Teccon Evolution Brochure

® TECCON IS A STRUCTURAL SYSTEM BASED ON GALVANIZED LIGHT-STEEL FRAMING, FOR THE CONSTRUCTION OF SINGLE- AND MULTIFAMILY DWELLINGS, SCHOOLS AND OTHER SERVICE BUILDINGS (RESIDENCES HOSPITALS, ETC.).

SPEED AND PRECISION

TECCON® TECCON® is a new construction system, using a metal structure made up of units that are designed and factory-manufactured in advance. TECCON® is a structural system based on light gauge steel framing for single-family dwellings, multifamily dwellings, schools and other service buildings (residences, hospitals, etc.). TECCON® is a system that uses kits made up a combination of exterior wall, interior wall and floor/ceiling units that are prefabricated as separate sections. They arrive on site preassembled, and both the European Technical Codes and applicable European legislation are strictly observed. TECCON® System is patented and is unique in the market because of its performance in terms of being self-supporting, the extent to which it is prefabricated, its speed of onsite assembly and its high quality standards. TECCON® System is an “industrial product”, which may be sold in any international market. TECCON® is not just a product: it offers continuous, high-level technical support and advice to the sector’s professionals.

R&D&I

research development technological innovation http://www.itec.es/NouDite.e/vigents.aspx http://www.itec.es/NouDite.e/vigents.aspx

TECCON® OFFERS INNOVATIVE SOLUTIONS THANKS TO ITS CONTINUOUS RESEARCH AND DEVELOPMENT PROCESS

R&D&I

MANUFACTURE

FEATURES · ··

TECCON® System is characterized by a series of features that are of great value – both financially and in terms of the number of uses they can be put to – for all those involved in improving housing. It meets the requirements of the new Spanish Technical Code. It has CE conformity marking, guaranteeing the quality of workmanship.

FOR THE ARCHITECT

·· ·· · · ·

Technical Office at your service. TECCON takes care of measurements and budget. TECCON takes care of System Report and Calculations. TECCON® System is performance-tested in official laboratories (thermal, fire, and sound insulation, as well as impact absorption). Possibility of drawing up initial designs using the system’s components, optimizing the project from its conception. TECCON® System does not limit the Architect’s creativity. The flexibility of the system allows it to be adapted to the demands of the design. Allows the Architect to offer something different from the norm, especially for public tenders.

FOR THE PROMOTOR

· · · · · ·· ·

Offers the most advanced technology, of the best quality and at the best price. Ensures that the Final Design has the maximum construction detail possible. Guarantees higher quality construction work (precision and performance). TECCON® System’s performance is certified using official tests at the EOTA (European Commission). Ensures certification by the Technical Monitoring Offices, without technical reservations. Guarantees the processing of the ten-year insurance policy. The time saved when implementing the design allows: - Higher turnover of the capital invested. - Streamlining of the commercial management of the project. The use of cutting-edge technology improves the promoter’s image and makes them stand out from the crowd in a sector in which there is little to differentiate one company from another.

FOR THE BUILDING CONTRACTOR

· ·· · ··

Reduces the time required to raise the building’s structure to one third of that required in conventional construction. Simplifies site management (fewer components, personnel, etc.). Onsite assembly errors are impossible. Easily handled components. No need for a fixed crane on site. Reduces the risk of onsite accidents. There are teams of authorized fitters available. Constructed using prefabricated parts and completely dry methods.

TRANSPORT

ADVANTAGES PREFABRICATED Fewer teams of onsite workers, reduced costs, reduced tolerances, effective quality control and maintenance, onsite work quickly completed.

HIGH-PERFORMANCE Altogether, TECCON® System’s performance ensures compliance with the main international technical building codes.

SUSTAINABLE All materials used are recycled. Constructed using completely dry methods. No waste is produced on site. Once it has finished being used, the system can be dismantled and the majority of its components reused.

SAFE Thanks both to the quality control required when producing vertical and horizontal sections and to TECCON® System’s onsite assembly, there is zero risk of errors (an important factor in designs using large numbers of prefabricated elements and low-skilled workers).

FAST AND EASY TECCON® System arrives on site prefabricated. Quickly assembled. Facilitates the work of the rest of the professionals on site. The technical project manager’s monitoring of assembly time is more accurate.

FINANCIAL It leads, on average, to a 15% reduction in the budget for structures and foundations and a 40% reduction in construction time, compared with conventional systems. It also leads to other advantages, variable depending on the promoter-building contractor, in the areas of logistics and finances (greatest benefits in capital turnover).

FLEXIBLE Any exterior finish is possible (TECCON® System is only the interior framework).

VERIFIED TECCON® System has been awarded the internationally recognized ETA (European Technical Approval).

assembly

USES FOR Teccon

®

SYSTEM

*Single-family dwellings *Multifamily dwellings *Office buildings *Hotels and Resorts *Schools *Building renovation

SELF-SUPPORTING SELF-SUPPORTING Teccon® SYSTEM ground floor + 4 floors

MIXED SELF-SUPPORTING Teccon® SYSTEM + TRADITIONAL STRUCTURE ground floor + 8 floors

NON-SUPPORTING Teccon® SYSTEM AS A LIGHTWEIGHT BUILDING ENVELOPE FOR EXTERIOR WALLS unlimited number of floors

® TECCON SYSTEM COMPONENTS THAT MAKE UP TECCON

®

SYSTEM

CEILINGS

HORIZONTAL SECTIONS

VERTICAL SECTIONS

LIGHTWEIGHT EXTERIOR WALLS

1 VERICAL SECTIONS Teccon SYSTEM ®

1

13 10 6 7

9

8

1 3 2

8

2

9

12

7 6

2

10 11 13 8

3 5

1 2 3 4 5 6 7 8 9 10 11 12 13

Framework of 105mm cold-rolled galvanized steel beams Framework of 250mm cold-rolled galvanized steel beams Fixings: self-tapping bolt for joining metal components Layer of neoprene Cold-rolled galvanized steel beam. Lightweight-panel envelope 100mm mineral wool sheet in light gauge steel framework Internal sheet of standard 13mm laminated plasterboard Electrical installations (with 36mm cladding coming from the suspended ceiling) Standard 15mm laminated plasterboard 10mm OSB/3 Impermeable HDPE sheet. Water vapor-resistant 40mm airway in ventilated exterior wall Exterior lining

4

2 HORIZONTAL SECTIONS TECCON SYSTEM ®

LIGHTWEIGHT FLOOR/CEILING UNIT 1 spans up to 9m

7 5 4 1

3

2

8

LIGHTWEIGHT FLOOR/CEILING UNIT 2 spans up to 9m

9

1

7

6

1 3

8 9

1

COMPOSITE FLOOR/CEILING UNITS spans up to 5m

10

6

8

11 13 12

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Framework of 250mm cold-rolled galvanized-steel beams 14 Low-density fiberglass sheet in framework of lightweight floor/ceiling units 0.6mm ribbed steel sheet 19mm OSB/3 in lightweight floor/ceiling units Insulating and shock-absorbing sheet 5mm screed Floating parquet Electrical installations RF suspended ceiling. 20mm fibrous silicate sheet (lightweight floor) / 13mm laminated plasterboard (composite floor) Lining 16cm C25/30 composite concrete Rebar mesh Rebars (optional) Trapezoidal metal sheet with 8cm-high sections

9

EXTERIOR WALLS 3 LIGHTWEIGHT Teccon SYSTEM ®

DETAILS VERTICAL SECTION AS LIGHTWEIGHT EXTERIOR WALL ENVELOPE

1

1 2 3 4 5

2

3

4

5

Modular framework Mineral-wool thermal insulation in light gauge steel framework 10mm OSB/3 Impermeable HDPE sheet. Water vapor-resistant Exterior lining with airway

4 ROOVES

TECCON® SYSTEM

SLOPING PREFABRICATED ROOF

FLAT PREFABRICATED ROOF

CHARACTERISTICS Teccon SYSTEM ®

A. MECHANICAL RESISTANCE AND STABILITY Characteristic and design resistance of modular wall-frameworks under axial compression. Type of modular wall-framework (2)

Characteristic resistance of modular wall-frameworks under axial compression (Nc,Rk)

Design resistance of modular wall-frameworks under axial compression (Nc,Rd) (1)

kN

kN/m

kN

kN/m

Blind wall 1200

76,73

63,64

61,38

51,15

Blind wall 600

102,66

171,10

82,13

136,88

69,65

58,04

55,72

46,43

Door 1200 Notes:

(1) Taking into account the Spanish National Parameters for Determination (NPD – partial coefficient M = 1.25; SYS= 1.00) (2) There is no structural difference between the types of modular framework used in the interior and exterior walls.

B.THERMAL, FIRE AND SOUND INSULATION Configuration

REI

Rw (dB)

Ueq [W/(m2 K)] (1)

10mm OSB/3 Modular wall-framework 1200 with 100mm interior thermal insulation Standard 15mm laminated plasterboard

REI 45

45(-3;-11)

0,62

10mm OSB/3 Modular wall-framework 1200 with 100mm interior thermal insulation 2 sheets of standard laminated plasterboard

REI 60

> 45 (-3;-11)

0,57

10mm OSB/3 Modular wall-framework 1200 with 100mm interior thermal insulation Standard 12.5mm laminated plasterboard 36mm airway Standard 12.5mm laminated plasterboard

REI 60

> 45 (-3;-11)

0,49

10mm OSB/3 Modular wall-framework 1200 with 100mm interior thermal insulation Standard 12.5mm laminated plasterboard 30mm thermal insulation inside a 36mm airway Standard 12.5mm laminated plasterboard

REI 60

> 45 (-3;-11)

0,49

Standard 15mm laminated plasterboard Modular wall-framework 1200 with 100mm interior thermal insulation Standard 15mm laminated plasterboard

REI 45

47 (-2;-8)

0,37

2 sheets of standard 12.5mm laminated plasterboard Modular wall-framework 1200 with 100mm interior thermal insulation 2 sheets of standard 12.5mm laminated plasterboard

REI 60

52

0,52

Standard 15mm laminated plasterboard Standard 12.5mm laminated plasterboard Modular wall-framework 1200 with 100mm interior thermal insulation Standard 12.5mm laminated plasterboard Standard 15mm laminated plasterboard

REI 60

55 (-1;-6)

0,59

Standard 15mm laminated plasterboard 36mm airway Standard 12.5mm laminated plasterboard Modular wall-framework 1200 with 100mm interior thermal insulation Standard 12.5mm laminated plasterboard 36mm airway Standard 15mm laminated plasterboard

REI 60

55 (-1;-6)

0,47

Standard 15mm laminated plasterboard 30mm thermal insulation inside a 36mm airway Standard 12.5mm laminated plasterboard Modular wall-framework 1200 with 100mm interior thermal insulation Standard 12.5mm laminated plasterboard 30mm thermal insulation inside a 36mm airway Standard 15mm laminated plasterboard

REI 60

59 (-3;-10)

0,25

54 (-4;-12)

0,37

EXTERIOR WALLS (side exposed to fire)

(side exposed to fire)

(side exposed to fire)

(side exposed to fire)

STRUCTURAL INTERIOR WALLS (side exposed to fire)

(side exposed to fire)

(side exposed to fire)

(side exposed to fire)

(side exposed to fire)

(2)

(2)

SLOPING, TRUSSED ROOF Impermeable sheet 15mm OSB/3 Roof trusses 80mm thermal insulation Standard 9.5mm laminated plasterboard

COMPOSITE FLOOR/CEILING UNITS Floor covering 50 mm screed Trapezoidal light gauge metal sheet with 80mm trapezoids 160mm concrete reinforced with rebar mesh Standard 15mm laminated plasterboard on the underside

Notes:

REI 60 REI 120

(1) Average values for sections of wall without windows (2) Untested values

(3) (3)

Rw (dB) = 52 Lw (dB) = 47

(4) (3)

(3) By calculation, in accordance with the Spanish Technical Code (4) Values tested on site

C.IMPACT RESISTANCE Configuration tested

Resistance to structural damage caused by the impact of a soft object (50kg sack)

Resistance to structural damage caused by the impact of a soft object (50kg sack)

Interior walls (2940mm tall): Standard 15mm laminated plasterboard Modular wall-framework with 100mm interior thermal insulation Standard 15mm laminated plasterboard

IV b 500 Nm

IV b 500 Nm

D.SUSTAINABILITY TECCON is a new construction system based on recycled materials. No waste is produced on site. Once it has finished being used, the system can be dismantled and the majority of its components reused.

® TECCON EVOLUTION S.L. www.tecconevolution.com Carrer de la Rassa, 38 Polg. Indus. Santa Ana III 08251 Santpedor España Cel. + 34 696 637 562 Tel. + 34 938 272 463 Fax. + 34 938 272 463 [email protected] Offices in: · Poland · Angola · Brazil