Ptp Mixing

Vacuum Homogenizing Equipment - Basic information Manufacturing the high viscosity products, especially for cream and ointment, often encounter the problem of air bubbles occurring in products during agitation due to oxidation processes, which lessen the quality of products. The vacuum homogenizing - emulsifying mixing equipment can eliminate this problem and increase the smoothness and fineness of products.

The combination of special designed high speed emulsifying head and low speed blade agitator with attached scrapers allows to achieve a high efficiency of mixing & homogenizing process. The mixture is sucked through the narrow gap between the high speed rotating rotor and fixed stator of emulsifying head. Due to the turbine effect of emulsifying head, the circulation of product in the mixing vessel is formed. Low speed blade agitator helps to produce the laminar and turbulent flows in the product and provides the heat-exchange. The teflon (or silicon rubber) scrapers, which are fixed at the outer mixing frame of blade agitator, scrape off the material sticked to the inner wall of vessel. · Due to the high speed rotation of emulsifying head in combination with the effect of low speed blade agitator and scrapper rotating in different direction (forward and backward),, the mixture is processed by micro-grinding, smashing and dispersing of raw materials and the product can be homogenized completely without any "dead" corners in the mixing vessel. The various types of emulsifying head can be chosen depending on the different feature of products and requirements of customer.

Vacuum Homogenizer HS-100S Vacuum Homogenizer HS-100S has been designed for mixing and effective homogenizing of high viscous materials by production of creams, lotions, ointments, various emulsions, pastes, mayonnaises, syrups, sauces, paints etc. For more details regarding the construction and principle of this equipment see Vacuum Homogenizing Equipment- Basic information Technical data: · Full capacity: 145 L · Working capacity: 100 L · Emulsifying part: - motor 2.2kW - speed : 540 - 3.600 r.p.m. (inverter) - special high viscosity emulsifying head - central shaft made of SUS 316 - oil seals for central shaft - timer of emulsifying process · Mixing & scraping part: - agitator & scraper rotating in forward and backward direction - motor 0.7kW - speed: 12 - 75 r.p.m. (inverter)

- mixing blade made of SUS 316 - scraping blade made of silicon rubber or teflon · Elevating part with 0.7kW motor and oil hydraulic pump assembly · Vacuum pump 0.7kW · Heater 8kW · Double layer tank: - inner layer SUS 316 x 3mm - outer layer SUS 304 x 3mm - tank jacket with water inlet and outlet for heating and cooling - outlet valve 38 mm at tank bottom - tank tipping by hand wheel with gear · 16mm thickness of upper lid - two viewing windows with 6 mm high pressure glass and light injection system - vacuum meter - feeding gate for processing - material sucking pipe (sanitary quick connector) - vacuum safety valve · Temperature control with LCD display · Central operating panel · Frame cover made of SUS 304

TZGZ series vacuum mixing emulsifier Purpose: The equipment is suitable for emulsification of the pharmaceuticals, cosmetic, fine chemical produces, especially the material having high matrix viscosity and solid content. Features: The TZGZ vacuum emulsifier is constantly improved on introducing into the German technology. It is manufactured for the cosmetic and ointment. The machine is made up with the pretreatment boiler, main boiler, vacuum pump, hydraulic pressure and electric control system. The equipment has the features of humanistic design, easy operation, compact structure, stable capability, good isotropic effect, high production benefit, easy maintenance and high automatic control degree. Characteristics: 1. The main boiler adopts the coaxial triplex mixer to simplify the drive mechanism, reduce the sealing links and save the time of installation. All of the important drive elements are manufactured strictly according to the technical requirements. 2. The machine is still in the state of clean sealing and complete lubrication for the special design. Sealing of the main boiler is also stable and reliable in high temperature and high speed for the American imported DXRO sealing. 3. High isotropic rotate speed:0~3500r/min,low mixing rotate speed:0~65r/min.Adoping the step less frequency speed regulation. The two mixing time can be set. 4. The homogenizer adopts the foreign advanced technology. isotropic effect is very good. The emulsification can reach the ideal effect within ten minutes. 5. The vane of low-speed scraping mixer automatically clings to the wall boiler. The vane doesn’t contact with the wall in no-load operation so as to prolong the use life. 6. If adding the powder material is necessary for the operating condition, you should adopt the vacuum bottom valve for material feeding to completely avoid the powder flying upward and uneven mixture. 7. The whole process of production is in the state of super-low vacuum, so it is avoided that the air bubble comes into being after high-speed mixture and the equipment can reach the special requirements of pharmacy industry, such as sanitary and asepsis. 8. The main boiler is equipped with the CIP cleaning system. The contact part of material and container is made of the SUS316L imported high-quality material. The interface contacting with the material adopts the mirror polish. The roughness reaches the sanitary 300EMSH. 9. All of the equipped electric equipments are the imported products. The electric control part adopts the products from Germany. The buttons are the products from France Schneider Company. The transducer is the product of Japan Panasonic Electrical Company. The vacuum pump is the product of siemens Company. The assembling set is manufactured completely according to the requirements of GMP. It is the perfect and ideal ointment and cream production equipment at home at present.

FIXED BOWL SPIRAL MIXERS Series: F3X and F3X-R

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Spiral mixers with capacity from 40 to 300 Kg of dough Original Sancassiano mixing system with central rotating post placed in the bowl Self tipping version F3X RT (1,1 m) and F3X RS (1,7 m) Indicated to the production of bread, pizza, donut, puff pastry, shortbread, flour tortilla

SPIRAL MIXER WITH REMOVABLE BOWL Series: SE

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Spiral mixer allowing at the same time an exceedingly high kneading quality and mechanical reliability Mixing technology by the original Sancassiano rotating post placed in the centre of the bowl Available in models SE 80-160 or SE 200-900 for all the different mixing needs Universal dough mixer able to process whatever type of product (panettone, ciabatta, pizza, baguette, bread…)

DOUBLE SPIRAL MIXER WITH REMOVABLE BOWL Series: Double Force – DF Sancassiano patented intensive dough mixing system (since 1988) allowing up to 50% kneading time reduction in comparison to traditional spiral mixers. The dough is processed by the interaction of a group composed by two spirals and a misaligned rotating post. This, enabling a soft treatment of the dough within the kneading group allows the unique quality and homogeneity of the final product. • •

The available models, from 140 to 800 Kg of dough, are engineered for heavy duty work Dough mixer with great flexibility of usage, particularly suitable for hard types of dough (croissant, pizza, bread,…) as well as bread, donut, puff pastry, flour tortilla

FORK DOUGH MIXER WITH REMOVABLE TROLLEY Series: FRC

The advanced Sancassiano technology applied to French Fork mixing tradition. • • •

A strong and solid dough mixer, able to perform both high quality mixing and absolute mechanical reliability. Available in versions: 160 - 240 - 320 - 500 Kg Dough mixer engineered specifically for the production of French bread, brioche, pan brioches…

TWIN ARM DOUGH MIXER

Fixed bowl series: BTF •

Traditional twin arm mixer, particularly indicated for confectionery products. Capacity from 40 up to 160 Kg of dough.

TWIN ARM DOUGH MIXER WITH REMOVABLE BOWL SERIES: BTE • • • • •

Automatic dough mixer for industrial production. Designed to couple confectioner's tradition to SANCASSIANO research and technology Available in different sizes from 120 up to 600 Kg of dough Mixing arm shape and speed can be adapted to customer's request Dough mixer suitable for biological products, ciabatta, cakes, puff pastry, pies…