €
6,2 kg
7,2 kg
34,1 kg
100 mm 550 mm sectionalized
156,– €
696,– €
846,– €
39,6 kg
24h
25.629
1000 kN/m max.
24h
UKB-FIELD SERVICE � Individual advice and sale � Technical solutions for special
bending tasks � Test bending on-site � Tool demonstrations � Pick up service for tools to rework
30° Dies, H = 150 mm 25.902
400 kN/m max.
12,5 kg
7,5 kg
300 mm
174,– €
7,5 kg
5,0 kg
200 mm
132,– €
5,0 kg
100 mm 550 mm sectionalized
88,– €
2,5 kg
506,– €
13,8 kg
12,5 kg
300 mm
174,– €
200 mm
132,– €
100 mm 550 mm sectionalized
88,– €
2,5 kg
506,– €
13,8 kg
240,– €
240,– €
500 mm
500 mm
24h
60.130
60.130
24h
88
300 kN/m max.
25.901
UKB-SYSTEM B DIES [email protected] . www.ukb-gmbh.com
02
30° Dies, H = 150 mm
400 kN/m max.
15,0 kg
7,5 kg
300 mm
180,– €
9,0 kg
132,– €
5,0 kg
200 mm
136,– €
6,0 kg
88,– €
2,5 kg
100 mm 550 mm sectionalized
92,– €
3,0 kg
518,– €
16,5 kg
12,5 kg
300 mm
174,– €
200 mm 100 mm 550 mm sectionalized
506,– €
250,– €
240,– €
500 mm
500 mm
13,8 kg
25.905
500 kN/m max.
17,5 kg
300 mm
192,– €
10,5 kg
200 mm
144,– €
7,0 kg
100 mm 550 mm sectionalized
94,– €
3,5 kg
528,– €
19,3 kg
262,– €
UKB-INFO Dies with this symbol can be used with an additional drill hole 70.810 with screwable flattening/hemming die 60.130! Further information see page 90
500 mm
400 kN/m max.
60.130
24h
60.130
24h
25.904
25.903
60.130
1–3
working days
60.130
24h
20,0 kg
300 mm
202,– €
12,0 kg
200 mm
150,– €
8,0 kg
98,– €
4,0 kg
552,– €
22,0 kg
25.907
650 kN/m max.
500 mm
292,– €
22,5 kg
300 mm
214,– €
13,5 kg
200 mm
158,– €
9,0 kg
100 mm 550 mm sectionalized
106,– €
4,5 kg
576,– €
24,8 kg
24h
24h
25.908
900 kN/m max.
25.909
900 kN/m max.
500 mm
448,– €
30,0 kg
500 mm
548,– €
30,0 kg
300 mm
322,– €
18,0 kg
300 mm
396,– €
18,0 kg
200 mm
236,– €
12,0 kg
200 mm
284,– €
12,0 kg
100 mm 550 mm sectionalized
148,– €
6,0 kg
100 mm 550 mm sectionalized
172,– €
6,0 kg
894,– €
33,0 kg
33,0 kg
24h
24h
794,– €
100 mm 550 mm sectionalized
278,– €
500 mm
25.906
600 kN/m max.
89
UKB-SYSTEM B DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Screwable flattening/hemming die H = 100 mm 15
60.120 500 mm
284,– €
7,5 kg
300 mm
218,– €
4,5 kg
200 mm
162,– €
3,0 kg
100 mm 550 mm sectionalized
96,– €
1,5 kg
474,– €
8,3 kg
100
1200 kN/m max.
MOUNTING EXAMPLE Flattening/hemming punch/top-tool 15.450
Suitable flattening/hemming dies 15.750 (see page 68), 15.450 (see page 67) Only usable with i-axis displacement
28,9
24h
Flattening/hemming punch/top-tool 15.450
Screwable flattening/hemming die 60.120
Screwable flattening/hemming die 60.120
Die 25.404
Die 25.404
70.800 26,– €
300 mm
22,– €
200 mm
18,– €
100 mm 550 mm sectionalized
12,– €
UKB-INFO
100
500 mm
Suitable 30° dies H = 100 mm see page 83-85
Drill hole in the die
54,– €
60.120
Drill hole in the die to use with screwable flattening/hemming die 60.120
1–3
working days
Screwable flattening/hemming die H = 150 mm 15
60.130
1200 kN/m max.
378,– €
13,0 kg
300 mm
266,– €
7,8 kg
200 mm
200,– €
5,2 kg
100 mm 550 mm sectionalized
124,– €
2,6 kg
616,– €
14,3 kg
Screwable flattening/hemming die 60.130
Suitable flattening/hemming dies 15.750 (see page 68), 15.450 (see page 67) Only usable with i-axis displacement
1–2
working weeks
MOUNTING EXAMPLE Flattening/hemming punch/top-tool 15.450
150
500 mm
Die 25.904
28,9
Flattening/hemming punch/top-tool 15.450
Screwable flattening/hemming die 60.130 Die 25.904
70.810 44,– €
300 mm
38,– €
200 mm
28,– €
100 mm 550 mm sectionalized
18,– €
1–3
90
Suitable 30° dies H = 150 mm see page 88-89
84,– €
Drill holes in the die to use with screwable flattening/hemming die 60.130 working days
UKB-INFO 150
500 mm
Drill holes in the die
60.130
UKB-SYSTEM B DIES [email protected] . www.ukb-gmbh.com
02
Flattening/hemming dies 8,2
R 1,0
25.992
500 kN/m max.
300 mm
316,– €
11,4 kg
200 mm
226,– €
7,6 kg
100 mm 550 mm sectionalized
136,– €
3,8 kg
734,– €
20,9 kg
VIDEO
Flattening/ hemming tools
120
19,0 kg
59
430,– €
100
500 mm
20
Max. 1,2 mm material thickness Rm = 400 N/mm2 Suitable flattening/hemming punch/top-tool 15.902 (see page 69)
13 57
24h 10,2
R 1,0
500 kN/m max.
25.994 300 mm
316,– €
12,6 kg
200 mm
226,– €
8,4 kg
100 mm 550 mm sectionalized
136,– €
4,2 kg
734,– €
23,1 kg
EXAMPLE OF USE Surface ground
120
21,0 kg
59
430,– €
100
500 mm
Hardened flattening parts
20
Max. 1,8 mm material thickness Rm = 400 N/mm2 Suitable flattening/hemming punch/top-tool 15.904 (see page 69)
Surface milled
13 57
24h
12,2
R 1,0
25.995
500 kN/m max.
300 mm
316,– €
12,3 kg
200 mm
226,– €
8,2 kg
100 mm 550sectionamm
136,– €
4,1 kg
734,– €
22,6 kg
lizedss
STRONG PARTNERS FOR GOOD BUSINESS
120
20,5 kg
59
430,– €
100
500 mm
20
Max. 2,5 mm material thickness Rm = 400 N/mm2 Suitable flattening/hemming punch/top-tool 15.905 (see page 69)
13 57
24h
Die heightening
13,1
1000 kN/m max.
500 mm
308,– €
5,8 kg
50
60.960
24h
20
Die heightening for UKB-System B (Type Trumpf) and UKB-System C (Type Bystronic)
13 30
91
03
WWW.UKB-GMBH.COM
UKB-SYSTEM C
Inhaltsverzeichnis noch anpassen
TYPE BYSTRONIC Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 – 95 Insertion of a steel insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Punches/top-tools Punches/top-tools Bystronic "RF-A", H = 175 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 Punches/top-tools Bystronic "RF-A", H = 250 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 24° Flattening/hemming punches/top-tools Bystronic "RF-A". . . . . . . . . . . . . . . . . . . . . . 98 Punches/top-tools Bystronic "R". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Punches/top-tools Bystronic "S". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Punches/top-tools Bystronic / Amada / Safan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100 Holder for blades and changeable 86°/84°/28° blades . . . . . . . . . . . . . . . . . . . . . . 100 – 101 Joggle (Z) tool holders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102 Flattening insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 Joggle (Z) tool inserts Z 1,0-15,0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 Holder for radius-tools R 7,0-50,0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104 Radius-tools R 7,0-50,0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 Flattening-tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 Punch/top-tool distance piece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Punch/top-tool adaptors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Dies 90° Dies, H = 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 85° Dies, H = 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 – 109 60° Dies, H = 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 60° Die, H = 65 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109 30° Dies, H = 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 30° Die, H = 60 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Flattening/hemming dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
UKB-SYSTEM C EXPLANATION Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Type Bystronic
Clamping Bystronic "RF-A"
ADVANTAGES
H
Center line
W 4,5
Clamping Bystronic "R"
Datum
Center line
y
y
V
R
y
y
y
Clamping Bystronic "S"
W
Datum
y
20
y
y
y
Center line
H
Center line
� Optimum materials � 42 CrMo4, tempered to 1100-1200 N/mm2 � 1.2312, tempered to 950-1100 N/mm2 � C45, tempered to 800-850 N/mm2 � C45 � Bending radius/intake radii y hardened up to 52-55 HRC = y � Precision ground = � Guaranteed exchangeability � Parallelism � Via adaptor systems applicable on all other press brakes (see chapter 10) � Tool marking with all significant information
Center line
Datum
6,5 13
UKB-DELIVERY TIME
Clamping Bystronic / Amada / Safan
From stock
13
UKB
14 3
On request
25
1-2 working weeks
7
1–2
working weeks
Center line
Modification 1-3 working days 13
1–3
working days
7 4
8,4
24h
Datum
Further information for availability, delivery service and payment terms see fold-out cover!
VIDEO Image
Horn extensions � Horn extensions for sectionalized punches/top-tools UKB-System C � The types are marked with 1 or 21 2 Type
1
2
Type 1
2
UKB-MODIFICATION Use our flexible modification within 1-3 working days! Further information see chapter 13 or visit www.ukb-gmbh.com
94
1–3
working days
UKB-SYSTEM C EXPLANATION [email protected] . www.ukb-gmbh.com
Tool lengths Punches/top-tools
Dies
Length 500 mm
Length 500 mm
Length 300 mm
Length 300 mm
Length 200 mm
Length 200 mm
Length 100 mm
Length 100 mm
Length 550 mm sectionalized � Sectionalized punches/top-tools are delivered as a complete set � 10 Segments 100
25 25 30
35
50
45
40
03
Length 550 mm sectionalized � Sectionalized dies are delivered
as a complete set � 9 Segments
100
100
25 25 30
35
40
45
50
100
200
Insertion of a steel insert MOUNTING EXAMPLE
Die UKB-System A
By milling a 2 mm groove and mounting of a ground steel insert (13 x 22 mm) dies UKB-System A can be used on press brakes UKB-System C. Prices see page 248.
Groove Steel insert UKB-System C
95
UKB-SYSTEM C PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Punches/top-tools Bystronic "RF-A", H = 175 mm
0
24h
20
7,5 kg
200 mm
174,– €
5,0 kg
100 mm 550 mm sectionalized
98,– €
2,5 kg
624,– €
13,8 kg
30
17,5
24h
2,5
0
14,3 kg
12,5 kg
262,– €
20
592,– €
30
362,– €
300 mm
60
2,6 kg
500 mm
40
5,2 kg
92,– €
1000 kN/m max. 65
166,– €
100 mm 550 mm sectionalized
20
200 mm
60
7,8 kg
40
13,0 kg
248,– €
65
344,– €
300 mm
175
500 mm
14.363
175
1000 kN/m max.
14.353
80
80 60
60 40
40
3,3 kg
998,– €
18,2 kg
59
500 mm
250,– €
13,0 kg
300 mm
180,– €
7,8 kg
200 mm
124,– €
5,2 kg
100 mm 550 mm sectionalized
76,– €
2,6 kg
460,– €
14,3 kg
12
20
20
6,6 kg
160,– €
1000 kN/m max.
40
282,– €
100 mm 550 mm sectionalized
14.303
2
60
200 mm
20
9,9 kg
40
16,5 kg
426,– €
60
592,– €
300 mm
175
500 mm
66
500 kN/m max.
1
175
10
2
0
0
14.383
1
88° R 1,0
20
20
88° R 1,0
Tool can work with higher load capacity 22
0
28
0
24h
80
80
24h 60
60
800 kN/m max.
14.333 336,– €
9,5 kg
300 mm
242,– €
5,7 kg
200 mm
130,– €
5,0 kg
200 mm
164,– €
3,8 kg
100 mm 550 mm sectionalized
82,– €
2,5 kg
92,– €
1,9 kg
466,– €
13,8 kg
100 mm 550 mm sectionalized
582,– €
10,5 kg
0
working weeks
22
24h
0
20
175
40
20
20
500 mm
7,5 kg
40
12,5 kg
186,– €
60
256,– €
300 mm
60
500 mm
1–2
2
65
1000 kN/m max.
14.313
1
175
9
2
20
30° R 3,0 0
0
1
40
40 20
88° R 1,5
12
80
80 60
60
2
30° R 1,0
20
1
40
40 20
30° R 1,0
0
0
10
96
1
2
UKB-SYSTEM C PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
Punches/top-tools Bystronic "RF-A", H = 250 mm 14.450
276,– €
7,6 kg
100 mm 550 mm sectionalized
156,– €
3,8 kg
954,– €
20,9 kg
30
17,5 kg
300 mm
430,– €
10,5 kg
200 mm
286,– €
7,0 kg
100 mm 550 mm sectionalized
162,– €
3,5 kg
974,– €
19,3 kg
03
30
60
200 mm
600,– €
10 0
11,4 kg
500 mm
80
416,– €
1000 kN/m max.
12 0
300 mm
10 0
19,0 kg
80
580,– €
12 0
500 mm
65
1000 kN/m max.
65
14.440
1–2
17,5
2,5
40
40
0
0
20
250
working weeks
20
20
250
1–2
working weeks
0
0
12
12 0
0
10
10 80
80 60
60 40
40
500 kN/m max.
644,– €
14,7 kg
200 mm
430,– €
9,8 kg
100 mm 244,– € 550 mm sectionalized 1.458,– €
4,9 kg
12
1000 kN/m max.
500 mm
434,– €
18,0 kg
300 mm
314,– €
10,8 kg
200 mm
212,– €
7,2 kg
100 mm 550 mm sectionalized
118,– €
3,6 kg
782,– €
19,8 kg
0
300 mm
2
0 10 20
60
60 28
Tool can work with higher load capacity
22
40
0
20
250
24h
20
250
40
24h
80
60
27,0 kg
80
10
0
24,5 kg
0
894,– €
12
500 mm
14.410
65
14.460
1
12
10
0
2
20
85° R 1,0 0
1
20
85° R 1,0
0
12
12
0 0 10
0 10 80
80 60
60
14.430
800 kN/m max.
300 mm
314,– €
10,8 kg
300 mm
348,– €
7,8 kg
200 mm
212,– €
7,2 kg
200 mm
236,– €
5,2 kg
100 mm 550 mm sectionalized
134,– €
2,6 kg
854,– €
14,3 kg
12
0
20 0
0
20
250
12
40
24h
40
1–2
working weeks
250
19,8 kg
22
60
782,– €
20
80
3,6 kg
10
118,– €
60
13,0 kg
0
484,– €
80
500 mm
0
18,0 kg
12
434,– €
0
500 mm
100 mm 550 mm sectionalized
2
10
1000 kN/m max.
1
65
9
2
0
1
30° R 3,0
20
0
14.420
40
40 20
85° R 1,5
12
0
0
12 10 0
0 10 80
80 60
60 40
40
2
30° R 1,0 0
0
1
20
20
30° R 1,0
10
1
2
97
UKB-SYSTEM C PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
24° Flattening/hemming punches/top-tools Bystronic "RF-A" 14.908
800 kN/m max.
13,0 kg
300 mm
374,– €
7,8 kg
200 mm
252,– €
5,2 kg
100 mm 146,– € 550 mm sectionalized 1.010,– €
2,6 kg 14,3 kg
Suitable flattening/hemming die 25.992 (see page 111)
VIDEO
Flattening/ hemming tools
65
522,– €
26
195
500 mm
1–2
20
working weeks
15
58
R1 2
.5
58
5 2. R1
8
24° R 0,6
14.910
800 kN/m max.
522,– €
13,5 kg
300 mm
374,– €
8,1 kg
200 mm
252,– €
5,4 kg
100 mm 146,– € 550 mm sectionalized 1.010,– €
14,9 kg
2,7 kg
Monday to Friday from 7:30am to 6:00pm Phone +49 (0) 27 36 / 44 42 - 0 Fax +49 (0) 27 36 / 44 42 - 22 E-Mail [email protected] Web www.ukb-gmbh.com
26
195
Suitable flattening/hemming die 25.994 (see page 111)
UKB-AVAILABILITY
65
500 mm
1–2
For personal contact, see supplement! We are glad to help you!
20
working weeks
15
58
R1 2
.5
58
5
2.
R1
10
24° R 0,6
14.912 522,– €
14,0 kg
300 mm
374,– €
8,4 kg
200 mm
252,– €
5,6 kg
100 mm 146,– € 550 mm sectionalized 1.010,– €
2,8 kg 15,4 kg
26
Hardened flattening parts
Suitable flattening/hemming die 25.995 (see page 111)
1–2
20
working weeks
24° R 0,6
15
R1 2
58
.5
58
5
2.
R1
12
98
EXAMPLE OF USE Surface ground
195
500 mm
65
800 kN/m max.
Surface milled
UKB-SYSTEM C PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
Punches/top-tools Bystronic "R"
152,– €
3,1 kg
908,– €
17,0 kg
28
22
300 mm
216,– €
6,9 kg
200 mm
154,– €
4,6 kg
100 mm 550 mm sectionalized
92,– €
2,3 kg
562,– €
12,7 kg
30
20
UKB
80
80
UKB
11,5 kg
20
100 mm 550 mm sectionalized
292,– €
0
6,2 kg
500 mm
60
256,– €
1000 kN/m max.
40
200 mm
60
14.209 45
9,3 kg
0
378,– €
40
300 mm
20
15,5 kg
60
526,– €
155
500 mm
45
500 kN/m max.
155
14.105
60
60 40
40
85° R 1,0
7
0
0
1,7 kg
12
80
9,4 kg
11,0 kg
164,– €
6,6 kg
200 mm
114,– €
4,4 kg
100 mm 550 mm sectionalized
64,– €
2,2 kg
442,– €
12,1 kg
60
228,– €
300 mm
80
500 mm
20
0
76,– €
1000 kN/m max.
20
100 mm 550 mm sectionalized
14.300
40
3,3 kg
2
155
134,– €
0
200 mm
22
40
5,1 kg
20
8,5 kg
200,– €
60
276,– €
300 mm
155
500 mm
542,– €
800 kN/m max.
45
14.330
1
10
2
20
1
20
85° R 0,8
Tool can work with higher load capacity 80
60
24h
UKB 60
40
2
20
30° R 3,0
3,2 kg
898,– €
17,6 kg
28
22
12,5 kg
300 mm
202,– €
7,5 kg
200 mm
136,– €
5,0 kg
100 mm 550 mm sectionalized
78,– €
2,5 kg
548,– €
13,8 kg
30
20
UKB
80
80
UKB
280,– €
0
146,– €
500 mm
20
100 mm 550 mm sectionalized
60
1000 kN/m max.
40
6,4 kg
14.210 45
9,6 kg
252,– €
0
374,– €
200 mm
40
300 mm
20
16,0 kg
60
524,– €
155
500 mm
45
500 kN/m max.
155
14.106
60
60
1,8 kg
520,– €
9,9 kg
12
7,2 kg
200 mm
110,– €
4,8 kg
100 mm 550 mm sectionalized
70,– €
2,4 kg
436,– €
13,2 kg
10
45
12,0 kg
154,– €
22
Tool can work with higher load capacity 80
80
24h
212,– €
300 mm
0
74,– €
500 mm
20
100 mm 550 mm sectionalized
1000 kN/m max.
40
3,6 kg
14.211
UKB 60
60 40
40
1
2
0
0
10
30° R 3,0
20
20
30° R 1,0
2
60
130,– €
0
200 mm
22
20
5,4 kg 40
9,0 kg
188,– €
60
262,– €
300 mm
155
500 mm
45
800 kN/m max.
1
155
7
2
0
1
85° R 1,0
20
00
14.101
40
40 20
85° R 0,8
2
0
Punches/top-tools Bystronic "S"
1
60
0
1
10
40
20
30° R 1,0
1
2
99
03
UKB-SYSTEM C PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Punches/top-tools Bystronic / Amada / Safan
13,8 kg
25
106,– €
3,6 kg
100 mm 550 mm sectionalized
58,– €
1,8 kg
394,– €
9,9 kg
2
40
24h
1
2
10
1
80° R 1,0 0
10
200 mm
30
20
20 0
24h
5,4 kg
Including groove 8,4 x 3 mm UKB-System A
40
86° R 1,0
9,0 kg
150,– €
20
480,– €
Including groove 8,4 x 3 mm UKB-System A
204,– €
300 mm
0
2,5 kg
500 mm
40
5,0 kg
68,– €
0
124,– €
100 mm 550 mm sectionalized
50
20
200 mm
40
25
7,5 kg
95
12,5 kg
184,– €
60
268,– €
300 mm
60
500 mm
750 kN/m max.
14.020
95
750 kN/m max.
14.040
18
2
25
200 mm
88,– €
4,4 kg
100 mm 550 mm sectionalized
48,– €
2,2 kg
360,– €
12,1 kg
30
Including groove 8,4 x 3 mm UKB-System A
60° R 3,0
Tool can work with higher load capacity
1
20
80 60
24h
6,6 kg
40
0
10
Including groove 8,4 x 3 mm UKB-System A
11,0 kg
124,– €
0
18,7 kg
174,– €
300 mm
20
768,– €
500 mm
40
3,4 kg
0
6,8 kg
102,– €
20
184,– €
100 mm 550 mm sectionalized
30
40
200 mm
60
10,2 kg
80
25
17,0 kg
268,– €
175
370,– €
300 mm
60
500 mm
1000 kN/m max.
14.010
95
800 kN/m max.
14.060
0
24h
2
40
1
2
426,– €
7,7 kg
300 mm
252,– €
10,8 kg
200 mm
174,– €
7,2 kg
100 mm 550 mm sectionalized
98,– €
3,6 kg
740,– €
19,8 kg
30
0
1,4 kg
1000 kN/m max.
20
2,8 kg
62,– €
18,0 kg
40
120,– €
100 mm 550 mm sectionalized
348,– €
60
200 mm
30
14.050 500 mm
80
4,2 kg
0
176,– €
20
300 mm
40
25
7,0 kg
95
234,– €
60
500 mm
25
700 kN/m max.
14.030
175
0
14
20
80° R 1,0
0
10
28° R 1,0
20
2
24h 60
1
80
0
24h
Including groove 8,4 x 3 mm UKB-System A
40
Including groove 8,4 x 3 mm UKB-System A
40
ADVANTAGES � Easy handling � Cost-saving: One holder for different blades � Fast and easy change of the blades
MOUNTING EXAMPLE Holder for blades 14.280 hardened flattening part
100
0
Holder for blades and changeable 86°/84°/28° blades
20
28° R 1,0
Changeable blade 15.761
1
2
UKB-SYSTEM C PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
Holder for blades and changeable 86°/84°/28° blades 1000 kN/m max.
14.280
1000 kN/m max.
500 mm
380,– €
7,0 kg
500 mm
360,– €
8,0 kg
300 mm
304,– €
4,2 kg
300 mm
286,– €
4,8 kg
200 mm
210,– €
2,8 kg
200 mm
194,– €
3,2 kg
100 mm 550 mm sectionalized
114,– €
1,4 kg
106,– €
1,6 kg
760,– €
7,7 kg
100 mm 550 mm sectionalized
740,– €
8,8 kg
Holder for blades with hardened flattening part Clamping Bystronic "RF-A"
28
40
Holder for blades with hardened flattening part Clamping Bystronic "R"
1–2
03
135
14.282
UKB
working weeks
12
1000 kN/m max.
14.400
1000 kN/m max.
500 mm
348,– €
8,5 kg
500 mm
110,– €
3,0 kg
300 mm
278,– €
5,1 kg
300 mm
88,– €
1,8 kg
200 mm
190,– €
3,4 kg
200 mm
64,– €
1,2 kg
100 mm 550 mm sectionalized
102,– €
1,7 kg
0,6 kg
9,4 kg
100 mm 488 mm sectionalized
40,– €
730,– €
198,– €
3,3 kg
135
28
30
14.281
14
Holder for blades Clamping Bystronic/Amada/Safan 40
Holder for blades with hardened flattening part Clamping Bystronic "S"
1–2
working weeks
UKB
12
16
86° Blades R 1,0 15.776 86°
200 mm
100 mm
550 mm sect.
Price
Price
Price
Price
Price
1,0
112,– € 4,5 kg
88,– € 2,7 kg
66,– € 1,8 kg
40,– € 0,9 kg
202,– € 5,0 kg
Weight
12
1000 kN/m max.
20
300 mm
100
α
500 mm
M6
Model
R (mm)
24h 31
500 mm
300 mm
200 mm
100 mm
550 mm sect.
Price
Price
Price
Price
Price
1,0
112,– € 4,5 kg
88,– € 2,7 kg
66,– € 1,8 kg
40,– € 0,9 kg
202,– € 5,0 kg
Weight
Technical details for all tool lengths see page 25
28° Blades R 0,5-6,0 R (mm)
500 mm
300 mm
200 mm
100 mm
550 mm sect.
Price
Price
Price
Price
Price
15.761 15.763 15.762 15.765 15.764 15.766 15.767 15.768 15.769
28° 28° 28° 28° 28° 28° 28° 28° 28°
0,5 1,0 1,5 2,0 2,5 3,0 4,0 5,0 6,0
122,– € 122,– € 122,– € 122,– € 122,– € 122,– € 122,– € 122,– € 122,– € 4,5 kg
94,– € 94,– € 94,– € 94,– € 94,– € 94,– € 94,– € 94,– € 94,– € 2,7 kg
70,– € 70,– € 70,– € 70,– € 70,– € 70,– € 70,– € 70,– € 70,– € 1,8 kg
42,– € 42,– € 42,– € 42,– € 42,– € 42,– € 42,– € 42,– € 42,– € 0,9 kg
214,– € 214,– € 214,– € 214,– € 214,– € 214,– € 214,– € 214,– € 214,– € 5,0 kg
24h
12
1000 kN/m max.
100
α
M6
Model
Weight
12
UKB-INFO
24h
31
28° R
12
15.774 84°
R (mm)
30°
α
20
Model
86°/84° R
30°
84° Blades R 1,0
101
UKB-SYSTEM C PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Joggle (Z) tool holders ADVANTAGES
VIDEO
� Flexible application by changeable joggle (Z) tool inserts Z 1,0-15,0 � Easy handling � No adjustment necessary � High stability � Short Z-bending in one stroke � Z-bending with long flanges possible � Sectionalized joggle (Z) tools on request
14.085
45
25,5 kg
682,– €
Joggle (Z) tool holders are delivered as a complete set
1–2
24
24h
46
24
Clamping Bystronic "R"
Joggle (Z) tool holders are delivered as a complete set
24
Clamping Bystronic "RF-A"
working weeks
20
88
64
46 46
125
51,0 kg
415 mm
101
835 mm 1.266,– €
88
46
1000 kN/m max.
24
26,5 kg
145
53,0 kg
708,– €
121
835 mm 1.314,– € 415 mm
65
1000 kN/m max.
64
14.080
Joggle (Z) tools
20
13
13
876,– €
37,0 kg
415 mm
488,– €
18,5 kg
46
Clamping Bystronic/Amada/Safan
24
Clamping Bystronic "S"
835 mm
98
23,5 kg
Joggle (Z) tool holders are delivered as a complete set
Joggle (Z) tool holders are delivered as a complete set
1–2
46
20
64
88
working weeks
46
64
1–2
working weeks
88
24
24
634,– €
125
415 mm
46
44
45
47,0 kg
101
835 mm 1.168,– €
1000 kN/m max.
30
14.095
1000 kN/m max.
24
14.090
20
13
13
Flattening insert
1000 kN/m max.
Flattening insert 40.500
Price
256,– €
Weight
10,0 kg
415 mm Price
144,– €
S
835 mm
2S
Model
Table of force for flattening see page 52
Weight
5,0 kg 36
Flattening insert is delivered as a complete set
24h
102
UKB-INFO
23
UKB-SYSTEM C PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
Joggle (Z) tool inserts Z 1,0-15,0 Model
α
Z (mm)
40.510 40.515 40.520 40.525
160° 160° 150° 140°
1,0 1,5 2,0 2,5
Weight
835 mm
03
415 mm
Price
Price
374,– € 374,– € 374,– € 374,– € 10,0 kg
206,– € 206,– € 206,– € 206,– € 5,0 kg
Z
36
Joggle (Z) tool inserts α Z 1,0-2,5
1000 kN/m max.
Joggle (Z) tool inserts are delivered as a complete set
24h
23
Joggle (Z) tool inserts 90° Z 1,0-8,0 Z (mm)
40.511 40.516 40.521 40.526 40.530 40.535 40.540 40.545 40.550 40.555 40.560 40.565 40.570 40.575 40.580
90° 90° 90° 90° 90° 90° 90° 90° 90° 90° 90° 90° 90° 90° 90°
1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 6,5 7,0 7,5 8,0
Weight
835 mm
415 mm
Price
Price
374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 10,0 kg
206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 5,0 kg
1000 kN/m max.
Z
α
36
Model
23
Joggle (Z) tool inserts are delivered as a complete set
1000 kN/m max.
Joggle (Z) tool inserts 90° Z 8,5-12,0 Z (mm)
40.585 40.590 40.610 40.611 40.612
90° 90° 90° 90° 90°
8,5 9,0 10,0 11,0 12,0
Weight
835 mm
415 mm
Price
Price
418,– € 418,– € 418,– € 418,– € 418,– € 13,5 kg
232,– € 232,– € 232,– € 232,– € 232,– € 6,7 kg
27
25
α
45
Model
Z
24h
23
Joggle (Z) tool inserts are delivered as a complete set
1000 kN/m max.
24h
Z (mm)
40.613 40.614 40.615
90° 90° 90°
13,0 14,0 15,0
Weight
835 mm
415 mm
Price
Price
418,– € 418,– € 418,– € 14,5 kg
232,– € 232,– € 232,– € 7,3 kg
Joggle (Z) tool inserts are delivered as a complete set
32
25
α
45
Model
Z
Joggle (Z) tool inserts 90° Z 13,0-15,0
24h 23
103
UKB-SYSTEM C PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Holder for radius-tools R 7,0-50,0 ADVANTAGES
VIDEO
� Easy handling � No adjustment necessary for R 12,5-50,0 � High stability � Flexible application through changeable radius-tools � Sectionalized radius-tools on request
Radius tools
MOUNTING EXAMPLE Holder for radius-tools 14.252
Holder for radius-tools 14.250
Holder for radius-tools 14.251
Radius-tool 10.311
Radius-tool 10.311
Radius-tool 10.311
830 mm
318,– €
15,5 kg
830 mm
264,– €
15,0 kg
830 mm
246,– €
16,0 kg
412 mm
186,– €
7,8 kg
412 mm
160,– €
7,5 kg
412 mm
152,– €
8,0 kg
Holder for radius-tools Clamping Bystronic "R"
24h
40
140
24h
20
140
20
14
Holder for radius-tools Clamping Bystronic "S"
20
24h
40
Holder for radius-tools Clamping Bystronic "RF-A"
104
800 kN/m max.
14.251
140
800 kN/m max.
14.250
40
800 kN/m max.
14.252
14
14
UKB-SYSTEM C PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
Radius-tools R 7,0-50,0 Radius-tools R 7,0-12,0 7,0 7,5 8,0 9,0 10,0 11,0 11,5 12,0
11,5 11,5 13,0 16,0 16,0 16,0 19,0 20,0
835 mm
Model
10.300 10.301 10.302 10.303 10.304 10.305 10.306 10.307 C45
24h
415 mm
835 mm
Model
Price
Weight
Price
Weight
68,– € 68,– € 68,– € 74,– € 60,– € 88,– € 88,– € 88,– €
0,90 kg 1,00 kg 1,20 kg 1,60 kg 2,00 kg 2,10 kg 2,50 kg 2,70 kg
42,– € 42,– € 42,– € 44,– € 38,– € 52,– € 52,– € 52,– €
0,45 kg 0,50 kg 0,60 kg 0,80 kg 1,00 kg 1,05 kg 1,25 kg 1,35 kg
11.300 11.301 11.302 11.303 11.304 11.305 11.306 11.307
03
415 mm
Price
Weight
Price
Weight
166,– € 172,– € 178,– € 186,– € 194,– € 208,– € 214,– € 218,– €
0,90 kg 1,00 kg 1,20 kg 1,60 kg 2,00 kg 2,10 kg 2,50 kg 2,70 kg
100,– € 102,– € 106,– € 110,– € 114,– € 120,– € 124,– € 126,– €
0,45 kg 0,50 kg 0,60 kg 0,80 kg 1,00 kg 1,05 kg 1,25 kg 1,35 kg
800 kN/m max.
H
R (mm) H (mm)
R 7,0 -12,0
42CrMo4 Radius-tools hardened up to 60 HRC
Radius-tools not hardened
Radius-tools R 12,5-50,0 12,5 13,0 14,0 15,0 16,0 17,0 17,5 19,0 20,0 22,5 25,0 27,5 30,0 35,0 40,0 45,0 50,0
16,0 17,0 19,0 20,0 21,0 21,5 22,0 25,0 24,0 25,0 29,0 34,0 34,0 45,0 45,0 50,0 54,0
835 mm
Model
Price
10.308 10.309 10.310 10.311 10.312 10.313 10.314 10.315 10.316 10.317 10.318 10.319 10.320 10.321 10.322 10.323 10.324
98,– € 98,– € 98,– € 82,– € 116,– € 116,– € 86,– € 124,– € 102,– € 146,– € 112,– € 164,– € 138,– € 248,– € 286,– € 332,– € 354,– €
C45
24h
415 mm
Weight
Price
3,30 kg 3,50 kg 3,80 kg 5,00 kg 5,10 kg 5,80 kg 6,00 kg 6,30 kg 6,80 kg 8,00 kg 10,00 kg 12,50 kg 13,50 kg 21,00 kg 24,00 kg 29,50 kg 34,50 kg
58,– € 58,– € 58,– € 50,– € 68,– € 68,– € 56,– € 76,– € 62,– € 86,– € 70,– € 98,– € 86,– € 146,– € 170,– € 202,– € 222,– €
835 mm
Model
Weight
1,65 kg 1,75 kg 1,90 kg 2,50 kg 2,55 kg 2,90 kg 3,00 kg 3,15 kg 3,40 kg 4,00 kg 5,00 kg 6,25 kg 6,75 kg 10,50 kg 12,00 kg 14,75 kg 17,25 kg
Price
11.308 11.309 11.310 11.311 11.312 11.313 11.314 11.315 11.316 11.317 11.318 11.319 11.320 11.321 11.322 11.323 11.324
222,– € 226,– € 236,– € 246,– € 256,– € 266,– € 274,– € 288,– € 300,– € 330,– € 362,– € 390,– € 444,– € 482,– € 634,– € 696,– € 738,– €
415 mm
Weight
Price
Weight
3,30 kg 3,50 kg 3,80 kg 5,00 kg 5,10 kg 5,80 kg 6,00 kg 6,30 kg 6,80 kg 8,00 kg 10,00 kg 12,50 kg 13,50 kg 21,00 kg 24,00 kg 29,50 kg 34,50 kg
132,– € 134,– € 140,– € 144,– € 150,– € 154,– € 166,– € 172,– € 176,– € 190,– € 204,– € 226,– € 254,– € 272,– € 348,– € 388,– € 422,– €
1,65 kg 1,75 kg 1,90 kg 2,50 kg 2,55 kg 2,90 kg 3,00 kg 3,15 kg 3,40 kg 4,00 kg 5,00 kg 6,25 kg 6,75 kg 10,50 kg 12,00 kg 14,75 kg 17,25 kg
800 kN/m max.
H
R (mm) H (mm)
14
R 12,5 - 50,0
42CrMo4 Radius-tools hardened up to 60 HRC
Radius-tools not hardened
UKB-TEST BENDING First test bending, then order! Free of charge - with your sample sheets in your or our house!
Flattening-tool 800 kN/m max.
Flattening-tool 100,– €
Usable on holder for radius-tools 14.250 / 14.251 / 14.252
Weight
4,00 kg
415 mm Price
60,– €
Weight
2,00 kg 14
22
10.325
835 mm Price
17
Model
30
24h
105
UKB-SYSTEM C PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Punch/top-tool distance piece 50.400 150 mm
1000 kN/m max.
296,– €
6,0 kg
Punch/top-tool distance piece 50.400 Clamping Bystronic "RF-A"
100
Bystronic "RF-A" incl. clamp with nylon strips
MOUNTING EXAMPLE
160
55
24h
Clamp
Nylon strips Clamping Bystronic "RF-A"
Punch/top-tool adaptors 1000 kN/m max.
65
Clamping Bystronic "RF-A" UKB-System CUKB-System A Needed clamp see page 203
98,– € 3,2 kg
Clamping Bystronic "R" UKB-System CUKB-System A Needed clamp see page 203
40
40
67
24h
96,– € 3,5 kg
Clamping Bystronic "S" UKB-System CUKB-System A Needed clamp see page 203
40
24h
100
31
31
165
24h
50.981 150 mm
46
150 mm
142,– € 5,0 kg
113
150 mm
1000 kN/m max.
67
50.980
113
50.983
46
1000 kN/m max.
31
14
14
WWW.UKB-GMBH.COM Online-shop > Current prices and special offers Innovations > Always the latest news Product information > All UKB-Products at a glance Downloads > Information for you Video-chanel > A closer look into the company and interesting product videos
UKB-APP Calculation of the needed forces > Automatic calculation of your data Product information > All UKB-Products at a glance
106
14
UKB-SYSTEM C DIES [email protected] . www.ukb-gmbh.com
90° Dies, H = 55 mm
72,– €
1,8 kg
100 mm 550 mm sectionalized
42,– €
0,9 kg
296,– €
5,0 kg
1–2 working weeks
24.003 200 mm
70,– €
2,2 kg
100 mm 550 mm sectionalized
40,– €
1,1 kg
286,– €
3,3 kg
1000 kN/m max.
5,5 kg
100,– €
130,– €
300 mm
6,0 kg
4,5 kg
300 mm
102,– €
2,7 kg
200 mm
72,– €
1,8 kg
100 mm 550 mm sectionalized
42,– €
0,9 kg
296,– €
5,0 kg
1–2
1–2 working weeks
500 mm
138,– €
200 mm
500 mm
1000 kN/m max.
2,7 kg
24.005
500 mm
130,– €
5,5 kg
300 mm
100,– €
3,3 kg
200 mm
70,– €
2,2 kg
100 mm 550 mm sectionalized
40,– €
1,1 kg
286,– €
6,0 kg
1000 kN/m max.
102,– €
24.002
300 mm
4,5 kg
138,– €
500 mm
1000 kN/m max.
24.001
1–2
working weeks
working weeks
24.007
300 mm
110,– €
4,5 kg
200 mm
76,– €
3,0 kg
100 mm 550 mm sectionalized
44,– €
1,5 kg
306,– €
8,3 kg
UKB-PRESS BRAKE TOOL CABINETS Store � Secure � Organize Further information see chapter 11 or visit www.ukb-gmbh.com
�
7,5 kg
144,– €
1000 kN/m max.
500 mm
1–2
working weeks
Flexible modification
Tool blank L = 500 mm
Tool individual modified according to your requirements
Cuttings
Laser marking
Further information see chapter 13 or visit www.ukb-gmbh.com
107
03
UKB-SYSTEM C DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
85° Dies, H = 55 mm 24.100
4
0,6
500 kN/m max.
6
500 mm
198,– €
3,5 kg
500 mm
188,– €
4,5 kg
300 mm
136,– €
2,1 kg
300 mm
132,– €
2,7 kg
200 mm
94,– €
1,4 kg
200 mm
90,– €
1,8 kg
100 mm 550 mm sectionalized
54,– €
0,7 kg
50,– €
0,9 kg
374,– €
3,8 kg
100 mm 550 mm sectionalized
364,– €
5,0 kg
85°
24h
8
500 mm
188,– €
4,5 kg
300 mm
132,– €
2,7 kg
200 mm
90,– €
1,8 kg
100 mm 550 mm sectionalized
50,– €
0,9 kg
364,– €
5,0 kg
700 kN/m max.
85° 15
24.106
15
1000 kN/m max.
500 mm
138,– €
5,5 kg
300 mm
102,– €
3,3 kg
200 mm
72,– €
2,2 kg
100 mm 550 mm sectionalized
42,– €
1,1 kg
292,– €
6,1 kg
1000 kN/m max.
85°
138,– €
5,5 kg
85°
24.108
1000 kN/m max.
500 mm
152,– €
7,5 kg
112,– €
4,5 kg
300 mm
102,– €
3,3 kg
200 mm
72,– €
2,2 kg
200 mm
78,– €
3,0 kg
42,– €
1,1 kg
46,– €
1,5 kg
292,– €
6,1 kg
100 mm 550 mm sectionalized
314,– €
8,3 kg
85°
24h
24h
24.109
1000 kN/m max.
24.110
1000 kN/m max.
500 mm
158,– €
7,5 kg
500 mm
192,– €
9,5 kg
300 mm
116,– €
4,5 kg
300 mm
136,– €
5,7 kg
200 mm
80,– €
3,0 kg
200 mm
96,– €
3,8 kg
100 mm 550 mm sectionalized
48,– €
1,5 kg
56,– €
1,9 kg
318,– €
8,3 kg
100 mm 550 mm sectionalized
372,– €
10,5 kg
24h
85°
24.104
300 mm
100 mm 550 mm sectionalized
700 kN/m max.
24h
24h
500 mm
0,8
24h
24.102
108
24.101
85°
24h
85°
UKB-SYSTEM C DIES [email protected] . www.ukb-gmbh.com
85° Dies, H = 55 mm
6,3 kg
200 mm
102,– €
4,2 kg
100 mm 550 mm sectionalized
58,– €
2,1 kg
404,– €
11,5 kg
Tool can work with higher load capacity
500 mm
216,– €
10,8 kg
300 mm
160,– €
6,6 kg
200 mm
110,– €
4,4 kg
100 mm 550 mm sectionalized
62,– €
2,2 kg
430,– €
12,1 kg
Tool can work with higher load capacity
24h
1000 kN/m max.
150,– €
24.012
300 mm
10,5 kg
204,– €
1000 kN/m max.
500 mm
24.011
24h
60° Dies, H = 55 mm
200 mm
102,– €
4,0 kg
100 mm 550 mm sectionalized
58,– €
2,0 kg
426,– €
11,0 kg
24.050
50
500 mm
322,– €
12,3 kg
300 mm
200,– €
7,5 kg
200 mm
134,– €
5,0 kg
100 mm 550 mm sectionalized
72,– €
2,5 kg
506,– €
13,8 kg
Tool can work with higher load capacity
24h
15
R 5,0
1000 kN/m max.
75
6,0 kg
10,0 kg
154,– €
288,– €
300 mm
800 kN/m max.
500 mm
55
60°
20
24.040
13 70
24h
60° Die, H = 65 mm 364,– €
15,5 kg
300 mm
256,– €
9,3 kg
200 mm
174,– €
6,2 kg
100 mm 550 mm sectionalized
92,– €
3,1 kg
624,– €
17,0 kg
24h
15 60°
20
500 mm
R 7,0
85
60
65
24.060
1000 kN/m max.
UKB-ADJUSTABLE DIES Adjustable opening widths from V = 25-400 mm! Further information see chapter 8 or visit www.ukb-gmbh.com
13 80
UKB-REPAIR- AND REGRINDING SERVICE Use our repair- and regrinding service for worn out press brake tools and shear blades! Further information see chapter 14 or visit www.ukb-gmbh.com
109
03
UKB-SYSTEM C DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
30° Dies, H = 55 mm
200 mm
98,– €
1,6 kg
100 mm 550 mm sectionalized
54,– €
0,8 kg
334,– €
4,4 kg
R 1,0
30° 15
13 20
4,0 kg
146,– €
2,4 kg
200 mm
98,– €
1,6 kg
100 mm 550 mm sectionalized
54,– €
0,8 kg
334,– €
4,4 kg
2
30° 15
13 20
92,– €
2,0 kg
100 mm 550 mm sectionalized
50,– €
1,0 kg
328,– €
5,5 kg
13 20
24.016
12
500 mm
182,– €
5,0 kg
300 mm
140,– €
3,0 kg
200 mm
92,– €
2,0 kg
100 mm 550 mm sectionalized
50,– €
1,0 kg
328,– €
5,5 kg
2
30°
R 1, 5
400 kN/m max.
55
200 mm
2
30°
55
3,0 kg
75
5,0 kg
140,– €
500 kN/m max.
20
182,– €
300 mm
R 1, 0
13 20
24h
450 kN/m max.
144,– €
4,2 kg
200 mm
98,– €
2,8 kg
100 mm 550 mm sectionalized
54,– €
1,4 kg
338,– €
7,7 kg
30°
75
300 mm
5
55
6,8 kg
20
194,– €
R 2,0
13 30
24h
24.019
20
500 mm
200,– €
7,0 kg
300 mm
150,– €
4,2 kg
200 mm
102,– €
2,8 kg
100 mm 550 mm sectionalized
58,– €
1,4 kg
368,– €
7,7 kg
5
30°
13 35
24h
24.018
24
300 mm
160,– €
4,8 kg
200 mm
114,– €
3,2 kg
100 mm 550 mm sectionalized
64,– €
1,6 kg
388,– €
8,8 kg
8
75
7,8 kg 55
214,– €
30°
20
500 mm
R 3, 0
13 40
500 kN/m max.
R 2, 5
75
16
55
24.017
20
24h
110
186,– €
300 mm
350 kN/m max.
75
10
500 mm
24h
500 mm
R 0,8
24h
24.015
500 mm
8
20
24h
24.014
55
2,4 kg
55
4,0 kg
146,– €
75
186,– €
300 mm
350 kN/m max.
20
500 mm
R 0,6
75
6
20
24.013
UKB-INFO For bottoming/coining with 30° dies the maximum load is reduced by 50%
500 kN/m max.
UKB-SYSTEM C DIES [email protected] . www.ukb-gmbh.com
30° Die, H = 60 mm 32
11,5 kg
300 mm
222,– €
6,9 kg
200 mm
150,– €
4,6 kg
100 mm 550 mm sectionalized
80,– €
2,3 kg
542,– €
12,7 kg
10
03
VIDEO
Flattening/ hemming tools
60
294,– €
500 kN/m max.
80
500 mm
R 4,0
30°
20
24.035
13 60
24h
Flattening/hemming dies 8,2
25.992
R 1,0
500 kN/m max.
200 mm
226,– €
7,6 kg
100 mm 550 mm sectionalized
136,– €
3,8 kg
734,– €
20,9 kg
Max. 1,2 mm material thickness Rm = 400 N/mm2 Suitable flattening/hemming punch/ top-tool 14.908 (see page 98)
UKB-FIELD SERVICE � Individual advice and sale � Technical solutions for special
120
11,4 kg
59
19,0 kg
316,– €
100
430,– €
300 mm
bending tasks � Test bending on-site � Tool demonstrations � Pick up service for tools to rework
20
500 mm
13 57
24h
10,2
25.994
R 1,0
12,6 kg
200 mm
226,– €
8,4 kg
100 mm 550 mm sectionalized
136,– €
4,2 kg
734,– €
23,1 kg
Max. 1,8 mm material thickness Rm = 400 N/mm2 Suitable flattening/hemming punch/ top-tool 14.910 (see page 98)
120
21,0 kg
316,– €
100
430,– €
300 mm
20
500 mm
59
500 kN/m max.
13 57
24h
12,2
R 1,0
25.995 300 mm
316,– €
12,3 kg
200 mm
226,– €
8,2 kg
100 mm 550 mm sectionalized
136,– €
4,1 kg
734,– €
22,6 kg
Max. 2,5 mm material thickness Rm = 400 N/mm2 Suitable flattening/hemming punch/ top-tool 14.912 (see page 98)
13 57
120
20,5 kg
100
430,– €
20
500 mm
59
500 kN/m max.
EXAMPLE OF USE Surface ground
Surface milled
Hardened flattening parts
24h
111
04 05
WWW.UKB-GMBH.COM
UKB-SYSTEM L TYPE LVD Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 – 115 Punches/top-tools 78° Punches/top-tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 26° Punch/top-tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 Holder for changeable 86°/84°/28° blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 Holder for radius-tools R 7,0-50,0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 Joggle (Z) tool holder for joggle (Z) tool inserts Z 1,0-15,0 . . . . . . . . . . . . . . . . . . . . . . . . 118 Flattening insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 Dies 78° Dies, H = 90 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 – 120 78° Die, H = 130 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 30° Dies, H = 90 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 Multi-V-dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122 Punch/top-tool adaptors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 Die adaptors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 Insertion of a steel insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123
UKB-SYSTEM L EXPLANATION Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Type LVD
Standard:
Other clampings:
13 Datum
10
Datum y
y
W
22
Center line
15
y
y
17
y
10
� Optimum materials � 42 CrMo4, tempered to 1100-1200 N/mm2 � 1.2312, tempered to 950-1100 N/mm2 � C45, tempered to 800-850 N/mm2 � C45 � Bending radius/intake radii y hardened up to 52-55 HRC = y � Precision ground = � Guaranteed exchangeability � Parallelism � Dies via adaptor systems applicable on all other press brakes (see chapter 10) � Tool marking with all significant information
18
y
5
ADVANTAGES
Datum y
27
20
y
Center line
y
10
Center line
H
25
y
10
y
R
Further information for availability, delivery service and payment terms see fold-out cover!
Center line
VIDEO Image
y
y
y
On request
y
y UKB
H
1-2 working weeks
19
1–2
working weeks
W
Center line
Modification 1-3 working days
y
R
From stock
1–3
working days
V
y
24h
y
y
30
UKB-DELIVERY TIME
Datum y
32
y
40
5,7
7 12,7
Horn extension � Horn extension for sectionalized punches/top-tools UKB-System L Horn extension
UKB-MODIFICATION
R1 0 35
10
30°
0
R1
114
Use our flexible modification within 1-3 working days! Further information see chapter 13 or visit www.ukb-gmbh.com
1–3
working days
UKB-SYSTEM L EXPLANATION UKB-SY [email protected] . www.ukb-gmbh.com
Tool lengths Punches/top-tools
Dies
Length 508 mm
Length 508 mm
04
Length 550 mm sectionalized � Sectionalized punches/top-tools are delivered as a complete set � 10 Segments 100
25
25
30
35
40
45
50
100
Length 550 mm sectionalized � Sectionalized dies are delivered as a complete set � 9 Segments 100
25
25
30
35
40
45
50
100
200
UKB-AVAILABILITY Monday to Friday from 7:30am to 6:00pm Phone +49 (0) 27 36 / 44 42 - 0 Fax +49 (0) 27 36 / 44 42 - 22 E-Mail [email protected] Web www.ukb-gmbh.com For personal contact, see supplement! We are glad to help you!
WWW.UKB-GMBH.COM Online-shop > Current prices and special offers Innovations > Always the latest news Product information > All UKB-Products at a glance Downloads > Information for you Video-chanel > A closer look into the company and interesting product videos
UKB-APP Calculation of the needed forces > Automatic calculation of your data Product information > All UKB-Products at a glance
115
UKB-SYSTEM L PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
78° Punches/top-tools 16.500 508 mm 550 mm sectionalized
700 kN/m max.
380,– €
17,7 kg
626,– €
19,2 kg
16.510 508 mm 550 mm sectionalized
1–2
450 kN/m max.
406,– €
16,8 kg
658,– €
18,2 kg
1–2
working weeks
working weeks
13
13
24
19
78° R 1,0
78° R 1,0
16.520 508 mm 550 mm sectionalized
296,– €
11,5 kg
532,– €
12,4 kg
16.540 508 mm 550 mm sectionalized
1–2
10
254,– €
9,1 kg
480,– €
9,8 kg
17 5
13
400 kN/m max.
1000 kN/m max.
13
1–2
working weeks
20
40
180
158
working weeks
0
3 12
60 40
78° R 1,0
20
78° R 2,0 0
26° Punch/top-tool 16.530 508 mm 550 mm sectionalized
500 kN/m max.
274,– €
8,0 kg
500,– €
8,7 kg
Other clampings UKB-System L see page 114
1–2
working weeks
8 26° R 1,0
116
UKB-INFO
UKB-SYSTEM L PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
Holder for changeable 86°/84°/28° blades ADVANTAGES � Easy handling � Cost-saving: One holder for different blades � Fast and easy change of the blades
390,– €
12,5 kg
300 mm
314,– €
7,5 kg
200 mm
216,– €
5,0 kg
100 mm 550 mm sectionalized
118,– €
2,5 kg
812,– €
13,8 kg
Hardened flattening part
26
Changeable blade 15.761
160
500 mm
04
Holder for blades 16.070
1000 kN/m max.
120
10
17 5
16.070
MOUNTING EXAMPLE
Holder for blades with hardened flattening part
1–2
40
working weeks
UKB-INFO Suitable blades see page 24
12 14
Holder for radius-tools R 7,0-50,0 MOUNTING EXAMPLE Holder for radius-tools 16.010
10 0 60
0
20
40
� Easy handling � No adjustment necessary for R 12,5-50,0 � High stability � Flexible application through changeable radius-tools � Sectionalized radius-tools on request
80
ADVANTAGES
9,0 kg
80
224,– €
800 kN/m max.
0
412 mm
10
10
18,0 kg
Radius-tool 10.311
40
390,– €
60
830 mm
17 5
0
12
13
16.010
20 0
Holder for radius-tools
1–2
working weeks
170
20
VIDEO
UKB-INFO Suitable radius-tools see page 31
41
Radius-tools
14
117
UKB-SYSTEM L PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Joggle (Z) tool holder for joggle (Z) tool inserts Z 1,0-15,0 ADVANTAGES
MOUNTING EXAMPLE
� Flexible application by changeable joggle (Z) tool inserts Z 1,0-15,0 � Easy handling � No adjustment necessary � High stability � Short Z-bending in one stroke � Z-bending with long flanges possible � Sectionalized joggle (Z) tools on request
189
180
Joggle (Z) tool holders 16.050
Joggle (Z) tool inserts
13
22
835 mm 1.134,– €
73,4 kg
415 mm
36,7 kg
626,– €
126
10
168
144
Joggle (Z) tool holders are delivered as a complete set
135
1000 kN/m max.
5
16.050
24h
46
24
Joggle (Z) tool inserts are fixed by M8 grub screws in the joggle (Z) tool holder
UKB-INFO
VIDEO
90
24
Suitable joggle (Z) tool inserts see page 27
133
46
19
Joggle (Z) tools
5,7
7 12,7
Flattening insert
1000 kN/m max.
Flattening insert 40.500
Price
256,– €
Weight
10,0 kg
UKB-INFO
415 mm Price
144,– €
Weight
S
835 mm
2S
Model
5,0 kg
24h
36
Flattening insert is delivered as a complete set
23
118
Table of force for flattening see page 52
UKB-SYSTEM L DIES [email protected] . www.ukb-gmbh.com
78° Dies, H = 90 mm 8
6
7,0 kg
26.708 508 mm 550 mm sectionalized
12
R 1,0
244,– €
6,5 kg
466,– €
7,0 kg
400 kN/m max.
78°
12
90
6,5 kg
466,– €
109
244,– €
78°
24h
109
R 0,8
400 kN/m max.
90
26.706 508 mm 550 mm sectionalized
R 1,0
R 0,8
24h
04
32
19
19
32
5,7
5,7
7
7 12,7
12,7 10
12
R 1,2
7,6 kg
508 mm 550 mm sectionalized
14
24h
26.712
600 kN/m max. R 1,5
244,– €
8,0 kg
466,– €
8,7 kg
78°
18
90
7,0 kg
466,– €
90
244,– €
78°
109
508 mm 550 mm sectionalized
R 1,2
109
26.710
R 1,5
500 kN/m max.
24h
32
7
5,7
12,7
16
R 2,5
800 kN/m max. R 2,5
232,– €
10,0 kg
454,– €
10,8 kg
24h
800 kN/m max.
232,– €
12,0 kg
454,– €
13,0 kg
R 3,0
78°
32
109
25
26.720 508 mm 550 mm sectionalized
78°
90
508 mm 550 mm sectionalized
20
R 2,0
90
26.716
7 12,7
109
5,7
19
19
32
24h
19
19
32
5,7
7
5,7
12,7
7 12,7
30
24
R 3,0
R 3,0
454,– €
12,7 kg
R 3,5
508 mm 550 mm sectionalized
78°
109
32
14,2 kg
504,– €
15,4 kg
R 4,5
78°
40
24h
19
24h
250,– €
109
11,7 kg
1000 kN/m max.
90
232,– €
90
508 mm 550 mm sectionalized
26.730
19
26.724
1000 kN/m max.
5,7
7 12,7
5,7
7 12,7
119
UKB-SYSTEM L DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
1000 kN/m max. R 3,5
26.740 276,– €
17,3 kg
562,– €
18,4 kg
R 6,0
78°
24h
360,– €
23,0 kg
694,– €
24,9 kg
R 7,5
78°
Tool can work with higher load capacity
109
50
R 4,0
26.750 508 mm 550 mm sectionalized
90
508 mm 550 mm sectionalized
1000 kN/m max.
50
90
40
70
109
78° Dies, H = 90 mm
5,7
19
19
24h
5,7
7
1000 kN/m max.
1000 kN/m max.
80
R 6,0
26.780 21,5 kg
704,– €
23,3 kg
508 mm 550 mm sectionalized
422,– €
27,0 kg
826,– €
29,2 kg
Tool can work with higher load capacity R 10,0
Tool can work with higher load capacity
78°
109
370,– €
90
26.760 508 mm 550 mm sectionalized
7 12,7
12,7
95
24h 19
24h
5,7
7 12,7
1000 kN/m max.
100
R 8,0
26.794 514,– €
31,5 kg
992,– €
34,1 kg
UKB-REPAIR- AND REGRINDING SERVICE
90
508 mm 550 mm sectionalized
109
Tool can work with higher load capacity R 15,0
78°
1–2
120
19
working weeks
5,7
7 12,7
78° Die, H = 130 mm
1000 kN/m max.
120
R 10,0
26.797 508 mm 768,– € 550 mm 1.418,– € sectionalized
56,0 kg 60,6 kg R 20,0
149
1–2
130
Tool can work with higher load capacity 78°
working weeks
19
140
5,7
7 12,7
120
Use our repair- and regrinding service for worn out press brake tools and shear blades! Further information see chapter 14 or visit www.ukb-gmbh.com
UKB-SYSTEM L DIES [email protected] . www.ukb-gmbh.com
30° Dies, H = 90 mm 8
6
272,– €
7,5 kg
504,– €
8,1 kg
R 0,8
30°
508 mm 550 mm sectionalized
16
272,– €
8,0 kg
504,– €
8,7 kg
R 1,0
18
24h
109
24h
19
19
5,7
7
12
R 1,2
492,– €
10,8 kg
R 1,2
30°
25
26.312 508 mm 550 mm sectionalized
90
10,0 kg
109
260,– €
24h
R 1,5
400 kN/m max.
260,– €
9,5 kg
492,– €
10,3 kg
R 1,5
30° 25
109
400 kN/m max.
90
10
508 mm 550 mm sectionalized
7 12,7
12,7
26.310
24h
32
19
19
32
5,7
7
5,7
12,7
7 12,7
20
16
R 2,5
R 2,0
R 2,5
508 mm 550 mm sectionalized
30°
24h
600 kN/m max.
304,– €
13,8 kg
564,– €
14,9 kg
R 3,0
30°
109
15,5 kg
109
14,3 kg
552,– €
90
292,– €
26.320 24h
40
19
19
32
90
500 kN/m max.
26.316 508 mm 550 mm sectionalized
5,7
7
5,7
24
R 3,0
26.324 628,– €
16,2 kg
R 3,5
30°
24h
109
15,0 kg 90
600 kN/m max.
334,– €
7 12,7
12,7
508 mm 550 mm sectionalized
04
32
32
5,7
350 kN/m max.
30°
90
508 mm 550 mm sectionalized
26.308
R 1,0
109
26.306
400 kN/m max.
90
R 0,8
UKB-INFO For bottoming/coining with 30° dies the maximum load is reduced by 50%
19
45
5,7
7 12,7
121
UKB-SYSTEM L DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Multi-V-dies
78°
3
8 20
24
16
12 5
20
90
30°
78°
UKB
78°
78°
78° 78°
78° 3
15
UKB
Length according to your specifications
15
24
30°
40
78°
16
12 34
78° 70
Length according to your specifications
26.090
78°
12
26.070
5 8
6,5
3
35
70
15
55 90
140
27
UKB
78°
78°
78°
78°
33
20
80 130
10
100 180
122
60
78°
78°
40
15 12
78°
130
78° 40
24
UKB
40
Length according to your specifications
78°
10
20
26.180
10 15
78° 30°
180
Length according to your specifications
55
78°
26.130
45
12 16
UKB-SYSTEM L ADAPTORS [email protected] . www.ukb-gmbh.com
Punch/top-tool adaptors 50.990 150 mm
5
1000 kN/m max. 10
92,– €
MOUNTING EXAMPLE
22
13
3,0 kg
UKB-System LUKB-System A Needed clamps see page 203
102
40
80
Ø 15
24h
9
Clamps (see page 203)
31
04
Punch/top-tool adaptor 50.990
14
50.470 300,– €
3,8 kg
Punch/top-tool UKB-System A
22
10
50
150 mm
5
1000 kN/m max. 13
UKB-System LUKB-System B incl. clamping strip
87
60
1–2
working weeks
Quantity of the needed punch/top-tool adaptors (Mounting distance 50mm) Length of the press brake (mm) 835 1.250 2.100 2.600 3.100 4.100
Quantity (pieces) 4 6 10 13 15 20
Die adaptors 1000 mm
378,– €
11,0 kg
12,5 kg
500 mm
208,– €
5,5 kg
59
UKB-System LUKB-System B/C 19
19
UKB-System LUKB-System A
24h
1000 kN/m max.
17,5
49
25,0 kg
172,– €
13,1
20,5
284,– €
415 mm
40
835 mm
10
17,4
30
60.935 M10
1000 kN/m max.
60.930
5,7
24h
7
5,7
7
12,7
12,7
60
48
Insertion of a steel insert MOUNTING EXAMPLE
2
Die UKB-System A
19
Groove Steel insert UKB-System L
By milling a 2 mm groove and mounting of a ground steel insert (12,7 x 21 mm) dies UKB-System A can be used on press brakes UKB-System L. Prices see page 248.
5,7
7 12,7
123
04 05
WWW.UKB-GMBH.COM
UKB-SYSTEM E TYPE EHT Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 – 127 Punches/top-tools 86° Punch/top-tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 78° Punches/top-tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 26° Punch/top-tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 Holder for blade with changeable 30° blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129 Holder for changeable 86°/84°/28° blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130 Holder for radius-tools R 7,0-50,0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130 Joggle (Z) tool holder for joggle (Z) tool inserts Z 1,0-15,0 . . . . . . . . . . . . . . . . . . . . . . . . 131 Flattening insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 Dies Dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132 Punch/top-tool adaptors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 Die adaptors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133 Insertion of a steel insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133
UKB-SYSTEM W TYPE WEINBRENNER Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 – 135 Punches/top-tools Punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136 Holder for blade with changeable 30° blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137 88° Screw-on punch/top-tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137 Holder for changeable 86°/84°/28° blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138 Holder for radius-tools R 7,0-50,0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138 Joggle (Z) tool holder for joggle (Z) tool inserts Z 1,0-15,0 . . . . . . . . . . . . . . . . . . . . . . . .139 Flattening insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139 Dies Dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140 Punch/top-tool adaptors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 Die adaptors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 Insertion of a steel insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
UKB-SYSTEM X OTHER SYSTEMS Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 Punches/top-tools Examples punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143 Holder for changeable 86°/84°/28° blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143 Holder for radius-tools R 7,0-50,0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144 Holder for joggle (Z) tool inserts Z 1,0-15,0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144 Dies Examples dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145 Folding tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145
UKB-SYSTEM E EXPLANATION Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
8
21
Datum
4
y
64
y
y
y
64
21
Datum
4
W
y
H
Center line
W
y y
y
y
R
y
� Optimum materials � 42 CrMo4, tempered to 1100-1200 N/mm2 � 1.2312, tempered to 950-1100 N/mm2 � C45, tempered to 800-850 N/mm2 � C45 � Bending radius/intake radii y hardened up to 52-55 HRC = � Precision ground = y � Guaranteed exchangeability � Parallelism � Punches/top-tools and dies are delivered in any length � Sectionalized tools are delivered as a complete set in any splitting � Tool marking with all significant information
3x30°
36 y
8
26 y
ADVANTAGES
Other clamping: 3x30°
Standard:
Center line
Type EHT
y y
V
y
V
R
R
UKB-DELIVERY TIME
W
y
Further information for availability, delivery service and payment terms see fold-out cover!
27,5 55
H
H
y
On request
y
UKB
45
1-2 working weeks
y
1–2
working weeks
40
Modification 1-3 working days
y
1–3
working days
Center line
From stock
Center line
W
24h
y
27,5 55
VIDEO Image
Horn extensions � Horn extensions for sectionalized punches/top-tools UKB-System E Recommended horn extensions
Individual horn extensions
UKB-MODIFICATION
15
30°
126
H
W R
30
Use our flexible modification within 1-3 working days! Further information see chapter 13 or visit www.ukb-gmbh.com
1–3
working days
UKB-SYSTEM E EXPLANATION [email protected] . www.ukb-gmbh.com
Tool lengths Punches/top-tools � Recommended sectionalizing 100
45 50 55
60
75
70
65
80
85
90
100
150
100
45 50 55
60
75
70
65
85
90
100
150
100
45 50 55
60
75
70
65
80
90
100
100
45 50 55
60
75
70
65
80
90
100
150
100
45 50 55
75
70
65
80
85
90
100
100
Length 3100 mm sectionalized � 23 Segments
6x
150
100
250
200
175
100
250
200
175
10x
2x
Length 3600 mm sectionalized � 25 Segments
8x
150
05
� 21 Segments
250
200
175
2x
60
Length 2600 mm sectionalized
4x
2x
85
100
250
200
175
2x
85
Length 2100 mm sectionalized � 19 Segments
2x
2x
80
100
250
200
175
Length 4100 mm sectionalized � 27 Segments
Dies � Recommended sectionalizing 45
45
45
45
45
50
50
50
50
50
55
55
55
55
55
60
65
70
75
80
85
90
100
150
175
150
175
200
2x
4x
60
65
70
75
80
85
90
100
200
60
65
70
80
85
90
100
150
175
200
60
65
70
80
85
90
100
150
175
200
60
65
75
80
85
90
100
4x
150
250
8x
4x
70
250
6x
4x
75
250
4x
4x
75
250
175
200
250
10x
Length 2100 mm sectionalized � 19 Segments
Length 2600 mm sectionalized � 21 Segments
Length 3100 mm sectionalized � 23 Segments
Length 3600 mm sectionalized � 25 Segments
Length 4100 mm sectionalized � 27 Segments
127
UKB-SYSTEM E PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
78° Punches/top-tools
86° Punch/top-tool
26
26
17.100
200 kN/m max.
UKB
17.120
500 kN/m max.
UKB
58
220
220
35
12
25
10
20
26
26
17.110
1000 kN/m max.
UKB
17.130
500 kN/m max.
UKB
35
220
85
32
2
40
260
20
26° Punch/top-tool 26
17.140
450 kN/m max.
UKB
All punches/top-tools are examples! We produce individual according to your specifications!
220
128
UKB-INFO
UKB-SYSTEM E PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
Holder for blade with changeable 30° blade 26
17.150
500 kN/m max.
Holder for blade with hardened flattening part
MOUNTING EXAMPLE Holder for blade 17.150
172 / 272 / 372
192 / 292 / 392
UKB
05
Hardened flattening part Changeable blade 17.160
6
17.160
500 kN/m max.
68
Changeable blade UKB
UKB-AVAILABILITY Monday to Friday from 7:30am to 6:00pm Phone +49 (0) 27 36 / 44 42 - 0 Fax +49 (0) 27 36 / 44 42 - 22 E-Mail [email protected] Web www.ukb-gmbh.com For personal contact, see supplement! We are glad to help you!
WWW.UKB-GMBH.COM Online-shop > Current prices and special offers Innovations > Always the latest news Product information > All UKB-Products at a glance Downloads > Information for you Video-chanel > A closer look into the company and interesting product videos
UKB-APP Calculation of the needed forces > Automatic calculation of your data Product information > All UKB-Products at a glance
129
UKB-SYSTEM E PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Holder for changeable 86°/84°/28° blades ADVANTAGES
MOUNTING EXAMPLE
� Easy handling � Cost-saving: One holder for different blades � Fast and easy change of the blades 26
Holder for blades 17.070
1000 kN/m max. 70
17.070 500 mm
400,– €
15,0 kg
300 mm
266,– €
9,0 kg
200 mm
184,– €
6,0 kg
100 mm 550 mm sectionalized
120,– €
3,0 kg
824,– €
16,5 kg
30° 31
Hardened flattening part Changeable blade 15.761
Holder for blades with hardened flattening part
24h
UKB-INFO Suitable blades see page 24
Holder for radius-tools R 7,0-50,0 ADVANTAGES
MOUNTING EXAMPLE
� Easy handling � No adjustment necessary for R 12,5-50,0 � High stability � Flexible application through changeable radius-tools � Sectionalized radius-tools on request
Holder for radius-tools 17.010
412 mm
242,– €
14,1 kg
Holder for radius-tools
24h
VIDEO
Radius-tools
UKB-INFO Suitable radius-tools see page 31
130
28,2 kg
420,– €
830 mm
800 kN/m max.
17.010
Radius-tool 10.311
26
UKB-SYSTEM E PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
Joggle (Z) tool holder for joggle (Z) tool inserts Z 1,0-15,0 ADVANTAGES
VIDEO
� Flexible application by changeable joggle (Z) tool inserts Z 1,0-15,0 � Easy handling � No adjustment necessary � High stability � Short Z-bending in one stroke � Z-bending with long flanges possible � Sectionalized joggle (Z) tools on request
Joggle (Z) tools
05
UKB-INFO Suitable joggle (Z) tool inserts see page 27
MOUNTING EXAMPLE
26
46,8 kg
632,– €
Joggle (Z) tool holders 17.050
225
93,5 kg
415 mm
189
17.050 835 mm 1.152,– €
234
1000 kN/m max.
Joggle (Z) tool holders are delivered as a complete set
24h
145
109
154
Joggle (Z) tool inserts
Joggle (Z) tool inserts are fixed by M8 grub screws in the joggle (Z) tool holder
Flattening insert
1000 kN/m max.
Flattening insert 40.500
Price
256,– €
Weight
10,0 kg
Flattening insert is delivered as a complete set
Price
144,– €
S
415 mm
2S
835 mm
UKB-INFO Table of force for flattening see page 52
Weight
5,0 kg 36
Model
24h 23
131
UKB-SYSTEM E DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Dies V
V
27.010
27.020 140
UKB
140
UKB
UKB-INFO
55
40
40
All dies are examples! We produce individual according to your specifications!
55
V
27.040
R
UKB
UKB
55
42
H
W
140
27.030
V
V
55
V
V
V
27.050
V
27.060
UKB
UKB
55
140
140
55
V
V
V
90 70
V
UKB
86 °
32
90
UKB
86 °
86 °
40
27.080
12
27.070
86 °
30° 140
55
86 °
86 °
6,5
16
16 90
V
132
V
20
90
V
UKB-SYSTEM E ADAPTORS [email protected] . www.ukb-gmbh.com
Punch/top-tool adaptors 5,5 kg
18
MOUNTING EXAMPLE
64
112,– €
21
150 mm
1000 kN/m max.
8
50.991 UKB-System EUKB-System A Needed clamp see page 203 26
24h
164
40
05
Clamp (see page 203)
31
9
Ø15
100
Punch/top-tool adaptor 50.991
14
Punch/top-tool UKB-System A
1000 kN/m max.
5,0 kg
18
Quantity of the needed punch/top-tool adaptors
64
350,– €
21
8
50.450 150 mm
(Mounting distance 50mm) Length of the press brake (mm) 835 1.250 2.100 2.600 3.100 4.100
90
UKB-System EUKB-System B incl. clamping strip
26
127
1–2 working weeks 60
Quantity (pieces) 4 6 10 13 15 20
Die adaptors 60.945
1000 kN/m max.
292,– €
14,3 kg
500 mm
12,5
60
248,– €
7,5 kg
UKB-System EUKB-System B/C
UKB-System EUKB-System A 72
24h
42
1–2 working weeks
415 mm
12
1000 kN/m max.
28,5 kg
12
546,– €
M8
835 mm
60.940
27
55
15
97
Insertion of a steel insert MOUNTING EXAMPLE
2
Die UKB-System A Groove 45
Steel insert UKB-System E
By milling a 2 mm groove and mounting of a ground steel insert (55 x 47 mm) dies UKB-System A can be used on press brakes UKB-System E. Prices see page 248.
55
133
UKB-SYSTEM W EXPLANATION Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Standard:
Type Weinbrenner
Center line
X W
Center line
W
V
y
V
R
y
V R
Center line
W
H
Center line
R
y
y
� Optimum materials � 42 CrMo4, tempered to 1100-1200 N/mm2 � 1.2312, tempered to 950-1100 N/mm2 � C45, tempered to 800-850 N/mm2 � C45 � Bending radius/intake radii y hardened up to 52-55 HRC = � Precision ground = y � Guaranteed exchangeability � Parallelism � Punches/top-tools and dies are delivered in any length � Sectionalized tools are delivered as a complete set in any splitting � Tool marking with all significant information
7
7
ADVANTAGES
Other clamping:
35
45
Center line
R
1-2 working weeks
y
UKB
Modification 1-3 working days
y
1–2
working weeks
From stock
y
1–3
working days
Center line
24h
H
UKB-DELIVERY TIME
y
V
y
17,5 35
On request
Further information for availability, delivery service and payment terms see fold-out cover!
VIDEO Image
Horn extensions � Horn extensions for sectionalized punches/top-tools UKB-System W Recommended horn extensions
Individual horn extensions
UKB-MODIFICATION
R
134
R
H1
10
20°
H
H2
W
30
Use our flexible modification within 1-3 working days! Further information see chapter 13 or visit www.ukb-gmbh.com
1–3
working days
UKB-SYSTEM W EXPLANATION [email protected] . www.ukb-gmbh.com
Tool lengths Punches/top-tools � Recommended sectionalizing 40
100
50
60
80
70
100
200
100
300
Length 2050 mm sectionalized � 14 Segments
4x 2x
40
100
50
60
80
70
100
2x
2x
40
100
50
60
80
70
100
40
50
60
80
70
100
40
50
200
4x
2x
100
200
3x
2x
100
200
60
80
70
100
200
5x
2x
100
300
Length 2550 mm sectionalized
05
� 16 Segments
5x
100
300
Length 3050 mm sectionalized � 18 Segments
6x
100
300
Length 3550 mm sectionalized � 20 Segments
7x
100
300
Length 4050 mm sectionalized � 22 Segments
8x
Dies � Recommended sectionalizing 40
50
60
70
80
50
60
70
80
50
60
70
80
40
60
70
80
40
2x
100
3x
2x
50
100
3x
2x
50
100
3x
2x
40
200
60
70
80
100
3x
300
4x
3x
2x
40
100
200
2x
200
3x
200
4x
200
5x
Length 2050 mm sectionalized � 14 Segments
300
5x
Length 2550 mm sectionalized � 16 Segments
300
6x
Length 3050 mm sectionalized � 18 Segments
300
7x
Length3550 mm sectionalized � 20 Segments
300
8x
Length 4050 mm sectionalized � 22 Segments
135
UKB-SYSTEM W PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Punches/top-tools 17.500
17.530
UKB
UKB
UKB-INFO All punches/top-tools are examples! We produce individual according to your specifications!
17.540 UKB
17.560 UKB
WWW.UKB-GMBH.COM Online-shop > Current prices and special offers Innovations > Always the latest news Product information > All UKB-Products at a glance Downloads > Information for you Video-chanel > A closer look into the company and interesting product videos
UKB-APP Calculation of the needed forces > Automatic calculation of your data Product information > All UKB-Products at a glance
136
UKB-SYSTEM W PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
Holder for blade with changeable 30° blade 17.650
1000 kN/m max.
Holder for blade with hardened flattening part
MOUNTING EXAMPLE Holder for blade 17.650
175 / 225
UKB
2,5
17.660
1000 kN/m max.
10
Hardened flattening part Changeable blade 17.660
80
Changeable blade UKB
05
30° R 1,0
UKB-AVAILABILITY Monday to Friday from 7:30am to 6:00pm Phone +49 (0) 27 36 / 44 42 - 0 Fax +49 (0) 27 36 / 44 42 - 22 E-Mail [email protected] Web www.ukb-gmbh.com For personal contact, see supplement! We are glad to help you!
88° Screw-on punch/top-tool 2,5
17.670
1000 kN/m max.
35
Usable with holder for blade 17.650
MOUNTING EXAMPLE
0
130
20
UKB
Holder for blade 17.650
60 40 20
88° R 1,0
225
0
Screw-on punch/top-tool 17.670
137
UKB-SYSTEM W PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Holder for changeable 86°/84°/28° blades ADVANTAGES
MOUNTING EXAMPLE
� Easy handling � Cost-saving: One holder for different blades � Fast and easy change of the blades
Holder for blade 17.570
17.570 15,5 kg
326,– €
9,3 kg
200 mm
224,– €
6,2 kg
100 mm 550 mm sectionalized
122,– €
3,1 kg
830,– €
17,0 kg
125
406,– €
300 mm
30,5
Hardened flattening part
165
500 mm
225
1000 kN/m max.
Changeable blade 15.761
Holder for blades with hardened flattening part 40
1–2
working weeks
12 18,5
UKB-INFO Suitable blades see page 24
Holder for radius-tools R 7,0-50,0
Holder for radius tools 17.510
� Easy handling � No adjustment necessary for R 12,5-50,0 � High stability � Flexible application through changeable radius-tools � Sectionalized radius-tools on request
MOUNTING EXAMPLE
ADVANTAGES
Radius-tool 10.311
25
800 kN/m max.
370,– €
22,6 kg
412 mm
212,– €
11,3 kg
165
17.510 830 mm
Holder for radius-tools
VIDEO
Radius-tools
24h
UKB-INFO Suitable radius-tools see page 31 14
138
UKB-SYSTEM W PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
Joggle (Z) tool holder for joggle (Z) tool inserts Z 1,0-15,0 ADVANTAGES
VIDEO
� Flexible application by changeable joggle (Z) tool inserts Z 1,0-15,0 � Easy handling � No adjustment necessary � High stability � Short Z-bending in one stroke � Z-bending with long flanges possible � Sectionalized joggle (Z) tools on request
Suitable joggle (Z) tool inserts see page 27
MOUNTING EXAMPLE
25
835 mm 1.126,– €
70,0 kg
415 mm
35,0 kg
616,– €
05
UKB-INFO
1000 kN/m max.
Joggle (Z) tool holders are delivered as a complete set
46
175
163
139
24h
Joggle (Z) tool holders 17.550 184
17.550
Joggle (Z) tools
149
140
Joggle (Z) tool inserts
47
35
128
104
46
Joggle (Z) tool inserts are fixed by M8 grub screws in the joggle (Z) tool holder
Flattening insert
1000 kN/m max.
40.500
Price
256,– €
Weight
10,0 kg
Flattening insert is delivered as a complete set
415 mm Price
144,– €
2S
835 mm
UKB-INFO Table of force for flattening see page 52
Weight
5,0 kg 36
Model
S
Flattening insert
24h 23
139
UKB-SYSTEM W DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Dies V
UKB
120 / 145 / 160 / 220
120 / 145 / 160 / 220
UKB
27.210
40
27.200
V
35
V
35
V
V
27.230
R
UKB
UKB
35
45
H
W B
120 / 145 / 160 / 220
27.220
V
V
35
V
V
27.240
UKB-FIELD SERVICE
120 / 145 / 160 / 220
UKB
35
V
V
UKB-INFO All dies are examples! We produce individual according to your specifications!
140
� Individual advice and sale � Technical solutions for special
bending tasks � Test bending on-site � Tool demonstrations � Pick up service for tools to rework
UKB-SYSTEM W ADAPTORS [email protected] . www.ukb-gmbh.com
Punch/top-tool adaptors 50.993 98,– €
42
150 mm
1000 kN/m max.
19
4,9 kg
MOUNTING EXAMPLE
25
142
UKB-System WUKB-System A Needed clamps see page 203
9
Ø15
100
40
24h
31
Punch/top-tool adaptor 50.993
Clamps (see page 203)
14
05
Punch/top-tool UKB-System A
50.490 4,5 kg
70
42
320,– €
25
UKB-System WUKB-System B incl. clamping strip
107
150 mm
1000 kN/m max.
19
60
Quantity of the needed punch/top-tool adaptors (Mounting distance 50mm) Length of the press brake (mm) 835 1.250 2.100 2.600 3.100 4.100
24h
Quantity (pieces) 4 6 10 13 15 20
Die adaptors 1000 kN/m max.
60.955
1000 kN/m max.
60.950 11,5 kg
UKB-System WUKB-System A
12
12,5
60
500 mm
230,– €
4,5 kg
UKB-System WUKB-System B/C
13
24h 47
77
1–2 working weeks
21 45
23,0 kg
312,– €
12
578,– €
415 mm
M8
835 mm
35
35 97
37
25
Insertion of a steel insert MOUNTING EXAMPLE 2
Die UKB-System A
45
Groove
By milling a 2 mm groove and mounting of a ground steel insert (35 x 47 mm) dies UKB-System A can be used on press brakes UKB-System W. Prices see page 248.
Steel insert UKB-System W 35
141
UKB-SYSTEM X EXPLANATION Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Individual punch/top-tool clampings ADVANTAGES
UKB-INFO
� Production according to your specifications � Individual tool lengths � Optimum materials � Bending radius and intake radii hardened � Precision ground
Prices and delivery times on request!
Examples:
y
y
H
y
y
y
R
Individual die clampings
y
R
V
y
R
R
H1
H2
H2
y
y
Pressure on the base
y W
y
Pressure on the base
142
y W
y
y
y
y W
H2
H1
H1
y
H
R
V
y
V
y
y
y
V
y
y
y
Examples:
Force on shoulder
W
Clamping multi-V-die
UKB-SYSTEM X PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
Examples punches/top-tools 2. Slight cranked punch/top-tool
3. Tight cranked punch/top-tool
60
80
80
40 20
H
0 12
40
60
20 0
80
60
0 10
80 40
R
05
0 12
0 10
60
H
0
10
0 14
0
12
0
0
20
H
40
60
10
0
80
10
0
12
0
1. Straight punch/top-tool
0
0 12
20
0
0
14
40
20
R
0 10 80 60 40
R
20 0
5. Slight cranked punch/top-tool, high version
6. Straight punch/top-tool with blade shape
80
10
0
4. Punch/top-tool with S-shape
0
60
10
0
60
12
20
10
0
0
40
H
0
14
20
H
40
80
80 40
0 10 0
60
20
80
0
80
40
R
12
0
10
60
H
0
12
0
60 40
0
0
14
20
R
20
0 12 0
0 10 80 60 40
R
20 0
Holder for changeable 86°/84°/28° blades � Holder for blades with individual clamping, suitable for your press brake
MOUNTING EXAMPLE
H
H
Holder for blades
Hardened flattening part
UKB-INFO 40
12
W1
Changeable blade 15.761
Suitable blades see page 24
W2
143
UKB-SYSTEM X PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Holder for radius-tools R 7,0-50,0 � Holder for radius-tools with individual clamping, suitable for your press brake
MOUNTING EXAMPLE
Holder for radius-tools
H
20
40
Radius-tool 10.311
Suitable radius-tools see page 31
UKB-INFO 14
Holder for joggle (Z) tool inserts Z 1,0-15,0
H2 H2
Joggle (Z) tool holders
H1
MOUNTING EXAMPLE
H1
� Joggle (Z) tool holder with individual clamping, suitable for your press brake
H
Joggle (Z) tool inserts
46
UKB-INFO H
46
W
144
Suitable joggle (Z) tool inserts see page 27
Joggle (Z) tool inserts are fixed by M8 grub screws in the joggle (Z) tool holders
UKB-SYSTEM X DIES [email protected] . www.ukb-gmbh.com
Examples dies V
V
V
2. 4-V-die
H
H
1. 1-V-die
V
V
W
W
05
V
V
V
V
H
V
V
H
V
V
V
4. Multi-V-die
V
V
3. Multi-V-die
V V
V
W
W
UKB-INFO � We produce all -angles an V-openings according to your specifications! � Prices and delivery times on request!
WE PRODUCE MORE THAN STANDARD! Further information see chapter 6 or visit www.ukb-gmbh.com
Folding tools
145
06
WWW.UKB-GMBH.COM
UKB-SPECIAL TOOLS Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148 – 149 3D-model special tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 – 153 Examples for special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154 – 157 U-bending tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158 U-bending tools with movable bending strips. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 Hinge tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160 Beading tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161 Louvre tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162 Multiple embossing-tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .163 Special tool for „spray arm“. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164 – 165 UKB-Full service for special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166 – 167
UKB-SPECIAL TOOLS EXPLANATION
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Challenge us – we realize your ideas ADVANTAGES:
VIDEO
� Well-trained experts for special tools � Full service: construction, development, production � Manufacturing of special tools up to 6.000 mm workpiece length � Use of the latest manufacturing technology and modern CAD technology � Simulation of bending processes � Use of optimum materials, hardened according to the operation purpose, polished and coated � Surfaces ground or fine milled � Use of pneumatic and electronic components possible � Functional test and adjustment through test bends with your sample sheets � Extensive quality tests and allocation of a unique tool number for registration of all special tools
Special tools
Design aid Download design aid as PDF at www.ukb-gmbh.com.
UKB-DESIGN t det Your contac
AID
ails UKB INFO
in the forCAD-drawings Send us your STEP easily , IGS, VDA or mats DXF, DWG bh.com post@ukb-gm by E-Mail to
Company Street ZIP-code / Town Phone
please measure
Fax E-Mail
on according and producti Construction
to profile de
PC
tails sure
please mea
ails Machine det
PH
Contact
PC
DL
DH
BH
DL
Daylight (DL) (TW) Table width h Bending lengt R-axis (BH) height of the Min. and max.
STROKE
Stroke
DC
Profile details
indication Exact material Surface finish, laminated, etc.) (galvanized,
sure
please mea
STROKE
PH
Press capacity
TW
coated
Thickness
Tool details
ing profile draw
�
DH
please add: Additionally
BH
Total quantity
H)
(PH/D l height of tool
Usua
Tool length Sectionalizing please add: Additionally
e line (PC) ping with centr h/top tool clam line (DC) with centre
Drawing of punc
�
� Drawing
of die clamping
on according and producti Construction
DC
ls to tool detai
Tool details Material Tool length Sectionalizing Ground finish Hardened finish
please add: Additionally
yes yes Drawing of tool
�
with centre
no no
please measure
line
TW
Send us your sheet metal parts, drawings, CAD-data ... we construct your special tool.
Our service guarantees solutions to measure! 148
UKB-SPECIAL TOOLS EXPLANATION [email protected] . www.ukb-gmbh.com
Technical equipment
Software MEGACAD 2D/3D
Software CIMATRON E CAD/CAM 3D
06
Press brake for test bending L = 4.050 mm, press capacity: 3200 kN
3D-index arm with CAM 2 measure 10.1
THE FUTURE IS HERE AT UKB ... Always rely on state-of-the-art! UKB-Machinery
X (mm)
Y (mm)
Z (mm)
CNC-milling machines
6.000
1.250
1.600
CNC-profile grinding machines
5.000
800
700
Flat grinding machines
5.000
800
700
Laser hardening machine
5.000
450
400
500 U/V ±75 mm
350 U/V ±75 mm
300 U/V ±75 mm
Wire eroding machine
149
UKB-SPECIAL TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
3D-model special tools
Pillar guided embossing-tool for embossing a 6°-bending, with large 3D-radius contour
Pillar guided bending tool for three beads with spring loaded ejector
Radius embossing-tool for embossing two lateral straps at the same time
Embossing-tool for displaced joggle (Z)-bending with spring loaded hold-down devices, guide and locating bolt
Letters- and numbers embossing-tool with exchangeable stamps, height adjustable for coordination with other tool stations
150
Pillar guided nibble embossing-tool with spring loaded hold-down devices, cutting punches and cut-off bushings
UKB-SPECIAL TOOLS [email protected] . www.ukb-gmbh.com
Special tool for large joggle (Z)-bending with spring loaded hold-down device
Special tool for flattening of prefolded flanges by gate valves technology
Double radii embossing-tool with spring loaded ejector, lateral guided and mounting bold
Embossing-tool for three joggle (Z)-bending in one stroke with spring loaded ejector and mounting bold
INNOVATIVE TOOLS REQUIRE KNOW-HOW
From construction to production - everything is done in-house. More examples see: www.ukb-gmbh.com
06
VIDEO
Special tools/ Multiple embossing tool
151
UKB-SPECIAL TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Two-station tool for V-profile production
Station 1: Embossing-tool with lateral guide
Station 2: U-bending tool with spring loaded ejector
Two-station tool for case cover productionRK
Station 1: Radius tool with PU-insert for mark free bending of a 180° radius
Station 2: Calibration tool with inserted embossing-stamps for embossing two depressions in the radius at the same time
Two-station tool for holder production
Station 1: U-bending tool with back guide and spring loaded ejector
152
Station 2: V-embossing-tool with back guide, adjusted to the prior U-bending
UKB-SPECIAL TOOLS [email protected] . www.ukb-gmbh.com
Two-station tool for clamp production
Station 1: Joggle (Z) embossing-tool for clamp shaping with spring loaded hold-down device and lateral support
Station 2: Tool for embossing a radius (left) and roll into a clamp shape (right), with spring loaded hold-down devices and integrated supports
06
Two-station tool for production of a holding plate
Station 1: Embossing-tool for two 90° flanges with 3D-contour
Station 2: Bending tool for folding of two short straps at the already bended flanges with the help of movable gate valves
UKB-REPAIR- AND REGRINDING SERVICE Use our repair- and regrinding service for worn out press brake tools and shear blades! Further information see chapter 14 or visit www.ukb-gmbh.com
WE PRODUCE MORE THAN STANDARD! Further information visit www.ukb-gmbh.com
153
UKB-SPECIAL TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Examples for special tools
1. Punch/top tool and die for an almost closed profile
2. Punch/top tool and die with cut-out
3. Flattening tool with spring loaded die
4. Flattening tool with spring loaded die
5. Flattening tool with spring loaded die and retaining ledge
6. Flattening tool with spring loaded embossing-die and distance hemming unit
7. Flattening tool with spring loaded die and holding rail
8. Flattening tool with spring loaded die and back guide
9. Pre-bending and flattening tool for C-profile in 3 strokes
154
10. U-bending tool for C-profile in 2 strokes with spring loaded ejector
11. U-bending tool with bending strips and spring loaded ejector in the die and changeable blades at the punch/top tool (working parts are exchangeable)
12. U-bending tools with PU-insert and counter pressure ledge and form punch/top tool
UKB-SPECIAL TOOLS [email protected] . www.ukb-gmbh.com
13. Top-hat bending tool with bending strips and spring loaded ejector
14. Top-hat bending tool with spring loaded ejector
15. Trapezoidal bending tool for direct located bends next to each other
16. Top-hat bending tool with spring loaded ejector
17. Large trapezoidal bending tool with spring loaded ejector
18. Large trapezoidal embossing-tool with anti-curvature
19. Special tool for radius bending at a very short flange
20. Radius tool with wings for overbending and spring loaded ejector
21. Radius tool for bending in PU-insert
22. Radius embossing-tool with wings for overbending
23. Radius embossing-tool with additional bending and back guide
06
24. Double radii embossing-tool
155
UKB-SPECIAL TOOLS
25. Large radius embossing-tool with straight run-out piece and cut-out
156
26. Large radius embossing-tool with extended flanges
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
27. Radius embossing-tool
29. Embossing-tool with bending strips and spring loaded ejector
30. Joggle (Z) tool with adjustable bending strips in the die
31. Embossing-tool with adjustable strips at the punch/top tool
33. Embossing tool for joggle (Z)-bending with different radii
34. Embossing-tool for multiple bending in one stroke
35. Embossing-tool
28. Embossing-tool for a large radius with short straps
32. Embossing-tool for double joggle (Z) steps with back guide
36. Embossing-tool
UKB-SPECIAL TOOLS [email protected] . www.ukb-gmbh.com
37. V-beading tool with spring loaded ejector
41a. Tool 1/2: Special joggle (Z) tool with cut-out for flanges
44. Joggle (Z) tool with additional flange bending
38. Beading tool with spring loaded ejector for contour bead
41b. Tool 2/2: Flattening tool with back guide
45. Special Joggle (Z) tool
39. V-beading tool with a small radius embossing and back guide
06
40. Beading tool for round bead
42. Adjustable joggle (Z) tool with spring loaded ejector
43. Joggle (Z) tool for multiple bending
46. Special joggle (Z) tool
47. Hinge tool
157
UKB-SPECIAL TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
U-bending tools ADVANTAGES
t= H max =
� Customized U-bending tools � Production in one step � Small inside measurements with high flanges of the profiles possible � Increased process stability � Only minimum deformation of the sheet through spring loaded ejector � Active components are hardened � Functional test and adjustment through test bends - with your sample sheets in your or our house
w=
Examples for U-bending tools � Other shapes and layouts are manufactured individually according to your specifications
U-bending tool with wide inner dimensions
158
U-bending tool with small inner dimension and cut-out for 90° bend
U-bending tool for radius bend
UKB-SPECIAL TOOLS [email protected] . www.ukb-gmbh.com
U-bending tools with movable bending strips ADVANTAGES � Customized U-bending tools with movable bending strips � Production in one step � Small inside measurements with high flanges of the profiles possible � Increased process stability � Movable bending strips to compansate the spring back of the profiles � Only minimum deformation of the sheet through spring loaded ejector � Active components are hardened � Functional test and adjustment through test bends - with your sample sheets in your or our house
R=
H max =
t=
06
Examples for U-bending tools with movable bending strips � Other shapes and layouts are manufactured individually according to your specifications
U-bending tool with movable bending strips for thick material
U-bending tool with movable bending strips for narrow profile
U-bending tool with movable rollers, V-type
159
UKB-SPECIAL TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Hinge tools ADVANTAGES � Customized hinge tools � Production in two or three strokes � Only minimum deformation of the sheet through spring loaded hold-down device � Active components are hardened � High repeatability through integrated backgauge � Functional test and adjustment through test bends - with your sample sheets in your or our house
ide
Ins
=Ø t=
L=
SUITABLE FOR � Material thickness up to 4,0 mm � Minimal inside ø: 2,5 x material thickness for steel and aluminium 3 x material thickness for stainless steel
Examples for hinge tools � Other shapes and layouts are manufactured individually according to your specifications
Two-station hinge tools Station 1: Pre-bending of the profile in two strokes
160
Station 2: Roll in the profile in one stroke
Hinge tool for production in one station, with 2 bends
UKB-SPECIAL TOOLS [email protected] . www.ukb-gmbh.com
Beading tools ADVANTAGES
t=
� Customized beading tools � Production in one step � All our constructions consider your materials resistance and yield stresses � Transfer of freeform surfaces or 3D contours 1:1 from customer drawings or data sets � Realization of the tools with integrated beadings adjusted to the sheet quality and thickness � Design of angles, form and design of the beadings according to customer specification � Active components are hardened � Functional test and adjustment through test bends - with your sample sheets in your or our house � Testing the risk of cracking and deformation around the beading area
=
L= H=
06
SUITABLE FOR � Material thickness up to 5,0 mm � All forms of beading independent of the bending angle
Examples for beading tools � Other shapes and layouts are manufactured individually according to your specifications
Bead embossing-tool for four "bird´s-beak" forms in one joggle (Z) bending, in one stroke with spring loaded hold-down device
Bead embossing-tool for four "bird´s-beak" forms in on joggle (Z) bending with back guide
Bead embossing-tool for two "bird´s-beak" forms, close to the bending line with holddown device and supports
161
UKB-SPECIAL TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Louvre tools ADVANTAGES
H
t
� Customized louvre tools � Production in one stroke � One tool suitable for different sheet thickness and materials � Only minimum deformation of the sheet through spring loaded hold-down device � Active components are hardened � Functional test and adjustment through test bends - with your sample sheets in your or our house W
SUITABLE FOR � Material thickness up to 4,0 mm � Close-pitch adjacent air-slots
Examples for louvre tools � Other shapes and layouts are manufactured individually according to your specifications
Louvre tool in simple design, without hold-down device
162
Louvre tool with spring loaded hold-down device, for minimum deformation of the sheet
UKB-SPECIAL TOOLS [email protected] . www.ukb-gmbh.com
Multiple embossing-tool Production of 3 items in one step at the same time
Construction and production of the special tool
Functional test and coordination of the special tool
06
1. step of production: Lay-up of the lower parts of the inner rings in all three stations Customer supplied full component drawing and relevant data for their requirements. The component consist of three separate parts, including three bends on the main part and a two-piece captive inner ring that had to be pressed in at the same operation.
2. and 3. step of production: Lay-up of the plate and the upper part of the inner rings in all three stations
3D-construction as exploded drawing
Result in the lower part of the tool - after bending
Final assembly of the upper part of the tool Finished products, in correspondence with the drawing and the 3D-models
VIDEO
Special tools/ Multiple embossing tool
Final assembly of the lower part of the tool
163
UKB-SPECIAL TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Special tool for "spray arm" Different working stations at one press brake
Manufacturing of the large "spray arm"
1 Manufactured item according to customer data: Two different sized "spray arms" made out of stainless steel with different add-on components (for the use in dishwashers)
2 Embossing of both half shells (produced in one station)
3 Impressing of the add-on components with the half shell (inner part)
4 Impressed inner part and add-on componets
164
5 Embossing of the 45° drive nozzles
6 Impressing of the drive nozzle with the half shell (outer part)
7 Connection of both half shells (inner and outer part) through framed folding
8 Complete mounted large "spray arm" and drive nozzle
UKB-SPECIAL TOOLS [email protected] . www.ukb-gmbh.com
VIDEO
Special tools/ Multifunctional tool
Manufacturing of the small "spray arm"
9 Embossing of both half shells (produced in one station)
13
06
Connection of both half shells (inner and outer part) through framed folding
Complete view of the special tools
10 Manufacturing a shape in one of the half shells Complete view of pillar-guided special tools for embossing the large "spray arm"
11 Impressing of add-on components with the half shell (inner part)
12 Impressed inner part and add-on components
Complete view of pillar-guided special tools for embossing the small "spray arm"
Complete view of pillar-guided special tools for connecting the parts with the individual add-on components
165
UKB-SPECIAL TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
UKB-Full service for special tools à Construction and development After receipt of your order, our design engineers finalize the proposed concept in detail and create a 3D-model of the tool.
à Work preparation After verifying the model, the production drawings will be derived. If necessary a 3D-NC program will be created.
à Construction of prototype To determine the optimal bending contour, a sample tool will be produced. After sampling, the contour will be transfered to the serial tool.
à CNC-milling In accordance with the production drawings the parts will be created using our CNC-milling machines. Using 5-axis processing even complex tool contours can be produced.
à CNC-grinding The bending contour and active surfaces of the special tools will be ground precisley.
166
UKB-SPECIAL TOOLS [email protected] . www.ukb-gmbh.com
à Heat treatment According to the operating conditions our special tools will be stress-relieved, laser hardened, through hardened or nitrided.
à Laser marking
06
Customized markings, for example a in-house tool number, can easily be realized.
à Assembly of special tools The single componets will be assembled and aligned to each other.
à Test bending At last, there will be a functional check with your sample sheets to make sure that you receive a perfect tool.
à Quality check The whole process is continously accompanied by quality checks, for example by 3D-measuring.
167
07
WWW.UKB-GMBH.COM
UKB-UNIBEND UKB-WINGBEND PLUS UniBend Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170 – 171 Die adaptors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171 Dies UniBend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172 Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173 UniBend VARIO Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174 Die holders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175 Changeable inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175 WingBend PLUS Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176 Slider for WingBend PLUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177 Die holders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .177 Dies WingBend PLUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178 Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
UKB-UNIBEND EXPLANATION Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Die UniBend APPLICATION
V
40°/60°/70°
� Material thickness up to 12,0 mm � Bending angle up to 40°/60°/70°
ADVANTAGES
Center line
120
Inserts hardened
Body
UKB-System B/C
20
� Via die adaptor applicable on all other press brakes (see page 171)
100
W
� Clamping UKB-System B Type Trumpf
� Reduces bending marks on sheets
13
� Short flanges with minimal marking � Holes close to the bending line without deformation � Repeatability for punched sheets with steady flanges and exact angles
VIDEO
� Bulb and chequered plates with minimal marking at the visible surface
UniBend/ WingBend PLUS
� No damage of the foil while bending laminated sheets � Less tool change � Ideal for diagonal and tapered bending
SERVICE � Test bends (free of charge) - with your sample sheets �
24h
from stock
� Order till 4:00pm - same day delivery
UKB-DELIVERY TIME 24h 1–3
Modification 1-3 working days
1–2
1-2 working weeks
working days
UKB-QUALITY � � � �
170
Optimal materials Precision ground Guarateed exchangeability Parallelism
Dies UniBend 29.000, 29.100, 29.150, 29.200 and 29.300
From stock
working weeks
UKB
On request
Further information for availability, delivery service and payment terms see fold-out cover!
UKB-UNIBEND EXPLANATION [email protected] . www.ukb-gmbh.com
Tool lengths Dies Length 300 mm
Length 500 mm
Length 100 mm
Length 200 mm
Length 50 mm
Die adaptors
07
UKB-System AUKB-System B/C
500 mm
208,– €
5,5 kg
49
11,0 kg
20,5
378,– €
1000 kN/m max.
17,5
30
1000 mm
13,1
UKB-System LUKB-System B/C
60
19
7,5 kg
17,4
10
120,– €
60.935 M10
500 mm
20,5
15,0 kg
10
208,– €
1000 kN/m max.
23,5
M8
1000 mm
13,1
30
60.910
23,4
24h
24h
5,7
7 12,7 48
60.950 500 mm
1000 kN/m max.
13
230,– €
21
7,5 kg
40
248,– €
21
500 mm
1000 kN/m max.
13
4,5 kg
45
60.940
UKB-System WUKB-System B/C
UKB-System EUKB-System B/C
35
24h
55
UKB-INFO More die holders available! Prices and delivery times on request!
24h
MOUNTING EXAMPLE
Die UniBend
30
Die adaptor UKB-System A 60.910 60
Die UniBend 29.150 with die adaptor 60.910
171
UKB-UNIBEND Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Dies UniBend 13,5
9,2
10,0 kg 4,0 kg
100 mm
576,– €
50 mm
384,– €
29.100
1300 kN/m max.
500 mm 1.724,– €
14,0 kg
300 mm 1.294,– €
8,4 kg
200 mm
958,– €
5,6 kg
2,0 kg
100 mm
622,– €
2,8 kg
1,0 kg
50 mm
432,– €
1,4 kg
max. 3,0 mm material thickness
20
max. 2,0 mm material thickness
25
24h
60°
13
24h
13
27,8
18,4
200 mm 1.102,– €
6,0 kg
100 mm
694,– €
3,0 kg
50 mm
456,– €
1,5 kg
45
max. 4,0 mm material thickness
22,5 kg
300 mm 1.676,– €
13,5 kg
200 mm 1.246,– €
9,0 kg
100 mm
766,– €
4,5 kg
50 mm
480,– €
2,3 kg
max. 5,0 mm material thickness 13
24h
500 mm 2.156,– €
60° 100
9,0 kg
1700 kN/m max.
29.200 120
300 mm 1.484,– €
120 100
15,0 kg
20
500 mm 1.940,– €
60°
62
20
1500 kN/m max.
29.150
37
20
6,0 kg
862,– €
120 100
300 mm 1.150,– € 200 mm
1000 kN/m max.
100
500 mm 1.580,– €
40°
120
29.000
13
24h
37,7
29.300
2000 kN/m max.
29,0 kg
60°
300 mm 1.868,– €
17,4 kg
84
200 mm 1.342,– €
11,6 kg
862,– €
5,8 kg
50 mm
594,– €
2,9 kg
UKB-TEST BENDING First test bending - then order! Free of charge - with your sample sheets in your or our house!
20
100 mm
120 100
500 mm 2.490,– €
max. 6,0 mm material thickness
13
24h
2000 kN/m max.
2500 kN/m max. 85
60
200 mm 1.746,– €
18,2 kg
125
max. 8,0 mm material thickness
300 mm 2.630,– €
36,8 kg
200 mm 1.944,– €
24,6 kg
24h 13
172
61,5 kg
70°
170
max. 12,0 mm material thickness 20
24h
500 mm 3.486,– €
100
27,2 kg
29.850
20
300 mm 2.312,– €
100
45,3 kg 120
500 mm 3.048,– €
60°
120
29.600
13
UKB-UNIBEND [email protected] . www.ukb-gmbh.com
Technical data Table of force: Tensile strength Rm = 450 N/mm2, bending angle 90° Model Radius of the punch/top-tool Material thickness 0,5 mm Material thickness 1,0 mm Material thickness 1,5 mm Material thickness 2,0 mm Material thickness 2,5 mm Material thickness 3,0 mm Material thickness 4,0 mm Material thickness 5,0 mm Material thickness 6,0 mm Material thickness 8,0 mm Material thickness 10,0 mm Material thickness 12,0 mm
29.000 R 1,0 30 100 240 530
29.100 R 1,0 30 60 130 260 460 770
29.150 R 1,0 20 40 90 150 270 510 970
29.200 R 1,0 30 50 100 160 270 530 880
29.300 R 1,0
80 130 180 400 660 1050
29.600 R 6,0
210 580 1310
29.850 R 10,0
720 1350 1630
07
Reference value for minimum flange: mild steel Model Radius of the punch/top-tool Material thickness 0,5 mm Material thickness 1,0 mm
29.000 R 0,5 R 1,0 4,6 4,7 5,3 5,3
29.100 R 1,0 5,6 6,8
29.150 R 1,0 R 3,0 10,0 10,4 10,1 10,5
29.200 R 1,0 R 4,0 15,6
16,0
Material thickness 1,5 mm
5,6
5,7
7,6
10,6
11,0
16,0
16,6
Material thickness Material thickness Material thickness Material thickness Material thickness Material thickness Material thickness Material thickness Material thickness
5,9
6,1
8,0 8,2 8,3
10,8 11,1 11,4 13,1
11,2 11,5 11,9 13,5
16,3 16,4 16,5 16,8 17,0
17,8 17,9 18,5 18,7 19,3
2,0 mm 2,5 mm 3,0 mm 4,0 mm 5,0 mm 6,0 mm 8,0 mm 10,0 mm 12,0 mm
29.300 R 1,0 R 4,0
19,4 19,8 20,6 21,1 22,0 23,4
19,5 20,0 20,6 21,2 22,0 23,2
29.600 R 4,0 R 6,0
40,4 41,0 42,4
40,6 41,2 43,0
29.850 R 6,0 R 10,0
54,8 55,7 57,3
55,0 56,3 57,5
Reference value for stainless steel and aluminium on our Website: www.ukb-gmbh.com or please phone us: Phone +49 (0) 27 36 / 44 42 - 0
FOR DEMANDING TASKS AND BRILLIANT RESULTS!
Die UniBend 29.850 and die adaptor 60.910
173
UKB-UNIBEND EXPLANATION Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Die UniBend VARIO ADVANTAGES UNIBEND VARIO
VIDEO
(See page 170 UniBend die)
UniBend/ WingBend PLUS
ADDITIONAL ADVANTAGES UNIBEND VARIO � Flexible adjustable V-openings � V = 40-100 mm � Die width fast and easy adjustable, by changing strips, in 5 mm steps
UKB-QUALITY � � � �
Optimal materials Precision ground Guarateed exchangeability Parallelism
Max. 100 Min. 40
1500 kN/m max.
62.094 60
2.850,– € 40,0 kg
UniBend VARIO including inserts type flat and strips in a set: Width = 2 x each 2,5/5/5/7,5/10 max. 12,0 mm material thickness
105
Center line
200 mm
Inserts hardened
Body
24h
13
10
174
Strips inserted, V = 40 mm
7.5
5
5
2.5
2.5
5
5
7.5
Without strips, V = 100 mm
60
60
60
60
60
60
60
60
60
60
260
10
UKB-UNIBEND [email protected] . www.ukb-gmbh.com
Die holders
MOUNTING EXAMPLE
20.703
Screwed on holder UKB-System A
26,5
2,0 kg
20
80,– €
198 mm
35,– €
0,6 kg
Screwed on holder UKB-System B/C
60
24h
UniBend VARIO 62.094
27
20.701 198 mm
13
13
Die holder UKB-System A 20.701
24h
13
Screwed on holder UKB-System E
55
24h
20.709
0,6 kg
Screwed on holder UKB-System L
5,7
7 12,7
24h
198 mm
80,– €
2,4 kg
Screwed on holder UKB-System W
51,5
55,– €
45
20.705 198 mm
27
3,0 kg
20
110,– €
42
20.707 198 mm
48,5
13
13
35
24h
Changeable inserts 62.181 200 mm
260,– €
R25
1,5 kg
Inserts type concave for 62.094 Price per piece
200 mm
Ø4
0
260,– €
Inserts type V for 62.094 Price per piece
24h
85°
62.182 24h
EXAMPLES OF USE
25,5
1,5 kg
Ø
40
07
62.183 200 mm
210,– €
1,5 kg Ø 40
Inserts type flat for 62.094 Price per piece
Inserts
Result
Radius bending
Inserts type flat
Result
V-bending
24h type flat
V-bending
Inserts type flat
Result
Radius bending/overbending
Inserts type concave
Result
Radius bending
Inserts type flat
Result
U-bending
Inserts type V
Result
Radius bending/overbending
Inserts type concave
Result
U-bending
Inserts type V
Result
Bending results with UniBend VARIO
175
UKB-WINGBEND PLUS EXPLANATION Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Dies WingBend PLUS
WingBend PLUS Slider
V
APPLICATION � Material thickness up to 6,5 mm � Bending angle up to 60° � Via die holders direct applicable on UKB-System A/B/C/L
60°
Center line
W
90
ADVANTAGES
60°
Inserts hardened Body
� Avoids bending marks on sheets via Slider � Short flanges with minimal marking � Holes close to the bending line without deformation � Ideal for diagonal and tapered bending � Repeatability for punched sheets with steady flanges and exact angles � Bulb and chequered plates with minimal marking at the visible surface � No tool contamination while bending galvanized material or aluminium � No reworking of workpieces necessary � Increased product quality � Less tool change
8
15
40
VIDEO
UniBend/ WingBend PLUS
UKB-QUALITY
SERVICE
� � � �
� Test bends (free of charge) � 24h from Stock � Order till 4:00pm - same day delivery
Optimal materials Precision ground Guarateed exchangeability Parallelism
Tool lenghts Length 500 mm
Length 200 mm
Length 100 mm
Length 90 mm sectionalized � Sectionalized dies are delivered as a complete set � 4 Segments 15
20
25
30
Die WingBend PLUS 62.230 incl. Slider
176
Length 50 mm
UKB-WINGBEND PLUS [email protected] . www.ukb-gmbh.com
Slider for WingBend PLUS � Avoids bending marks on sheets via Slider � No reworking of workpieces necessary � Increased product quality � Continously slider in favoured lenghts up to 2000/3000 mm available � Slider for model 62.120 up to a length of 2000 mm in one-piece available � Slider for models 62.230, 62.350, 62.650s up to a length of 3000 mm in one-piece available � 24h from stock
UKB-INFO Prices on request or visit www.ukb-gmbh.com
07 Slider for WingBend PLUS
Dies WingBend PLUS with continously Slider
Die holders 60.103 5,2 kg
499 mm
120,– €
1,5 kg
198 mm
82,– €
2,0 kg
198 mm
52,– €
0,6 kg
98 mm
54,– €
1,0 kg
98 mm
46,– €
0,3 kg
48 mm 90 mm sectionalized
38,– €
0,5 kg
44,– €
0,2 kg
130,– €
0,9 kg
48 mm 90 mm sectionalized
136,– €
0,3 kg
20
5
15
60
15
28
140,– €
20
60.102 499 mm
13
Screwed on holder UKB-System B/C (13 x 20 mm tang) for dies WingBend PLUS
Screwed on holder UKB-System A (60 mm base) for dies WingBend PLUS
24h
24h
60.105 120,– €
1,5 kg
198 mm
58,– €
0,6 kg
98 mm
52,– €
0,3 kg
48 mm 90 mm sectionalized
46,– €
0,2 kg
154,– €
0,3 kg
UKB-INFO
15
19
499 mm
5,7
12,7
7
More die holders available! Prices and delivery times on request!
Screwed on holder UKB-System L (12,7 x 19 mm tang) for dies WingBend PLUS
24h
The comparison: Bending results with WingBend PLUS and standard-V-die
177
UKB-WINGBEND PLUS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Dies WingBend PLUS
2,2 kg
100 mm
642,– €
1,1 kg
50 mm 90 mm sectionalized
350,– €
0,6 kg
1.402,– €
1,0 kg
15
500 mm
1.944,– €
8,0 kg
200 mm
918,– €
3,2 kg
100 mm
656,– €
1,6 kg
50 mm 90 mm sectionalized
370,– €
0,8 kg
1.474,– €
1,5 kg
60°
Incl. Slider in particular tool length max. 2,3 mm material thickness
8
Incl. Slider in particular tool length max. 1,2 mm material thickness
40
24h
700 kN/m max.
10
15
8
892,– €
25
200 mm
60°
62.230 65,3
5,5 kg 65,3
1.780,– €
90,3
500 mm
5,6
28 14
90,3
62.120
500 kN/m max.
25
19 9,5
40
24h
66
1000 kN/m max.
15
8,3 kg
1.184,– €
4,1 kg
100 mm
854,– €
2,1 kg
50 mm
462,– €
1,1 kg
15
8
Incl. Slider in particular tool length max. 3,5 mm material thickness
68,3
200 mm
60°
90,3
2.104,– €
22
500 mm
20,5
24h
40
62.650s
27
500 mm
3.010,– € 18,0 kg
200 mm
1.250,– €
7,2 kg
100 mm
880,– €
3,6 kg
50 mm
486,– €
1,8 kg
Incl. Slider in particular tool length max. 6,5 mm material thickness narrow design
24h
1500 kN/m max.
60°
100,4
62.350
33
15 20
41
60
Dies WingBend PLUS 62.120, 62.230, 62.350 and 62.650s incl. Slider
Holes near the bending line without deformation possible
178
Anodized aluminium and polished stainless steel sheet with no visible bending marks on the surface
UKB-WINGBEND PLUS [email protected] . www.ukb-gmbh.com
Technical data Table of force: Tensile strength Rm = 450 N/mm2 , bending angle 90° Model 62.120 Radius of the punch/top-tool R 0,2 R 1,0 Material thickness 0,3 mm 40 50 Material thickness 0,5 mm 50 60 Material thickness 0,8 mm 100 130 Material thickness 1,0 mm 150 190 Material thickness 1,2 mm 240 300 Material thickness 1,6 mm Material thickness 2,0 mm Material thickness 2,3 mm Material thickness 2,6 mm Material thickness 3,2 mm Material thickness 4,0 mm Material thickness 4,6 mm Material thickness 6,0 mm
R 0,2 40 50 70 80 110 200 300 400
62.230 R 1,0 50 50 80 100 140 220 330 420
10,3 50 50 90 130 180 250
R 0,2
62.350 R 1,0
40 40 60 70 120 190 240 340 550
40 50 60 70 130 200 240 360 660
Reference value for minimum flange: Mild steel Model Radius of the punch/top-tool Material thickness 0,5 mm Material thickness 0,8 mm Material thickness 1,0 mm Material thickness 1,5 mm Material thickness 2,0 mm Material thickness 2,5 mm Material thickness 3,0 mm Material thickness 4,0 mm Material thickness 5,0 mm
62.120 R 0,5 R 1,0 2,7 2,9 3,2 3,4 3,5 3,6
62.230 R 0,5 R 1,0 4,7 5,4 6,0 6,4
4,9 5,5 6,1 6,6
62.350 R 1,0 5,6 7,1 8,1 8,3 8,9 9,4
R 3,0
R 0,2
R 1,0
40 50 70 80 140 220 260 470
100 100 110 110 110 120 140 180 250 410 500 970
100 100 120 120 120 130 140 190 270 430 530 1000
62.650s R 3,0 R 5,0 100 110 120 120 130 140 150 200 280 440 540 1070
100 130 140 150 160 160 190 240 310 510 660
R 10,0 220 230 250 270 280 360 390 510
07
62.650s R 1,0 R 4,0
6,7 8,2 10,4 11,7 13,3 15,1 16,1
7,2 9,2 10,9 12,3 13,9 15,8 16,3
Reference values for stainless steel and aluminium on our Website: www.ukb-gmbh.com or please phone us: Phone +49 (0) 27 36 / 44 42 – 0
UKB-AVAILABILITY
UKB-TEST BENDING
Monday to Friday from 7:30am to 6:00pm Phone +49 (0) 27 36 / 44 42 - 0 Fax +49 (0) 27 36 / 44 42 - 22 E-Mail [email protected] Web www.ukb-gmbh.com
First test bending, then order! Free of charge - with your sample sheets in your or our house!
For personal contact, see supplement! We are glad to help you!
179
08
WWW.UKB-GMBH.COM
UKB-ADJUSTABLE DIES Explanation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182 Die retainer for adjustable dies 65.125 and 65.185. . . . . . . . . . . . . . . . . . . . . . . . . . . . .183 Die holders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .183 Individual die retainer for adjustable dies 65.300 and 65.400. . . . . . . . . . . . . . . . . . . . . . 183 Adjustable dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .184 Strips to adjust the opening width. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185 Dust protection film for adjustable dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185 Adjustable die with bending insert. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .186 Adjustable die with inserted die adaptor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
UKB-ADJUSTABLE DIES EXPLANATION Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Adjustable die with rollers ADVANTAGES � Variable adjustable V-openigs � V = 25-125 mm � V = 65-185 mm � V = 120-300 mm � V = 150-400 mm � V-openings fast and easy adjustable via change of the strips � Less setup time through less die changes � Slim construction � Usable for materials with high resistance � Through rotating and hardened rollers (about 60 HRC): � Mark reduced bending � Less press capacity needed (up to 30% less) � High lifetime � Minimum maintenance costs through changeable components � Via die holder for die retainer directly applicable on UKB-Systems A/B/C/L � Test bends (free of charge) - with your sample sheets at your or our house
VIDEO
Adjustable dies
MOUNTING EXAMPLE Minimum and maximum V-opening
Rollers (about 60 HRC) Adjustable die 65.185 Strips to adjust the V-opening Die retainer 66.185 Die holder 60.102
Rollers (about 60 HRC) Adjustable die 65.185
Die retainer 66.185 Die holder 66.125
182
UKB-ADJUSTABLE DIES [email protected] . www.ukb-gmbh.com
Die retainer for adjustable dies 65.125 and 65.185 66.125 500 mm
290,– €
197
38,0 kg 40
24h
15 230
277
66.185 400,– €
53,0 kg 40
500 mm
24h
15 320
Die holders 60.102 499 mm
140,– €
15
5,2 kg 20 5
Srewed on die holder UKB-System A (60 mm base)
60
24h
60.103
15
1,5 kg
Srewed on die holder UKB-System B/C (13x20 mm tang)
28
120,– €
20
499 mm
13
24h
60.105 120,– €
15
1,5 kg
Srewed on die holder UKB-System L (12,7x19 mm tang)
5,7
24h
UKB-INFO More die holders available! Prices and delivery times on request!
19
499 mm
08
7 12,7
Individual die retainer for adjustable dies 65.300 and 65.400 Individual die retainer Individually produced suitable for your press brake
H1 H2
UKB
183
UKB-ADJUSTABLE DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Adjustable dies 254 97 77 20,5 36 20,5 25 R8
65.125
V = 25 - 125 mm α = max. 30° Radius of the rollers R = 8 mm Recommended material thickness: About 3 –15 mm at a tensile strength Rm = 450 N/mm2
136 125
145
160
90
90
Price Weight 720,– € 34,0 kg 1.320,– € 64,0 kg 2.480,– € 125,0 kg
15
Length 250 mm 500 mm 1000 mm
197 177
197
197
Adjustable die 65.125 closed
Adjustable die 65.125 opened
1250 kN/m max. at 90°
24h
Price Weight 880,– € 44,0 kg 1.650,– € 86,0 kg 3.080,– € 170,0 kg
279
38
203
R 12,5
185
145
160 15
V = 65-185 mm α = max. 60° Radius of the rollers R = 12,5 mm Recommended material thickness: About 6 – 20 mm at a tensile strength Rm= 450 N/mm2
322 159 83 65
90
Length 250 mm 500 mm 1000 mm
38
90
65.185
277
277
Adjustable die 65.185 closed
Adjustable die 65.185 opened
2000 kN/m max. at 90°
24h
500 268 149
448
120
230 447
447
Adjustable die 65.300 opened
Adjustable die 65.300 closed
75
665 335 185
585
75
150
435 400
R 25
190 350
V = 150 - 400 mm α = max. 60° Radius of the rollers R = 25 mm Recommended material thickness: About 10 – 50 mm at a tensile strength Rm= 450 N/mm2
325
Length Price Weight 600 mm 4.965,– € 560,0 kg
20
4000 kN/m max. at 90°
65.400
130
250
V = 120 - 300 mm α = max. 60° Radius of the rollers R = 20 mm Recommended material thickness: About 8 – 30 mm at a tensile strength Rm= 450 N/mm2
UKB
300
R 20 130
Length Price Weight 600 mm 2.940,– € 360,0 kg
329
59,5
190
65.300
59,5
6000 kN/m max. at 90° 25
UKB
Adjustable die 65.400 closed
184
Adjustable die 65.400 opened
UKB-ADJUSTABLE DIES [email protected] . www.ukb-gmbh.com
Strips to adjust the opening width 66.000 H = 15 mm
Length Price Weight 500 mm 118,– € 21,0 kg
W
For model 65.125 and 65.185 Strips in a set: Width = 2 x each 2/5/10/15/20/30/40/50 mm
24h
Variable adjustable V-openings
For model 65.300 Strips in a set: Width = 2 x each 2/5/10/15/20/30/40/50/60 mm
66.000 H = 25 mm L
W
20
Length Price Weight 600 mm 228,– € 45,0 kg
20
66.000 H = 20 mm
L
UKB
Length Price Weight 600 mm 264,– € 55,0 kg
W
For model 65.400 Strips in a set: Width = 2 x each 5/10/15/20/30/40/50/60 mm UKB
08 UKB-INFO Other lengths up to 3000 mm available. Prices an delivery times on request!
Strips to adjust the V-openings
Dust protection film for adjustable dies ADVANTAGES � Protects the inside of the die � No blockade of the die through tinder, dust, etc. � Adjustment via hook-and-loop tape The use of the dust protection film is recommended!
Dust protection film Model For model Length Price 5m 67.125 65.125 82,– € 5m 67.185 65.185 87,– € 5m 67.300 65.300 97,– € 5 m 107,– € 67.400 65.400
Weight 1,0 kg 1,0 kg 1,0 kg 1,0 kg
185
UKB-ADJUSTABLE DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Adjustable die with bending insert ADVANTAGES � Applicable for smaller V-openings � More flexible application
Adjustable die with bending insert for smaller V-openings
186
Motorised adjustment of the die
Manual adjustment of the die
UKB-ADJUSTABLE DIES [email protected] . www.ukb-gmbh.com
Adjustable die with inserted die adaptor ADVANTAGES � No retooling necessary � Standard dies flexible applicable
Die UKB-System B/C
08
Adjustable die with inserted die adaptor
UKB-TEST BENDING First test bending - then order! Free of charge - with your sample sheets in your or our house!
187
09
WWW.UKB-GMBH.COM
UKB-MARK FREE AND UKB-MARK REDUCED BENDING Protective film. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .190 Holders for protective film . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191 Composite dies, H = 80 mm UKB-System A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192 Composite dies, H = 100 mm UKB-System B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .193 Composite dies, H = 55 mm UKB-System C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .193 PU-Holders and inserts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194 – 195
UKB-MARK FREE BENDING Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Protective film ADVANTAGES
VIDEO
� Avoids bending marks on sheets � No reworking of workpieces necessary � No contamination of the bended parts � Higher product quality � Easy handling � Applicable on all dies � Less wearout of the protective film by correct use
VU 0,4 x 102 9,– €/m 0,06 kg/m 210,– € 1,80 kg
(=1 Roll)
(=7,– €/m)
(=0,06 kg/m)
1 to 5 m
15,– €/m 0,08 kg/m
6 to 29 m 30 m
13,50 €/m 0,08 kg/m 315,– € 2,40 kg
(=1 Roll)
24h
0,4
(=10,50 €/m)
152
10,– €/m 0,06 kg/m
6 to 29 m 30 m
VU 0,4 x 152 0,4
102
1 to 5 m
Mark free bending
(=0,08 kg/m)
24h
0,55
VU 0,55 x 200
12,– €/m 0,05 kg/m
6 to 29 m 30 m
11,– €/m 0,05 kg/m 270,– € 1,50 kg (=9,– €/m)
(=0,05 kg/m)
6 to 29 m 30 m
13,50 €/m 0,11 kg/m 315,– € 3,30 kg (=10,50 €/m)
102
15,– €/m 0,11 kg/m
0,8
(=0,11 kg/m)
(=0,1 kg/m)
0,8
1 to 5 m
22,– €/m 0,18 kg/m
6 to 29 m 30 m
20,– €/m 0,18 kg/m 450,– € 5,40 kg
(=1 Roll)
24h
(=15,– €/m)
(=0,18 kg/m)
24h
VU 2,0 x 150
190
(=15,50 €/m)
VU 0,8 x 152
1 to 5 m
5m
(=24,– €/m)
2,00 kg
25 m 50 m
500,– €
(=20,– €/m)
10,00 kg
800,– € (=16,– €/m)
20,00 kg
150
2,0
120,– €
24h
18,50 €/m 0,10 kg/m 465,– € 3,00 kg
24h
VU 0,8 x 102
(=1 Roll)
20,– €/m 0,10 kg/m
6 to 29 m 30 m (=1 Roll)
24h
(=1 Roll)
1 to 5 m
UKB AT LINKEDIN Follow us!
152
(=1 Roll)
100
1 to 5 m
0,55
200
VU 0,55 x 100
UKB-MARK FREE BENDING [email protected] . www.ukb-gmbh.com
Holders for protective film 40.850 Per pair
190,– €
3,0 kg
Holder for protective film up to 152 mm width
24h
Mounted via magnets directly to the die
40.800 Per pair
504,– €
8,0 kg
Holder for protective film up to 102 mm width
24h
Mounted on the table Holder for protective film for UKB-System A with 60 mm clamping width
Steel insert (W x H)
Price
B/C
13,0 x 22,0 mm
See page 248
E
55,0 x 47,0 mm
See page 248
L
12,7 x 21,0 mm
See page 248
W
35,0 x 47,0 mm
See page 248
X
W x H mm
See page 248
MOUNTING EXAMPLE Holder for protective film 40.800
60
Individual steel insert
H
System
2
Insertion of a steel insert
09
Groove
W
By milling a 2 mm groove and mounting of a ground steel insert (W x H) the holder for protective film can be used on other press brakes. Prices see page 248.
191
UKB-MARK FREE/REDUCED BENDING Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Composite dies, H = 80 mm UKB-System A ADVANTAGES
MOUNTING EXAMPLE
� Reduces marks on bended sheets � No contamination of the bended parts � Higher product quality � Easy handling � Fast and easy change � Directly applicable on UKB-System A/B/C � Die adaptors and die shoe adaptors (see page 215-217) directly applicable on all press brakes
Holder for composite die 22.002
24
14,12
1000 kN/m max.
200 kN/m max.
V
20
5
31.…
15
22.001
Composite die 32.…
304,– €
15,0 kg
835 mm
128,– €
0,30 kg
415 mm 835 mm sectionalized
174,– €
7,5 kg
415 mm
72,– €
0,15 kg
402,– €
15,0 kg
UKB
14
75
835 mm
24
Holder for composite die
88°
Model V(mm)
UKB
18
31.806 31.808 31.810
60
6,0 8,0 10,0
60°
Model V(mm)
31.606 31.608 31.610
6,0 8,0 10,0
45°
Model V(mm)
31.406 31.408 31.410
6,0 8,0 10,0
30°
Model V(mm)
31.306 31.308
6,0 8,0
Composite dies for holder 22.001
5
304,– €
19,0 kg
835 mm
132,– €
0,40 kg
415 mm 835 mm sectionalized
174,– €
9,5 kg
415 mm
76,– €
0,20 kg
402,– €
19,0 kg
24h
20
75
835 mm
35
Holder for composite die
88°
Model V(mm)
32.806 32.808 32.810 32.812 32.816
18
24h
200 kN/m max.
V
32.…
19
22.002
35
1000 kN/m max.
24
20,12
60
6,0 8,0 10,0 12,0 16,0
60°
Model V(mm)
32.606 32.608 32.610 32.612 32.616
6,0 8,0 10,0 12,0 16,0
45°
Model V(mm)
32.406 32.408 32.410 32.412
6,0 8,0 10,0 12,0
30°
Model V(mm)
32.306 32.308 32.310
6,0 8,0 10,0
Composite dies for holder 22.002
415 mm 835 mm sectionalized
174,– €
11,2 kg
402,– €
22,5 kg
Holder for composite die
50
18
UKB
60
192
33.… 835 mm
138,– €
0,50 kg
415 mm
78,– €
0,25 kg
88°
Model V(mm)
33.806 33.808 33.810 33.812 33.816 33.820 33.825
200 kN/m max.
6,0 8,0 10,0 12,0 16,0 20,0 25,0
60°
Model V(mm)
33.606 33.608 33.610 33.612 33.616 33.620
Composite dies for holder 22.003
6,0 8,0 10,0 12,0 16,0 20,0
31
22,5 kg
19
304,– €
79
835 mm
V
12
22.003
30,30
38
1000 kN/m max. 11
38,30
UKB
30
45°
Model V(mm)
33.406 33.408 33.410 33.412 33.416 33.420
6,0 8,0 10,0 12,0 16,0 20,0
30°
Model V(mm)
33.306 33.308 33.310 33.312 33.316
6,0 8,0 10,0 12,0 16,0
UKB-MARK FREE/REDUCED BENDING [email protected] . www.ukb-gmbh.com
Composite dies, H = 100 mm UKB-System B
35
20,12
378,– €
19,3 kg
415 mm 835 mm sectionalized
214,– €
9,6 kg
504,– €
19,3 kg
19
835 mm
35
5
132,– €
0,40 kg
415 mm
76,– €
0,20 kg
Model V(mm)
115
24h
835 mm
88°
95
Holder for composite die
32.…
32.806 32.808 32.810 32.812 32.816
6,0 8,0 10,0 12,0 16,0
60°
Model V(mm)
32.606 32.608 32.610 32.612 32.616
6,0 8,0 10,0 12,0 16,0
200 kN/m max.
24
22.005
V
1000 kN/m max.
24h
20
45°
Model V(mm)
32.406 32.408 32.410 32.412
6,0 8,0 10,0 12,0
30°
Model V(mm)
32.306 32.308 32.310
6,0 8,0 10,0
20
Composite dies for holder 22.005
13
09
Composite dies, H = 55 mm UKB-System C
415 mm 835 mm sectionalized
168,– €
5,6 kg
394,– €
11,2 kg
35
70
11,2 kg
19
298,– €
50
Holder for composite die
V
32.… 835 mm
132,– €
0,40 kg
415 mm
76,– €
0,20 kg
88°
Model V(mm)
20
24h 13
32.806 32.808 32.810 32.812 32.816
200 kN/m max. 5
22.004 835 mm
35
6,0 8,0 10,0 12,0 16,0
60°
Model V(mm)
32.606 32.608 32.610 32.612 32.616
6,0 8,0 10,0 12,0 16,0
24
1000 kN/m max.
20,12
24h 20
45°
Model V(mm)
32.406 32.408 32.410 32.412
6,0 8,0 10,0 12,0
30°
Model V(mm)
32.306 32.308 32.310
6,0 8,0 10,0
Composite dies for holder 22.001
193
UKB-MARK FREE BENDING Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
PU-Holders and inserts ADVANTAGES � Avoids marks on bended sheets � No reworking of workpieces necessary � No contamination of the bended parts � Suitable for V-, radius-, U-bending and many more � Directly applicable on UKB-System A � Die adaptors and die shoe adaptors (see page 215 - 217) directly applicable on all press brakes
UKB-TEST BENDING First test bending - then order! Free of charge - with your sample sheets in your or our house!
25,50
PU-Insert
19,2 kg
415 mm
152,– €
9,6 kg
PU-Holder
60
24h
Model
Shore
34.180 34.190 34.195
80 A 90 A 95 A
835 mm Price
42,– € 42,– € 42,– €
Weight
0,7 kg 0,7 kg 0,7 kg
415 mm Price
28,– € 28,– € 28,– €
Weight
0,3 kg 0,3 kg 0,3 kg
25
25
258,– €
60
25
20.271 835 mm
PU-Insert with core hole 80 A 90 A 95 A
52,– € 52,– € 52,– €
Weight
0,6 kg 0,6 kg 0,6 kg
415 mm Price
32,– € 32,– € 32,– €
Weight
0,3 kg 0,3 kg 0,3 kg
25
25
35.180 35.190 35.195
835 mm Price
0
Shore
Ø1
Model
24h
96 52
39,3 kg
415 mm
258,– €
19,6 kg 20
PU-Holder 60
Model
Shore
34.280 34.290 34.295
80 A 90 A 95 A
835 mm Price
120,– € 120,– € 120,– €
Weight
2,9 kg 2,9 kg 2,9 kg
415 mm Price
68,– € 68,– € 68,– €
Weight
50
1,5 kg 1,5 kg 1,5 kg
50
466,– €
96
835 mm
24h
PU-Insert
46
20.272
PU-Insert with core hole 80 A 90 A 95 A
24h
194
150,– € 150,– € 150,– €
Weight
2,2 kg 2,2 kg 2,2 kg
415 mm Price
82,– € 82,– € 82,– €
Weight
1,1 kg 1,1 kg 1,1 kg
50
50
35.280 35.290 35.295
835 mm Price
25
Shore
Ø
Model
UKB-MARK FREE BENDING [email protected] . www.ukb-gmbh.com
PU-Holders and inserts MOUNTING EXAMPLE By milling a 2 mm groove and mounting of a ground steel insert (W x H) the PU-Holders for PU-Inserts can be used on other press brakes. Prices see page 248.
2
PU-Insert
H
PU-Holder
W
125 77
48,2 kg
415 mm
358,– €
24,1 kg 20
PU-Holder
24h
60
Model
Shore
34.380 34.390 34.395
80 A 90 A 95 A
835 mm Price
184,– € 184,– € 184,– €
Weight
3,5 kg 3,5 kg 3,5 kg
415 mm Price
102,– € 102,– € 102,– €
Weight
1,7 kg 1,7 kg 1,7 kg
75
50
626,– €
46
835 mm
PU-Insert 100
20.273
PU-Insert with core hole 35.380 35.390 35.395
80 A 90 A 95 A
835 mm Price
276,– € 276,– € 276,– €
Weight
2,8 kg 2,8 kg 2,8 kg
415 mm Price
150,– € 150,– € 150,– €
Weight
1,4 kg 1,4 kg 1,4 kg
75 45
50
Shore
20
Model
09
24h
155 102
16
PU-Holder 60
Model
Shore
34.480 34.490 34.495
80 A 90 A 95 A
835 mm Price
200,– € 200,– € 200,– €
Weight
5,0 kg 5,0 kg 5,0 kg
415 mm Price
114,– € 114,– € 114,– €
Weight
2,5 kg 2,5 kg 2,5 kg
100
50
29,4 kg
PU-Insert with core hole Model
Shore
35.480 35.490 35.495
80 A 90 A 95 A
835 mm Price
302,– € 302,– € 302,– €
Weight
4,0 kg 4,0 kg 4,0 kg
415 mm Price
160,– € 160,– € 160,– €
Weight
2,0 kg 2,0 kg 2,0 kg
100 60
50
58,8 kg
424,– €
20
730,– €
415 mm
100
835 mm
24h
PU-Insert
46
20.274
24h
195
10
WWW.UKB-GMBH.COM
AUFFALLEND EXAKTE UKB-ADAPTORS AND RESULTATE. INTERMEDIATES Punch/top-tool adaptors UKB-System B UKB-System A . . . . . . . . . . . . . . . . . . . . . . 198 Punch/top-tool adaptors UKB-System C/E/L/W/Darley/Haco UKB-System A . . . . . . . . . .199 Individual punch/top-tool adaptors UKB-System A . . . . . . . . . . . . . . . . . . . . . . . . . 200 Individual punch/top-tool adaptors UKB-System B . . . . . . . . . . . . . . . . . . . . . . . . . 200 Punch/top-tool adaptors UKB-System A/E/L/W UKB-System B . . . . . . . . . . . . . . . . . .201 Screw on adaptor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .202 Clamp L = 150 mm for double-sided clamping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202 Clamps L = 150 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .203 Intermediates L = 150 mm UKB-System A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204 Intermediates "Heavy Duty" L = 150 mm UKB-System A . . . . . . . . . . . . . . . . . . . . . . . . .204 Intermediates L = 70 mm UKB-System A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .205 Clamps L = 70 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .205 Punch/top-tool distance pieces UKB-System A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .206 Punch/top-tool distance pieces UKB-System B . . . . . . . . . . . . . . . . . . . . . . . . . . . . .207 Intermediates "Swing" UKB-System A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .208 Punch/top-tool adaptors "Swing" UKB-System B . . . . . . . . . . . . . . . . . . . . . . . . . . . . .209 Pneumatic clamping "Rapid ® " for punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . 210 – 211 Individual pneumatic punch/top-tool adaptor "Rapid ® " . . . . . . . . . . . . . . . . . . . . . . . . . 211 Pneumatic clamping "Clark ® " for punches/top-tools. . . . . . . . . . . . . . . . . . . . . . . 212 – 213 Individual pneumatic punch/top-tool adaptor "Clark ® " . . . . . . . . . . . . . . . . . . . . . . . . . . 213 Control unit for pneumatic clamping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214 Die shoe adaptors UKB-System A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215 Die shoe adaptors UKB-System B/C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215 Die adaptors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216– 217 Individual die adaptors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
UKB-ADAPTORS AND INTERMEDIATES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Punch/top-tool adaptors UKB-System B UKB-System A ADVANTAGES � Cost-saving, easy and fast change of your press brake via standard punch/top-tool adaptors to punches/top-tools UKB-System A � Use the variety of the punches/top-tools UKB-System A (see chapter 1) � Guaranteed exchangeability through highly precision grinding
Modification 1-3 working days
1–2
1-2 working weeks
working weeks
UKB
Clamps (see page 203)
Punch/top-tool UKB-System A
(Mounting distance 50 mm) Length of the press brake (mm) 835 1.250 2.100 2.600 3.100 4.100
From stock
1–3
working days
Punch/top-tool adaptor 50.970 UKB-System B
Quantity of the needed punch/top-tool adaptors
UKB-DELIVERY TIME 24h
MOUNTING EXAMPLE
On request
Quantity (pieces) 4 6 10 13 15 20
Further information for availability, delivery service and payment terms see fold-out cover! 1000 kN/m max.
102,– €
4,0 kg
37
150 mm
16,25
50.970 20
UKB-System BUKB-System A Needed clamps see page 203 40
9
900 kN/m max.
18,5 kg
31
36
562,– €
15,25
50.502 200 mm
83
Ø 15
120
24h
14
UKB-System BUKB-System A Incl. clamp with safety-tang 50.499
1–2
140
working weeks
68
0
1000 kN/m max.
50.940 150 mm
146,– €
6,2 kg
36
21
15,25
220
40
20
UKB-System BUKB-System A Needed clamps see page 203
60
120
156
65
24h
198
0
31
12
Example with punch/top-tool H = 67 mm
9
Ø 15
14
7 27
UKB-ADAPTORS AND INTERMEDIATES [email protected] . www.ukb-gmbh.com
Punch/top-tool adaptors UKB-System C/E/L/W/Darley/Haco UKB-System A
Bystronic "RF-A" UKB-System CUKB-System A Needed clamps see page 203
14
50.980 98,– €
3,2 kg
11
46
150 mm 65
11
20
Bystronic "R" UKB-System CUKB-System A Needed clamps see page 203
40
113
5,0 kg
14
142,– €
40,50
14
50.983 150 mm
1000 kN/m max.
14
1000 kN/m max.
9
Ø 15
24h
31
165
24h
67
20
100
40
31
9
Ø 15
14
14
1000 kN/m max. 8 21 18
64
5,5 kg
UKB-System EUKB-System A Needed clamps see page 203 113
40
Ø 15
24h
112,– €
26
24h
164
Bystronic "S" UKB-System CUKB-System A Needed clamps see page 203
150 mm
46
3,5 kg
67
96,– €
20
9
150 mm
1000 kN/m max.
50.991
5
50.981
22
100
31
40
31
9
Ø 15
14
1000 kN/m max. 22
50.993 102
40
19
98,– €
4,9 kg
UKB-System WUKB-System A Needed clamps see page 203
80
Ø 15
24h
150 mm
25
31
24h 142
UKB-System LUKB-System A Needed clamps see page 203
1000 kN/m max.
42
3,0 kg
7
92,– €
10
10
9
150 mm
10
14
5
50.990
13
40
9
Ø 15
100
14
31
6
50.994 92,– €
4,6 kg
14
22
H = 100 mm
31
DarleyUKB-System A Needed clamps see page 203 14
22 67
89
40
24h
H = 67 mm 24h
2,7 kg
31
2,7 kg
12
88,– €
HacoUKB-System A Needed clamps see page 203
9
88,– €
Ø 15
150 mm
67 / 100
50.997
50.998 150 mm
9
98 / 131
40
17
10
1000 kN/m max.
DarleyUKB-System A Needed clamps see page 203
Ø 15
150 mm
31
1000 kN/m max. 26
14
199
UKB-ADAPTORS AND INTERMEDIATES
Phone+49 +49(0) (0)27 2736 36//44 4442 42--00 .. Fax Fax+49 +49(0) (0)27 2736 36//44 4442 42--22 22 Phone
Individual punch/top-tool adaptors UKB-System A ADVANTAGES � Cost-saving, easy and fast change of your press brake via individually produced punch/top-tool adaptors to punches/top-tools UKB-System A � Production according to your specifications � Use the variety of the punches/top-tools UKB-System A (see chapter 1) � Guaranteed exchangeability through highly precision grinding
MOUNTING EXAMPLE
Adaptor clamping:
Forced on the head
� Forced on the head � Forced on the shoulder
Forced on the shoulder
� Center line
Center line
Individual punch/top-tool adaptor 810.000, H = 67 mm 820.000, H = 100 mm
67 / 100
Clamps (see page 203)
� Exact measurements
Machine data: Stroke
Punch/top-tool UKB-System A
Daylight
1
Height of the die
2
3
Quantity of the needed individual punch/top-tool adaptors see page 201
Please exactly measure the adaptor clamping
Please exactly measure the adaptor clamping
820.000 ca. 3,0 kg
H 9
UKB
40
67
Individual punch/top-tool adaptor UKB-System A Needed clamps see page 203
150 mm
Ø15
94,– €
110,– €
ca. 5,0 kg
Individual punch/top-tool adaptor UKB-System A Needed clamps see page 203 UKB
H
810.000 150 mm
9
Ø 15
31
100
40
31
14
14
Individual punch/top-tool adaptor UKB-System B
� Use the variety of the punches/top-tools UKB-System B (see chapter 2) 200
850.000 150 mm Individual punch/top-tool adaptor UKB-System B Incl. clamping-strip UKB
H1
� cost-saving, easy and fast change of your press brake via individually produced punch/top-tool adaptors to punch/top-tools UKB-System B � Production according to your specifications
Please exactly measure the adaptor clamping
H2
ADVANTAGES
UKB-ADAPTORS AND INTERMEDIATES [email protected] . www.ukb-gmbh.com
Punch/top-tool adaptors UKB-System A/E/L/W UKB-System B ADVANTAGES � Cost-saving, easy and fast change of your press brake via standard punch/top-tool adaptors to punches/top-tools UKB-System B � Use the variety of the punches/top-tools UKB-System B (see chapter 2) � Guaranteed exchangeability through highly precision grinding
MOUNTING EXAMPLE punch/top-tool adaptor 50.430 UKB-System A
Clamping-strip
Punch/top-tool UKB-System B
Quantity of the needed punch/top-tool adaptors
(Mounting distance 50 mm) Length of the press brake (mm) 835 1.250 2.100 2.600 3.100 4.100
7
1000 kN/m max.
150 mm
350,– €
5,0 kg
97
60
64 26
24h
127
24h
UKB-System EUKB-System B Incl. clamping-strip
90
UKB-System AUKB-System B Incl. clamping-strip
10
18
60
4,0 kg
8,4
258,– €
13
150 mm
50.450
30
50.430
1000 kN/m max. 8
3
21
13
Quantity (pieces) 4 6 10 13 15 20
60
1000 kN/m max.
1000 kN/m max.
24h
7
42
4,5 kg 25
60
70
60
320,– €
UKB-System WUKB-System B Incl. clamping-strip
10
22
150 mm
19
105
1–2
working weeks
3,8 kg
48
300,– €
50.490 87
150 mm
UKB-System LUKB-System B Incl. clamping-strip
10
5
50.470
13
201
UKB-ADAPTORS AND INTERMEDIATES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Screw on adaptor 1000 kN/m max.
8,3 kg
146,– €
4,2 kg
290,– €
8,3 kg
20
70
224,– €
415 mm 835 mm sectionalized
17
31
835 mm
39
16,25
50.965
Punch/top-tool adaptor to screw on punches/top-tools UKB-System A. No clamps necessary! UKB-System BUKB-System A
24h
MOUNTING EXAMPLE
MOUNTING EXAMPLE
UKB-System WUKB-System A
UKB-System LUKB-System A
Screw on adaptor UKB-System L Screw on adaptor UKB-System W
Punch/top-tool UKB-System A Punch/top-tool UKB-System A
UKB
UKB
Clamp L = 150 mm for double-sided clamping 50.577 150 mm
46,– €
1,5 kg
Set consist of: Clamp 50.571 2 Screws 2 Springs 2 Nut bolts
24h
MOUNTING EXAMPLE Intermediate 50.666 UKB-System A
Front side clamping
202
Back side clamping Punch/top-tool UKB-System A
UKB-ADAPTORS AND INTERMEDIATES [email protected] . www.ukb-gmbh.com
Clamps L = 150 mm ADVANTAGES
UKB-INFO
� Fast horizontal tool change via fast clamping at: 50.551, 50.900, 50.903, 50.905 � Improved clamping via nylon strip at: 50.903, 50.905, 50.910
You need for each punch/top-tool distance piece, intermediate and punch/top-tool adaptor one clamp! Further information see chapter 10 or visit www.ukb-gmbh.com
Nylon strip
50.903 150 mm
50.900 50,– €
0,7 kg
150 mm
Mechanical fast clamp with safety-tang and nylon strip Adjusted by eccentric lever
44,– €
0,7 kg
Mechanical fast clamp with safety-tang Adjusted by eccentric lever
24h
24h
Nylon strip
150 mm
50.551 46,– €
1,0 kg
150 mm
Mechanical fast clamp with safety-tang and nylon strip Adjusted by handle
1,0 kg
Mechanical fast clamp with safety-tang Adjusted by handle
24h
40,– €
24h
50.905
10 Nylon strip
38,– €
0,8 kg
Clamp with safety-tang and nylon strip Clamping by screws
24h
150 mm
150 mm
50.571
32,– €
0,7 kg
Clamp with safety-tang Clamping by screws
50.910
24h
MOUNTING EXAMPLE
50.529 Nylon strip
18,– €
Clamp without safety-tang Clamping by screws
0,5 kg
150 mm
24h Punch/top-tool
203
UKB-ADAPTORS AND INTERMEDIATES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Intermediates L = 150 mm UKB-System A ADVANTAGES
MOUNTING EXAMPLE
� Intermediates for punches/top-tools UKB-System A (see chapter 1) � Compensation of the deflection via crowning wedge � Mounted directly on the upper beam � Guaranteed exchangeability through highly precision grinding 7
50.666
Intermediate Clamps (see page 203)
1000 kN/m max.
20
4,0 kg
Intermediates H = 100 mm H = 120 mm H = 150 mm
H = 100 mm
40
24h
50
100
With crowning wedge Needed clamps see page 203
150 14
14
7
20 20
30
50.667
1000 kN/m max.
5,0 kg
50.668 150 mm
H = 120 mm
88,– €
H = 120 mm
24h
50
40
24h
120
With crowning wedge Needed clamps see page 203
120
With crowning wedge Needed clamps see page 203
14
14
20
7 20
30
50.669
1000 kN/m max.
6,5 kg
50.512 150 mm
H = 150 mm
116,– €
1000 kN/m max.
6,3 kg
H = 150 mm
With crowning wedge Needed clamps see page 203
150
With crowning wedge Needed clamps see page 203
14
50
40
50
24h 40
24h
150
136,– €
20
13
30
13
150 mm
1000 kN/m max.
4,0 kg
40
100,– €
20
13
30
13
150 mm
50
150
50
76,– €
Crowning wedge
30
150 mm
13
Upper beam
14
Intermediates "Heavy Duty" L = 150 mm UKB-System A 5,5 kg
H = 120 mm
150 mm
88,– €
1300 kN/m max.
20
4,5 kg
H = 120 mm
13
27
24h
50
40
24h
120
With crowning wedge Needed clamps see page 203 120
With crowning wedge Needed clamps see page 203
204
50.674
13
27
50
100,– €
30
150 mm
7 13
40
50.673
1300 kN/m max.
20
30
20 13
UKB-ADAPTORS AND INTERMEDIATES [email protected] . www.ukb-gmbh.com
Intermediates L = 70 mm UKB-System A ADVANTAGES
MOUNTING EXAMPLE
� Intermediates for punches/top-tools UKB-System A (see chapter 1) � Compensation of the deflection via crowning wedge � Mounted directly on the upper beam � Bending of small boxes � Guaranteed exchangeability through highly precision grinding
Upper beam Crowning wedge Intermediate Clamps (see below) 50
70
7
20
13
72,– €
1000 kN/m max.
Intermediates H = 100 mm H = 120 mm H = 150 mm
2,0 kg 100
H = 100 mm
24h
70
50
40
With crowning wedge Needed clamps see below
14
14
7
20 20
30
50.707 2,5 kg
50.706 70 mm
H = 120 mm
80,– €
2,0 kg
H = 120 mm
24h
50
40
24h
120
With crowning wedge Needed clamps see below
120
With crowning wedge Needed clamps see below
20
7 20
20
13
30
50.710 3,5 kg
1000 kN/m max.
50.708 70 mm
108,– €
1000 kN/m max.
3,0 kg
H = 150 mm 150
With crowning wedge Needed clamps see below
40
50
24h 40
24h
With crowning wedge Needed clamps see below
150
H = 150 mm
30
13
128,– €
10
14
14
70 mm
1000 kN/m max.
50
92,– €
1000 kN/m max.
40
70 mm
20
13
30
13
14
50
70 mm
30
50.705
14
Clamps L = 70 mm 28,– €
Clamp with safety-tang Clamping by screws
24h
0,4 kg
70 mm 60
70 mm
50.697
17
70
14,5
18,– €
Clamp without safety-tang Clamping by screws
0,3 kg 50
50.693
70
24h
205
UKB-ADAPTORS AND INTERMEDIATES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Punch/top-tool distance pieces UKB-System A ADVANTAGES
MOUNTING EXAMPLE
� Heightening of the side flange � Use the variety of the punches/top-tools UKB-System A (see chapter 1) and of the punches/top-tools UKB-System B (see chapter 2) � Guaranteed exchangeability through highly precision grinding
Intermediate UKB-System A
Punch/top-tool distance piece 50.959 UKB-System A Punch/top-tool UKB-System A
7
50.959
3,6 kg
H = 100 mm
66,– €
1,8 kg
H = 60 mm
40
26
Without crowning wedge Heightening of the side flange about 35 mm Needed clamps see page 203 100
Without crowning wedge Heightening of the side flange about 70 mm Needed clamps see page 203
150 mm
30
76,– €
30
150 mm
1000 kN/m max. 6
24h
40
50
24h
60
50.671
13
20
31
13
7
1000 kN/m max.
13 14
502,– €
16,5 kg
200 mm
Incl. clamp with safety-tang 50.499
1–2
502,– €
55
16,5 kg
Incl. clamp with safety-tang 50.499
Mounted directly on the upper beam 40
115
Mounted directly on the upper beam
115
1–2
68
40
68
working weeks
220
working weeks
50.501
900 kN/m max.
220
200 mm
68
20
30
50.500
900 kN/m max. 30
7
22
22
0
65
65
0
14
Example with punch/top-tool H = 67 mm
206
12
12 7
7
14
Example with punch/top-tool H = 67 mm
UKB-ADAPTORS AND INTERMEDIATES [email protected] . www.ukb-gmbh.com
Punch/top-tool distance pieces UKB-System B 1000 kN/m max.
6,9 kg
50 mm
20
Incl. clamping-strip
36
36
266,– €
15,25
50.415
15,25
50.410 150 mm
1000 kN/m max.
188,– €
2,3 kg
20
Incl. clamping-strip 60
60
100
24h 100
24h
1000 kN/m max.
10,5 kg
50 mm
20
Incl. clamping-strip
36
36
332,– €
15,25
50.445
15,25
50.440 150 mm
1000 kN/m max.
276,– €
3,5 kg
20
Incl. clamping-strip
24h
24h
60
150
150
60
10 900 kN/m max. 36
15,25
50.503 200 mm
608,– €
20
24,5 kg
Incl. clamping-strip
1–2
working weeks
220
145
52
23 5
15 5
Example with punch/top-tool H = 120 mm
207
UKB-ADAPTORS AND INTERMEDIATES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Intermediates "Swing" UKB-System A ADVANTAGES � Fast vertical tool change � Compensation of the deflection via crowning wedge � Big time-saving and therefore an essentially increased efficiency � Automatic self-centering � Punches/top-tools UKB-System A (see chapter 1) are directly applicable � Easy and fast slide of the intermediates and punch/top-tool adaptors possible � Guaranteed exchangeability through highly precision grinding
VIDEO
Adaptor/Swing
Quantity of the needed intermediates "Swing"/ punch/top-tool adaptors "Swing"
(Mounting distance 50 mm) Length of the press brake (mm) 835 1.250 2.100 2.600 3.100 4.100
Quantity (pieces) 4 6 10 13 15 20
7
7
50.200 150 mm
13
20
13
1000 kN/m max.
230,– €
6,0 kg
1000 kN/m max.
50.210 150 mm
242,– €
With crowning wedge
Incl. clamp
Incl. clamp
7,0 kg
24h
32
32
120
100
With crowning wedge
24h
20
14
14
7 13
50.220
1000 kN/m max.
268,– €
8,5 kg
50.250 150 mm
1000 kN/m max.
288,– €
With crowning wedge
With crowning wedge
Incl. clamp
Incl. clamp
9,0 kg
24h
32
32
150
24h
20
150
150 mm
20 13
20
14
208
14
UKB-ADAPTORS AND INTERMEDIATES [email protected] . www.ukb-gmbh.com
Punch/top-tool adaptors "Swing" UKB-System B 7,3 kg
150 mm
20
UKB-System BUKB-System A Incl. clamp
256,– €
6,0 kg
UKB-System BUKB-System A Incl. clamp
60
20
40
24h
31
31
101
120
108
145
156
24h
1000 kN/m max.
16,25
50.972
37
298,– €
36
150 mm
1000 kN/m max.
15,25
50.945
14 27
7 27
10 CHANGE OF THE PUNCH/TOP-TOOL
Punch/top-tool mounted
Release screw, the punch/ top-tool is secured from dropping out
Tip the punch/top-tool
Take out the punch/top-tool vertical
Mounting another punch/top-tool
209
UKB-ADAPTORS AND INTERMEDIATES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Pneumatic clamping "Rapid® " for punches/top-tools ADVANTAGES � Cost-saving, easy and fast change of your press brake via pneumatic clamping "Rapid® " � Fast horizontal tool change � Big time-saving and therefore an essentially increased efficiency � Automatic self-centering � Punches/top-tools UKB-System A (see chapter 1) are directly applicable � Guaranteed exchangeability through highly precision grinding � Easy and fast slide of the pneumatic clamping possible � Quick connector and hose fitting everywhere on the market available � Press brake tools are secured from dropping out
Fast horizontal tool change
Quantity of the needed clamping pieces Length of the press brake (mm) 835 1.250 2.100 2.600 3.100 4.100
Quantity (pieces) 4 6 10 13 15 20
Control unit necessary! Further information see page 214!
1
Stroke 1 mm Secured against dropping out
"RAPID ®" CLOSED Automatic self-centering (10 bar)
210
Crowning wedge
UKB-INFO
"RAPID ®" OPENED Groove 8,4 x 3 mm
MOUNTING EXAMPLE
UKB-ADAPTORS AND INTERMEDIATES [email protected] . www.ukb-gmbh.com
Pneumatic clamping "Rapid® " for punches/top-tools 7
1000 kN/m max.
50.820 150 mm
362,– €
5,5 kg
H = 100 mm
FRONT AND BACK VIEW Front-side
UKB
With front-pipe
100
Crowning wedge
150
50
150
Back-side
20
20
50.830 150 mm
1000 kN/m max.
386,– €
7,5 kg
50.835 150 mm
H = 120 mm
H = 150 mm
UKB
UKB
With front-pipe
400,– €
9,0 kg
With front-pipe
Crowning wedge
150
120
Crowning wedge
1000 kN/m max.
10
Individual pneumatic punch/top-tool adaptor "Rapid ® " 830.000
1000 kN/m max.
150 mm
WE NEED THE FOLLOWING SPECIFICATIONS ... � Exact measurements according to the example � Forced on the head or forced on the shoulder Forced on the head � Center line
Punch/top-tool adaptor "Rapid®" individual according to your specifications
UKB-INFO
Forced on the shoulder
Center line
H
UKB
Prices and delivery times on request!
211
UKB-ADAPTORS AND INTERMEDIATES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Pneumatic clamping "Clark ® " for punches/top-tools � Cost-saving, easy and fast change of your press brake via pneumatic clamping "Clark ® " � Fast vertical tool change � Big time-saving and therefore an essentially increased efficiency � Automatic self-centering � Punches/top-tools UKB-System A (see chapter 1) are directly applicable by milling of an additional groove 70.1050 � Guaranteed exchangeability through highly precision grinding � Easy and fast slide of the pneumatic clamping possible � Quick connector and hose fitting everywhere on the market available � Press brake tools are secured from dropping out
Fast horizontal tool change
Quantity of the needed clamping pieces Length of the press brake (mm) 835 1.250 2.100 2.600 3.100 4.100
Safety tang Additional groove 70.1050
13
415 mm 835 mm sectionalized
40,– € 90,– €
30°
55,– €
7 2,5
10
835 mm
8,4
4
Quantity (pieces) 4 6 10 13 15 20
3
13
"CLARK " OPENED Groove 8,4 x 3 mm
Crowning wedge
70.1050
®
Stroke 4 mm
MOUNTING EXAMPLE
22 30
ADVANTAGES
Groove in addition to the 8,4 x 3mm groove UKB-System A for: � Pneumatic clamping "Clark®"
Secured against dropping out
"CLARK ®" CLOSED Automatic self-centering (10 bar)
UKB-INFO Control unit necessary! Further information see page 214!
212
UKB-ADAPTORS AND INTERMEDIATES [email protected] . www.ukb-gmbh.com
Pneumatic clamping "Clark ® " for punches/top-tools 7
50.635 150 mm
1000 kN/m max.
372,– €
5,5 kg
FRONT AND BACK VIEW
H = 100 mm
Front-side
With front-pipe
Crowning wedge
100
150
50
150
Back-side
20
20
50.645 150 mm
1000 kN/m max.
406,– €
7,0 kg
50.657 150 mm
H = 120 mm
1000 kN/m max.
422,– €
9,0 kg
H = 150 mm
UKB
UKB
With front-pipe
With front-pipe
Crowning wedge
150
120
Crowning wedge
10
Individual pneumatic punch/top-tool adaptor "Clark ® " 840.000
1000 kN/m max.
150 mm
WE NEED THE FOLLOWING SPECIFICATIONS ... � Exact measurements according to the example � Forced on the head or forced on the shoulder Forced on the head � Center line
UKB-INFO
Forced on the shoulder
Center line
H
Punch/top-tool adaptor "Clark®" individual according to your specifications
Prices and delivery times on request!
213
UKB-ADAPTORS AND INTERMEDIATES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Control unit for pneumatic clamping 50.650 Per piece
962,– €
10,0 kg
Unit for one pneumatic clamping (punches/top-tools or dies) UKB
50.651 Per piece 1.158,– €
10,0 kg
Unit for two pneumatic clampings (punches/top-tools and dies) UKB
UKB-INFO Pneumatic die adapter available! Technical explanations, prices and delivery times on request!
WWW.UKB-GMBH.COM Online-shop > Current prices and special offers Innovations > Always the latest news Product information > All UKB-Products at a glance Downloads > Information for you Video-chanel > A closer look into the company and interesting product videos
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214
UKB-ADAPTORS AND INTERMEDIATES [email protected] . www.ukb-gmbh.com
Die shoe adaptors UKB-System A ADVANTAGES � Die shoe adaptor for 60 mm clamping width can be used on all press brakes with a flat table, to use dies UKB-System A � Use the variety of the dies UKB-System A (see page 33-53)
60.680 - 60.683
each 150
Front view
15
27
Price Weight 562,– € 31,0 kg 686,– € 38,0 kg 822,– € 45,5 kg 1.038,– € 60,0 kg
Hole separation 150 mm
12
Length 2100 mm 2600 mm 3100 mm 4100 mm
M8 grub screw for a constant clamping of sectionalized dies UKB-System A with clamping strip
Die UKB-System A
Clamping strip
M8
Model 60.680 60.681 60.682 60.683
MOUNTING EXAMPLE
24h
12
60 97
Clamping for dies UKB-System A
Die shoe adaptors UKB-System B/C ADVANTAGES � Die shoe adaptor for 13 x 20 mm clamping width can be used on all press brakes with a flat table, to use dies UKB-System B/C � Use the variety of the dies UKB-System B (see page 78-91) and UKB-System C (see page 107-111)
M8 grub screw for a constant clamping of sectionalized dies UKB-System B/C Hole separation 150/50 mm each 150
each 50
Die UKB-System B/C
23,4
23,5
35
M8
13,1
20,5
Price Weight 572,– € 38,5 kg 708,– € 47,5 kg 806,– € 57,0 kg 1.120,– € 75,0 kg 10
24h
Length 2100 mm 2600 mm 3100 mm 4100 mm
MOUNTING EXAMPLE
Front view
60.901 - 60.904 Model 60.901 60.902 60.903 60.904
10
60
Clamping for dies UKB-System B/C
215
UKB-ADAPTORS AND INTERMEDIATES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Die adaptors
MOUNTING EXAMPLE
15,0 kg
500 mm
120,– €
7,5 kg
1000 kN/m max.
23,5
20,5
208,– €
13,1
M8
1000 mm
10
23,4
UKB- System AUKB-System B/C
Die UKB-System B/C
30
60.910
60
24h
Hole separation 150 mm
60.920 500 mm
138,– €
15,0 kg
Die UKB-System B/C
20,5
30,0 kg
1000 kN/m max.
23,5
60
236,– €
10
1000 mm
13,1
M8
23,4
Die adaptor 60.910 UKB-System A
Hole separation 150 mm
UKB-System AUKB-System B/C
24h 60
Die adaptor 60.920 UKB-System A
1000 kN/m max.
60.925 25,0 kg
415 mm
172,– €
12,5 kg
Die UKB-System A 60
284,– €
40
835 mm
UKB-System B/CUKB-System A
Die adaptor 60.925 UKB-System B/C
20
24h
6,5
6,5 13 60
60.945
12
UKB-System EUKB-System A UKB
27
55
Clamping strip
15
97
60.940 7,5 kg
Die UKB-System B/C
UKB-System EUKB-System B/C
24h
1000 kN/m max.
13
21
248,– €
Die adaptor 60.945 UKB-System E
40
500 mm
Die UKB-System A
72
14,3 kg
1000 kN/m max.
42
28,5 kg
292,– €
12,5
12
546,– €
415 mm
M8
835 mm
60
55
Die adaptor 60.940 UKB-System E
216
UKB-ADAPTORS AND INTERMEDIATES [email protected] . www.ukb-gmbh.com
Die adaptors
MOUNTING EXAMPLE 1000 kN/m max.
284,– €
25,0 kg
415 mm
172,– €
12,5 kg
59
835 mm
Die UKB-System A
40
60.930
Die adaptor 60.930 UKB-System L
19
UKB-System LUKB-System A
24h
5,7
7 12,7 60
500 mm
208,– €
5,5 kg
Die UKB-System B/C 49
11,0 kg
1000 kN/m max.
17,5
20,5
378,– €
13,1
M10
1000 mm
10
17,4
30
60.935
19
UKB-System LUKB-System B/C
24h
5,7
7
Hole separation 150 mm
12,7 48
60.955
12
415 mm
312,– €
11,5 kg
12
1000 kN/m max. Die UKB-System A
77
23,0 kg
12,5
47
578,– €
M8
835 mm
60
UKB-System WUKB-System A
Clamping strip
UKB 37
35
25
Die adaptor 60.955 UKB-System W
97
60.950
1000 kN/m max.
13
21
230,– €
10
4,5 kg
45
500 mm
Die adaptor 60.935 UKB-System L
Die UKB-System B/C
UKB-System WUKB-System B/C 35
24h
Die adaptor 60.950 UKB-System W
Individual die adaptors 12
Individual die adaptorUKB-System B/C Individual die adaptor according to your specification suitable for your press brake
12,5
60
UKB
13
H1
21
M8
12
UKB
H2
H
Individual die adaptorUKB-System A Individual die adaptor according to your specification suitable for your press brake
W
W3
W2
W4
W1
217
11
WWW.UKB-GMBH.COM
UKB-PRESS BRAKE TOOL CABINETS Explanation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220 – 221 Press brake tool cabinet "CLASSIC". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222 – 223 Press brake tool cabinet "COMPACT". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224 – 225 Press brake tool cabinet "JUMBO". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226 – 227 Press brake tool cabinet "GIANT" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228 – 229 Press brake tool cabinet "ALTERNATIVE". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .230 Shelves for UKB-System A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .231 Shelves for UKB-System B/C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .231 Shelves for UKB-System E/L/W/X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .231
UKB-PRESS BRAKE TOOL CABINETS EXPLANATION Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Store, secure and organize with UKB-Press brake tool cabinets ADVANTAGES � Press brake tool cabinets in standard colours (blue/white) from stock � Tools are secured against damage and soiling � Time-saving through quick access and easy handling � Long-life through robust and strong construction � Space-saving, clear arranged and tidy stored � Functional and practical � Individual equipment on request
EQUIPMENT � Height adjustable, galvanized shelves (spacing 50 mm) � Lockable drawers � Transport pockets for forklift or jacklift – For fast relocation when the cabinet is empty � Powder-coated: Standard body blue (RAL 5010), drawers white (RAL 9016)
24h
220
COLOUR SCHEME Individual colour scheme in all RAL-colours for all models possible, single- or multi-coloured. Completly according to your specifications! Only 50,- Euro surcharge / piece
UKB-PRESS BRAKE TOOL CABINETS [email protected] . www.ukb-gmbh.com
Press brake tool cabinet equipment Shelves
For punches/top-tools and dies UKB-System A type Amada.
Shelves
For punches/top-tools and dies UKB-System B type Trumpf.
Tool wall
Clear arranged and a tidy storage for your tools. ("Jumbo", "Gigant")
Storage boxes
11
Consumables find their place here. ("Jumbo", "Gigant")
Transport pockets
For easy transport with jacklift or forklift.
221
UKB-PRESS BRAKE TOOL CABINETS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Press brake tool cabinet "CLASSIC"
1240
1050 or 1350
1040
PRESS BRAKE TOOL CABINET FOR UKB-SYSTEM A 40.651 b Body blue (RAL 5010) drawers white (RAL 9016)
Price
1.748,– €
System
� UKB-System A type Amada 13
30
Colour
24h
Tools
40.651 RAL Colour Price
60
RAL colour on demand
Equipment
5 Vertical drawers on casters with in total: � 20 Pair of shelves (92.681) for punches/top-tools and dies L = 835 mm � 5 Pieces of shelves (92.682) for punches/top-tools and dies L ≤ 835 mm � 10 Possibilities for accessories L ≤ 835 mm (Measuring devices, consumables, etc.)
Capacity
Up to 42 m of punches/top-tools and dies UKB-System A
Dimensions
1040 mm x 1240 mm x 1050 mm (W x H x T)
Weight
330 kg
1.798,– €
UKB
222
UKB-PRESS BRAKE TOOL CABINETS [email protected] . www.ukb-gmbh.com
PRESS BRAKE TOOL CABINET FOR UKB-SYSTEMS B/C
Colour
Body blue (RAL 5010) drawers white (RAL 9016)
Price
2.400,– €
Systems
� UKB-System B type Trumpf � UKB-System C type Bystronic (except punches/top-tools Bystronic "S") 20
24h
20
40.653 RAL
45
36 / 37
65
20
Tools
Colour Price
55 / 100 / 150
40.653 b
RAL colour on demand
13
2.450,– €
Equipment
5 Vertical drawers on casters with in total: � 9 Pieces of shelves (92.685) for punches/top-tools L ≤ 1100 mm � 8 Pieces of shelves (92.686) for dies L ≤ 1100 mm incl. 48 pieces separating plates (92.689) � 10 Possibilities for accessories L ≤ 1100 mm (Measuring devices, consumables, etc.)
Capacity
Up to 20 m punches/top-tools and up to 26 m dies UKB-System B/C
Dimensions
1040 mm x 1240 mm x 1350 mm (W x H x T)
Weight
360 kg
UKB
UKB-AVAILABILITY Monday to Friday from 7:30am to 6:00pm Phone +49 (0) 27 36 / 44 42 - 0 Fax +49 (0) 27 36 / 44 42 - 22 E-Mail [email protected] Web www.ukb-gmbh.com For personal contact, see supplement! We are glad to help you!
PRESS BRAKE TOOL CABINET FOR UKB-SYSTEMS E/L/W/X 40.652 b Colour
Body blue (RAL 5010) drawers white (RAL 9016)
Price
2.220,– €
Systems
11
� UKB-System E type EHT � UKB-System L type LVD � UKB-System W type Weinbrenner � UKB-System X all other systems
24h
Colour Price
X
X
Y
Y
22
Tools
64
40.652 RAL
25
13
42
26
RAL colour on demand
2.270,– €
UKB
Equipment
5 Vertical drawers on casters with in total: � 15 Pieces of shelves (92.684) for punches/top-tools and dies L ≤ 1100 mm � 10 Possibilities for accessories L ≤ 1100 mm (Measuring devices, consumables, etc.)
Capacity
Up to 33 m of punches/top-tools and dies UKB-System E/L/W/X
Dimensions
1040 mm x 1240 mm x 1350 mm (W x H x T)
Weight
360 kg
223
UKB-PRESS BRAKE TOOL CABINETS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Press brake tool cabinet "COMPACT"
1240
1050 or 1350 660
PRESS BRAKE TOOL CABINET FOR UKB-SYSTEM A 40.641 b Body blue (RAL 5010) drawers white (RAL 9016)
Price
1.282,– €
System
� UKB-System A type Amada 13
30
Colour
24h
Tools
40.641 RAL Colour Price
60
RAL colour on demand
Equipment
3 Vertical drawers on casters with in total: � 12 Pair of shelves (92.681) for punches/top-tools and dies L = 835 mm � 3 Pieces of shelves (92.682) for punches/top-tools and dies L ≤ 835 mm � 6 Possibilities for accessories L ≤ 835 mm (Measuring devices, consumables, etc.)
Capacity
Up to 25 m of punches/top-tools and dies UKB-System A
Dimensions
660 mm x 1240 mm x 1050 mm (W x H x T)
Weight
180 kg
1.332,– €
UKB
224
UKB-PRESS BRAKE TOOL CABINETS [email protected] . www.ukb-gmbh.com
PRESS BRAKE TOOL CABINET FOR UKB-SYSTEM B/C
Colour
Body blue (RAL 5010) drawers white (RAL 9016)
Price
1.812,– €
Systems
� UKB-System B type Trumpf � UKB-System C type Bystronic (except punches/top-tools Bystronic "S") 20
24h
20
40.643 RAL
45
36 / 37
65
20
Tools
Colour Price
55 / 100 / 150
40.643 b
RAL colour on demand
13
1.862,– €
Equipment
3 Vertical drawers on casters with in total: � 5 Pieces of shelves (92.685) for punches/top-tools L ≤ 1100 mm � 5 Pieces of shelves (92.686) for dies L ≤ 1100 mm incl. 36 pieces separating plates (92.689) � 6 Possibilities for accessories L ≤ 1100 mm (Measuring devices, consumables, etc.)
Capacity
Up to 11 m punches/top-tools and up to 16 m dies UKB-System B/C
Dimensions
660 mm x 1240 mm x 1350 mm (W x H x T)
Weight
230 kg
UKB
PRESS BRAKE TOOL CABINET FOR UKB-SYSTEM E/L/W/X 40.642 b Colour
Body blue (RAL 5010) drawers white (RAL 9016)
Price
1.802,– €
Systems
11
� UKB-System E type EHT � UKB-System L type LVD � UKB-System W type Weinbrenner � UKB-System X all other systems
24h
Colour Price
X
X
Y
Y
22
Tools
64
40.642 RAL
25
13
42
26
RAL colour on demand
1.852,– €
UKB
Equipment
3 Vertical drawers on casters with in total: � 9 Pieces of shelves (92.684) for punches/top-tools and dies L ≤ 1100 mm � 6 Possibilities for accessories L ≤ 1100 mm (Measuring devices, consumables, etc.)
Capacity
Up to 19 m of punches/top-tools and dies UKB-System E/L/W/X
Dimensions
660 mm x 1240 mm x 1350 mm (W x H x T)
Weight
240 kg
225
UKB-PRESS BRAKE TOOL CABINETS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Press brake tool cabinet "JUMBO"
2140
1050 or 1350 1040
PRESS BRAKE TOOL CABINET FOR UKB-SYSTEM A 40.661 b Body blue (RAL 5010) drawers white (RAL 9016)
Price
2.874,– €
System
� UKB-System A type Amada 13
30
Colour
24h
Tools
40.661 RAL Colour Price
60
RAL colour on demand
Equipment
5 Vertical drawers on casters with in total: � 20 Pieces of shelves (92.681) for punches/top-tools and dies L = 835 mm � 10 Pieces of shelves (92.682) for punches/top-tools and dies L ≤ 835 mm � 2 Tool walls � 6 Pieces of shelves with 8 storage boxes each
Capacity
Up to 50 m of punches/top-tools and dies UKB-System A
Dimensions
1040 mm x 2140 mm x 1050 mm (W x H x T)
Weight
430 kg
2.924,– €
UKB
226
UKB-PRESS BRAKE TOOL CABINETS [email protected] . www.ukb-gmbh.com
PRESS BRAKE TOOL CABINET FOR UKB-SYSTEM B/C
Colour
Body blue (RAL 5010) drawers white (RAL 9016)
Price
3.608,– €
Systems
� UKB-System B type Trumpf � UKB-System C type Bystronic (except punches/top-tools Bystronic "S") 20
24h
20
40.663 RAL
45
36 / 37
65
20
Tools
Colour Price
55 / 100 / 150
40.663 b
RAL colour on demand
13
3.658,– €
Equipment
5 Vertical drawers on casters with in total: � 12 Pieces of shelves (92.685) for punches/top-tools L ≤ 1100 mm � 8 Pieces of shelves (92.686) for dies L ≤ 1100 mm incl. 48 pieces separating plates (92.689) � 2 Tool walls � 6 Pieces of shelves with 10 storage boxes each
Capacity
Up to 26 m punches/top-tools and up to 26 m dies UKB-System B/C
Dimensions
1040 mm x 2140 mm x 1350 mm (W x H x T)
Weight
520 kg
UKB
PRESS BRAKE TOOL CABINET FOR UKB-SYSTEM E/L/W/X 40.662 b Colour
Body blue (RAL 5010) drawers white (RAL 9016)
Price
3.346,– €
Systems
11
� UKB-System E type EHT � UKB-System L type LVD � UKB-System W type Weinbrenner � UKB-System X all other systems
24h
Colour Price
X
X
Y
Y
22
Tools
64
40.662 RAL
25
13
42
26
RAL colour on demand
3.396,– €
UKB
Equipment
5 Vertical drawers on casters with in total: � 20 Pieces of shelves (92.684) for punches/top-tools and dies L ≤ 1100 mm � 2 Tool walls � 6 Pieces of shelves with 10 storage boxes each
Capacity
Up to 44 m of punches/top-tools and dies UKB-System E/L/W/X
Dimensions
1040 mm x 2140 mm x 1350 mm (W x H x T)
Weight
560 kg
227
UKB-PRESS BRAKE TOOL CABINETS Phone Fon +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Press brake tool cabinet "GIANT"
2140
1050 or 1350 660
PRESS BRAKE TOOL CABINET FOR UKB-SYSTEM A 40.671 b Body blue (RAL 5010) drawers white (RAL 9016)
Price
1.894,– €
System
� UKB-System A type Amada 13
30
Colour
24h
Tools
40.671 RAL Colour Price
60
RAL colour on demand
Equipment
3 Vertical drawers on casters with in total: � 12 Pair of shelves (92.681) for punches/top-tools and dies L = 835 mm � 6 Pieces of shelves (92.682) for punches/top-tools and dies L ≤ 835 mm � 1 Tool wall � 4 Pieces of shelves with 8 storage boxes each
Capacity
Up to 30 m of punches/top-tools and dies UKB-System A
Dimensions
660 mm x 2140 mm x 1050 mm (W x H x T)
Weight
290 kg
1.944,– €
UKB
228
UKB-PRESS BRAKE TOOL CABINETS [email protected] . www.ukb-gmbh.com
PRESS BRAKE TOOL CABINET FOR UKB-SYSTEM B/C
Colour
Body blue (RAL 5010) drawers white (RAL 9016)
Price
2.808,– €
Systems
� UKB-System B type Trumpf � UKB-System C type Bystronic (except punches/top-tools Bystronic "S") 20
24h
20
40.673 RAL
45
36 / 37
65
20
Tools
Colour Price
55 / 100 / 150
40.673 b
13
RAL colour on demand
2.858,– €
Equipment
3 Vertical drawers on casters with in total: � 8 Pieces of shelves (92.685) for punches/top-tools L ≤ 1100 mm � 5 Pieces of shelves (92.686) for dies L ≤ 1100 mm incl. 30 pieces separating plates (92.689) � 1 Tool wall � 4 Pieces of shelves with 10 storage boxes each
Capacity
Up to 17 m punches/top-tools and up to 16 m dies UKB-System B/C
Dimensions
660 mm x 2140 mm x 1350 mm (W x H x T)
Weight
350 kg
UKB
PRESS BRAKE TOOL CABINET FOR UKB-SYSTEM E/L/W/X 40.672 b Colour
Body blue (RAL 5010) drawers white (RAL 9016)
Price
2.644,– €
Systems
11
� UKB-System E type EHT � UKB-System L type LVD � UKB-System W type Weinbrenner � UKB-System X all other systems
24h
Colour Price
X
X
Y
Y
22
Tools
64
40.672 RAL
25
13
42
26
RAL colour on demand
2.694,– €
UKB
Equipment
3 Vertical drawers on casters with in total: � 12 Pieces of shelves (92.684) for punches/top-tools and dies L ≤ 1100 mm � 1 Tool wall � 4 Pieces of shelves with 10 storage boxes each
Capacity
Up to 26 m of punches/top-tools and dies UKB-System E/L/W/X
Dimensions
660 mm x 2140 mm x 1350 mm (W x H x T)
Weight
380 kg
229
UKB-PRESS BRAKE TOOL CABINETS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Press brake tool cabinet "ALTERNATIVE"
1550
900
900
PRESS BRAKE TOOL CABINET FOR UKB-SYSTEM A Colour
Body blue (RAL 5010) drawers white (RAL 9016)
Price
1.592,– €
24h
System
� UKB-System A type Amada 13
30
40.650 b
Tools
40.650 RAL Colour Price UKB
230
60
RAL colour on demand
1.642,– € Equipment
� 6 Fixed shelves with 8-15 storage places L ≤ 835 mm � 1 Pull out drawer with 8-15 storage places
Capacity
Up to 47 m of punches/top-tools and dies UKB-System A
Dimensions
900 mm x 1550 mm x 900 mm (W x H x T)
Weight
220 kg
UKB-PRESS BRAKE TOOL CABINETS [email protected] . www.ukb-gmbh.com
Shelves for UKB-System A 92.681 Per piece
92.682 1,8 kg
Per piece
6,0 kg
Galvanized shelf for punches/top-tools and dies UKB-System A with L = 835 mm
Galvanized shelf for punches/top-tools and dies UKB-System A with L ≤ 835 mm
Suitable for press brake tool cabinet: 40.651 and 40.641 (see page 222 and 224) 40.661 and 40.671 (see page 226 and 228)
Suitable for press brake tool cabinet: 40.651 and 40.641 (see page 222 and 224) 40.661 and 40.671 (see page 226 and 228)
Capacity: 1,67 m
Capacity: 1,67 m
24h
24h
Shelves for UKB-System B/C 92.685 Per piece 10,0 kg Galvanized shelf for punches/top-tools UKB-System B/C (except punches/toptools Bystronic "S") with L ≤ 1100 mm Suitable for press brake tool cabinet: 40.653 and 40.643 (see page 223 and 225) 40.663 and 40.673 (see page 227 and 229)
92.686 Per piece
7,6 kg
92.689 Per pair
0,04 kg
Galvanized shelf for dies UKB-System B/C with L ≤ 1100 mm incl. 6 separating plates (92.689)
Galvanized separating plate
Suitable for press brake tool cabinet: 40.653 and 40.643 (see page 223 and 225) 40.663 and 40.673 (see page 227 and 229)
Suitable for shelf: 92.686 for stabilization of small die sections
Capacity: 3,3 m
Capacity: 2,2 m
24h
24h
24h
11
Shelves for UKB-System E/L/W/X 92.684 Per piece 10,0 kg Galvanized shelf for punches/top-tools and dies UKB-System E/L/W/X with L ≤ 1100 mm, clamping flange individual adjustable
UKB-INFO Prices on request or visit www.ukb-gmbh.com
Suitable for press brake tool cabinet: 40.652 and 40.642 (see page 223 and 225) 40.662 and 40.672 (see page 227 and 229) Capacity: 3,3 m
24h
231
12
WWW.UKB-GMBH.COM
UKB-ACCESSORIES Squaring arms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234 – 235 Digital angle gauge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .235 Insertion tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236 – 237
UKB-ACCESSORIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Squaring arms ADVANTAGES � Flexible and exact adjustable � Angle steplessly variable � Stopper system for long, small and not square sheet metal parts
Squaring arms 90°
40.720 Per piece
40.730 160,– €
1,5 kg
Usable as stopper 90° left and right Fixing on the die by adjustable clamping � Flexible applicable on all dies up to 60 mm width � Light construction � Measurement (H x W x T) about 80 x 125 x 320 mm � �
Per piece
180,– €
� Usable as stopper 90° left and right � Fixing on the die by adjustable clamping � Flexible applicable on all dies up to 105 mm width � Light construction � Measurement (H x W x T) about 80 x 125 x 320 mm
24h
24h
40.660 Per piece
234,– €
3,0 kg
Usable as stopper 90° left and right � Fixing on the die by adjustable clamping � Flexible applicable on all dies up to 60 mm width � Light construction � Measurement (H x W x T) about 70 x 170 x 335 mm �
24h
Adjustable squaring arm 60-120°
40.700 Per piece
292,– €
3,5 kg
Stepless angular adjustment each with 30° Usable as stopper left and right � Fixing on the die by adjustable clamping � Flexible applicable on all dies up to 60 mm width � Light construction � Measurement (H x W x T) about 70 x 170 x 460 mm � �
24h
Magnetic, adjustable squaring arm 30-90°
40.750 Per piece
478,– €
5,5 kg
Stepless angular adjustment each with 60° Usable as stopper left and right � Magnetic fixing at the front side of the die � No interruption of the optical safety divices � Flexible applicable on all dies from 415 mm length � Light construction � Measurement (H x W x T) about 70 x 520 x 250 mm � �
234
24h
1,5 kg
UKB-ACCESSORIES [email protected] . www.ukb-gmbh.com
Squaring arms Squaring arms 0-90°
40.740 Per piece
226,– €
1,3 kg
Stepless angular adjustment 90° � Usable as stopper left � Magnetic fixing at the front side of the die � No interruption of the optical safety divices � Flexible applicable on all dies from 130 mm length � Light construction � Measurement (H x W x T) about 50 x 130 x 190 mm �
24h
40.745 Per piece
226,– €
1,3 kg
Stepless angular adjustment 90° � Usable as stopper right � Magnetic fixing at the front side of the die � No interruption of the optical safety divices � Flexible applicable on all dies from 130 mm length � Light construction � Measurement: (H x W x T) about 50 x 130 x 190 mm �
24h
40.740+40.745 1 Set
420,– €
2,60 kg
Stepless angular adjustment 90° � Usable as stopper left respectively right � Magnetic fixing at the front side of the die � No interruption of the optical safety divices � Flexible applicable on all dies from 130 mm length � Light construction � Measurement: (H x W x T) about 50 x 130 x 190 mm �
24h
Digital angle gauge 40.015 Per piece
56,– €
0,20 kg
12
Length of the inside flange at 90°: About 54 mm Flexible measuring zone: 360° � Display accuracy: 0,1° � Zero position in any position of the flanges possible � Clamping in any position of the flanges possible � Contact surface of the flanges magnetic � Measurement: (H x W x T) about 22 x 50 x 104 mm � �
24h
40.016 Per piece
62,– €
0,32 kg
Length of the inside flange at 90°: About 177 mm Flexible measuring zone: 360° � Display accuracy: 0,1° � Zero position in any position of the flanges possible � Clamping in any position of the flanges possible � Contact surface of the flanges magnetic � Measurement: (H x W x T) about 22 x 50 x 227 mm � �
24h
235
UKB-ACCESSORIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Insertion tools ADVANTAGES � Insertion of threaded bolts and screw nuts from M3 up to M10 on your press brake possible without a special machine � Different sizes of threaded bolts and screw nuts with short set up time applicable � Build up of several tools next to each other possible � Wear resistance though hardened body and activ components � Pressure surface and active components ground to avoid marks on the sheets � Clearly arranged storage in corresponding suitcase � Via adaptor systems applicable on all other press brakes (see chapter 10)
VIDEO
Insertion tools
UKB-System A 40.950 1 Set
835,– €
5,5 kg
Set consists of: Punch/top-tool holder Die holder 4 Bolts Tool case
24h 95
Ø8,1
Ø5,1
Ø20
120
M6
95
Ø20
95
40
Ø20
Ø6,1
77
Ø20
75
Ø3,1
Ø20
M6
115
Ø20
Ø4,1
60
236
95
Ø10,1
UKB-ACCESSORIES [email protected] . www.ukb-gmbh.com
UKB-System B 40.960 1 Set
835,– €
5,2 kg
Set consists of: Punch/top-tool holder incl. Simple Clamp Die holder 4 Bolts Tool case
24h 95
Ø8,1
Ø5,1
37
40
95
Ø20
113
150
M6
95
Ø20
Ø6,1
12
Ø10,1
Ø20
77
Ø20
75
Ø3,1
Ø20
M6
135
115
Ø20
20
Ø4,1
13 40
95
237
13
WWW.UKB-GMBH.COM
AUFFALLEND EXAKTE OF UKB-MODIFICATION RESULTATE. PRESS BRAKE TOOLS Explanation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240 – 241 Punches/top-tools
Modification of standard clampings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .242 Special cuttings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .243 Individual horn extensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244 Change of radii . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245 Change of angles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .245 Change of radii and angles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245 Cut-out at punches/top-tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .246 Beading in the bending . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246 Windows for short U-profiles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .247 Dies
Insertion of a steel insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .248 Milling of a groove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .249 Special cuttings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .249 Cut-out at dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .250 Individual horn extensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 Change of the intake radii. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .251 Change of angles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .251 Change of intake radii and angles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251 Change of the V-openings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .252 Laser marking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .252 Surface coating and refinement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .252 Insertion of drill holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .253
UKB-MODIFICATION EXPLANATION Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Modification of press brake tools Sometimes you have to make things fit! Our dedicated ´Modifications Department´ is specialised in carrying out any bespoke alterations you require. This department offers maximum flexibility and fast response times for reworking your tools to match your requirements. This offers a huge cost-saving compared to the production of a special tool.
WE MODIFY FOR YOU � Press brake tools � Special tools � Customer tools
240
VIDEO
Modification
UKB-MODIFICATION EXPLANATION [email protected] . www.ukb-gmbh.com
Modification of press brake tools Due to the high stock availability of our press brake tools, we are able to offer quick and uncomplicated procedures to modify and deliver the press brake tools directly, according to your specifications, in between one working day.
UKB-MODIFICATION Use our flexible modification within 1-3 working days! Further information visit www.ukb-gmbh.com
1–3
working days
High stock availability
Short ways from stock to modification
Fast realisation of customer request
WWW.UKB-GMBH.COM
13
Online-shop > Current prices and special offers Innovations > Always the latest news Product information > All UKB-Products at a glance Downloads > Information for you Video-chanel > A closer look into the company and interesting product videos
UKB-APP Calculation of the needed forces > Automatic calculation of your data Product information > All UKB-Products at a glance
241
UKB-MODIFICATION OF PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Modification of standard clamping ADVANTAGES � Punches/top tools via modifications applicable on other press brakes � According agreement within 1 working day
UKB-INFO Modifikation for other UKB-Systems on request!
Examples for modifications
sectionalized
Groove 14x4 mm in addition to the 8,4x3 mm groove UKB-System A for: � Bystronic/Amada/Safan � Safan
1–3
415 mm 835 mm sectionalized
45,– € 90,– €
Groove 14x4 mm in addition to the 8,4x3 mm groove UKB-System A and shortened head for: � Bystronic/Amada/Safan � Safan
7
4
5
60,– €
13
14 25
50,– €
835 mm
3
7
20,– €
70.503
7
13 8,4
415 mm 835 mm
4
7
30,– €
13
13 8,4
835 mm
3
14 30
70.501
1–3
working days
working days
Clamping for: � UKB-System A "Amada one touch"
1–3
415 mm 835 mm sectionalized
on request on request
Individual groove (X x Y) in addition to the 8,4x3 mm groove UKB-System A According to your specifications
1–3
working days
30
X
7
Y 30
on request
13
7
835 mm
3
13 8,4
30° 22 30
90,– €
70.505
7 2,5
10
40,– € 8,4
415 mm 835 mm sectionalized
13 3
13
55,– €
Groove in addition to the 8,4x3 mm groove UKB-System A for: Pneumatic clamping "Clark®"
242
°
1–3
835 mm
1–3
90,– €
working days
70.1050
working days
40,– €
Groove for: � Hydraulic clamping Gasparini
working days
�
415 mm 835 mm sectionalized
45
70,– €
55,– €
7
10
35,– €
835 mm
13 4
15
415 mm 835 mm sectionalized
30
50,– €
70.600
7
13 8,4
835 mm
13
2,61 9°
5
70.504
UKB-MODIFICATION OF PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
Special cuttings ADVANTAGES � Cost-saving, fast modification of all standard punches/top-tools � According agreement within 1 working day
Examples for modifications
70.000
Before
After
Per piece 20,– up to 50,– € Execution and length according to your specifications
1–3
working days
70.000
835
Before
465
235
125
After
Per piece 20,– up to 50,– € Execution and length according to your specifications
1–3
working days
500
350
145
13
243
UKB-MODIFICATION OF PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Individual horn extensions ADVANTAGES � Cost-saving, fast modification of all standard punches/top-tools � According agreement within 1 working day
UKB-INFO Through modification the maximum load is reduced!
Examples for modifications
70.200 Per piece 30,– up to 50,– € Execution and length according to your specifications
1–3
working days
Onesided
Left and right W
W
R
H
H
H
R
R
L
L
Onesided
Left and right
R
R
R
W
Y
W
Y
X
H
X
H
R
H
R
R
L
L
Foto individuelle Hornstücke
X
Y
W
244
W
UKB-MODIFICATION OF PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
Change of radii
Example for modification
ADVANTAGES
Before
� Cost-saving, fast modification of all standard punches/top-tools � Rehardening if necessary � According agreement within 1 working day
30°
30°
70.100 Execution and length according to your specifications
After
R3
R1
1–3
working days
Change of angles ADVANTAGES
Example for modification Before
� Cost-saving, fast modification of all standard punches/top-tools � Rehardening if necessary � According agreement within 1 working day
70.100
After
88°88°
84°84° R1 R1
R1 R1
Execution and length according to your specifications
1–3
working days
Change of radii and angles ADVANTAGES
Example for modification Before
� Cost-saving, fast modification of all standard punches/top-tools � Rehardening if necessary � According agreement within 1 working day
70.100
After
84°84°
88°88° R 1R 1
13
R 3R 3
Execution and length according to your specifications
1–3
working days
245
UKB-MODIFICATION OF PUNCHES/TOP-TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Cut-out at punches/top-tools ADVANTAGES � Cost-saving, fast modification of all standard punches/top-tools � According agreement within 1 working day Reworking of tools Execution and length according to your specifications
Example for modification
1–3
working days
Before
After
Before
After
Beading in the bending ADVANTAGES � Cost-saving, fast modification of all standard punches/top-tools � Max. 5 working days � According agreement within 3 working days Example for modification
70.102 Insertion of a bolt in the die and appropriate milling in the punch/top-tool for beading in the bending. Execution and length according to your specifications
246
Before
After
UKB-MODIFICATION OF PUNCHES/TOP-TOOLS [email protected] . www.ukb-gmbh.com
Windows for short U-profiles ADVANTAGES � Cost-saving, fast modification of all standard punches/top-tools � According agreement within 1 working day
Examples for modifications Reworking of tools Execution and length according to your specifications
1–3
working days
Reworking of tools Execution and length according to your specifications
1–3
working days
13
247
UKB-MODIFICATION OF DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Insertion of a steel insert
MOUNTING EXAMPLE
ADVANTAGES
60
� Cost-saving and fast modification of dies UKB-System A for the use on other press brakes � According agreement within 1 working day
2
Die UKB-System A
H
Milled groove Steel insert
W
Examples for modifications
70.995
835 mm
60,– €
835 mm
415 mm 835 mm sectionalized
40,– € 180,– €
415 mm 835 mm sectionalized
120,– € 390,– €
Steel insert 55 x 47 mm � UKB-System E
20
2
Steel insert 13 x 22 mm � UKB-System B/C
190,– €
1–3
2
70.990
1–3
working days
45
working days
13
55
70.991
70.992
835 mm
60,– €
835 mm
160,– €
415 mm 835 mm sectionalized
40,– €
415 mm 835 mm sectionalized
100,– €
Steel insert 35 x 47 mm � UKB-System W
2
Steel insert 12,7 x 21 mm � UKB-System L
360,– €
1–3
19
1–3
5,7
working days
45
working days
2
180,– €
7 12,7 35
70.993 835 mm
On request
415 mm 835 mm sectionalized
On request
2
On request
Steel insert for other systems
H
1–3
working days
W
248
UKB-MODIFICATION OF DIES [email protected] . www.ukb-gmbh.com
Milling of a groove
MOUNTING EXAMPLE
ADVANTAGES � Cost-saving, fast modification of dies UKB-System A � According agreement within 1 working day
Die UKB-System A
Milled groove Die holder 20.400
Examples for modifications
70.994
Reworking of tools
835 mm
55,– €
835 mm
On request
415 mm 835 mm sectionalized
35,– €
415 mm 835 mm
On request
Execution and length according to your specifications
15
1–3
On request
H
sectionalized
13
6
80,– €
Groove for die holder UKB-System A 20.287 and 20.400 for centrical 2-V dies (see page 47)
W
1–3
working days
working days
Special cuttings ADVANTAGES � Cost-saving, fast modification of all standard dies � According agreement within 1 working day
UKB AT LINKEDIN Follow us!
Examples for modifications
70.000 Per piece
After
Before 20,– up to 50,– €
Execution and length according to your specifications
835
350
13
480
1–3
working days
Per piece
After
Before
70.000 20,– up to 50,– €
Execution and length according to your specifications
1–3
500
265
175
50
working days
249
UKB-MODIFICATION OF DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Cut-out at dies ADVANTAGES
UKB-INFO
� Cost-saving, fast modification of all standard dies � According agreement within 1 working day
Through modification the maximum load is reduced!
Reworking of tools Execution and length according to your specifications
Examples for modifications
Before
1–3
After
working days
Before
After
Before
After
Individual horn extensions ADVANTAGES � Cost-saving, fast modification of all standard dies � According agreement within 1 working day
Examples for modifications
70.200 Per piece
30,– up to 50,– €
Execution and length according to your specifications
1–3
working days
Onesided
R
R
R
250
Y
W
L
Y
R
W
Y
R
W
R
L
H
H
H
Left and right
UKB-MODIFICATION OF DIES [email protected] . www.ukb-gmbh.com
Change of the intake radii ADVANTAGES � Cost-saving, fast modification of all standard dies � Rehardening if necessary � According agreement within 1 working day
Example for modification Before
After R 1,2
88°
R3
88°
70.100 Execution and length according to your specifications
1–3
working days
Change of angles Example for modification
ADVANTAGES � Cost-saving, fast modification of all standard dies � Rehardening if necessary � According agreement within 1 working day
Before
After R 1,2
88°
R 1,2
80°
70.100 Execution and length according to your specifications
1–3
working days
Change of intake radii and angles ADVANTAGES � Cost-saving, fast modification of all standard dies � Rehardening if necessary � According agreement within 1 working day
Example for modification Before R 1,2
88°
13
After R3
80°
70.100 Execution and length according to your specifications
1–3
working days
251
UKB-MODIFICATION OF DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Change of the V-openings ADVANTAGES � Cost-saving, fast modification of all standard dies � Rehardening if necessary � According agreement within 1 working day
Example for modification Before 10
88°
70.100 Execution and length according to your specifications
1–3
working days
Laser marking ADVANTAGES � All important data at a glance � Permanent, high contrast marking � Individual marking possible
Surface coating and refinement ADVANTAGES � No tool contamination while bending zinc coated sheets and aluminium � No ferritic infection at stainless steel � Less friction coefficient � Higher lifetime � Non-corroding � Minimised adhesion of material abrasion of the bended part 252
After R 1,2
11
88°
R 1,2
UKB-MODIFICATION OF DIES [email protected] . www.ukb-gmbh.com
Insertion of drill holes ADVANTAGES � Cost-saving and fast modification of the 30° dies UKB-System B for the use with screwable flattening/hemming dies 60.120 and 60.130 � According agreement within 1 working day
500 mm
26,– €
300 mm
22,– €
200 mm
18,– €
100 mm 550 mm sectionalized
12,– €
100
70.800
Drill hole in the die
54,– €
Drill hole in the 30° dies UKB-System B for the use of screwable flattening/hemming die 60.120 see page 90
1–3
working days
44,– €
300 mm
38,– €
200 mm
28,– €
100 mm 550 mm sectionalized
18,– € 84,– €
150
70.810 500 mm
Drill holes in the die
Drill holes in the 30° dies UKB-System B for the use of screwable flattening/hemming die 60.120 see page 90
1–3
working days
13
Sectionalized 30° die 25.402 UKB-System B incl. drill holes 70.800 and screwed on flattening/hemming die 60.120
253
[email protected] . www.ukb-gmbh.de
14 15 255
UKB-REPAIR- AND REGRINDING SERVICE
Fon +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
UKB-Regrinding service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .256 UKB-Repair service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257 UKB-Holiday flat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258 UKB-Field service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
WWW.UKB-GMBH.COM
UKB-REPAIR- AND REGRINDING SERVICE Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
UKB-Regrinding service Make do and mend! Regrinding of your press brake tools, we carry out professional, precise, fast and cost-saving. Our state-of-the-art CNC-Profile grinding machines guarantee exact accuracy in shape, parallelism and repeatability. Additional laser-hardening (see page 270) will increase the life time and the wear resistance of your press brake tools. Use also our fast service for the regrinding of your machine tables, slide rails and other workpieces.
VIDEO
Repair- and regrinding service
ADVANTAGES � Huge cost-saving compared to new production � CNC-Profil grinding machines traverse path: X = 5.000 mm Y = 800 mm Z = 700 mm � High repeatability (also at multiple clampings) � UKB-Service: Bring your workpieces to our factory in Burbach and stay overnight in our holiday flat free of charge (see page 258) or use our pick up service (see page 259) � Max. 5 working days � According agreement within 1 working day
UKB-INFO
If you wish, we offer you additional services: � Polishing and sandblasting � Laser marking
256
Further processing options see chapter 16 or visit www.ukb-gmbh.com
Customer tool
Tool hardened
Tool ground
Tool sandblasted / polished / marked
UKB-REPAIR- AND REGRINDING SERVICE [email protected] . www.ukb-gmbh.com
CNC-Profile grinding machine Rosa Silver 50.9
Laser hardening machine Stiefelmeyer Vario
Tool before
Tool afterwards
UKB-Repair service Do you have chippings and deformations at your press brake tools and a regrinding is not possible anymore? Is the cutting out of the damaged part and a sectionalizing of the press brake tool not desired? Is a new production to expensive? Our solution: We WELD material on the damaged part before regrinding! Please tell us, if possible, the raw material of your press brake tool, to reach an optimum result of the reworking.
Weld on of a damaged tool (MAG welding)
Chipping
WIG welding
Welded on
14
Regrinded
257
UKB-HOLIDAY FLAT
Fon +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
We rework your workpieces - while you relax!
Let us rework your worn-out workpieces. If the delivery of the tools by forwarder is too complicated or you can spare your workpieces only short-term, then you can bring them personally and use our special service: We rework your tools and you enjoy your stay in our holiday flat with your own terrace and lawn. Light-flooded rooms and a stylish interior, in an area of outstanding natural beauty and the waiting time flies by. Bring your partner and have a nice time! The community Burbach is located at an altitude between 310 an 617 meters, in the border triangle of the counties Nordrhein-Westfalen, Hessen and Rheinland-Pfalz and belongs to the most well-wooded regions of central Europe. The quiet town between Westerwald and Rothaargebirge is an ideal starting point for a lot of activities: � Walking in idyllic nature (e.g. Rothaarsteig, Westerwaldsteig) � Bicycling, swimming and a lot of possibilities for winter sports � Cultural experiences in the near communities and cities (museums, festivals, theatres, castles and palaces) � You are welcome to visit our production. A staff member of our team will show you, how we produce our products with know-how and state-of-the-art CNC-technology.
Arrive relaxed and enjoy
Nice and comfortable double bedroom
Generous living room with kitchen 258
UKB-FIELD SERVICE [email protected] . www.ukb-gmbh.de
Committed and customer oriented! You are interested in our products and wish individual advice on site? Our field service staff will gladly visit you. Of course for you free of charge and without obligation. Our tasks: � Individual advice and sale � Technical solutions for special bending tasks � Test bending on-site � Tool demonstrations � Pick up service for tools to rework
UKB-INFO Make an appointment: Phone +49 (0) 27 36 / 44 42 - 0 or use our field service form at www.ukb-gmbh.com
14
259
WWW.UKB-GMBH.COM
15
AUFFALLEND UKB-SHEAREXAKTE BLADES RESULTATE. Production of shear blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .262 Regrinding of shear blades. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263 Flat grinding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .263
UKB-SHEAR BLADES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Production of shear blades ADVANTAGES
For your shear we produce shear blades according to your specifications. The raw material of the blades is selected espacially for the use and the material that have to be cut. � Up to 4.200 mm in one-piece � 4-, 2- or 1 cutting edge � With threaded hole or double sided countersink � Use of alloyed and high-alloyed materials
UKB-INFO Copy this datasheet or download at www.ukb-gmbh.com/shearblades Simply fill in and send back!
Kind of material/frequency Aluminium
about
%
Mild steel
about
%
Stainless steel
about
%
Other materials
about
%
Material thickness/frequency Your contact details
Min. mat. thickness
mm about
%
Company
Average mat. thickness
mm about
%
Street
Max. mat. thickness
mm about
%
ZIP-code/Town
Application frequency/day
Phone/fax
By the hour One-shift operation Multi-shift operation
E-Mail Contact person
Yes
No
Yes
No
Yes
No
Quantity
Standard tolerances Hardeness
Height
Width
Parallelism
Upper-blade
Pieces
± 1HRc
± 0,5 mm
± 0,2 mm
± 0,03 mm
Lower-blade
Pieces
Examples: 4 - Cutting edges with threaded hole
262
2 - Cutting edges with threaded hole
1 - Cutting edge with threaded hole
Double sided countersink
UKB-SHEAR BLADES [email protected] . www.ukb-gmbh.com
Regrinding of shear blades � Delivery time: 1 working day (according agreement) � Up to 5.000 mm in one-piece � 4-, 2- or 1 cutting edge Contact us! UKB
Guiding price for regrinding Length (mm) till 1.200 till 1.700 till 2.200 till 2.700 till 3.200 till 3.700 till 4.200 till 5.000
Price per piece 70,– € 80,– € 90,– € 110,– € 130,– € 160,– € 180,– € 200,– €
Price per piece if minimum 2 blades have the same height and thickness 50,– € 60,– € 70,– € 85,– € 105,– € 130,– € 150,– € 170,– €
Guiding prices are valid for shear blades with general wear
Before
After
Flat grinding Traverse path: X = 5.000 mm, Y = 800 mm, Z = 700 mm With our flat grinding machines we realize face- and parallel grinding work fast and cost-saving. Use this advantage for: � Flat steel � Slide rail � Steel strips � Machine tables � Shear blades � And many more
15 263
WWW.UKB-GMBH.COM
16
CNC-MILLING CNC-GRINDING LASER HARDENING AND OTHER TREATMENTS CNC-milling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266 – 267 CNC-profile grinding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268 – 269 Laser hardening. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .270 Hardness test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .270 Laser marking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .271 Wire eroding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271 Sawing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .272 3D-index arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272 Test bending. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .272
CNC-MILLING Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
CNC-milling ADVANTAGES � CNC-milling machines traverse path: X = 6.000 mm Y = 1.250 mm Z = 1.600 mm � Tool production on a high level � Customer specific milling tasks fast and reliable
We mill for you: � Press brake tools � Single parts � Small batches � Special productions � Part- and complete machining � Welded constructions � Other workpieces
CNC-milling shop
266
VIDEO
Contract manufacturing
CNC-MILLING [email protected] . www.ukb-gmbh.com
Team of the CNC-milling department
267
16
CNC-GRINDING Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
CNC-profile grinding ADVANTAGES � CNC-profile grinding machines traverse path: X = 5.000 mm Y = 800 mm Z = 700 mm � Exact accuracy in shape, parallelism and repeatability � Hardened workpieces and surfaces can be worked on � Outlines will be 1:1 profiled by CAM � The grinded profile will be covered completely from the grinding disc � For sectionalized tools with a total length more then 5.000 mm (also at multiple clampings) we guarantee a high repeatability
We grind for you: � Press brake tools � Shear blades � Machine tables � Slide rails � Other workpieces
CNC-grinding shop
268
VIDEO
Contract manufacturing
CNC-GRINDING [email protected] . www.ukb-gmbh.com
Team of the CNC-grinding department
269
16
OTHER TREATMENTS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Laser hardening ADVANTAGES � Laser hardening traverse path: X = 5.000 mm Y = 450 mm Z = 400 mm � Improvement of the wear resistance of raw material � Extension of the lifetime � High hardeness (55-60 HRC depending on the raw material) � Minimum distortion of the workpiece through small thermal load � Exact hardening through high-precision track configuration � No reworking necessary (cost- and time saving) � Checked, exact controlled hardening process with logging � Hardening depth about 1,0-1,5 mm
We harden for you: � Press brake tools � Machine tables � Slide rails � Other workpieces
Hardness test ADVANTAGES � Excact and fast hardness test of metallic materials � Mobile operation
Hardness test
270
Laser hardening
OTHER TREATMENTS [email protected] . www.ukb-gmbh.com
Laser marking ADVANTAGES � All important data at a glance � Permanent, high contrast marking � Individual marking possible
Laser marking
Wire eroding ADVANTAGES � Wire eroding machine traverse path: X = 5 00 mm U/V ±75 mm Y = 3 50 mm U/V ±75 mm Z = 3 00 mm U/V ±75 mm � Hardened and high tensile materials can be worked on � Dimensional and shape accuracy � Production of complicated outlines � Finest surfaces � Small cutting width also at big material thicknesses
We erode for you: � Prototypes � Short press brake tools � Cutting tools � And many more 271
16
OTHER TREATMENTS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Sawing ADVANTAGES � Cutting of hardened workpieces � Round Ø 550 mm � Flat 750 x 550 mm � Square 550 mm
3D-index arm ADVANTAGES � Securing of the product quality with 3D-measuring � Measurement of custumer tools for reworking or new production of special tools � 3D measurement of initial sample and tool components process supporting, precisly against CAD data sets � Compiling of quality reports
Test bending ADVANTAGES � Realisation of test bending with your sample sheets � Bending length: 4050 mm � Press capacity: 3200 kN
272
Reachability � Monday
to Friday from 7:30am to 6:30pm +49 (0) 27 36 / 44 42 - 0 Fax +49 (0) 27 36 / 44 42 - 22 E-Mail [email protected] Web www.ukb-gmbh.com � Phone
� No
company holidays
Delivery time 1–3
24h
From stock
UKB
1–2
working days
working weeks
1-3 working days
1-2 working weeks
Delivery service � Standard Order till 4:00pm - same day delivery
1-4 working days
According agreement
� Express Order till 4:30pm - same day delivery
According agreement
According agreement
� Direct courier
According agreement
Package � We
pack your order ecologically sensitive and safe - with self recycled packing material
Payment terms � 10
Days less 3% cash-discount, 30 days net manufacturing 10 days net � Contract
Payment options � With
bank transfer credit card (plus 2,95 % fee of the order value) � With
On request
Bending help ADVANTAGES
There are two different ways of bending: � Air bending � Bottoming/coining
Bottoming/coining
Air bending
t Material thickness F Force/pressure V Die opening b Shortest flange ri Inside radius Rm Resistance α Angle
The force/pressure F for bottoming/coining is 3 up to 8 times higher than for air bending. The die opening V should be 6 up to 12 times of the material thickness t. It also dictates the force/pressure F needed for air bending. For the choice of the opening V must be considered also the shortest flange b and the angle α. With a smaller die opening V the inside radius ri will be smaller. With the below shown table of force and the formulas you can calculate the appropriate values.
Table of force: needed force for 90° air bending, resistance Rm = 450 N/mm2 t
(mm)
0,5 0,75 1 1,25 1,5 2 2,5 3 4 5 6 8 10 12 15
4 2,9 0,7 42 111
6 4,3 1 25 63 125 215 338
7 5 1,1
8 5,7 1,3
10 7,1 1,6
12 8,5 1,9
14 9,9 2,2
16 18 20 25 32 40 50 63 80 100 125 160 V (mm) 11,4 12,8 14,2 17,7 22,7 28,3 35,4 44,6 56,6 70,8 88,4 113,2 b (mm) ri (mm) 2,5 2,9 3,2 4 5 6,3 7,9 9,9 12,5 15,7 19,6 25
52 101 172 269
44 84 143 221
33 63 105 162 324
26 50 83 127 250 430
41 68 103 202 344
35 58 87 169 286 443
50 75 144 243 375
44 66 126 211 324 648
95 158 240 472
115 174 338 571 886
132 252 422 648
190 315 480 945
143 235 355 689
176 263 504 844
380 630 959
F in kN/m
Example: t = 2,0 mm Optimum die opening V: 12 mm Shortest flange b: 8,5 mm Inside radius ri: 1,9 mm Needed force/pressure F: 250 kN/m
0,5 – 2,5 6xt
Aluminium Mild steel Stainless steel
9,0 – 10,0 10 x t
12,0 and more 12 x t
Calculation of the shortest flange b (in mm) Angle α Flange b
Rm = 200 – 300 N/mm2 Rm = 370 – 450 N/mm2 Rm = 650 – 700 N/mm2
Calculation of the force/ pressure F (in kN/m) 3,0 – 8,0 8xt
216 352 527 870
Resistance
Calculation of the optimum die opening V (in mm) Material thickness t Die opening V
289 475 717
165° 135° 120° 90° 60° 45° 30° 0,51 x V 0,55 x V 0,58 x V 0,71 x V 1 x V 1,31 x V 1,94 x V
2 F= Rm x t x (1+ 4 x t ) V V
Calculation of the inside radius ri (in mm) ri= 5 x V 32
Scaled, rusted or not oiled up sheet metal will cause a much higher force.
Products and services at a glance UKB-SYSTEM A
TYPE AMADA
UKB-SYSTEM B
TYPE TRUMPF
01
02
UKB-SYSTEM C
TYPE BYSTRONIC
03
UKB-SYSTEM E TYPE EHT, W TYPE WEINBRENNER AND X OTHER SYSTEMS
UKB-SYSTEM L
TYPE LVD
04
UKB-SPECIAL TOOLS
05
UKB-UNIBEND AND UKB-WINGBEND PLUS 07
UKB-MARK FREE AND UKB-MARK REDUCED BENDING 09
UKB-PRESS BRAKE TOOL CUPBOARDS 11
UKB-MODIFICATION OF PRESS BRAKE TOOLS 13
UKB-SHEAR BLADES
15
06
UKB-ADJUSTABLE DIES
08
UKB-ADAPTORS AND INTERMEDIATES 10
UKB-ACCESSORIES
12
UKB-REPAIR- AND REGRINDING SERVICE 14
CNC-MILLING, CNC-GRINDING, LASER HARDENING AND OTHER MACHINING 16
Extract from terms and conditions The following is only an extract from the full terms and conditions of UKB - Uwe Krumm GmbH � All articles ex works, not packed, duty unpaid � UKB GmbH has the right to charge interest on late payments at 8% above the existing base rate for such time as the payment is overdue. For each dunning letter we charge 5,- Euro share of expenses � Prices and technical data are subject to change without notice � When publishing this catalogue, the catalogue 9th edition becomes invalid � All prices exclude VAT � The goods remain the property of UKB GmbH until payment is received in full � Return of goods is only allowed after prior consultation with UKB GmbH � The legal court for delivery and payment is Siegen, Germany � Only our terms and conditions of business are valid � © Print, duplication and transmission of all in the catalogue used drawings, graphics, texts and photographs is only allowed with the explicit permission of UKB GmbH � Full terms and conditions on request or see www.ukb-gmbh.com
Imprint Publisher: UKB – Uwe Krumm GmbH, Burbach Graphical implementation: Werbeagentur [raster]fabrik, Siegen Photography: MORGENTHAL, Siegen Film production: Bild für Bild, Siegen
UKB-WORLDWIDE
HEADQUARTER BURBACH
Siegen
Dortmund Wilnsdorf
Dortmund
Neunkirchen
A45
Köln
Exit 24 Haiger/Burbach
Würgendorf
Burbach
A4
Burbach Frankfurt
Siegen
A45
Frankfurt am Main
Haiger Industrial area
Limburg
UKB - UWE KRUMM GMBH .
Carl-Benz-Str. 49 . 57299 Burbach . Germany Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22 . E-Mail [email protected]
WWW.UKB-GMBH.COM
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