Role of Vendors
Central Vendor Supply of dry items to centrlised location Located in and around delhi
Local Vendor Supply
of preishable items (milk, cream, etc) locally Citywise supply
Food Vendors Daily
Supply of all eatables Cold Supply Chain maintained
Baristas Key Features Inventory costs are 2.6% of sales, while the industry average for such formats is 4.5% Keep stocks on the road
more stocks moving on trucks instead of being held at a central point (inventory turnover 9 days; industry 15 days)
From a static model to a dynamic system charged
for part-load moved rather than on a per truckload payment system
Regionalise, rationalise Contracts
with vendors were signed on a
Vendor Management
Depth of relationship: costs associated with developing and maintaining a strategic relationship with the vendor Five Steps of Vendor Management
Step 1
Match the vendor management model to organizational goals Creating a dedicated vendor management staff Creating a project/program management office Creating a vendor management office
Step 2
Categorize existing relationships Strategic, tactical, commodity, or niche players Dry, Perishable, Food, etc
Step 3
Establish a selection process Establishing the degree and openness of interactions with the vendor during the process Establishing proper Standards of Procedure Engaging outside consultants or legal counsel to assist in selecting the right vendor
Step 4
Measure, monitor, and resolve Establishing a governance structure for working with the vendor Continuous evaluation of the vendor Standards of Procedure for Evaluation Proper training of vendors Lending personnel & technical support
Step 5
Define the partnership Determining when to share organizational goals and future strategy Determining accountability for the overall success of the relationship Agreeing on the circumstances for terminating the relationship
Role of Inventory
Centralised inventory for dry items with inventory turnover of 9 days Part Load warehousing Perishable inventory sourced locally on daily basis Food inventory sourced locally on daily basis
It is the inventory management that allows Barista to keep the operational costs down.
Inventory Model
Requirements Minimize Inventory Costs Keep it as fresh as possible High Inventory Turnover Solution Just in Time Inventory Model Average
inventory required can be calculated using existing data.
Benefits of JIT
Improved Quality – Freshness Lower Costs – Holding costs are lowered Economic Order Quantity Savings – Lower total cost of ordering Safety Stock Reductions – Reduces lead time & varitions in lead time Vendor Managed Inventory – Regionalised contract fullfillment
Role of 3PL
Delivery Costs Reduced – 3PLs Core Competenct, Part Loading Liability Minimized – Warehousing & transporting done by 3PL Enables JIT inventory Helps to focus on core competency Administrative Costs Lowered Capital Investment in Vehicles Eliminated Delivery Costs Are Defined and Consistent
Evaluation of 3PL
Linear weighting models - place a weight on each criterion and provide a total score Artificial intelligence - expert systems and case-based reasoning (CBR) Statistical/probabilistic approaches Mathematical programming models Hybrid Intelligent Model- Combination
Hybrid Intelligent Model
Evaluation Criteria 1 – Strategic Aspects stability Successful track record Similar size Comparable culture Similar values and goals Fit to develop a sustainable relationship
Financial
Evaluation Criteria 2 – Business Aspects Information
technology Performance Quality Cost Services
Organizational Structure
Functional Structure - O rg a n ize s e m p lo ye e s a ro u n d sp e cific kn o w le d g e o r o th e r re so u rce s ( m a rke tin g , su p p ly ch a in ) Benefits
Permits greater specialization & simplifies training Easier supervision due to similar issues Creates an economy of scale owing to common pool of talent
Limitations
Poorer coordination hence requires more controls Barriers in communication & cooperation Rigid and separate chains of command Response time to changes in the environment will be slow
Organizational Structure
Decision Making Authority – Decentralised Better
for quick decision making & empowerment
Span of Control – Narrow Higher
Expenses
Formalisation – Low Greater
Freedom but no Operating Procedures
Departmentalisation - High Common
Resources
Improved Organizational Structure
Organic Structure Low horizontal differentiation Collaboration (vertical & lateral) Relaxed hierarchy; free flow of information Wide span of control Decentralized decision making Low formalization Informal communication, face-to-face Teamwork Adaptable duties
Supply Chain Operations Reference Model (SCOR)
The Primary Use of SCOR:
SCOR contains:
To describe, measure and evaluate supply chain configurations. Standard descriptions of management processes A framework of relationships among the standard processes Standard metrics to measure process performance Management practices that produce best-in-class performance
Enables the companies to:
Evaluate and compare their performances with other companies effectively Identify and pursue specific competitive advantages Identify software tools best suited to their specific process requirements
SCOR Boundaries
SCOR spans: All customer interactions, from order entry through paid invoice. All product (physical material and service) transactions, from supplier’s supplier to customer’s customer, including equipment, supplies, spare parts, bulk product, software, etc. All market interactions, from the understanding of aggregate demand to the fulfillment of each order
Five Distinct Management Process Plan-Source-Make-Deliver-Return Plan
Deliver
Supplie r’s Supplie r
Source Return
Make
Deliver Return
Supplier (Internal or External)
Sourc e Retur n
Make
Your Company
Deliv er Retur n
Source Return
Make
Deliver Return
Customer (Internal or External)
Source
Customer’ s Customer
Plan-Source-Make-Deliver-Return provide the organizational structure of the SCOR-model
Scopes of Basic Management Processes
Plan (Processes that balance aggregate demand and supply to develop a course of action which best meets sourcing, production and delivery requirements) Balance resources with requirements Establish/communicate plans for the whole supply chain Source (Processes that procure goods and services to meet planned or actual demand) Schedule deliveries (receive, verify, transfer) Make (Processes that transform product to a finished state to meet planned or actual demand) Schedule production Deliver (Processes that provide finished goods and services to meet planned or actual demand, typically including order management, transportation management, and distribution management) Warehouse management from receiving and picking product to load and ship product.
Parameters for Performance Measurement
Outbound Freight Cost Inventory Count Accuracy Order Fill Finished Goods Inventory Turns On Time Delivery Customer Complaints Over/Short/Damaged Out of Stock Returns & Allowances Inbound Freight Cost Perfect Order Fulfillment Cost to Serve Cash to Cash Cycle time Inquiry response time Equipment utilization vs.
Inventory Obsolescence Order Cycle Time Incoming Material Quality Overall Customer Satisfaction Inventory Carrying Cost Days Sales Outstanding Third Party Storage Cost Forecast Accuracy Invoice Accuracy Labor Utilization vs. Capacity Equipment Downtime Processing Accuracy Order processed/ Labor Unit Order processed/ Time Unit
Learnings
Supply Chain Management Industry Specific Overview Vendor Relationship Management Organisational Structure and its impact on SCM SWOT & PESTE Analysis and its utility IT Enabling SCM for better efficiency Inventory Models & Management Effective Utilisation of 3PL Importance of Performance Measurement Systems Flow of Information through the supply chain