Process Analysis (design)

Process Audit Preparation “Turtle Diagram”

With What? (Materials/Equipment) CAD/ CAM Program Computer Raw material Strength test equipment Inputs Customer requirement ECN Regulatory requirement Previous similar design Target for product quality

With Who? (Competence/Skills/Training) APP Team Product design engineer Process design engineer

Design & Development

How? (Methods/ Procedures/Techniques) Strength test institution APQP Manual PPAP Procedure FMEA Manual Control Plan

Output Product conform to strength test specification

With What Key Criteria? (Measurement/Assessment) PPM Scrap rate Cpk

Process: Process design & development Process owner: APQP Team Process Input;     

Customer requirement ECN Regulatory requirement Previous similar design Target for product quality

Process Activities       

Design Planning Design input review Design output review Design verification Design validation Design change control PPAP

Support Activities        

Production; preparation of work instruction, train operator QC; inspection, MSA Maintenance; tools equipment making/ maintenance Sale; receiving of customer requirement & feedback Management; Management review Purchasing; purchasing of material HR; Training Engineering; packing standard etc.

Output

Interface/ Linage     

Customer Supplier HR Production Maintenance

      

Process flow diagram Drawing Special Characteristic FMEA Control plan Working struction/ Job instruction Product for approval

Measurement   

Time Correctness Ppk > 1.67

Reference Document/ Necessary Information     

APQP Procedure Customer requirement Regulatory requirement Functional requirement Company policy

Material/ Equipment     

Computer (CAD/CAM) Sample part Jig/ Fixture Production machine (press, machining, etc.) Inspection tool