S_announcement_15358.pdf

The Structure of Pneumatic Systems

Command execution

Working elements Cylinders Motors Optical indicators

Signal output

Control elements Directional control valves

Signal processing

Processing elements Directional control valves Shuttle valves Dual-pressure valves Pressure sequence valves Sequencers

Signal input

Energy supply

© Festo Didactic GmbH & Co.

Input elements Push-button directional control valves Roller lever valves Proximity switches Air barriers

Energy supply elements Compressor Pneumatic reservoir Pressure regulating valve Service unit

TP 101, Transparency 01

System Circuit Diagram

1A

1S3

Working element 1V2 4

Control element

1V1 1

Processing element 1S1

14 2

12 5

1(3)

1S2

2

2

1

3

1S3

2

2

Input elements 1

3

0Z

Energy supply elements

© Festo Didactic GmbH & Co.

1

3

1

0S

3

2

1

3

TP 101, Transparency 02

è

Direct Actuation of Cylinders

© Festo Didactic GmbH & Co.

è

è

è

è

è

è

Single-acting cylinder

è

è

è

Double-acting cylinder

TP 101, Transparency 03

Symbols for the Power Supply Section Energy Supply – Compressor with constant displacement volume – Pneumatic reservoir – Pressure source Maintenance – Filter

– Water separator with manual actuation

– Water separator with automatic condensate drain

– Lubricator 2

– Pressure regulating valve with relief port, adjustable 1 3

Combined Symbols – Air service unit

Consisting of Compressed air filter, Pressure regulating valve, Pressure gauge and compressed air lubricator Simplified representation of a service unit Simplified representation of a service unit without compressed air lubricator

© Festo Didactic GmbH & Co.

TP 101, Transparency 04

Directional Control Valves: Ports and Switching Positions Number of ports Number of switching positions 2

2/2-way valve, normally open position 1 2

3/2-way valve, normally closed position 1

3 2

3/2-way valve, normally open position 4/2-way valve flow from 1 à 2 and from 4 à 3 5/2-way valve flow from 1 à 2 and from 4 à 5

1

3

4

2

1

3

4

2

5

1

3

2

4

5/3-way valve, mid-position closed 5

© Festo Didactic GmbH & Co.

1

3

TP 101, Transparency 05

Port designations 4

2

2

12 1

3

91

2

© Festo Didactic GmbH & Co.

1

4

12

10 1

5

3

3

2

14

12 5

1

3

TP 101, Transparency 06

Types of Actuation Manual actuation

– General – Pushbutton operated – Lever operated – Via lever with detent – Foot pedal operated

Mechanical actuation

– Stem actuated – Roller actuated – Roller actuated only in one direction – Spring actuated – Spring centered

Pneumatic actuation

– Direct pneumatic actuation – Indirect pneumatic actuation, piloted

Solenoid actuation

– Single-solenoid operation – Double-solenoid operation

Combined actuation

© Festo Didactic GmbH & Co.

– Double solenoid valve, piloted, with manual override

TP 101, Transparency 07

Non-return, Flow Control and Pressure Control Valves Non-return valves

– Non-return valve (check valve) – Non-return valve, spring-loaded – Shuttle valve (OR function) – Dual pressure valve (AND function)

– Quick exhaust valve – One-way flow control valve Flow control valve Pressure control valves

– Flow control valve (throttle valve), adjustable

1

– Adjustable pressure regulating valve without relief port

2 1

– Adjustable pressure regulating valve with relief port

3

2

– Pressure sequence valve with external supply line

1 12

2 1

– Pressure-relief valve 2

2

– Pressure sequence valve-combination 1

3

12 © Festo Didactic GmbH & Co.

TP 101, Transparency 08

Symbols for the Principle Working Elements Linear Actuators – Single-acting cylinder – Double-acting cylinder – Double-acting cylinder with through piston rod – Double-acting cylinder with single, non-adjustable cushioning – Double-acting cylinder with single, adjustable cushioning – Double-acting cylinder with adjustable cushioning at both ends – Rodless cylinder with magnetic coupling

Rotary Drives – Air motor, constant displacement, rotation in one direction – Air motor, variable displacement, rotation in one direction – Air motor, variable displacement, rotation in both directions – Pneumatic rotary motor © Festo Didactic GmbH & Co.

TP 101, Transparency 09

Component designation 2

Marking line

© Festo Didactic GmbH & Co.

1

3

TP 101, Transparency 10

Direct Actuation

Indirect Actuation 1A

1A

1S

1V

2

2

12

1

3

1S

2

1

© Festo Didactic GmbH & Co.

1

3

3

TP 101, Transparency 11

Circuit Diagram: Dual-Pressure Valve (AND function) 1A

1V2

4

2

14

1V1

1S1

1S2

2

1

0S

5

3

1

3

2

1

3

2

0Z 1

© Festo Didactic GmbH & Co.

3

TP 101, Transparency 12

Circuit Diagram: Shuttle Valve (OR Function) 1A

1V2

4

2

14

1V1

1S1

1S2

2

1

0S

5

3

1

3

2

1

3

2

0Z 1

© Festo Didactic GmbH & Co.

3

TP 101, Transparency 13

Circuit Diagram: 5/2-Way Double Pilot Valve (Speed Control) 1A

1V2

1V3

1V1

4

5

1S1

© Festo Didactic GmbH & Co.

1

3

1S2

2

1

2

3

2

1

3

TP 101, Transparency 14

Circuit Diagram: Quick Exhaust Valve 1A

1V 1

1S

© Festo Didactic GmbH & Co.

1V

2 3

1

1S

2

1

1A

3

4

5

2 3

2

1

3

TP 101, Transparency 15

Circuit Diagram: Pressure Sequence Valve 1A 1Z

1V2

4

2

14

12 5

1S

© Festo Didactic GmbH & Co.

3

1V1

2

2

1

0Z

1

3 12

1

3

TP 101, Transparency 16

Circuit Diagram: Time Delay Valve 1A

1S2

1V4

1V5

1V3

4

2

14

12 5

1V1 1

1S1 0Z

© Festo Didactic GmbH & Co.

3

1

1V2

3

1(3)

1S2

2

1

2

1S3

2

12

1S3

2

1

3

2

1

1

3

3

TP 101, Transparency 17

Circuit Diagram: Coordinated Motion 1

2

3

4

5=1

1

1S2

1A 0

1S3

2S1

1A

2S2

2A

1

2A

1V2

0

4 14

12 5

1V1

1

4

2

14

3

12 5

1

3

2 1

1S1

2V

2

1(3)

2S1

2

1

3

2S2

2

1

3

1S3

2

1

3

1S2

2

1

3

2

1

3

0Z

© Festo Didactic GmbH & Co.

TP 101, Transparency 18

Circuit Diagram: Overlapping Signals 1

2

3

4

5=1

1

1S2

1A 0

1S3

2S1

1A

2S2

2A

1

2A

1V2

0

è

4 14

12 5

1V1

1

è

è

4

2

14

3

12 5

1

è

3

2 1

1S1

2V

2

1(3)

1S2

2

1

3

2S1

2

1

3

1S3

2

1

3

2S2

2

1

3

2

1

3

0Z

© Festo Didactic GmbH & Co.

TP 101, Transparency 19

Function Diagram: Overlapping Signals

1

2

3

4

5=1

1

1A 0 1

2A 0

1S1 1S2 1S3 2S1 2S2

© Festo Didactic GmbH & Co.

1 0 1 0 1 0 1 0 1 0

TP 101, Transparency 20

Circuit Diagram: Roller Lever Valve with Idle Return 1

2

3

4

5=1

1

1S2

1A 0

1S3

2S1

1A

2S2

2A

1

2A

1V2

0

4 14

12 5

1V1

1

4

2

14

3

12 5

1

3

2 1

1S1

2V

2

1(3)

1S2

2

1

3

2S1

2

1

3

1S3

2

1

3

2S2

2

1

3

2

1

3

0Z

© Festo Didactic GmbH & Co.

TP 101, Transparency 21

Circuit Diagram: Reversing Valve 1A

1S2

1V

4

2A

1S3

2V

2

14

12 5

1

4

2S1

3

1S3

2

3

0V

4

1

1S1

3

3

1

3

P1 P2

12 5

2

5

2

14

1S2

12

2

1

2S2

2

14

1

1

3

2S2

2

1

3

2

1 © Festo Didactic GmbH & Co.

2S1

3 TP 101, Transparency 22

Types of Compressor Reciprocating piston compressor, single stage

Sliding vane compressor (Rotary compressor)

© Festo Didactic GmbH & Co.

Screw compressor

Radial-flow compressor

Axial compressor

TP 101, Transparency 23

Air Drying: Refridgeration Drying Air outlet

Air inlet Refridgerating unit

Air to air-heat exchanger

Moisture separator

Refrigerant

Moisture separator Refrigeration machine © Festo Didactic GmbH & Co.

TP 101, Transparency 24

Air Drying

Absorption Drying

Adsorption Drying Moist air

Dry air outlet

Prefilter (oil filter) Shut-off valve (closed)

Shut-off valve (open) Desiccant

Adsorber 1

Condensate

Adsorber 2

Hot air Shut-off valve (open)

Moist air inlet

Heater Shut-off valve (closed) Secondary filter

Condensate drain

Blower Dry air

© Festo Didactic GmbH & Co.

TP 101, Transparency 25

Compressed Air Filter

è

è

Sintered filter Condensate Filter bowl Drain screw

© Festo Didactic GmbH & Co.

TP 101, Transparency 26

Pressure Regulating Valve with Relief Port

2

P1

P2

3

P1

P2

1 © Festo Didactic GmbH & Co.

TP 101, Transparency 27

Compressed Air Lubricator

Regulating screw for oil supply

Drip chamber Non-return valve

è

Vent screw for oil reservoir Exhaust valve

Venturi nozzle

è

Feed tube

Metal bowl guard

Oil

© Festo Didactic GmbH & Co.

TP 101, Transparency 28

3/2-Way Valve: Ball Bearing Seat, Normally Closed Position 2

1

3

© Festo Didactic GmbH & Co.

2

3

1

3

3

2

2

1

1

TP 101, Transparency 29

3/2-Way Valve: with Disk Seat, Normally Closed Position 2

1

2

1

© Festo Didactic GmbH & Co.

2

3

1

3

2 3

1

3

TP 101, Transparency 30

3/2-Way Valve: Disk Seat, Normally Open Position 2

1

2

1

© Festo Didactic GmbH & Co.

2

1

3

3

2 3

1

3

TP 101, Transparency 31

3/2-Way Single Pilot Valve, Normally Closed Position 12

2

1

3

2

1

12

12

3

3

3

2

2 1

© Festo Didactic GmbH & Co.

12

1

TP 101, Transparency 32

Pilot Control

to diaphragm

from port 1 © Festo Didactic GmbH & Co.

TP 101, Transparency 33

3/2-Way Roller Lever Valve, Pilot Actuated 2

1

1 2

© Festo Didactic GmbH & Co.

3

2

3

1

3

3

1

2

TP 101, Transparency 34

4/2-Way Valve, Disk Seat

4 1

© Festo Didactic GmbH & Co.

4

2

1

3

2 3

4 1

4

2

1

3

2 3

TP 101, Transparency 35

4/3-Way Valve, Mid-Position Closed, (flat slide valve)

3

2

4

1

© Festo Didactic GmbH & Co.

3

2

2

1

3

3

4

1

4

2

4

1

TP 101, Transparency 36

5/2-Way Double Pilot Valve, Pneumatically Actuated, Both Sides 4

14

5

14

5

4

1

2

3

4

5

© Festo Didactic GmbH & Co.

5

4

1

2

3

1

12

3

12 14

14

2

2

1

12

3

12

TP 101, Transparency 37

5/2-Way Double Pilot Valve, Suspended Disk Seat 4

4

2

14

12 5

14

5

4

1

2

3

12

4

© Festo Didactic GmbH & Co.

5

1

3

1

3

2

14

12 5

14

2

1

3

12 TP 101, Transparency 38

5/3-Way Valve, Pneumatically Actuated, Both Sides 4

2

14

14

5

4

1

2

3

12

12 5

1 3

4

2

14

14

5

4

1

2

3

12

12 5

1 3

4

2

14

12 5

14 © Festo Didactic GmbH & Co.

5

4

1

2

3

1 3

12 TP 101, Transparency 39

Dual-Pressure Valve (AND Function) 2 1

2

1

© Festo Didactic GmbH & Co.

1(3)

2

1(3)

1

1(3)

TP 101, Transparency 40

Shuttle Valve (OR Function) 2 1

2

1

© Festo Didactic GmbH & Co.

1(3)

2

1(3)

1

1(3)

TP 101, Transparency 41

Non-return Valve

Quick Exhaust Valve 2 3

1

3

è

è

2

è

1 © Festo Didactic GmbH & Co.

TP 101, Transparency 42

Flow Control Valve

çè

One-Way Flow Control Valve

çè

è

© Festo Didactic GmbH & Co.

è

TP 101, Transparency 43

Supply and Exhaust Air Flow Control 1A

1A

1V1

1S

1V2

4

5

© Festo Didactic GmbH & Co.

2

1

3

1V1

1V2

1S

4

5

2

1

3

TP 101, Transparency 44

Pressure Sequence Valve 2

12

3 © Festo Didactic GmbH & Co.

2 1

1

3

12 TP 101, Transparency 45

Time Delay Valve, Normally Closed Position 2

12

12

12

1

© Festo Didactic GmbH & Co.

3

3

2

2

1

1

3

TP 101, Transparency 46

Single-Acting Cylinder

© Festo Didactic GmbH & Co.

TP 101, Transparency 47

Double-Acting Cylinder

© Festo Didactic GmbH & Co.

TP 101, Transparency 48

Cylinder Construction and Types of Seal

Adjustable end position cushioning

Cylinder barrel

Piston seal

Adjustable end position cushioning

Shaped ring

Square ring

Grooved rings on both sides

Cup seal

Buttoned-in groove ring seal

Double cup seal

Supported groove rings with slide ring

Guide bush

Seal and scraper ring Piston End cap

O-Ring

Seal

Bearing cap

Piston rod Cushioning piston

L-Rings

© Festo Didactic GmbH & Co.

TP 101, Transparency 49

Types of Mounting

© Festo Didactic GmbH & Co.

TP 101, Transparency 50

Rodless Cylinder

© Festo Didactic GmbH & Co.

TP 101, Transparency 51

Swivel Drive

© Festo Didactic GmbH & Co.

Rotary Cylinder

TP 101, Transparency 52