Plants Cape Industrial Automation & Control

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PlantScape

INDUSTRIAL AUTOMATION & CONTROL • SCALABLE FROM SINGLE CONTROLLER TO ENTERPRISE WIDE SOLUTION • PROVEN FIRST-CHOICE SYSTEM FOR HYBRID AND BATCH CONTROL • INTEGRATES SEAMLESSLY WITH HONEYWELL’S BUSINESS APPLICATIONS • ROBUST, DETERMINISTIC CONTROL PLATFORM • BRINGS A NEW DIMENSION TO HYBRID SYSTEMS THROUGH DISTRIBUTED SERVER ARCHITECTURE

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PlantScape: Setting New Standards in Hybrid Control Honeywell is the world’s leading supplier of automated solutions

PlantScape is available in three packages: PlantScape Vista™,

to the processing industries. Honeywell’s solutions provide

PlantScape SCADA, and PlantScape Process. Each package is

advanced capabilities that optimize your process and business

designed to address the needs of particular industries by combining

operations and serve your financial goals. Based on over three

different PlantScape hardware and software components in an

decades of leadership in the process control industry Honeywell

easy-to-order solution. For greater customization, you can choose

provides the comprehensive solution ranging from sensing and

any of Honeywell’s add-on software applications to supplement your

control to advanced business optimization.

PlantScape solution. The scalability of PlantScape makes it extremely flexible. It is ideal for situations ranging from small monitoring

With PlantScape® Honeywell has once again led the industry and

applications to complex, dangerous processes in hazardous areas.

defined the next generation in Process automation with “hybrid control”. PlantScape is a modular, scalable, flexible, cost-effective,

But process control is only part of today’s modern plant require-

Windows NT-based platform for your hybrid control requirements:

ments. Process optimization, production management, asset

regulatory control, hi-speed logic, sequential and batch control,

management, and batch management are also vital capabilities

building and environmental control and safety management.

that help you obtain the maximum return on your assets. To meet

It includes a comprehensive set of human-machine interfaces,

these needs, PlantScape is seamlessly integrated with

alarm systems, and history, trending, and reporting capabilities.

Honeywell’s business applications for all these areas. The result?

The system is tightly integrated to ensure quick implementation,

Maximum profitability of your plant for the minimum investment.

ease of operation, and data integrity.

PlantScape:

Enterprise Resource Planning (SAP, etc.)

Providing the improved levels of business

Business Hiway Communication Layer

requires the effective unification of business and process systems. PlantScape can exchange information with systems such as Oracle, SAP R/3, and Honeywell’s Uniformance™ software and TotalPlant® Solution (TPS) system, using technologies such as ODBC, Advanced DDE, and OPC.

Applications

Applications

Applications

Unified Information Access Process History Data

Event History Data

Plant Reference Model

PHD (Plant Historian Database)

TotalPlant® Batch Shipping and Receipts

Lab & Quality Systems

PlantScape

FSC Fail Safe Controller

Other Data Source

Honeywell & 3rd Party PLCs

Fieldbus - Field Instruments

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TPS

Training and Support Services

global and highly competitive marketplace

Project Implementation Services

performance that are essential in today’s

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Uniformance:

Fail Safe Control

Uniformance is changing the way companies do business.

The Honeywell Fail Safe Control (FSC®) system can be integrated

It seamlessly integrates business and control information from

with PlantScape. The resulting safety solution is used to safe-

multiple sources into a single plantwide repository where it is

guard human life; protect the environment, plant, and equipment;

available to a wide variety of users and applications. This capability

maintain optimal production; and comply with regulations and

empowers decision-making at all levels of the organization and

standards. FSC is certified by TÜV for use in safety applications,

allows planning and reporting functions to be accomplished

and was the first safety solution to obtain certification in the

virtually instantaneously. Applications such as production

U.S. for the UL 1998 and ANSI/ISA S84.01 standards.

management, environmental control, laboratory data integration and many others are all part of the Uniformance application suite, which easily and fully integrates into PlantScape.

Applications To meet specialized needs of specific industries, a suite of optional applications can be integrated with PlantScape. Profit Controller,

Profit Suite for Batch:

Profit Suite for Batch, SmartGrind, SPQC, Downtime analysis,

Profit Suite for Batch is Honeywell HiSpec Solution’s compre-

Recipe manager, and Uniformance are just some of the advanced

hensive batch manufacturing offer providing modular batch

applications available to optimize your operations. In addition,

automation, complete batch history and reporting, ERP integration,

there is a powerful development environment that allows you to

and manual procedure automation. The PlantScape/Profit Suite

develop your own applications in Visual Basic, C, C++, or Fortran,

for Batch provides the best manufacturing automation solution

using PlantScape’s application interface library.

currently available that is flexible, scalable, proven and results in business optimization.

Field Devices: PlantScape is engineered to work with devices such as Honeywell’s UDC and UMC lines of controllers, and provides full OpenField™ integration with FOUNDATION fieldbus products. (OpenField is the integration of FOUNDATION fieldbus into Honeywell TotalPlant solutions.) Its embedded drivers control and communicate with recorders, analyzers, flow meters and other devices to ensure thorough integration and seamless functionality.

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Architecture that Evolves to Meet Your Changing Needs The DCS functionality of PlantScape is achieved through the perfect integration of its hybrid controllers and its server. The operator stations are connected to the server through

PlantScape Server (Optional Redundant)

the Ethernet, using standard TCP/IP protocol. This architecture ensures highly efficient communication, even when the network bandwidth is low, i.e. when operator stations are connected through modems or radio links.

FULL REDUNDANCY FOR HIGH AVAILABILITY

SAFETY SHUTDOWN FEATURES To protect your personnel, manufacturing processes, capital equipment and the environment, and to comply with government regulations, Honeywell has the experience and the products you can rely on. Our TÜV-approved Fail Safe Control (FSC) system is integrated with PlantScape to provide full emergency shutdown facilities for critical processes. The FSC’s sophisticated 2-out-of-3 safety management technology combines features for optimal safety together with optimal availability. Dedicated system displays and reports give the user the possibility to analyze later the sequence of events that has contributed to an eventual shut-down.

With PlantScape, the risk of a hardware failure affecting plant production is significantly reduced, thanks to optional redundancy at all levels. Servers, networks, controllers, power supplies, and I/Os can all be fully redundant. Furthermore, redundancy is handled in a transparent way, without increasing your engineering or maintenance efforts.

CONTROL NET PlantScape Controllers (Optional Redundant)

FO Link

FULLY INTEGRATED WITH OTHER DEVICES

HYBRID CONTROLLER FOR POWER AND FLEXIBILITY

PlantScape protects your installed automation investment by bringing the benefits of a control system that is integrated with other devices installed in your plant. As a full-function front-end for your existing controllers, PlantScape interfaces with a wide range of Honeywell and third-party products from Allen-Bradley, Modicon, Siemens and many other manufacturers. With Allen-Bradley PLCs, including the latest Control Logics, the integration through the ControlNet is extremely tight, with peer-to-peer communication between the hybrid controller and PLCs, automatic server database building, and integrated diagnostic tools. The Control Logics fit in the same rack, and can use the same I/O set.

PlantScape’s hybrid controller provides the power and flexibility to handle a wide range of control applications, combining regulatory, logic, and sequencing control. Deterministic peer-to-peer communications ensures detectable and repeatable control. Guaranteed control execution and user-selectable processing rates, and removal and insertion of all modules under power ease maintainability. Its power can be shown through its unmatched regulatory control capabilities which include advanced PID loops with SP ramping, PV tracking, feed-forward, ramp soak, and remote cascade with built-in initialization logic. And the controller runs completely deterministically, just like any DCS, following a configured cycle time that can be as low as 5 ms.

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ETHERNET

Operator Stations

Remote Operator Stations Zone 1 CN

LOCAL AND REMOTE OPERATOR STATIONS

FO FO

State of the art object based graphics provide a powerful interface for the user. The stations can be connected to the server through a LAN or WAN or even through a remote access connection using phone lines and radio links. Safety is guaranteed through the PlantScape security management.

Fiber Optic

CN

SAFE INSTALLATION OF I/O COMPONENTS IN HAZARDOUS ENVIRONMENTS PlantScape gives you a highly cost-effective solution for your Zone 1 hazardous areas. Specially designed galvanically isolated, intrinsically safe remote I/Os are certified by agencies such as TÜV, CSA, and UL for Zone 1 mounting. These I/Os are fully integrated in the system configuration tool. And just like normal I/Os, all you need to do is run a pair of ControlNet or fiber optic cables to the field location and hook-up your field devices to them. Moving the I/O cabinets – traditionally located in the control room – into the field results in dramatic cost reductions for the end user (>2000 US $ per m2 of "empty" control room building floor).

EFFICIENT NETWORKING DESIGNED FOR PROCESS CONTROL For time-critical communication between the PlantScape server, hybrid controller, and remote I/O, Honeywell has chosen the open networking standard ControlNet. Unlike office computing networks, ControlNet was designed specifically for process control, giving you the assurance that important features such as redundancy and guaranteed message delivery are included in the design.

CONTROL NET

FOUNDATION™ fieldbus

REDUCED ENGINEERING AND WIRING COST USING REMOTE I/OS To connect PlantScape to field instruments, you only need to use a pair of ControlNet cables or fiber optic cables. Remote I/O racks can be placed right next to the field devices, saving vast lengths of wires which would otherwise be required. The wide range of I/O modules compatible with PlantScape allows you to connect all kinds of field equipment to the system. Besides the classical variety of analog and digital I/Os, many others are available including pulse input and serial interface.

CONTROL NET

Linking Device

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EXPERIENCE THE BENEFITS OF FIELDBUS Connecting a fieldbus network to PlantScape provides you with a variety of immediate benefits. These include lower installation, capital, and operating costs; shorter commissioning times; comprehensive troubleshooting with greater operational integrity; and of course more valuable process information. The FOUNDATION fieldbus Linking Device, a dedicated, field-mounted interface, extends your ControlNet into the field for all applications, in normal or hazardous areas.

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The User Interface that Really is Designed for Users

PRE-DEFINED DISPLAYS REDUCE ENGINEERING EFFORT

Anyone familiar with using a web browser can easily navigate in PlantScape. The system’s standard displays such as alarming, trending, historization, and reporting let you operate your system straight out-of-the-box. In addition to dynamic 3-D process graphics, PlantScape displays can include web pages, spreadsheets, and ActiveX documents – even live video feeds from hazardous or unmanned locations. All quickly deliver the information you need, when you need it. If your standard operating procedures are on-line or on your company’s Intranet, they can easily be put in a PlantScape display, so your operators can access them immediately when needed. You can also give operators access to specific web sites containing useful information such as your company’s emergency procedures, or industry data.

Based on our vast experience with world-class customers, SafeBrowse™, PlantScape’s integrated web browser, lets you

we have been able to anticipate many of the operating displays

limit Internet access to only those sites that you approve,

you want in your control system. A complete set of such displays

while ensuring vital process and alarm details remain visible.

is included with the PlantScape system. An additional set of dynamic objects and faceplates based on the latest European and US MMI standards is optionally available. Pre-defined displays significantly reduce setup and engineering effort, allowing the focus to be on more important tasks.

HISTORIZE AND TREND NOW – ANALYZE LATER

DETAIL DISPLAYS BUILT AUTOMATICALLY Once a point is configured in the system, a detail display is automatically available. In addition, all system displays can be further customized to comply with special requirements, local regulations, etc. Comprehensive historization and trending allows you to store your data for later review. Multiple trend types such as single, dual, triple, and multi-range allow you to select the best format each time, and you can change between formats on-line. Trend data can be copied and pasted into a Microsoft Excel spreadsheet or any other document for more extensive analysis.

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POWERFUL ALARM MANAGEMENT

TAP IN TO THE POWER OF EXCEL

Managing alarms efficiently lets you immediately discover any

Integrated Microsoft Excel reporting allows you to create

process anomalies to correct them as soon as possible. You

sophisticated reports including charts and graphs of your

can filter and sort alarms based on different criteria, and with

production based on the primary data coming from

a single click on the alarm line, you can immediately call up a

PlantScape. Integration with Excel also allows you to create

detail display or an associated custom display. Thanks to

simple spreadsheet-based optimization algorithms.

PlantScape’s distributed architecture, alarms from multiple servers can be integrated into a single alarm summary, while area-based alarm acknowledgement completes its functionality.

REPORTS AVAILABLE IN SECONDS

RAPID DATABASE ACCESS

Pre-defined reports based on Honeywell’s industry experience help

Anyone familiar with Microsoft Access can utilize its user-friendly

you convert process data into useful management information

query builder to quickly create an on-line query on PlantScape

instantly. The openness of PlantScape allows you to utilize standard

data. You can even interface with Oracle, Sybase, or any other

products like Microsoft Access and Microsoft Excel to create cus-

database in just a few seconds. All these capabilities are fast and

tom reports. With PlantScape’s flexible reporting tools, access to

easy thanks to the ODBC database driver of PlantScape. Through

important information such as equipment utilization, performance

the ODBC, PlantScape data looks like a relational database, and

calculations, stock levels, and production rates is readily available to

the data can be accessed using standard SQL statements on-line

support decision-making. Reports can be generated automatically

or in a batch mode.

at different time intervals – for example at the end of each shift – giving you immediate feedback on the level of production.

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Built for Easy Maintenance

Companies are facing two conflicting trends. On the one hand, on-site maintenance teams are being centralized and even reduced. On the other hand, plants need to minimize downtime by solving process problems as quickly as possible. PlantScape helps you solve this conflict by providing you with a selection of easy-to-use diagnostic, operational, and engineering tools to reduce your maintenance needs while keeping your production levels at that all-important high.

ALARM PAGER FOR REMOTE MAINTENANCE CHECK YOUR SYSTEM’S HEALTH

With built-in diagnostics displays, an overview of the health of your entire system is only a mouse-click away. You can see each controller’s status, loading, memory usage, CPU load, etc., together with monitoring information on the network. Any When an alarm occurs, PlantScape’s alarm pager is activated

potential problem can be detected on time, without causing

and immediately pages the responsible maintenance person

downtime in the plant.

– wherever that person is located. This information can be configured, enabling the alarm pager to contact the right person at the right time. Once the appropriate maintenance person is paged, he or she can dial in to the PlantScape system – for example from a home PC or laptop or using maybe the same GSM that received the alarm. Emergency situations can be monitored and addressed even when the location is temporarily unmanned. If needed, the configuration of PlantScape can be changed remotely. In other words, the alarm pager gives maintenance personnel the ability to immediately react to any alarm.

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SYSTEM LOG DISPLAYS PROVIDE VALUABLE MAINTENANCE INFORMATION

FUTURE-PROOF RECONFIGURATION SUPPORT

All events are registered in the system log. Standard reports

You know the problem all too well. You need to reconfigure the

are available to enable you to retrieve the information you need,

system but the person who performed the original configuration is

such as alarm duration and other useful information.

no longer available. Thanks to PlantScape’s graphical configuration and single database, this is a problem you won’t have to face again. The original configurator can insert documents, spreadsheets, or any other OLE object in the configuration environment, thus supporting anyone reconfiguring the system at a later date.

PREVENTIVE MAINTENANCE INFORMATION AT YOUR FINGERTIPS

Waiting until a device fails is neither efficient nor cost-effective. A more sensible approach is to perform maintenance when it is really needed. That’s why the availability of maintenance information is a standard feature in PlantScape, providing you with information such as total run time, number of transitions of a device, etc. Based on this information you can trigger maintenance messages before a device fails, and therefore reduce downtime.

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Easy Engineering with Powerful Tools

SAVE ENGINEERING EFFORT THROUGH STANDARDIZED TEMPLATES

Because time is money, PlantScape is designed for fast and easy configuration. A single database, direct monitoring from the same tool, as well as a powerful set of control algorithms are the main sources of savings during the engineering phase.

SIMPLY DRAG AND DROP

In each plant you have hundreds of typical control elements: PID controllers, ratio-bias controllers, interlock function blocks, etc. With PlantScape you can either use the typical control strategies provided with the system or create your own. The advantage is that once you have created and tested a strategy, you can save it as a template and re-use it later, just like any other library object. Using templates gives you consistency within your plants, easy maintenance, and saves considerable engineering effort. Building a PlantScape control strategy has been made as

Later changes to a template – which are also easy to perform

straightforward as possible. Just drag the right function

– can be propagated to any other templates you have created

blocks from the library, drop them in the project, and soft wire

based on the original one.

them together. To check the strategy, select the monitoring tab within the same tool, and you can immediately see how your

By using the typical templates provided by Honeywell, you imme-

cascade loops, logic gates, or sequences are performing.

diately have a detail display and group faceplate created for you.

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COMPREHENSIVE FUNCTION BLOCK LIBRARY

BUILD CUSTOM GRAPHICS FAST

The object oriented Display Builder includes a rich library of The design of PlantScape’s library of control function blocks is

shapes and control elements, allowing you to build custom

based on our extensive DCS expertise. Each function block is

displays in seconds. You can design the most ergonomic custom

extremely rich in functionality yet still easy to use. For example,

displays using standard features or scripting based on Visual

SP ramping, wind-up, and initialization of cascade loops are all

Basic. Displays can incorporate ActiveX documents such as

built-in functions. And of course all of these are well tested by

spreadsheets, drawings, or instructions, or even web pages that

Honeywell and ready to use.

could contain your operating instructions stored centrally. Dynamic shapes allow you to build reusable custom display objects, which you can incorporate in any display – saving time

EASY TO LEARN AND USE

and effort while increasing maintainability. Template displays will help you create generic displays and use them for identical equipment units.

SINGLE DATABASE SIMPLIFIES YOUR ENGINEERING TASK Remember when configuring your system was time-consuming and tedious? PlantScape’s server and hybrid controller share a global database so you only have to enter data once. This oneThe whole engineering environment is graphical and well inte-

step configuration eliminates errors and dramatically reduces

grated, making it very easy to learn and use. Context sensitive

configuration time. When you define a control strategy, point

on-line help ensures that you don’t have to waste time paging

detail displays, trends, alarms, and group displays are auto-

through large manuals. The Knowledge Builder provides you

matically created, giving you instant access to the information

with all the documentation on-line in a web-based format that

you need to operate your control strategy.

is easy to navigate, while a powerful search engine enables you to find what you are looking for in seconds.

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PlantScape Batch Solution

PlantScape and Profit Suite for Batch offers the most complete and advanced batch manufacturing solution currently available on the market. The extensive functionality required to adequately handle batch processes is built into PlantScape, based on the generally accepted ISA S88.01 batch model. Profit Suite for Batch adds the recipe and equipment management, complete batch history and analysis, support for manual procedure automation, and ERP integration. The PlantScape Batch solution is integrated by design and

An integrated display environment allows the display of batch

delivered as a complete system. With the PlantScape server’s

information and recipes in the PlantScape displays and ability

high performance database process data for the PlantScape

to navigate between the batch recipe procedure to the PlantScape

Hybrid controller and third-party controllers is made available to

SCM displays. These functions make TotalPlant Batch ideal for

the batch software. With the common database the data only

automating the full range of batch processes in the chemicals,

needs to be entered once and not replicated in multiple databases.

pharmaceuticals, consumer goods, and food & beverage industries. TotalPlant Batch cuts the complexity and cost of batch automation.

Batch Analyst integrates the reporting and collection of all infor-

BEST-IN-CLASS BATCH SOLUTION

mation associated with the batch production to support all your compliance, reporting, and analysis needs. Batch Analyst employs the Uniformance™ Database System, to seamlessly collect store and manage TotalPlant Batch event data, system event data, quality data and continuous process data. As a result, batch trends, reports and queries previously thought impossible become easy with Batch Analyst.

PlantScape’s hybrid controller with its sequential control models and abnormal situation handlers is the perfect choice for automating batch processes. TotalPlant Batch adds the full ISA S88.01 capability for equipment and recipe management. Recipe procedures and parameters are configured in TotalPlant Batch and automatically downloaded to the hybrid controller at run-time. TotalPlant Batch supports equipment independent recipes as well as dynamic equipment allocation and arbitration.

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FULL INTEGRATION OF BATCH PHASE WITH LOGIC AND CONTINUOUS CONTROL

FDA VALIDATION The Food and Drug Administration's Guidelines (FDA) on General Principles of Process validation defines process validation as "establishing documented evidence with a high degree of confidence that a specific process will consistently produce a product that meets its predefined specifications and quality attributes". Honeywell's Qualification Handbook has been assembled to assist the user of PlantScape in qualifying Honeywell as a supplier and in qualifying PlantScape as a control system for manufacturing equipment in a current Good Manufacturing

The sequential control modules (SCMs) of PlantScape offer

Practice environment.

cost-effective and easy to maintain implementation of the batch phases. One single SCM point is enough to implement a complex

The quality system in place for PlantScape ensures that its

batch phase, including recipe parameters and abnormal handlers,

operating software and control functions have been developed

and the phase logic is built-in by default – a feature which in

and tested to meet strict specifications.

other systems requires many additional points. Just think how easy it is to maintain such a configuration!

To reduce engineering effort, continuous and device control can be linked to the phase SCM. This means that if, for example, the phase goes to hold, the device will automatically go to the safe mode or the PID loop will continue to run at a fixed setpoint, without any programming.

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Multiple PlantScape Systems can Now Operate as a Single Integrated System Integrating multiple processes and applications has tradi-

Distributed Server Architecture is the ideal solution for integrating

tionally required significant non-value-added engineering

processes when there are multiple control rooms, or for seg-

costs, duplication of databases, non-integrated alarm systems,

menting control across units, providing the ultimate flexibility for

and gateway technology resulting in communication bottlenecks.

both operations and control. Distributed Server Architecture also

Now, thanks to PlantScape Distributed Server Architecture,

provides the maximum flexibility for geographically distributed

all these belong to the past.

sites. For example, it allows multi-segment pipelines and oil and gas fields with a large number of wells to be managed from

DISTRIBUTED SERVER ARCHITECTURE

multiple remote locations, as well as a central control room.

Distributed Server Architecture is an innovative technology that

Distributed Server Architecture provides global access to all

allows multiple PlantScape systems to operate as one integrated

point data and alarms in the Distributed Server system.

system – plant-wide or world-wide – without any duplication of

Moreover, it allows engineering to be performed from a single

engineering effort. Distributed Server Architecture is designed

location, using the remote engineering capabilities of the

to handle the most demanding remote requirements even over

Control Builder and Display Builder.

slower wide-area networks. The result is a truly integrated system that delivers the highest possible performance.

Distributed Server Architecture Master Control Center

Process/SCADA Server

Wide Area Network Site A

Site B

Process/SCADA Server

Process/SCADA Server

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Site C

Process/SCADA Server

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Delivering Business Optimization through Unified Manufacturing Solutions Unified Manufacturing Solutions give you immediate access

• Profit.PLUS™ Solutions maximize production performance

to all the information needed for managing the production

while promoting operational flexibility. Ongoing advanced

process to meet your business objectives – for single- and

control and optimization of plant operations ensure respon-

multi-plant planning and scheduling, optimal process execution

siveness to changes in business demands through close

and inventory management, management reporting, and asset

linkage with planning, scheduling, and management functions.

protection. You can effectively sustain, manage, and control

These solutions can improve profitability by up to 10 percent

production processes on a real-time basis – ensuring consis-

of capacity in most facilities by increasing throughput,

tency with your business objectives while maximizing return

reducing costs, and improving product quality.

on investment in your ERP and process control systems. As a result, you can implement enterprise targets across your

• @sset.MAX™ Solutions deliver sustained plant performance

manufacturing facilities, and feed plant production and asset

through maximized availability and incident avoidance.

information back to your corporate systems.

Early detection and alert of individual problem areas are combined with plant operating data to determine probable

Unified Manufacturing Solutions are comprised of four balanced

causes and recommended actions for sustaining and

application and service areas, built on a common, unifying

expanding actual asset performance. These solutions help you

software architecture.

operate your plant closer to optimal levels so you can achieve superior business performance. The solutions can provide

• Business.FLEX™ Solutions unify business and production

benefits reaching 3 to 8 percent of capacity in most facilities.

automation. These solutions convert business objectives into operational targets for manufacturing and return

• Uniformance Solutions promote a common application

validated production data to "close the loop" on the business

implementation and streamline information management

planning cycle. These solutions increase production flexibility,

through a unified architecture. The Uniformance Database

reduce working capital, and help optimize production

System provides a software foundation upon which all Unified

operations. Companies can typically increase production

Manufacturing Solutions operate. The database system supports

by 2 to 5 percent and decrease costs by 0.5 to 1 percent.

applications with plant-wide data collection, storage, and management – ensuring consistent data for all applications and enabling applications to work together effectively.

Effective Enterprise Management Delivering More from ERP Systems

Business.FLEX Maximum Profits via Manufacturing Operations

Improve Plant Availability and Avoid Incidents

@sset.MAX

Profit.PLUS uniƒormance

Un

ifie d

Better Information for Better Decisions

t M a n u f a c t u ri n g ™ S o l u

io n

s

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TotalPlant Services – Ensuring the Success of Your PlantScape SKILL BUILDER

Honeywell addresses the full range of your support needs for the life of your automation and information management investment. With the most extensive service organization in the industry, Honeywell brings global capabilities, technical expertise, and industry-specific experience to ensure success of your projects.

ENGINEERING AND IMPLEMENTATION METHODOLOGIES At Honeywell we follow proven procedures designed to optimize project execution and to meet aggressive schedule and cost targets. Front-end-loading procedures are used to bring a return from the work as rapidly as possible. We can oversee engineering and installation work for the entire automation and information management project, including integration with Why spend lots of money on training when Skill Builder is

multiple engineering contractors involved in process unit design.

at your fingertips? It allows operators and engineers to be

NETWORK SERVICES

self-trained on PlantScape, and guides them through a number of lessons as if they were in a training class.

To give our customers a competitive edge, our network and integration services enable utilization of information and control technologies. We also have the technical expertise to analyze, design, implement, manage, and support your networks. These services encompass a wide range of technologies that provide standard-based solutions – from plant information networks

TRAINING SERVICES

to local control networks to full enterprise integration.

Increasingly, companies are recognizing employee performance as the differentiator that determines how successful they are in meeting and exceeding their competition. The Honeywell Automation College supports employee performance by providing the knowledge, tools, methods, and commitment to prepare your employees to attain your financial and compliance goals. The Automation College is dedicated to doing whatever it takes to provide your employees with the skills, information and knowledge they need to perform their job functions more effectively.

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A Total Commitment to Business Excellence At Honeywell we place great emphasis on working alongside our customers with the common goal of quality and performance improvement. Why? Because we firmly believe that quality results from an environment in which people sustain excellence together. Our employees are therefore fully committed to knowledge and technical excellence and continuous quality improvement in all their activities. In our aim to achieve Customer Satisfaction we use the Business Excellence model of the European Foundation for Quality Management (EFQM) to measure and monitor our progress and pursue our efforts to provide the right solutions to our many customers in the process industry.

All specifications subject to change without prior notice. ® TotalPlant, FSC, and PlantScape are U.S. registered trademarks of Honeywell Inc. TM

PlantScape Vista, Uniformance, OpenField, SafeBrowse, Unified Manufacturing, Business.FLEX, Profit.PLUS and @sset.MAX are U.S. trademarks of Honeywell Inc.

All other brand and product names shown above are trademarks of their respective owners.

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PlantScape Specification Data

SYSTEM HARDWARE AND OPERATING SYSTEM

Extended Events FAST History Point Parameters EXTD History Point Parameters STD History Point Parameters Number of User Files Number of Application Tasks SOE Entries

PlantScape Server PC

Pentium Pro 200MHz, 64MB RAM, 2GB HD PlantScape Server Operating System Windows NT 4.0 with SP4 PlantScape Client PC Pentium Pro 200MHz, 64MB RAM, 2GB HD PlantScape Client Operating System Windows NT 4.0, 95, 98 Environmental conditions for Controller and IO (when coated option is selected) G3 Harsh environment according to ANSI/ISA-S71-04-1985 Communication between server and PlantScape controllers Protocol Control Net Media 5 MBit/s Control Net Fiber Optic Ethernet (available Q2 2000) Distance 6km on Control Net/10KM using FO/unlimited through WAN Ethernet Type of communication Publish/Subscribe mechanism, report by exception Communication between Controller and remote IO racks 5 MB Control Net/ Fiber Optic Communication between servers and server client Any network supported by Windows NT using TCP/IP protocol (Ethernet, Token Ring, Fast Ethernet, etc)

1,000,000 1,000 5,000 10,000 150 80 32,767

SYSTEM PERFORMANCE Maximum continuous display update rate Typical display call up time (100 parameters/ display) Fastest historization Maximum server switch over time Maximum number of events (burst condition) Maximum number of events/second (sustained) Fastest Control Modules execution period I/O module execution period Configurable peer to peer update rate Module battery backup time

1s <2s 1s 10s 500 40/s 5ms/50ms 5ms/50ms 10ms-1s 6 days

INTERFACES TO PLCS AND RTUS Honeywell S9000 Honeywell LCS620 Honeywell Data Hiway Honeywell UDC Honeywell Micromax Honeywell Flame Safeguard Honeywell DPR Honeywell XLNET Honeywell FSC Honeywell FS90 Honeywell UMC Allen Bradley SLC5/xx Allen Bradley PLC5 Allen Bradley ControlLogix Modicon AdvanceDDE OPC Client Bristol Babcock DPC SquareD Siemens S5/S7 Yamatake Honeywell MA500 Moore Mycro Moore APACS Fieldbus GE Fanuc Series 90 ASEA Applicom Bailey Hitachi

SYSTEM CAPACITY Max. subscribing servers in a Distributed Server Architecture 10 Operator stations per server 40 Controllers per server 6 IO modules per controller 64 Server database size 65,000 Control Modules Max. Control Builder clients connected to one server 4 Printer Connections 50 Channels 99 Scada RTUs (Controllers) 255 Algorithm Blocks 6,000 Areas 1,000 Custom Displays 32,467 Dynamic data on displays 300 Custom Shapes 32,567 Trend Sets 3,000 Operating Groups 16,000 Reports 200 Point Control Schedules 1,000 Operators 32,767 Recipes 32,767 Concurrent Alarms 1,000 Concurrent Messages 1,000 Stored Events 32,767

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Ethernet Serial/Ethernet Proprietary Serial Serial Serial Serial CBus Serial and Ethernet Serial Serial Serial/Ethernet/DH+ Serial/Ethernet/DH+/ControlNet Serial/Ethernet/DH+/ControlNet Serial/Modbus+ Open Standard Open Standard Serial Ethernet and Synet H1/Industrial Ethernet Serial Serial Ethernet & Modulbus Open Standard Ethernet Serial Proprietary Ethernet, SCSI & Serial Serial

PlantScape Brochure5 10/6/99 6:09 PM Page 19

CONTROL ALGORITHM SET (FUNCTION BLOCKS)

CONNECTIVITY OPC ODBC

PV algorithm Data aquisition, Totalizer, General linearization, PV calculator, Dead time, Lead/Lag Regulatory PID, PID with FeedForward, Remote Cascade, Positional Proportional, Override selector, Auto Manual, Switch (8 input), Fanout, Regulatory Calculator, Ratio Bias, Ramp/Soak, Pulse length, Pulse count Device control Device control (motor control) with link to Sequencial control module Discrete logic 2 out of 3 Voting, AND, Checkbad, Delay, EQ, Falling edge trigger, GE, GT,LE, LT, Limit, Max, Maxpulse, Min, Minpulse, MUX, MUX real, Majority vote, NAND, NE, n out of N voting, NOR, NOT, OFFDelay, ONDelay, OR, Pulse, Qualified OR, Rotate left and right, RS Flip-Flop, Selector, Selector real, Shift left and right, SR Flip-Flop, Watchdog, XOR, TRIG Sequencial Control Step, Transition, Handlers (Main, Interrupt, Check, Restart, Hold, Stop, Abort) General Purpose Flag, Numeric, Timer, Type convert, General purpose array, Message block

OPC Server and client ODBC database driver ODBC report Connection to the server Connection to the controller Allows bidirectional communication with Microsoft Excel applications. A wizard is available in Excel to set up the connection.

H1 FOUNDATION fieldbus Excel data exchange

Network Application programming interface

Library of function calls available on remote computers to communicate with the PlantScape database from a programming environment (Visual C++, Visual Basic, Fortran).

TRENDING Trend types:

Single, Dual, Triple,Multiplot, Multirange, Numeric, X-Y Plot On line trend configuration/change Yes Number of parameters 8 Sample density 1-999 On line pan/zoom Yes Individual pen enable/disable Yes Rubber band zooming Yes

IO SUBSYSTEM Normal and Diagnostic Ios (local or remote) Analog input 4-20mA, 0-10V, RTD, Thermocouple 6-16 Inputs/IOM Analog output 4-20mA, 0-10V 6-8 Output/IOM Digital Input 10-30V, 24V DC, 120V AC, 220 VAC 16-32 Input/IOM Digital Output 10-30V, 24V DC, 120V AC, 220 VAC 16-32 Output/IOM Special modules Serial Interface module Supports 2 serial lines and several protocols (Modbus, DF1,etc) Pulse input module 8 channel, 2 fast cut -off output Remote IOs for Zone 1 Certification: Europe: II (1) 2G EEx ia/ib IIB/IIC T4 (CENELEC) Digital Input Digital Output Analog Input Analog Output Temperature Input Power supply CENELEC (Europe): EEx de [ib] IIC T4

ALARM MANAGEMENT Alarm priorities Urgent, High, Low, Jurnal Area based alarming Yes Area based alarm filtering Yes Priority based alarm filtering Yes Alarm summary for distributed architecture Yes Triggering reports or applications based on alarm Yes

SECURITY Number of security levels Number of control levels Security styles available

6 255 Station sign on Operator sign on Operator actions logging Yes Automatic log off after preconfigured inactivity time Available Area assignement to operators Yes

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PlantScape Brochure5 10/6/99 6:08 PM Page 1

INDUSTRIAL AUTOMATION AND CONTROL

Honeywell Inc. U.S.A.: Honeywell Industrial Automation and Control 16404 North Black Canyon Hwy. Phoenix, AZ 85023 (602) 313-5000 Canada: The Honeywell Centre 155 Gordon Baker Rd. North York, Ontario M2H 3N7 1-800-461-0013 Latin America: Honeywell Inc. 14505 Commerce Way, Suite 500 Miami Lakes, Florida 33016-1556 (305) 364-2300 Japan: Industrial Operations Tokyo 4-28-1 Nishi-Rokugo Ohtu-ku Tokyo 144, Japan (81) 3-3486-2051

http://europe.iac.honeywell.com © Honeywell IAC Brussels EN/IAC/99-025 – 09/99 RO-PA Vintage Productions.

Asia: Honeywell Southeast Asia Block 750E Chai Chee Road # 06-01 Chai Chee Industrial Park Singapore 469005, Rep. of Singapore (65) 355-2828 Pacific Division: Honeywell Pty Ltd. 5 Thomas Holt Drive North Ryde NSW Australia 2113 (61-2) 353 7000 Northern Europe and Southern Africa: Honeywell Ltd. Honeywell House, Arlington Business Park Bracknell, RG 12 1EB, U.K. (44) 1344 656000 Central Europe: Honeywell A.G. Kaiserleistraße 39 63067 Offenbach, Germany (49) 69 8064 0

Western and Southern Europe: Honeywell S.A. Avenue du Bourget 1 1140 Brussels, Belgium (32) 2 728 2111 Eastern Europe: Honeywell Praha, s.r.o. Budejovicka 1, 140 00 Prague 4 Czech Republic (420) 2 6112 2238 Middle East: Honeywell Middle East Ltd. Khalifa Street, Sheikh Faisal Building Abu Dhabi, U.A.E. (9712) 32 25 30