Ravenshaw Management Center
1
Quality The
totality of features and characteristics of a product or service that bears on its ability to satisfy the given needs. Conformance
to requirements -Crosby Fitness for use –Juran
Ravenshaw Management Center
2
TQM A comprehensive, organization-wide effort to improve the quality of products and services, applicable to all organizations. Management
Approach of an Organization
centered on Quality based on participation of all its members and aiming at long term success through customer satisfaction, and benefits to all members of the organization and to society. Ravenshaw Management Center
3
TOTAL QUALITY MANAGEMENT
Ravenshaw Management Center
4
Contd….. ü The core of TQM is the customer-supplier interfaces, both externally and internally, and at each interface lie a number of processes. ü This core must be surrounded by commitment to quality, communication of the quality message, and recognition of the need to change the culture of the organization to create total quality. ü These are the foundations of TQM, and they are supported by the key management functions of people, processes and systems in the organization.
Ravenshaw Management Center
5
ELEMENTS OF TQM
Ravenshaw Management Center
6
Advantages of TQM Eliminating
errors and doing things right the first time saves time and resources. Creates an organizational atmosphere of excitement and sense of accomplishment through the rewarding of creativity. Employees begin to develop a commitment to the organization rather than looking at it as just their employer.
Ravenshaw Management Center
7
Contd… TQM
gives an organization greater problemsolving flexibility and increases the quality of work life for all employees.
Total
Quality Management may be a "profit generator," even for public organizations. It does not actually create profit for the organizations, but if implemented properly, it may identify costly processes and cost-saving measures.
Ravenshaw Management Center
8
IMPLEMENTATION OF TQM TQM can be implemented by practicing the following processes in the organization: kaizen poka-yoke 6σ ISO:9000 lean
manufacturing system quality circles statistical process control just in time
Ravenshaw Management Center
9
PIT FALLS:
PITFALL NO.-1 THE MIDDLE MANAGEMENT THREAT Middle management interacts very closely with Both top-level and lower level management, so they are aware of the problems and if they think that the quality concept is imposed without consulting them then they may become a threat. Ravenshaw Management Center
10
Pitfall no.-2 THE RIDICULOUS QUALITY SLOGAN Slogans usually oversimplify the quality goals; if reality is not as simple, the existence of the slogan will cause constant frustration. It is not a good idea to announce a "zero-defects day" if your employees are working in a research laboratory where two out of three experiments fail because of their complexity:
Ravenshaw Management Center
11
Pitfalls no.-3 THE CULTURE-REPLACES-TECHNOLOGY MISCONCEPTION TQM’s- "cultural aspect", rightly points out that high and persistent quality requires an explicit commitment to continuous quality improvement by every member of the organization. However, this does not replace, but extend the older approaches, which may lead to confusion.
Ravenshaw Management Center
12
Pit fall no.-4 THE QUALITY-MEANS-CORRECTNESS MISCONCEPTION Quality has several attributes (correctness and effectiveness being just two of them). For thorough quality control it is important to check compliance of the product with each of these quality aspects. ‘Correctness‘-Compliance with the specification, and this is checked thoroughly during the tests. ‘Effectiveness‘-Suitable for the purpose of the end user.
Ravenshaw Management Center
13
Pit fall no.-5 THE PAPER PRODUCTION MACHINE
The ISO 9000 recommendations to document every important aspect of a production or business process may lead to tons of documented material which nobody will ever read.
Ravenshaw Management Center
14
PITFALL NO.-6 SPENDING ON MINOR QUALITY IMPROVEMENTS Eg.-usage of better software development tools will typically improve quality by about 20%, while replacing an incompetent person by a competent specialists may improve the situation by a factor of 20%
Ravenshaw Management Center
15
Pitfall no. -7 DON'T KNOW ABOUT QUALITY COSTS If costs is not tracked for quality assurance, it will be hard to argue why additional TQM measures might reduce quality costs in a long run.
Ravenshaw Management Center
16
Pitfall no. -8 MEASURING THE WRONG QUALITY INDICATORS Sometimes the urge to measure something leads to completely inadequate quality indicators
Ravenshaw Management Center
17
Pitfall no. -9 TQM MEASURES ARE NOT FIT FOR THE EVERY CULTURAL BACKGROUND Cultural background does not encourage open criticism, which is required for the TQM
Ravenshaw Management Center
18
Pitfall no. -10 THE COMPETING-TEAM-PITFALL A company has to launch two TQM campaigns Two sets of development standards, two sets of development tools, two sets of check lists and so on.
Ravenshaw Management Center
19
Conclusion § Hazard analysis vDesign a TQM campaign vList all possible bad things might happen vFind mechanism to avoid all troubles
Ravenshaw Management Center
20
REFERENCE WIKIPEDIA QUALITY BY-
ANALYSIS & PLANNING
J.M.JURAN
GOOGLE TQM
PITFALLS RESEARCH-by Jan Peleska and Cornelia Zahlten
Ravenshaw Management Center
21
THANK YOU Ravenshaw Management Center
22