Pid Auto-tuning Controllers 998-999
This document was uploaded by user and they confirmed that they have the permission to share it. If you are author or own the copyright of this book, please report to us by using this DMCA report form. Report DMCA
Overview
Download & View Pid Auto-tuning Controllers 998-999 as PDF for free.
More details
- Words: 7,537
- Pages: 20
W
A
T
L
O
W
Auto-Tuning PID Controllers SERIES 998/999 The Watlow SERIES 998 (vertical) and the SERIES 999 (horizontal) are 1⁄8 DIN dual channel process controllers offering two channels of PID control in a single package. With up to six outputs, this controller is well suited for most applications where multiple process parameters need controlling. The SERIES 998/999 features a NEMA 4Xb (IP65) front panel to withstand wet and corrosive environments. Compact four-inch case depth and palm-safe wiring terminals make installation easy. The two universal signal conditioner inputs accept 11 different thermocouple types, RTD and scaleable process inputs. A single event input allows operators to turn control outputs off, lock out the front panel or reset the alarm remotely.
• Optional two alarm outputs • Optional retransmit output • Optional serial communications Performance Capabilities
PROCESS
Input 2 Type B, C, D, E, J, K, N, R, S, T or Pt 2 Thermocouple, DIN/JIS RTD or Process
1A
2A
CH A CH B
1B
2B
DISPLAY AUTO MAN
Input 3 Digital Event
• Accuracy to ±0.1 percent of span Percent Power
• Operating environment 0 to 65°C (32 to 149°F)
• Provide two complete control loops in a single package Auto-tuning • For one step tuning of system parameters for each channel Optional dual alarm outputs • User-selectable to monitor either channel Optional serial communications • Provides remote operation using a host computer
Output 3 Alarm Transmitter Power Supply Analog Retransmit
MODE SERIES 998
Features and Benefits Two analog inputs, four control outputs and two alarm outputs
Output Channel B Dual Outputs Closed Loop PID, on-off Control Open Loop Percent Power
Hardware and software lockout options • Offer several parameter levels of operator security UL®, CE, NEMA 4X1 (IP65) front panel • Provides corrosion resistance 5Hz sampling rate per channel and variable time base burst-fire control • Delivers smooth, accurate process control Three-year warranty2 • Provides Control Confidence®
Output 4 Alarm Transmitter Power Supply Analog Retransmit Serial Communications
Applications • Any process requiring multiple control loops • Complex process furnaces • Environmental chambers • Processes needing control/ monitoring from a computer UL® is a registered trademark of Underwriter’s Laboratories, Inc. 1
2
To effect NEMA 4X (IP65) rating requires a minimum mounting panel thickness of 1.5 mm (0.06 in.) and surface finish not rougher than 0.000812 mm (0.000032 in.). Electromechanical relays warranted for 100,000 closures only. Solid state switching devices recommended for applications requiring fast cycle times or extended service life.
99
Multi-Loop
• Dual heat/cool outputs per channel
WATL W
Input 1 Type B, C, D, E, J, K, N, R, S, T or Pt 2 Thermocouple, DIN/JIS RTD or Process
Output Channel A Dual Outputs Closed Loop PID, on-off Control Open Loop Percent Power
Auto-Tuning PID
Output options provide application flexibility:
Auto-tune Heat/Cool
Auto-Tuning PID Controllers SERIES 998/999 Specifications Control Mode • Dual input, four control outputs and two additional output options selected as retransmit, alarms or digital communication outputs • Programmable direct and reverse acting control outputs • One step auto-tuning Agency Approvals • 89/336/EEC Electromagnetic Compatibility Directive • EN 50081-2: 1994 Emissions • EN 50082-2: 1994 Immunity • 73/23/EEC Low Voltage Directive • EN 61010-1: 1993 Safety • UL® #873, C-UL® File #43684 • NEMA 4X Operator Interface • Dual, four-digit LED displays: upper; 10 mm (0.4 in.), lower; 8 mm (0.3 in.) • MODE, AUTO/MANUAL, DISPLAY, UP and DOWN keys Accuracy • Calibration accuracy and sensor conformity: ±0.1 percent of span, ±1 LSD, 25°C ±3°C (77°F ±5°F) ambient and rated line voltage ±10 percent • Accuracy span: 540°C (1000°F) minimum • Temperature stability: 0.1°C/°C (±0.2°F/°F) change in ambient Sensors/Inputs • Contact input for software function select (event input) • Thermocouple Types B, Cb, Db, E, J, K, N, R, S, T and Pt 22 • RTD resolution in 1° or 0.1° increments • Process variables: 0-100mV, 0-20mA, 4-20mA, 0-5VÎ(dc), 1-5VÎ(dc) or 0-10VÎ(dc)
• Sensor break protection de-energizes to protect system • Selectable bumpless transfer to manual operation; latching or non-latching • °C or °F display or process units, user selectable Input Range Specified temperature ranges represent the controller's operational span. Refer to ANSI (thermocouple) and DIN/JIS (RTD) temperature sensor ranges/ tolerances Thermocouple (Available with basic or universal signal conditioner) 0 to 2316°C Type Cb (32 to 4200°F) b Type D 0 to 2316°C (32 to 4200°F) Type E -200 to 799°C (-328 to 1470°F) Type J 0 to 816°C (32 to 1500°F) Type K -200 to 1371°C (-328 to 2500°F) Type N 0 to 1300°C (32 to 2372°F) Type T -200 to 399°C (-328 to 750°F) b 0 to 1395°C Pt 2 (32 to 2543°F) (Available with universal signal conditioner) Type B 870 to 1816°C (1598 to 3300°F) Type R 0 to 1760°C (32 to 3200°F) Type S 0 to 1760°C (32 to 3200°F)
RTD Resolution (DIN or JIS) 1° (DIN) -200 to 800°C (-328 to 1472°F) 1° (JIS) -200 to 630°C (-328 to 1166°F) 0.1° (DIN and JIS) -73.3 to 537.7°C (-99.9 to 999.9°F) Process 0-50mVÎ(dc) 1-5VÎ(dc) 0-20mA -999
0-5VÎ(dc) 0-10VÎ(dc) 4-20mA to 9999 units
Control Channel A and B Output Options • Dual switched dc signal provides a source voltage of 23.5 to 30.2VÎ(dc), with a source resistance of 1500Ω, isolated • Dual electromechanical relaya, Form A, 2A @ 120/240VÅ(ac), 2A @ 28VÎ(dc), without contact suppression • Single process, 0-20mA, 4-20mA, 0-5VÎ(dc), 1-5VÎ(dc) or 0-10VÎ(dc) reverse acting, isolated • Dual solid state relay, Form A, 0.5A @ 24VÅ(ac) min., 253VÅ(ac) max., opto-isolated, burst fire switching. Without contact suppression. Off state output impedance is 31MΩ without contact suppression Auxiliary Output 3 and 4 Options • Solid state relay, Form A, 0.5A @ 24VÅ(ac) min., 253VÅ(ac) max., opto-isolated, burst fire switching. With or without contact suppression. Off state output impedance is 20kΩ with RC suppression, 31MΩ without contact suppression a
b
Electromechanical relays warranted for 100,000 closures only. Solid state switching devices recommended for applications requiring fast cycle times or extended service life. Not an ANSI symbol.
C-UL® is a registered trademark of Underwriter’s Laboratories, Inc.
100
W
A
T
L
Auto-Tuning PID Controllers SERIES 998/999 Specifications Cont. • Open collector or switched dc signal provides a minimum turn on voltage of 3VÎ(dc) into a minimum 500Ω load; maximum on voltage not greater than 32VÎ(dc) into an infinite load, isolated • Electromechanical relaya, Form C, 5A @ 120/240VÅ(ac), 6A @ 28VÎ(dc), 1/8 hp. @ 120VÅ(ac), 125VA @ 120VÅ(ac). With or without contact suppression. Off state output impedance with RC suppression is 20kΩ • Retransmit: 0-20mA, 4-20mA with 600Ω max. load impedance, or 0-5VÎ(dc), 1-5VÎ(dc) and 0-10VÎ(dc) with 500Ω min. load impedance • EIA/TIA-232 or EIA/TIA-485, EIA/TIA-422 communications, opto-isolated • External transmitter power supply, 5, 12 or 20VÎ(dc) @ 30mA
a
b
Electromechanical relays warranted for 100,000 closures only. Solid state switching devices recommended for applications requiring fast cycle times or extended service life. Not an ANSI symbol.
Slo-Blo® is a registered trademark of Littelfuse, Inc.
F.O.B.: Winona, Minnesota
Ordering Information To order, complete the code number to the right with the information below:
99_D-____-____ SERIES 998/999 = Dual channel microprocessor based, dual input, six output temperature control, 1⁄8 DIN vertical or horizontal Hardware 6 = 24-28Vı(ac/dc) nominal, vertical mounting 7 = 24-28Vı(ac/dc) nominal, horizontal mounting 8 = 100-240Vı(ac/dc) nominal, vertical mounting 9 = 100-240Vı(ac/dc) nominal, horizontal mounting Software D = Dual channel software S = Special customer feature Channel A Input 1 = Basic thermocouple signal conditioner (excluding Types B, R and S) 2 = Universal signal conditioner (see Range Information) Channel B Input 1 = Basic thermocouple signal conditioner (excluding Types B, R and S) 2 = Universal signal conditioner (see Range Information) Channel A Outputs C = E = F =
Dual switched dc, isolated Dual electromechanical relaya, Form A, 2A, without contact suppression Single universal process. 0-5VÎ(dc), 1-5VÎ(dc), 0-10VÎ(dc), 0-20mA, 4-20mA, isolated K = Dual solid state relay, Form A, 0.5A, without contact suppression Channel B Outputs
C = E = F =
Dual switched dc, isolated Dual electromechanical relaya, Form A, 2A, without contact suppression Single universal process, 0-5VÎ(dc), 1-5VÎ(dc), 0-10VÎ(dc), 0-20mA, 4-20mA, isolated K = Dual solid state relay, Form A, 0.5A, without contact suppression Output 3
A = None B = Solid state relay, Form A, 0.5A, with RC suppression C = Switched dc or open collector, isolated J = Electromechanical relaya, Form A or B, 5A, without contact suppression K = Solid state relay, Form A, 0.5A, without contact suppression M = Retransmit, 0-20mA, 4-20mA N = Retransmit, 0-5VÎ(dc), 1-5VÎ(dc), 0-10Î(dc) T = External signal conditioner power supply, 5, 12 or 20VÎ(dc) @ 30mA Output 4 A = None B = Solid state relay, Form A, 0.5A, with RC suppression C = Switched dc or open collector, isolated D = Electromechanical relaya, Form C, 5A, with RC suppression E = Electromechanical relaya, Form C, 5A, without contact suppression K = Solid state relay, Form A, 0.5A, without contact suppression R = Isolated EIA/TIA-232 communications S = Isolated EIA/TIA-485/EIA/TIA-422 communications U = EIA/TIA-232, EIA/TIA-485 software selectable T = External signal conditioner power supply, 5, 12 or 20VÎ(dc) @ 30mA Display/Overlay GG = GR = XX =
Green/Green display RG = Red/Green display Green/Red display RR = Red/Red display Custom overlays or default settings
101
Multi-Loop
Availability Four working days on orders less than 20 units. For orders over 20 units, consult factory for releases and shipment schedules.
W
Auto-Tuning PID
Line Voltage/Power • 100-240Vı(ac/dc) +10 percent, -15 percent; 50/60Hz, ±5 percent • 24-28Vı(ac/dc) +10 percent, -15 percent; 50/60Hz, ±5 percent • Fused internally (factory replaceable only) Slo-Blo® type (time-lag) 2A, 250V for high voltage versions 5A, 250V for low voltage versions • Power consumption 16VA maximum • Data retention upon power failure via non-volatile memory
O
Auto-Tuning PID Controllers SERIES 998/999 Sample/Update Rates • 1 input: 10Hz • 2 inputs: 5Hz • Retransmit: 1Hz • Remote set point: 1Hz • PID: 10Hz • Outputs: 10Hz • Display: 2Hz
100 mm (4.03 in.)
WATL W
WATL W PROCESS
DSPY
55 mm (2.18 in.)
PROCESS
1A
2A
1B
CH A
2B
100 mm (4.03 in.)
CH A
AUTO
CH B
MAN
DISPLAY
CH B
1A
Operating Environment • 0 to 65°C (32 to 149°F) • 0 to 90 percent RH, non-condensing
2A
1B
SERIES 999
2B
AUTO MAN MODE SERIES 998
Storage Temperature • -40 to 85°C (-40 to 185°F) Terminals • #6 compression universal head screws, accepts 28 to 14-gauge wire Controller Weight • 0.45 kg (1.0 lb) Shipping Weight • 1.35 kg (3.1 lbs)
Adjustable Mounting Bracket
Panel
55 mm (2.18 in.)
Panel Cutout Maximum Panel Thickness 9.65 mm (0.38 in.)
90 mm (3.6 in.)
92 mm + 0.8 (3.62 in. + 0.03 -0.00)
45 mm + 0.6 (1.77 in. + 0.02 -0.00)
Dimensions Vertical Orientation Overall Height: Width: Depth:
100 mm 55 mm 120 mm
(4.03 in.) (2.18 in.) (4.74 in.)
Bezel Height: Width: Depth:
100 mm 55 mm 15 mm
(4.03 in.) (2.18 in.) (0.68 in.)
Chassis Height: Width: Depth:
MODE
105 mm (4.06 in.)
15 mm (0.68 in.)
System Diagram DIN-A-MITE® Power Controller
Environmental Chamber
High Limit Mechanical Contactor
Heater
WATL W
Cooling Fan
PROCESS
Humidifier Dehumidifier
90 mm 45 mm 105 mm
(3.6 in.) (1.7 in.) (4.06 in.)
SERIES 982
Chart Recorder
SERIES LV Limit Controller
Thermocouple Limit Sensor Dry Temperature RTD Sensor
102
Wet Bulb RTD Temperature Sensor
W
A
T
L
O
W
Auto-Tuning PID Controllers SERIES PD Dual Loop Watlow’s SERIES PD controllers utilize embedded Ethernet technology to provide a convenient, economical means for setting up and viewing key process variables such as temperature, pressure and humidity. Available in single or dual channel versions, the DIN-rail mount SERIES PD controllers offer up to four control/alarm outputs, as well as a digital/current transformer input associated with each channel.
Advanced features of the SERIES PD controllers include internal data logging of key control parameters, smart sensor technology, heater burn out detection and an enhanced control algorithm. The SERIES PD controller is backed by a three-year warranty from Watlow Winona and is UL® 508, C-UL®, CSA and CE approved.
PD PID Controller
Power
2 Universal Analog Inputs (Dual Channel)
Ethernet Link Ethernet Activity
1
Input Error
2
Input Error Output
Event or Current Transformer (CT) Inputs
1
Output
2
Output
3
Output
4
4 outputs can be configured as control or event (alarm) outputs. Any output can be assigned to either channel 1 or 2.
Address
Features and Benefits Ethernet connectivity
Watlow INFOSENSE™ sensor technology
• Simplified process monitoring
• INFOSENSE™ technology improves sensor accuracy by a minimum of 50 percent
DIN-rail sub panel mounting
Advanced control algorithm
• Quick, economic installation
• Tighter process control
• Convenient, easy to use operator interface
103
Multi-Loop
Ethernet-based products are rapidly gaining popularity in industrial applications because they allow an instantaneous exchange of information between processing equipment and the company’s management system.
Ethernet Communications
Auto-Tuning PID
Watlow’s SERIES PD controllers are ideally suited for a wide range of temperature or process control applications where the operator interface is supported from a remote location. The SERIES PD provides interfacing via embedded firmware which serves dedicated web pages. These pages support key functions including operation, alarm monitoring, configuration and are displayed using standard web browser software. The SERIES PD is also capable of generating e-mail messages for remote alarm notification.
Auto-Tuning PID Controllers Controller
Type PTII:
• Microprocessor based user-selectable control modes
0 (32
to 1395°C to 2543°F)
Type R:
• Single or dual channel universal inputs
0 (32
to 1760°C to 3200°F)
Type S:
to 1760°C to 3200°F)
• Improved process yields
• Current transformer inputs/digital inputs
0 (32
Type B:
0 (32
to 1815°C to 3300°F) to 800°C to 1470°F)
SERIES PD Dual Loop Features and Benefits Cont. Heater burn out detection Internal data logging
• Up to four programmable outputs
• Reduces external hardware demands
• Update rates, inputs = 10Hz, outputs = 10Hz
RTD (DIN): -200 (-328
Single or dual channel versions
Operator Interface
• Provides application versatility
• Browser based HMI
Process V: 0 to 10VÎ(dc) Process I: 0 to 20mA
Virtual or hardware alarms with e-mail delivery
Wiring Termination
• Improves quality control and reduces maintenance costs
• 14 to 22 AWG
Specifications Power • 24Vı(ac/dc), +10/-15 percent, 50/60Hz, ±5 percent • 12VA maximum power consumption • Data retention upon power failure via nonvolatile memory Environment • 0 to 65°C (32 to 149°F) operating temperature
• Touch safe removable terminals Universal Inputs (Electrically Isolated)
• Open collector/switched dc • Open collector 42VÎ(dc) maximum @ 0.5A
• RTD 2- or 3-wire, platinum, 100Ω @ 0°C calibration to DIN-curve (0.00385 Ω/Ω/°C)
• Switched dc 22 to 28VÎ(dc) limited @ 30mA
• Process 0-20mA @ <100Ω, or 0-10VÎ(dc) @ 10kΩ input impedance (50,000 bits @ full scale) Digital Inputs • Contact or dc voltage
• 0 to 90 percent RH, non-condensing
Current Transformer Inputs
Accuracy
• 0 to 50mA CT input into 100Ω impedance
• 10KΩ input impedance
Allowable Input Operating Range Type J:
0 (32
to 815°C to 1500°F)
• Calibration ambient temperature = 25°C ±3°C (77°F ±5°F)
Type K:
-200 (-328
to 1370°C to 2500°F)
• Accuracy span: 540°C (1000°F) minimum
Type T:
-200 (-328
to to
• Temperature stability: ± 0.1°C/°C (±0.2°F/°F) rise in ambient maximum
Type N:
0 (32
to 1300°C to 2372°F)
Type E:
-200 (-328
to 800°C to 1470°F)
Type C:
0 (32
to 2315°C to 4200°F)
Type D:
0 (32
to 2315°C to 4200°F)
Agency Approvals • UL® 508, C-UL®, CSA and CE
• User selectable as: on-off, P, PI, PD, PID, heat, cool, alarm action or retransmit with process output type hardware
• Thermocouple, grounded or ungrounded sensors
• -40 to 85°C (-40 to 185°F) storage temperature
• Calibration accuracy and sensor conformity: ±0.1 percent of span, ±1°C @ the calibrated ambient temperature and rated line voltage
104
Control/Alarm Outputs (1 - 4)
400°C 750°F)
• Solid state relay, Form A, 0.5A @ 24VÅ(ac) minimum, 264VÅ(ac) maximum, opto-isolated, without contact suppression Process Output (Optional Retransmit) • User-selectable 0-10VÎ(dc), 1KΩ minimum, scalable, 0-20mA @ 800Ω maximum, scalable • Electromechanical relay. Form C, rated 5A @ 120VÅ(ac) or 5A @ 240VÅ(ac) or 5A @ 30VÎ(dc) • Ethernet communications • Ethernet RJ 45 connector, 10 base T • HTTP interface • DHCP, auto IP or fixed IP address Dimensions • Width x height x depth 42 mm x 116 mm x 132 mm (1.64 in. x 4.56 in. x 5.19 in.) DIN-rail or chassis mount, DIN-rail spec DIN 5022 35 mm x 7.5 mm (1.38 in. x 0.30 in.)
W
A
T
L
O
W
Auto-Tuning PID Controllers SERIES PD Dual Loop Front View
Side View
8 mm (0.318 in.)
Bracket for Panel Mounting (#6 Screw or m3.5 Required)
146 mm (3.750 in.)
Top/Bottom Mount Hole Offset
DINrail
PD PID Controller
Power Ethernet Link
107 mm (4.225 in.)
129 mm (5.062 in.)
Ethernet Activity
1
Input Error
2
Input Error
118 mm (4.650 in.)
Output
73 mm (2.875 in.)
1
Output
2
Output
3
Output
4
Min. Clearance Between Rail Centerlines 146 mm (5.750 in.)
Address
DINrail Min. Clearance 51 mm (2 in.) 42 mm (1.637 in.)
Attachment Angle
10
Ethernet Link
Ethernet Link
Ethernet Activity
Ethernet Activity
1
Input Error
1
Input Error
2
Input Error
2
Input Error
Address
1
Output
1
Output
Output
2
Output
2
Output
3
Output
3
Output
4
Output
4
Address
42 mm (1.650 in.)
105
Multi-Loop
PID Controller
Power
Auto-Tuning PID
PD
PD PID Controller
Power
Auto-Tuning PID Controllers SERIES PD Dual Loop
F.O.B.: Winona, Minnesota
Ordering Information To order, complete the code number on the right with the information below.
PDD _ -____-_A__ Auxiliary Inputs 1 = Dual digital inputs 2 = One CT input and one digital input 3 = Dual CT inputs (dual channel only) Output 1 C = K = F = E = Output 2
Switched dc, open collector SSR, Form A, 0.5A Universal process Mechanical relay, Form C, 2Aa
A = C = K = E = Output 3 A = C = K = F = E =
None Switched dc, open collector SSR, Form A, 0.5A Mechanical relay, Form C, 2Aa None Switched dc, open collector SSR, Form A, 0.5A Universal process Mechanical relay, Form C, 2Aa
Output 4 A C K E
= = = =
None Switched dc, open collector SSR, Form A, 0.5A Mechanical relay, Form C, 2Aa
On Board Data Logging 0 = None K = 16 megabytes of memory Custom Options AA = BB =
Watlow logo No logo
a
Electromechanical relays warranted for 100,000 closures only. Solid state switching devices recommended for applications requiring fast cycle times or extended service life.
106
W
A
T
L
O
W
Auto-Tuning PID Controllers 4-, 8-, 16-Loop CLS200 SERIES The Watlow Anafaze CLS200 SERIES is a powerful line of controllers, combining performance and flexibility with compact design. The four, eight and 16-loop versions provide complete control solutions for a broad range of applications. Support for multiple types of sensor inputs is available, including thermocouples, RTDs, linear voltage, current and frequency. Each controller can operate as a stand-alone system, and includes built-in serial communications for computer interface and data acquisition. An enhanced features option offers cascade control, ratio control, differential control, process variable retransmit and remote analog set point.
PID control of up to 16 heat and cool loops • Minimal panel space per loop • Reduced installation time • More reliable: fewer parts means fewer failures Auto-tune • Less time tuning • Achieve excellent control with less expertise Menu-guided operation with full text display • Quick controller setup • Easy to operate Eight jobs stored and recalled • Quickly change from one process to another
• Less to learn, less inventory Sensor failure detection • Reduces time troubleshooting reversed, shorted and open sensors High/low process and deviation alarms for each input • Configure alarms as needed to integrate with PLC or other control elements 34 digital outputs • Flexible configuration: use outputs as needed for control, alarms and process variable retransmit EIA/TIA-232 and 485 communications
• Ramp and Soak see page 119 Because the CLS200 has no onboard analog outputs, applications that use process variable retransmit typically require one SDAC module per retransmitted signal.
• Use software to configure and operate • Integrate with other controllers and software Firmware Options Choose firmware with the features needed for the application: • Standard—includes closed-loop PID control, auto-tune, alarms, job memory and failed sensor detection
Watlow Anafaze’s WATVIEW software is ideal to use with the CLS200 SERIES. See page 197 for more information and ordering details.
• Extruder— includes the standard firmware features, with PID control specifically adapted for plastic extruders 107
Multi-Loop
Features and Benefits
• Simply change sensor types at the last minute
• Enhanced Features— includes the standard firmware features with the addition of process variable retransmit, remote analog set point, cascade control, ratio control and differential control algorithms. Each channel can be configured for standard PID control or one of the other control algorithms. Each channel of cascade control or remote analog set point requires two controller channels. Unused control outputs on any channel can be configured for retransmit.
Auto-Tuning PID
The CLS200 SERIES controllers are UL® and C-UL® listed, meet the requirements of the European Community EMC Directive and carry the CE mark.
Multiple and mixed inputs
Auto-Tuning PID Controllers 4-, 8-, 16-Loop CLS200 SERIES
Input Range and Accuracy Range
Type B Specifications Operator Interface
Type E
• 32-character vacuum fluorescent display
Type J
• Eight-key keypad to access guided menus and prompts, enter passkey sequence, set values, switch between single channel and multiple channel displays • Controller configuration can be loaded through the standard serial port Analog Inputs • CLS204
4 Differential
• CLS208
8 Differential
• CLS216
16 Single-ended
Noise Rejection • 120db at 60Hz Temperature Coefficient • 40 ppm/˚C Sensors/Inputs • Thermocouples: User-selectable type, direct connection, linearization, reference junction compensation, reversed and shorted T/C detection and upscale break protection with output averaging • RTD: (CLS204 and CLS208 only) 2- or 3-wire, platinum, 100Ω @ 0˚C, DIN 0.003850Ω/˚C curve. Two user-selectable ranges offer different resolutions. Requires scaling resistors. See Special/ Linear Inputs in Ordering Information • Linear: current and voltage signals from linear transmitters • Pulse input
108
66 to 1760°C
Pulse Input
Accuracy
±4.0°C
(150 to 3200°F) (±7.2°F)
Input Sampling Rate @ 60Hz
-200 to 787°C
Each channel has the following scans per second:
±1.0°C
(-328 to 1448°F) (±1.8°F) -212 to 760°C
±1.2°C
(-350 to 1400°F) (±2.2°F) Type K
-268 to 1371°C
±1.3°C
(-450 to 2500°F) (±2.3°F) Type R
• One TTL-level square wave input up to 2kHz
-18 to 1766°C
±2.8°C
(0 to 3210°F) (±5.0°F) Type S
-18 to 1760°C
Type T
-268 to 399°C
±2.8°C
(0 to 3200°F) (±5.0°F) ±1.6°C
(-450 to 750°F) (±2.9°F) RTD’s available on CLS204 and CLS208 only Range
Accuracy
(RTD1)
-100 to 275°C 1.1°C (-148 to 527°F) (2.0°F) (RTD2) -120 to 840°C 1.6°C (-184 to 1544°F) (2.9°F) Note: Accuracy @ 25˚C (77°F) ambient. Valid for 10 to 100 percent of span except Type B, which is specified for 427°C to 1760°C (800˚F to 3200˚F.) RTD is for 100 percent of span Linear Voltage and Current Inputs Requires scaling resistors. See Special Inputs in Ordering Information 0-10mAÎ(dc) 0-20mAÎ(dc)/4-20mAÎ(dc) 0-100mVÎ(dc) 0-500mVÎ(dc) 0-1VÎ(dc) 0-5VÎ(dc) 0-10VÎ(dc) 0-12VÎ(dc)
Other ranges available. Consult factory
• CLS204: 6 samples per second, (update time: 0.167 sec.) • CLS208: 3 samples per second, (update time: 0.333 sec.) • CLS216: 1.5 samples per second, (update time: 0.667 sec.) Internal Measurement Resolution • 0.006 percent, greater than 14 bits Calibration • Automatic zero and full scale Digital Inputs • TTL-level used for selecting recipes or jobs or R/S triggers • Eight inputs and one pulse input with 50-pin terminal board option • Two inputs and pulse input or three inputs with 18-pin terminal block option Digital Outputs • 34 digital outputs are available with 50-pin terminal board option • 10 control outputs with 18-pin terminal block option • One or two control outputs are user assigned for each loop • Each control output can be configured for on-off time proportioning, or distributed zero crossing • Outputs sink up to 60mA each at 5VÎ(dc) • 350mA at 5VÎ(dc) available from on-board supply Analog Outputs • Use DAC and SDAC accessory modules. For process variable retransmit, use SDAC only. See page 159.
W
A
T
L
O
W
Auto-Tuning PID Controllers 4-, 8-, 16-Loop CLS200 SERIES
Serial Interface
Agency Approvals
• EIA/TIA-232 or EIA/TIA-485
• UL®, C-UL® listed: UL® 916, Standard for Energy Management Equipment
Baud Rate Alarm Outputs • Independent process and deviation alarms for each channel
• 2400, 9600 or 19200, user-selectable
• CE Mark: Electromagnetic Compatibility (EMC) Directive 89/336/EEC
Communication Protocol • Modbus™ RTU
• Alarms can operate any output not used for control
Line Voltage/Power
• User-programmable deadband, delay and startup suppression
• 15 to 24VÎ(dc) ± 3VÎ(dc) @ 1A (maximum), 300mA (no load)
• Global alarm output activates when any alarm occurs • Watchdog output indicates controller is functioning correctly
Dimensions
LOOP
PROCESS
RAMP SOAK
ALARM ACK
ALARM MAN AUTO
(1.96 in.) (3.78 in.) (1.0 in.)
UNITS
CHNG SP
SETPOINT
STATUS NO
YES
96 mm (3.78 in.)
(1.76 in.) (3.55 in.) (7.0 in.) 178 mm (7.00 in.)
OUT% BACK
ENTER
41 mm* (1.60 in.)
Terminals
Bezel
Steel Case SCSI Cable (not used with TB-18)
*15 mm (0.6 in.) with Right Angle SCSI Connector
Modbus™ is a trademark of AEG Schneider Automation.
109
Multi-Loop
25 mm (1.00 in.)
(1.96 in.) (3.78 in.) (8.0 in.)
Controller Weight 0.9 kg (1.98 lbs) Shipping Weight 1.8 kg (4.0 lbs) 50 mm (1.96 in.)
Auto-Tuning PID
Overall Height: 50 mm Width: 96 mm Depth 203 mm Bezel Height: 50 mm Width: 96 mm Depth 25 mm Chassis Height: 45 mm Width: 90 mm Depth 178 mm
Auto-Tuning PID Controllers 4-, 8-, 16-Loop CLS200 SERIES
Ordering Information To order, complete the code number to the right with the information below:
2__-_______ Number of Channels
Note: Controller is configured for thermocouples and -10 to 60mVÎ(dc) linear inputs. For other sensors order special inputs, see below. For analog outputs order DAC or SDAC modules, see page 159. For easy setup order WATVIEW software, see page 197.
04 = 4 channel 08 = 8 channel 16 = 16 channel Controller Type 1 = Standard EPROM 2 = Extruder 3 = Ramp and soak 4 = Enhanced features Terminal Block 0 = No terminal block accessory 1 = 18-pin terminal block (CLS204 and CLS208 only) 2 = 50-pin terminal block installed (includes 3 foot SCSI cable) Power Supply 0 2
= =
No power supply 120/240VÅ(ac), 50/60Hz power supply adapter (5VÎ[dc], @ 4A, 15VÎ[dc] @ 1.2A) (CE approved) SCSI Cables 0 = No SCSI cable (3 foot cable included with 50-pin terminal block) 1 = 6 foot SCSI cable 2 = 3 foot right angle SCSI cable 3 = 6 foot right angle SCSI cable Serial Communication Cables 0 = No serial communications cable 1 = 10 foot serial communications cable (DB-9 female/bare wire) 2 = 25 foot serial communications cable (DB-9 female/bare wire) 3 = 50 foot serial communications cable (DB-9 female/bare wire) Serial Communication Jumper Settings 0 = EIA/TIA-232 1 = EIA/TIA-485 2 = EIA/TIA-485 terminated Special Inputs (Standard unit is configured for thermocouples and -10 to 60 mV linear inputs. For other sensors, order special inputs. See below for ordering instructions. For CLS216 specify two digits, for CLS204 and CLS208 specify one digit.) 0 or 00 = Thermocouples and -10 to 60 mV inputs only X or XX = Number of current, voltage or RTD inputs
CLSSI__-__-__ Special/Linear Input Type
Availability Up to four weeks, depending on complexity and order release quantity. Consult factory for details
110
(Not required for thermocouple sensor inputs.) 20 = RTD 1: 0.1°, -100.0 to 275.0°C (-148.0 to 527.0°F) Not available on CLS216 21 = RTD 2: 1°, -120 to 840°C (-184 to 1544°F) Not available on CLS216 43 = 0-10mAÎ(dc) 44 = 0-20mAÎ(dc)/4-20mAÎ(dc) 50 = 0-100mVÎ(dc) 52 = 0-500mVÎ(dc) 53 = 0-1VÎ(dc) 55 = 0-5VÎ(dc) 56 = 0-10VÎ(dc) 57 = 0-12VÎ(dc) Start Channel XX = Channel number XX End Channel XX
=
Channel number XX
W
A
T
L
O
W
Auto-Tuning PID Controllers 16-, 32-Loop MLS300 SERIES The Watlow Anafaze MLS300 SERIES is a powerful line of controllers that combines performance and flexibility with compact design. The 16 and 32-loop versions provide complete control solutions for a broad range of applications. Support for multiple types of sensor inputs is available; including thermocouples, RTDs, linear voltage, current and frequency. Each controller can operate as a stand-alone system, and includes built-in serial communications for computer interface and data acquisition. The enhanced features option offers cascade, ratio and differential control, process variable retransmit and remote analog set point.
Auto-tuning • Less time tuning • Achieve excellent control with less expertise Menu guided operation with full text display • Quick controller setup • Easy to operate Eight jobs stored and recalled • Quickly change from one process to another Multiple and mixed inputs • Simply change sensor types at the last minute • Less to learn, less inventory Sensor fail detection • Reduces time troubleshooting reversed, shorted and open sensors
TIA/EIA-232 and 485 communications • Use software to configure and operate • Integrate with other controllers and software 34 digital outputs • Flexible configuration: use outputs as needed for control, alarms and process variable retransmit CIM300 option • Small footprint per loop • Reduced installation time
Watlow Anafaze’s WATVIEW software is ideal to use with the MLS300 SERIES. See page 197 for more information and ordering details. 111
Multi-Loop
The MLS300 SERIES controllers are UL® and C-UL® listed, meet the requirements of the European Community EMC Directive and carry the CE mark.
PID control of up to 16 heat and cool loops or 32 heat loops • Minimal panel space per loop • Reduces installation time • More reliable: fewer parts mean fewer failures
High/low process and deviation alarms for each input • Configure alarms as needed to integrate with PLC or other control elements Auto-Tuning PID
The remote analog input options allow for shorter sensor wires and flexible mounting which reduces sensor cost and installation time. Watlow’s new CIM option provides OEMs with a space and labor saving alternative to the standard AIM module. This innovation allows users to construct a wiring harness to attach sensors via a connector instead of connecting individual wires to the controller.
Features and Benefits
Auto-Tuning PID Controllers 16-, 32-Loop MLS300 SERIES
Input Range and Accuracy Range
Type B Specifications Operator Interface • 32-character vacuum fluorescent display • Eight-key keypad to access guided menus and prompts, enter passkey sequence, set values, switch between single channel and multiple channel displays • Controller’s configuration can be loaded through the standard serial port Analog Inputs • MLS316 16 Differential • MLS332 32 Differential Noise Rejection • 120dB at 60Hz Temperature Coefficient • 40 ppm/°C Temperature Sensors • Thermocouples: User selectable type, direct connection, linearization, reference junction compensation, reversed and shorted T/C detection and upscale break protection with output averaging • RTD: 2- or 3-wire, platinum, 100Ω @ 0°C, DIN 0.003850Ω/°C curve. Two user-selectable ranges offer different resolutions. Requires special inputs. See Ordering Information
66 to (150 to Type E -200 to (-328 to Type J -212 to (-350 to Type K -268 to (-450 to Type R -18 to (0 to Type S -18 to (0 to Type T -268 to (-450 to RTD1 (DIN)-100 to (-148 to RTD2 (DIN)-120 to (-184 to
1760°C 3200°F) 787°C 1448°F) 760°C 1400°F) 1371°C 2500°F) 1766°C 3210°F) 1760°C 3200°F) 399°C 750°F) 275°C 527°F) 840°C 1544°F)
Input Sampling Rate @ 60Hz Accuracy
±4.0°C (±7.2°F) ±1.0°C (±1.8°F) ±1.2°C (±2.2°F) ±1.3°C (±2.3°F) ±2.8°C (±5.0°F) ±2.8°C (±5.0°F) ±1.6°C (±2.9°F) ±1.1°C (±2.0°F) ±1.6°C (±2.9°F)
Note: Accuracy @ 25°C (77°F) ambient. Valid for 10 to 100 percent of span except Type B, which is specified for 427°C (800°F) to 1760°C (3200°F). RTD is for 100 percent of span Linear Voltage and Current Inputs Requires special inputs. See Ordering Information 0-10mAÎ(dc) 0-20mAÎ(dc)/4-20mAÎ(dc) 0-100mVÎ(dc) 0-500mVÎ(dc) 0-1VÎ(dc) 0-5VÎ(dc) 0-10VÎ(dc) 0-12VÎ(dc) Other ranges available. Consult factory Pulse Input One TTL-level square wave input up to 2kHz
112
Each channel has the following scans per second: • MLS316: 1.5 samples per second, (update time: 0.667 sec.) • MLS332: 0.75 samples per second, (update time: 1.33 sec.) Internal Measurement Resolution • 0.006 percent, greater than 14 bits Calibration • Automatic zero and full scale Digital Inputs • TTL level used for selecting recipes or jobs, or R/S triggers • Eight inputs and one pulse input with 50-pin terminal board option Digital Outputs • 34 outputs available with 50-pin terminal board option • One or two control outputs are user assigned for each loop • Each control output can be configured for on-off, time proportioning, or distributed zero crossing • Outputs sink up to 60mA each at 5VÎ(dc) Alarm Outputs • Independent process and deviation alarms for each channel • Alarms can operate any output not used for control • Programmable deadband, delay and startup suppression • Global alarm output activates when any alarm occurs • Watchdog output indicates controller is functioning correctly Analog Outputs • Use DAC and SDAC accessory modules. For process variable retransmit, use SDAC only, see page 159.
W
A
T
L
O
W
Auto-Tuning PID Controllers 16-, 32-Loop MLS300 SERIES Specifications Cont. Serial Interface • EIA/TIA-232 or EIA/TIA-485 Baud Rate • 2400, 9600 or 19200, user-selectable
Input Module Options Choose the input module appropriate for the application: • AIM316 and AIM332 provides screw terminations for 16 or 32 sensors • CIM316 and CIM332 provides DB-50 connector terminations for 16 or 32 sensors in a compact size
Communication Protocol • Modbus™ RTU
25 mm (1.00 in.)
41 mm* (1.60 in.)
188 mm (7.40 in.)
Line Voltage/Power • 15 to 24VÎ(dc) ± 3VÎ(dc) @ 1A Agency Approvals • UL®, C-UL® Listed: UL® 916, Standard for Energy Management Equipment • CE Mark: Electromagnetic Compatibility (EMC) Directive 89/336/EEC
50 mm (1.96 in.)
*15 mm (0.60 in.) with Right Angle SCSI Connector
Processor Module (Side)
Firmware Options
PROCESS
UNITS
RAMP SOAK
50 mm (1.96 in.)
ALARM ACK
ALARM MAN AUTO
CHNG SP
SETPOINT
STATUS NO
YES
OUT% BACK
ENTER
96 mm (3.78 in.)
Processor Module (Front)
113
Multi-Loop
LOOP
Auto-Tuning PID
Choose firmware with the features needed for the application: • Standard—includes closed-loop PID control, auto-tune, alarms, job memory and failed sensor detection • Extruder— includes the standard firmware features, with PID control specifically adapted for plastic extruders • Enhanced Features— includes the standard firmware features with the addition of process variable retransmit, remote analog set point, cascade control, ratio control and differential control algorithms. Each channel can be configured for standard PID control or one of the other control algorithms. Each channel of cascade control or remote analog set point requires two controller channels. Unused control outputs on any channel can be configured for retransmit • Ramp and soak see page 123
Auto-Tuning PID Controllers
F.O.B.: Winona, Minnesota Ordering Information
16-, 32-Loop MLS300 SERIES
To order, complete the code number to the right with the information below:
3__-_________ Analog Input Module (AIM332 shown)
146 mm H (5.75 in.)
165 mm L (6.5 in.)
W 127 mm (5.0 in.)
Compact Input Module (CIM332 shown) 70 mm (2.75 in.)
95 mm (3.75 in.)
191 mm (7.50 in.)
Input Module 16 = 16 channel analog input module (AIM316) 32 = 32 channel analog input module (AIM332) C1 = 16 channel compact input module (CIM316) C2 = 32 channel compact input module (CIM332) Processor Module (MLS300-PM) 0 = Input module only (No MLS300-PM) 1 = MLS300-PM with standard firmware 2 = MLS300-PM with extruder firmware 3 = MLS300-PM with enhanced features firmware 4 = MLS300-PM with ramp and soak firmware Terminal Block 0 = No terminal block accessory 1 = 50-pin terminal block, includes 3 foot SCSI cable Power Supply 0 = None 2 = 120/240VÅ(ac) 50/60Hz power supply adapter [5VÎ(dc) @ 4A, 15VÎ(dc) @ 1.2A] CE approved SCSI Cables (For use with 50-pin terminal board) 0 = No special SCSI cable (3 foot cable is included with 50-pin terminal board) 1 = 6 foot SCSI cable 2 = 3 foot right angle SCSI cable 3 = 6 foot right angle SCSI cable Serial Communication Cables (For communications with computer) 0 = No serial communications cable 1 = 10 foot EIA/TIA-232 comm. cable, DB-9 female/RJ12 phone plug 2 = 25 foot EIA/TIA-232 comm. cable, DB-9 female/RJ12 phone plug 3 = 50 foot EIA/TIA-232 comm. cable, DB-9 female/RJ12 phone plug 7 = EIA/TIA-485 terminal block with 2 foot cable 8 = EIA/TIA-485 terminal block with 4 foot cable Module Interconnect Cables 0 = No special cable (4 foot cable comes with input module) 1 = 10 foot cable, RJ45 connector/RJ45 connector 2 = 25 foot cable, RJ45 connector/RJ45 connector Serial Communication Jumper 0 = EIA/TIA-232 1 = EIA/TIA-485 2 = EIA/TIA-485 terminated Special Inputs (Standard unit is configured for thermocouples and -10 to 60 mV linear inputs. For other sensors, order special inputs.) 00 = Thermocouples and -10 to 60 mV inputs only XX = Number of current, voltage, or RTD inputs. Include leading zero as needed
MLS300SI__-__-__
Availability Up to four weeks depending on complexity and order release quantity. Consult factory for details
114
Special Input Type 20 = RTD 1: 0.1° Platinum, -100 to 275°C (-148 to 527°F) 21 = RTD 2: 1° Platinum, -120 to 840°C (-184 to 1544°F) 43 = 0-10mAÎ(dc) 44 = 0-20mAÎ(dc)/4-20mAÎ(dc) 50 = 0-100mVÎ(dc) 52 = 0-500mVÎ(dc) 53 = 0-1VÎ(dc) 55 = 0-5VÎ(dc) 56 = 0-10VÎ(dc) 57 = 0-12VÎ(dc) Start Channel XX = Channel number XX End Channel XX = Channel number XX
W
A
T
L
O
W
Auto-Tuning PID Controllers SERIES D8 The Watlow Anafaze SERIES D8 is a powerful line of controllers that combines performance and flexibility with compact design. Compliance with the ODVA and Semiconductor SIG standards means this controller is easy to integrate into systems with DeviceNet™ networks on CAN (Controller Area Network). The four and eight loop versions of SERIES D8 controllers provide complete control solutions for a broad range of applications. Support for multiple types of sensor inputs including thermocouples, RTDs, linear voltage and current is also available. Each loop can be individually configured for on-off control or PID control. Loops can be combined to achieve cascade, ratio or differential control. Process variable retransmit and remote analog set point are included.
PID control of up to eight loops • Minimal panel space per loop • Reduced installation time • More reliable: fewer parts mean fewer failures Complies with ODVA (Open DeviceNet™ Vendors Association) and Semiconductor SIG (Special Interest Group) specifications for DeviceNet™ on CAN (Controller Area Network) • Integrates with other DeviceNet™ nodes and software • Sealed micro connector minimizes installation time and footprint while maximizing reliability
Advanced control utilities • Auto-tune optimizes control with minimal effort and expertise • Cascade minimizes overshoot and improves control in systems with excessive thermal lag • Ratio and differential enhance control in areas where the relationship between two or more loops is paramount
Operator Interface • 32-character vacuum fluorescent display • Eight-key keypad to access guided menus and prompts, set values and view channel displays • Built-in context sensitive help Noise Rejection • 120dB at 60Hz Temperature Coefficient • 40ppm/˚C Analog Inputs • Thermocouples: User selectable type, direct connection, linearization, reference junction compensation, reversed and shorted T/C detection and upscale break protection with output averaging. • RTD: 2- or 3-wire, platinum, 100Ω @ 0˚C, DIN-curve. Requires scaling resistors. See special inputs in ordering information • Linear: current and voltage signals from linear transmitter
DeviceNet™ is a trademark of the Open DeviceNet Vendors Association.
115
Multi-Loop
Features and Benefits
Flexible, easy-to-use interface • Easy set up with menu guided, full-text prompts • Context-sensitive, on-screen help saves time
Specifications
Auto-Tuning PID
The SERIES D8 controllers are UL® and C-UL® listed, meet the requirements of the European Community EMC Directive and carry the CE mark.
• Rotary baud rate and node address switches simplify setup • Network and module status LEDs simplify commissioning and troubleshooting a network
Auto-Tuning PID Controllers SERIES D8
Internal Measurement Resolution • 0.006 percent, greater than 14 bits
Specifications Cont. Input Range and Accuracy Range
Accuracy
66 to 1760°C ±4.0°C (150 to 3200°F) (±7.2°F) Type E -200 to 787°C ±1.0°C (-328 to 1448°F) (±1.8°F) Type J -212 to 760°C ±1.2°C (-350 to 1400°F) (±2.2°F) Type K -268 to 1371°C ±1.3°C (-450 to 2500°F) (±2.4°F) Type R -18 to 1766°C ±2.8°C (0 to 3210°F) (±5.0°F) Type S -18 to 1760°C ±2.8°C (0 to 3200°F) (±5.0°F) Type T -268 to 399°C ±1.6°C (-450 to 750°F) (±2.9°F) RTD (DIN) -200.0 to 621.0°C ±0.5°C (-328.0 to1150.0°F) (±0.9°F) Note: Accuracy @ 25°C (77°F) ambient. Valid for 10 to 100 percent of span except Type B, which is specified for 427°C (800°F) to 1760°C (3200°F). RTD is for 100 percent of span Linear Voltage and Current Inputs
Digital Inputs • TTL level used for logic, remote alarm acknowledge, selecting recipes or jobs • Eight inputs with 50-pin terminal board option • Three inputs with 18-pin terminal block option
Requires scaling resistors. See special inputs in Ordering Information
Alarm Outputs • Independent process and deviation alarms for each channel • Alarms can operate any output not used for control • User programmable deadband, delay and startup suppression • Global alarm output activates when any alarm occurs • Watchdog output indicates controller is functioning correctly
Type B
0-10mAÎ(dc) 0-20mAÎ(dc)/4-20mAÎ(dc) 0-100mVÎ(dc) 0-500mVÎ(dc) 0-1VÎ(dc) 0-5VÎ(dc) 0-10VÎ(dc) 0-12VÎ(dc) Other ranges available. Consult factory Input Sampling Rate @ 60Hz Each channel has the following scans per second: • D84: Six samples per second, (update time: 0.167 sec.) • D88: Three samples per second, (update time: 0.333 sec.) 116
Calibration • Automatic zero and full scale
Digital Outputs • 18 digital outputs available with a 50-pin terminal board option • 11 outputs available with 18-pin terminal block option • One or two control outputs are user assigned for each loop • Each control output can be configured for on-off, time proportioning, or distributed zero crossing • Outputs sink up to 60mA each at 5VÎ(dc)
Analog Outputs • Use DAC and SDAC accessory modules. See page 159.
DeviceNet™ Interface • Fully compliant with the interface guidelines for DeviceNet™ on semiconductor manufacturing tools • Supports predefined master/slave connection set • Group two only slave device • Module status and network status LEDs • Rotary baud rate and node address switches • Hardware and software selectable baud rates: 125K, 250K and 500K • Hardware and software selectable node address: 0 to 63 • Supports polled I/O and explicit messaging connections • Polled I/O response: less than 1 millisecond • Explicit message response: less than 50 milliseconds • EDS (Electronic Data Sheet) • Connector: 5-pin, micro style, sealed, male • Optically isolated CANBUS interface • Bus plugable while hot • Bus miswire protection Line Voltage/Power • 15 to 24VÎ(dc) ± 3VÎ(dc) @ 1A (loaded) or 300mA (no load) Agency Approvals • UL®, C-UL® Listed: UL® 916, standard for energy management equipment • CE Mark: Electromagnetic Compatibility (EMC) Directive 89/336/EEC • ODVA conformance tested DeviceNet™
W
A
T
L
O
W
Auto-Tuning PID Controllers SERIES D8 Front View
50 mm (2.0 in.)
96 mm (3.8 in.)
Side View 188 mm (7.4 in.)
Data Rate
Address 2
2 0
0 6 P MSD
8
500 Kb 250 Kb 125 Kb
PGM
6
LSD
41 mm to 53 mm (1.6 in. to 2.1 in.) For Cables and Clearance
D8 with TB18 Option for Digital I/O
25 mm (1.0 in.)
Multi-Loop
4
Auto-Tuning PID
4
D8 with SCSI/TB50 Option for Digital I/O
TB50 Terminal Board Option: Digital I/O Connects Here
Connect Digital I/O Here With TB18 Option
SCSI Cable
117
Auto-Tuning PID Controllers SERIES D8
F.O.B.: Winona, Minnesota Ordering Information To order, complete the code number on the right with the information below.
D8_0 -0000-__0_ Number of Loops 4 = 4 loop controller 8 = 8 loop controller Digital I/O Terminations 0 = TB18 (Screw terminals on the controller) 1 = SCSI connector, no terminal board or cable 2 = SCSI connector, TB50 terminal board and 3-foot cable 3 = SCSI connector, TB50 and 6-foot cable 4 = SCSI connector, TB50 and 3-foot right angle cable 5 = SCSI connector, TB50 and 6-foot right angle cable Power Supply 0 = No power supply 1 = CE power supply Special Inputs 0 = Thermocouples and -10 to 60 mV inputs only X = Number of current, voltage and RTD inputs
Special Inputs Specify an input type for each channel or block of channels that needs factory installed resistors. Include a descriptor in the controller part description in the form specified below for each special input type. Make sure the number of special inputs specified is equal to the number of special inputs in the controller part number
D8SI __ -__-__ Special Input Type (Not required for thermocouple sensor inputs) 23 = RTD 43 = 0-10mAÎ(dc) 44 = 0-20mAÎ(dc)/4-20mAÎ(dc) 50 = 0-100mVÎ(dc) 52 = 0-500mVÎ(dc) 53 = 0-1VÎ(dc) 55 = 0-5VÎ(dc) 56 = 0-10VÎ(dc) 57 = 0-12VÎ(dc) Start Channel XX = Channel Number XX End Channel XX = Channel Number XX
Availability Up to four weeks, depending on complexity and order release quantity. Consult factory for details
118
A
T
L
O
W
Auto-Tuning PID Controllers SERIES 998/999 The Watlow SERIES 998 (vertical) and the SERIES 999 (horizontal) are 1⁄8 DIN dual channel process controllers offering two channels of PID control in a single package. With up to six outputs, this controller is well suited for most applications where multiple process parameters need controlling. The SERIES 998/999 features a NEMA 4Xb (IP65) front panel to withstand wet and corrosive environments. Compact four-inch case depth and palm-safe wiring terminals make installation easy. The two universal signal conditioner inputs accept 11 different thermocouple types, RTD and scaleable process inputs. A single event input allows operators to turn control outputs off, lock out the front panel or reset the alarm remotely.
• Optional two alarm outputs • Optional retransmit output • Optional serial communications Performance Capabilities
PROCESS
Input 2 Type B, C, D, E, J, K, N, R, S, T or Pt 2 Thermocouple, DIN/JIS RTD or Process
1A
2A
CH A CH B
1B
2B
DISPLAY AUTO MAN
Input 3 Digital Event
• Accuracy to ±0.1 percent of span Percent Power
• Operating environment 0 to 65°C (32 to 149°F)
• Provide two complete control loops in a single package Auto-tuning • For one step tuning of system parameters for each channel Optional dual alarm outputs • User-selectable to monitor either channel Optional serial communications • Provides remote operation using a host computer
Output 3 Alarm Transmitter Power Supply Analog Retransmit
MODE SERIES 998
Features and Benefits Two analog inputs, four control outputs and two alarm outputs
Output Channel B Dual Outputs Closed Loop PID, on-off Control Open Loop Percent Power
Hardware and software lockout options • Offer several parameter levels of operator security UL®, CE, NEMA 4X1 (IP65) front panel • Provides corrosion resistance 5Hz sampling rate per channel and variable time base burst-fire control • Delivers smooth, accurate process control Three-year warranty2 • Provides Control Confidence®
Output 4 Alarm Transmitter Power Supply Analog Retransmit Serial Communications
Applications • Any process requiring multiple control loops • Complex process furnaces • Environmental chambers • Processes needing control/ monitoring from a computer UL® is a registered trademark of Underwriter’s Laboratories, Inc. 1
2
To effect NEMA 4X (IP65) rating requires a minimum mounting panel thickness of 1.5 mm (0.06 in.) and surface finish not rougher than 0.000812 mm (0.000032 in.). Electromechanical relays warranted for 100,000 closures only. Solid state switching devices recommended for applications requiring fast cycle times or extended service life.
99
Multi-Loop
• Dual heat/cool outputs per channel
WATL W
Input 1 Type B, C, D, E, J, K, N, R, S, T or Pt 2 Thermocouple, DIN/JIS RTD or Process
Output Channel A Dual Outputs Closed Loop PID, on-off Control Open Loop Percent Power
Auto-Tuning PID
Output options provide application flexibility:
Auto-tune Heat/Cool
Auto-Tuning PID Controllers SERIES 998/999 Specifications Control Mode • Dual input, four control outputs and two additional output options selected as retransmit, alarms or digital communication outputs • Programmable direct and reverse acting control outputs • One step auto-tuning Agency Approvals • 89/336/EEC Electromagnetic Compatibility Directive • EN 50081-2: 1994 Emissions • EN 50082-2: 1994 Immunity • 73/23/EEC Low Voltage Directive • EN 61010-1: 1993 Safety • UL® #873, C-UL® File #43684 • NEMA 4X Operator Interface • Dual, four-digit LED displays: upper; 10 mm (0.4 in.), lower; 8 mm (0.3 in.) • MODE, AUTO/MANUAL, DISPLAY, UP and DOWN keys Accuracy • Calibration accuracy and sensor conformity: ±0.1 percent of span, ±1 LSD, 25°C ±3°C (77°F ±5°F) ambient and rated line voltage ±10 percent • Accuracy span: 540°C (1000°F) minimum • Temperature stability: 0.1°C/°C (±0.2°F/°F) change in ambient Sensors/Inputs • Contact input for software function select (event input) • Thermocouple Types B, Cb, Db, E, J, K, N, R, S, T and Pt 22 • RTD resolution in 1° or 0.1° increments • Process variables: 0-100mV, 0-20mA, 4-20mA, 0-5VÎ(dc), 1-5VÎ(dc) or 0-10VÎ(dc)
• Sensor break protection de-energizes to protect system • Selectable bumpless transfer to manual operation; latching or non-latching • °C or °F display or process units, user selectable Input Range Specified temperature ranges represent the controller's operational span. Refer to ANSI (thermocouple) and DIN/JIS (RTD) temperature sensor ranges/ tolerances Thermocouple (Available with basic or universal signal conditioner) 0 to 2316°C Type Cb (32 to 4200°F) b Type D 0 to 2316°C (32 to 4200°F) Type E -200 to 799°C (-328 to 1470°F) Type J 0 to 816°C (32 to 1500°F) Type K -200 to 1371°C (-328 to 2500°F) Type N 0 to 1300°C (32 to 2372°F) Type T -200 to 399°C (-328 to 750°F) b 0 to 1395°C Pt 2 (32 to 2543°F) (Available with universal signal conditioner) Type B 870 to 1816°C (1598 to 3300°F) Type R 0 to 1760°C (32 to 3200°F) Type S 0 to 1760°C (32 to 3200°F)
RTD Resolution (DIN or JIS) 1° (DIN) -200 to 800°C (-328 to 1472°F) 1° (JIS) -200 to 630°C (-328 to 1166°F) 0.1° (DIN and JIS) -73.3 to 537.7°C (-99.9 to 999.9°F) Process 0-50mVÎ(dc) 1-5VÎ(dc) 0-20mA -999
0-5VÎ(dc) 0-10VÎ(dc) 4-20mA to 9999 units
Control Channel A and B Output Options • Dual switched dc signal provides a source voltage of 23.5 to 30.2VÎ(dc), with a source resistance of 1500Ω, isolated • Dual electromechanical relaya, Form A, 2A @ 120/240VÅ(ac), 2A @ 28VÎ(dc), without contact suppression • Single process, 0-20mA, 4-20mA, 0-5VÎ(dc), 1-5VÎ(dc) or 0-10VÎ(dc) reverse acting, isolated • Dual solid state relay, Form A, 0.5A @ 24VÅ(ac) min., 253VÅ(ac) max., opto-isolated, burst fire switching. Without contact suppression. Off state output impedance is 31MΩ without contact suppression Auxiliary Output 3 and 4 Options • Solid state relay, Form A, 0.5A @ 24VÅ(ac) min., 253VÅ(ac) max., opto-isolated, burst fire switching. With or without contact suppression. Off state output impedance is 20kΩ with RC suppression, 31MΩ without contact suppression a
b
Electromechanical relays warranted for 100,000 closures only. Solid state switching devices recommended for applications requiring fast cycle times or extended service life. Not an ANSI symbol.
C-UL® is a registered trademark of Underwriter’s Laboratories, Inc.
100
W
A
T
L
Auto-Tuning PID Controllers SERIES 998/999 Specifications Cont. • Open collector or switched dc signal provides a minimum turn on voltage of 3VÎ(dc) into a minimum 500Ω load; maximum on voltage not greater than 32VÎ(dc) into an infinite load, isolated • Electromechanical relaya, Form C, 5A @ 120/240VÅ(ac), 6A @ 28VÎ(dc), 1/8 hp. @ 120VÅ(ac), 125VA @ 120VÅ(ac). With or without contact suppression. Off state output impedance with RC suppression is 20kΩ • Retransmit: 0-20mA, 4-20mA with 600Ω max. load impedance, or 0-5VÎ(dc), 1-5VÎ(dc) and 0-10VÎ(dc) with 500Ω min. load impedance • EIA/TIA-232 or EIA/TIA-485, EIA/TIA-422 communications, opto-isolated • External transmitter power supply, 5, 12 or 20VÎ(dc) @ 30mA
a
b
Electromechanical relays warranted for 100,000 closures only. Solid state switching devices recommended for applications requiring fast cycle times or extended service life. Not an ANSI symbol.
Slo-Blo® is a registered trademark of Littelfuse, Inc.
F.O.B.: Winona, Minnesota
Ordering Information To order, complete the code number to the right with the information below:
99_D-____-____ SERIES 998/999 = Dual channel microprocessor based, dual input, six output temperature control, 1⁄8 DIN vertical or horizontal Hardware 6 = 24-28Vı(ac/dc) nominal, vertical mounting 7 = 24-28Vı(ac/dc) nominal, horizontal mounting 8 = 100-240Vı(ac/dc) nominal, vertical mounting 9 = 100-240Vı(ac/dc) nominal, horizontal mounting Software D = Dual channel software S = Special customer feature Channel A Input 1 = Basic thermocouple signal conditioner (excluding Types B, R and S) 2 = Universal signal conditioner (see Range Information) Channel B Input 1 = Basic thermocouple signal conditioner (excluding Types B, R and S) 2 = Universal signal conditioner (see Range Information) Channel A Outputs C = E = F =
Dual switched dc, isolated Dual electromechanical relaya, Form A, 2A, without contact suppression Single universal process. 0-5VÎ(dc), 1-5VÎ(dc), 0-10VÎ(dc), 0-20mA, 4-20mA, isolated K = Dual solid state relay, Form A, 0.5A, without contact suppression Channel B Outputs
C = E = F =
Dual switched dc, isolated Dual electromechanical relaya, Form A, 2A, without contact suppression Single universal process, 0-5VÎ(dc), 1-5VÎ(dc), 0-10VÎ(dc), 0-20mA, 4-20mA, isolated K = Dual solid state relay, Form A, 0.5A, without contact suppression Output 3
A = None B = Solid state relay, Form A, 0.5A, with RC suppression C = Switched dc or open collector, isolated J = Electromechanical relaya, Form A or B, 5A, without contact suppression K = Solid state relay, Form A, 0.5A, without contact suppression M = Retransmit, 0-20mA, 4-20mA N = Retransmit, 0-5VÎ(dc), 1-5VÎ(dc), 0-10Î(dc) T = External signal conditioner power supply, 5, 12 or 20VÎ(dc) @ 30mA Output 4 A = None B = Solid state relay, Form A, 0.5A, with RC suppression C = Switched dc or open collector, isolated D = Electromechanical relaya, Form C, 5A, with RC suppression E = Electromechanical relaya, Form C, 5A, without contact suppression K = Solid state relay, Form A, 0.5A, without contact suppression R = Isolated EIA/TIA-232 communications S = Isolated EIA/TIA-485/EIA/TIA-422 communications U = EIA/TIA-232, EIA/TIA-485 software selectable T = External signal conditioner power supply, 5, 12 or 20VÎ(dc) @ 30mA Display/Overlay GG = GR = XX =
Green/Green display RG = Red/Green display Green/Red display RR = Red/Red display Custom overlays or default settings
101
Multi-Loop
Availability Four working days on orders less than 20 units. For orders over 20 units, consult factory for releases and shipment schedules.
W
Auto-Tuning PID
Line Voltage/Power • 100-240Vı(ac/dc) +10 percent, -15 percent; 50/60Hz, ±5 percent • 24-28Vı(ac/dc) +10 percent, -15 percent; 50/60Hz, ±5 percent • Fused internally (factory replaceable only) Slo-Blo® type (time-lag) 2A, 250V for high voltage versions 5A, 250V for low voltage versions • Power consumption 16VA maximum • Data retention upon power failure via non-volatile memory
O
Auto-Tuning PID Controllers SERIES 998/999 Sample/Update Rates • 1 input: 10Hz • 2 inputs: 5Hz • Retransmit: 1Hz • Remote set point: 1Hz • PID: 10Hz • Outputs: 10Hz • Display: 2Hz
100 mm (4.03 in.)
WATL W
WATL W PROCESS
DSPY
55 mm (2.18 in.)
PROCESS
1A
2A
1B
CH A
2B
100 mm (4.03 in.)
CH A
AUTO
CH B
MAN
DISPLAY
CH B
1A
Operating Environment • 0 to 65°C (32 to 149°F) • 0 to 90 percent RH, non-condensing
2A
1B
SERIES 999
2B
AUTO MAN MODE SERIES 998
Storage Temperature • -40 to 85°C (-40 to 185°F) Terminals • #6 compression universal head screws, accepts 28 to 14-gauge wire Controller Weight • 0.45 kg (1.0 lb) Shipping Weight • 1.35 kg (3.1 lbs)
Adjustable Mounting Bracket
Panel
55 mm (2.18 in.)
Panel Cutout Maximum Panel Thickness 9.65 mm (0.38 in.)
90 mm (3.6 in.)
92 mm + 0.8 (3.62 in. + 0.03 -0.00)
45 mm + 0.6 (1.77 in. + 0.02 -0.00)
Dimensions Vertical Orientation Overall Height: Width: Depth:
100 mm 55 mm 120 mm
(4.03 in.) (2.18 in.) (4.74 in.)
Bezel Height: Width: Depth:
100 mm 55 mm 15 mm
(4.03 in.) (2.18 in.) (0.68 in.)
Chassis Height: Width: Depth:
MODE
105 mm (4.06 in.)
15 mm (0.68 in.)
System Diagram DIN-A-MITE® Power Controller
Environmental Chamber
High Limit Mechanical Contactor
Heater
WATL W
Cooling Fan
PROCESS
Humidifier Dehumidifier
90 mm 45 mm 105 mm
(3.6 in.) (1.7 in.) (4.06 in.)
SERIES 982
Chart Recorder
SERIES LV Limit Controller
Thermocouple Limit Sensor Dry Temperature RTD Sensor
102
Wet Bulb RTD Temperature Sensor
W
A
T
L
O
W
Auto-Tuning PID Controllers SERIES PD Dual Loop Watlow’s SERIES PD controllers utilize embedded Ethernet technology to provide a convenient, economical means for setting up and viewing key process variables such as temperature, pressure and humidity. Available in single or dual channel versions, the DIN-rail mount SERIES PD controllers offer up to four control/alarm outputs, as well as a digital/current transformer input associated with each channel.
Advanced features of the SERIES PD controllers include internal data logging of key control parameters, smart sensor technology, heater burn out detection and an enhanced control algorithm. The SERIES PD controller is backed by a three-year warranty from Watlow Winona and is UL® 508, C-UL®, CSA and CE approved.
PD PID Controller
Power
2 Universal Analog Inputs (Dual Channel)
Ethernet Link Ethernet Activity
1
Input Error
2
Input Error Output
Event or Current Transformer (CT) Inputs
1
Output
2
Output
3
Output
4
4 outputs can be configured as control or event (alarm) outputs. Any output can be assigned to either channel 1 or 2.
Address
Features and Benefits Ethernet connectivity
Watlow INFOSENSE™ sensor technology
• Simplified process monitoring
• INFOSENSE™ technology improves sensor accuracy by a minimum of 50 percent
DIN-rail sub panel mounting
Advanced control algorithm
• Quick, economic installation
• Tighter process control
• Convenient, easy to use operator interface
103
Multi-Loop
Ethernet-based products are rapidly gaining popularity in industrial applications because they allow an instantaneous exchange of information between processing equipment and the company’s management system.
Ethernet Communications
Auto-Tuning PID
Watlow’s SERIES PD controllers are ideally suited for a wide range of temperature or process control applications where the operator interface is supported from a remote location. The SERIES PD provides interfacing via embedded firmware which serves dedicated web pages. These pages support key functions including operation, alarm monitoring, configuration and are displayed using standard web browser software. The SERIES PD is also capable of generating e-mail messages for remote alarm notification.
Auto-Tuning PID Controllers Controller
Type PTII:
• Microprocessor based user-selectable control modes
0 (32
to 1395°C to 2543°F)
Type R:
• Single or dual channel universal inputs
0 (32
to 1760°C to 3200°F)
Type S:
to 1760°C to 3200°F)
• Improved process yields
• Current transformer inputs/digital inputs
0 (32
Type B:
0 (32
to 1815°C to 3300°F) to 800°C to 1470°F)
SERIES PD Dual Loop Features and Benefits Cont. Heater burn out detection Internal data logging
• Up to four programmable outputs
• Reduces external hardware demands
• Update rates, inputs = 10Hz, outputs = 10Hz
RTD (DIN): -200 (-328
Single or dual channel versions
Operator Interface
• Provides application versatility
• Browser based HMI
Process V: 0 to 10VÎ(dc) Process I: 0 to 20mA
Virtual or hardware alarms with e-mail delivery
Wiring Termination
• Improves quality control and reduces maintenance costs
• 14 to 22 AWG
Specifications Power • 24Vı(ac/dc), +10/-15 percent, 50/60Hz, ±5 percent • 12VA maximum power consumption • Data retention upon power failure via nonvolatile memory Environment • 0 to 65°C (32 to 149°F) operating temperature
• Touch safe removable terminals Universal Inputs (Electrically Isolated)
• Open collector/switched dc • Open collector 42VÎ(dc) maximum @ 0.5A
• RTD 2- or 3-wire, platinum, 100Ω @ 0°C calibration to DIN-curve (0.00385 Ω/Ω/°C)
• Switched dc 22 to 28VÎ(dc) limited @ 30mA
• Process 0-20mA @ <100Ω, or 0-10VÎ(dc) @ 10kΩ input impedance (50,000 bits @ full scale) Digital Inputs • Contact or dc voltage
• 0 to 90 percent RH, non-condensing
Current Transformer Inputs
Accuracy
• 0 to 50mA CT input into 100Ω impedance
• 10KΩ input impedance
Allowable Input Operating Range Type J:
0 (32
to 815°C to 1500°F)
• Calibration ambient temperature = 25°C ±3°C (77°F ±5°F)
Type K:
-200 (-328
to 1370°C to 2500°F)
• Accuracy span: 540°C (1000°F) minimum
Type T:
-200 (-328
to to
• Temperature stability: ± 0.1°C/°C (±0.2°F/°F) rise in ambient maximum
Type N:
0 (32
to 1300°C to 2372°F)
Type E:
-200 (-328
to 800°C to 1470°F)
Type C:
0 (32
to 2315°C to 4200°F)
Type D:
0 (32
to 2315°C to 4200°F)
Agency Approvals • UL® 508, C-UL®, CSA and CE
• User selectable as: on-off, P, PI, PD, PID, heat, cool, alarm action or retransmit with process output type hardware
• Thermocouple, grounded or ungrounded sensors
• -40 to 85°C (-40 to 185°F) storage temperature
• Calibration accuracy and sensor conformity: ±0.1 percent of span, ±1°C @ the calibrated ambient temperature and rated line voltage
104
Control/Alarm Outputs (1 - 4)
400°C 750°F)
• Solid state relay, Form A, 0.5A @ 24VÅ(ac) minimum, 264VÅ(ac) maximum, opto-isolated, without contact suppression Process Output (Optional Retransmit) • User-selectable 0-10VÎ(dc), 1KΩ minimum, scalable, 0-20mA @ 800Ω maximum, scalable • Electromechanical relay. Form C, rated 5A @ 120VÅ(ac) or 5A @ 240VÅ(ac) or 5A @ 30VÎ(dc) • Ethernet communications • Ethernet RJ 45 connector, 10 base T • HTTP interface • DHCP, auto IP or fixed IP address Dimensions • Width x height x depth 42 mm x 116 mm x 132 mm (1.64 in. x 4.56 in. x 5.19 in.) DIN-rail or chassis mount, DIN-rail spec DIN 5022 35 mm x 7.5 mm (1.38 in. x 0.30 in.)
W
A
T
L
O
W
Auto-Tuning PID Controllers SERIES PD Dual Loop Front View
Side View
8 mm (0.318 in.)
Bracket for Panel Mounting (#6 Screw or m3.5 Required)
146 mm (3.750 in.)
Top/Bottom Mount Hole Offset
DINrail
PD PID Controller
Power Ethernet Link
107 mm (4.225 in.)
129 mm (5.062 in.)
Ethernet Activity
1
Input Error
2
Input Error
118 mm (4.650 in.)
Output
73 mm (2.875 in.)
1
Output
2
Output
3
Output
4
Min. Clearance Between Rail Centerlines 146 mm (5.750 in.)
Address
DINrail Min. Clearance 51 mm (2 in.) 42 mm (1.637 in.)
Attachment Angle
10
Ethernet Link
Ethernet Link
Ethernet Activity
Ethernet Activity
1
Input Error
1
Input Error
2
Input Error
2
Input Error
Address
1
Output
1
Output
Output
2
Output
2
Output
3
Output
3
Output
4
Output
4
Address
42 mm (1.650 in.)
105
Multi-Loop
PID Controller
Power
Auto-Tuning PID
PD
PD PID Controller
Power
Auto-Tuning PID Controllers SERIES PD Dual Loop
F.O.B.: Winona, Minnesota
Ordering Information To order, complete the code number on the right with the information below.
PDD _ -____-_A__ Auxiliary Inputs 1 = Dual digital inputs 2 = One CT input and one digital input 3 = Dual CT inputs (dual channel only) Output 1 C = K = F = E = Output 2
Switched dc, open collector SSR, Form A, 0.5A Universal process Mechanical relay, Form C, 2Aa
A = C = K = E = Output 3 A = C = K = F = E =
None Switched dc, open collector SSR, Form A, 0.5A Mechanical relay, Form C, 2Aa None Switched dc, open collector SSR, Form A, 0.5A Universal process Mechanical relay, Form C, 2Aa
Output 4 A C K E
= = = =
None Switched dc, open collector SSR, Form A, 0.5A Mechanical relay, Form C, 2Aa
On Board Data Logging 0 = None K = 16 megabytes of memory Custom Options AA = BB =
Watlow logo No logo
a
Electromechanical relays warranted for 100,000 closures only. Solid state switching devices recommended for applications requiring fast cycle times or extended service life.
106
W
A
T
L
O
W
Auto-Tuning PID Controllers 4-, 8-, 16-Loop CLS200 SERIES The Watlow Anafaze CLS200 SERIES is a powerful line of controllers, combining performance and flexibility with compact design. The four, eight and 16-loop versions provide complete control solutions for a broad range of applications. Support for multiple types of sensor inputs is available, including thermocouples, RTDs, linear voltage, current and frequency. Each controller can operate as a stand-alone system, and includes built-in serial communications for computer interface and data acquisition. An enhanced features option offers cascade control, ratio control, differential control, process variable retransmit and remote analog set point.
PID control of up to 16 heat and cool loops • Minimal panel space per loop • Reduced installation time • More reliable: fewer parts means fewer failures Auto-tune • Less time tuning • Achieve excellent control with less expertise Menu-guided operation with full text display • Quick controller setup • Easy to operate Eight jobs stored and recalled • Quickly change from one process to another
• Less to learn, less inventory Sensor failure detection • Reduces time troubleshooting reversed, shorted and open sensors High/low process and deviation alarms for each input • Configure alarms as needed to integrate with PLC or other control elements 34 digital outputs • Flexible configuration: use outputs as needed for control, alarms and process variable retransmit EIA/TIA-232 and 485 communications
• Ramp and Soak see page 119 Because the CLS200 has no onboard analog outputs, applications that use process variable retransmit typically require one SDAC module per retransmitted signal.
• Use software to configure and operate • Integrate with other controllers and software Firmware Options Choose firmware with the features needed for the application: • Standard—includes closed-loop PID control, auto-tune, alarms, job memory and failed sensor detection
Watlow Anafaze’s WATVIEW software is ideal to use with the CLS200 SERIES. See page 197 for more information and ordering details.
• Extruder— includes the standard firmware features, with PID control specifically adapted for plastic extruders 107
Multi-Loop
Features and Benefits
• Simply change sensor types at the last minute
• Enhanced Features— includes the standard firmware features with the addition of process variable retransmit, remote analog set point, cascade control, ratio control and differential control algorithms. Each channel can be configured for standard PID control or one of the other control algorithms. Each channel of cascade control or remote analog set point requires two controller channels. Unused control outputs on any channel can be configured for retransmit.
Auto-Tuning PID
The CLS200 SERIES controllers are UL® and C-UL® listed, meet the requirements of the European Community EMC Directive and carry the CE mark.
Multiple and mixed inputs
Auto-Tuning PID Controllers 4-, 8-, 16-Loop CLS200 SERIES
Input Range and Accuracy Range
Type B Specifications Operator Interface
Type E
• 32-character vacuum fluorescent display
Type J
• Eight-key keypad to access guided menus and prompts, enter passkey sequence, set values, switch between single channel and multiple channel displays • Controller configuration can be loaded through the standard serial port Analog Inputs • CLS204
4 Differential
• CLS208
8 Differential
• CLS216
16 Single-ended
Noise Rejection • 120db at 60Hz Temperature Coefficient • 40 ppm/˚C Sensors/Inputs • Thermocouples: User-selectable type, direct connection, linearization, reference junction compensation, reversed and shorted T/C detection and upscale break protection with output averaging • RTD: (CLS204 and CLS208 only) 2- or 3-wire, platinum, 100Ω @ 0˚C, DIN 0.003850Ω/˚C curve. Two user-selectable ranges offer different resolutions. Requires scaling resistors. See Special/ Linear Inputs in Ordering Information • Linear: current and voltage signals from linear transmitters • Pulse input
108
66 to 1760°C
Pulse Input
Accuracy
±4.0°C
(150 to 3200°F) (±7.2°F)
Input Sampling Rate @ 60Hz
-200 to 787°C
Each channel has the following scans per second:
±1.0°C
(-328 to 1448°F) (±1.8°F) -212 to 760°C
±1.2°C
(-350 to 1400°F) (±2.2°F) Type K
-268 to 1371°C
±1.3°C
(-450 to 2500°F) (±2.3°F) Type R
• One TTL-level square wave input up to 2kHz
-18 to 1766°C
±2.8°C
(0 to 3210°F) (±5.0°F) Type S
-18 to 1760°C
Type T
-268 to 399°C
±2.8°C
(0 to 3200°F) (±5.0°F) ±1.6°C
(-450 to 750°F) (±2.9°F) RTD’s available on CLS204 and CLS208 only Range
Accuracy
(RTD1)
-100 to 275°C 1.1°C (-148 to 527°F) (2.0°F) (RTD2) -120 to 840°C 1.6°C (-184 to 1544°F) (2.9°F) Note: Accuracy @ 25˚C (77°F) ambient. Valid for 10 to 100 percent of span except Type B, which is specified for 427°C to 1760°C (800˚F to 3200˚F.) RTD is for 100 percent of span Linear Voltage and Current Inputs Requires scaling resistors. See Special Inputs in Ordering Information 0-10mAÎ(dc) 0-20mAÎ(dc)/4-20mAÎ(dc) 0-100mVÎ(dc) 0-500mVÎ(dc) 0-1VÎ(dc) 0-5VÎ(dc) 0-10VÎ(dc) 0-12VÎ(dc)
Other ranges available. Consult factory
• CLS204: 6 samples per second, (update time: 0.167 sec.) • CLS208: 3 samples per second, (update time: 0.333 sec.) • CLS216: 1.5 samples per second, (update time: 0.667 sec.) Internal Measurement Resolution • 0.006 percent, greater than 14 bits Calibration • Automatic zero and full scale Digital Inputs • TTL-level used for selecting recipes or jobs or R/S triggers • Eight inputs and one pulse input with 50-pin terminal board option • Two inputs and pulse input or three inputs with 18-pin terminal block option Digital Outputs • 34 digital outputs are available with 50-pin terminal board option • 10 control outputs with 18-pin terminal block option • One or two control outputs are user assigned for each loop • Each control output can be configured for on-off time proportioning, or distributed zero crossing • Outputs sink up to 60mA each at 5VÎ(dc) • 350mA at 5VÎ(dc) available from on-board supply Analog Outputs • Use DAC and SDAC accessory modules. For process variable retransmit, use SDAC only. See page 159.
W
A
T
L
O
W
Auto-Tuning PID Controllers 4-, 8-, 16-Loop CLS200 SERIES
Serial Interface
Agency Approvals
• EIA/TIA-232 or EIA/TIA-485
• UL®, C-UL® listed: UL® 916, Standard for Energy Management Equipment
Baud Rate Alarm Outputs • Independent process and deviation alarms for each channel
• 2400, 9600 or 19200, user-selectable
• CE Mark: Electromagnetic Compatibility (EMC) Directive 89/336/EEC
Communication Protocol • Modbus™ RTU
• Alarms can operate any output not used for control
Line Voltage/Power
• User-programmable deadband, delay and startup suppression
• 15 to 24VÎ(dc) ± 3VÎ(dc) @ 1A (maximum), 300mA (no load)
• Global alarm output activates when any alarm occurs • Watchdog output indicates controller is functioning correctly
Dimensions
LOOP
PROCESS
RAMP SOAK
ALARM ACK
ALARM MAN AUTO
(1.96 in.) (3.78 in.) (1.0 in.)
UNITS
CHNG SP
SETPOINT
STATUS NO
YES
96 mm (3.78 in.)
(1.76 in.) (3.55 in.) (7.0 in.) 178 mm (7.00 in.)
OUT% BACK
ENTER
41 mm* (1.60 in.)
Terminals
Bezel
Steel Case SCSI Cable (not used with TB-18)
*15 mm (0.6 in.) with Right Angle SCSI Connector
Modbus™ is a trademark of AEG Schneider Automation.
109
Multi-Loop
25 mm (1.00 in.)
(1.96 in.) (3.78 in.) (8.0 in.)
Controller Weight 0.9 kg (1.98 lbs) Shipping Weight 1.8 kg (4.0 lbs) 50 mm (1.96 in.)
Auto-Tuning PID
Overall Height: 50 mm Width: 96 mm Depth 203 mm Bezel Height: 50 mm Width: 96 mm Depth 25 mm Chassis Height: 45 mm Width: 90 mm Depth 178 mm
Auto-Tuning PID Controllers 4-, 8-, 16-Loop CLS200 SERIES
Ordering Information To order, complete the code number to the right with the information below:
2__-_______ Number of Channels
Note: Controller is configured for thermocouples and -10 to 60mVÎ(dc) linear inputs. For other sensors order special inputs, see below. For analog outputs order DAC or SDAC modules, see page 159. For easy setup order WATVIEW software, see page 197.
04 = 4 channel 08 = 8 channel 16 = 16 channel Controller Type 1 = Standard EPROM 2 = Extruder 3 = Ramp and soak 4 = Enhanced features Terminal Block 0 = No terminal block accessory 1 = 18-pin terminal block (CLS204 and CLS208 only) 2 = 50-pin terminal block installed (includes 3 foot SCSI cable) Power Supply 0 2
= =
No power supply 120/240VÅ(ac), 50/60Hz power supply adapter (5VÎ[dc], @ 4A, 15VÎ[dc] @ 1.2A) (CE approved) SCSI Cables 0 = No SCSI cable (3 foot cable included with 50-pin terminal block) 1 = 6 foot SCSI cable 2 = 3 foot right angle SCSI cable 3 = 6 foot right angle SCSI cable Serial Communication Cables 0 = No serial communications cable 1 = 10 foot serial communications cable (DB-9 female/bare wire) 2 = 25 foot serial communications cable (DB-9 female/bare wire) 3 = 50 foot serial communications cable (DB-9 female/bare wire) Serial Communication Jumper Settings 0 = EIA/TIA-232 1 = EIA/TIA-485 2 = EIA/TIA-485 terminated Special Inputs (Standard unit is configured for thermocouples and -10 to 60 mV linear inputs. For other sensors, order special inputs. See below for ordering instructions. For CLS216 specify two digits, for CLS204 and CLS208 specify one digit.) 0 or 00 = Thermocouples and -10 to 60 mV inputs only X or XX = Number of current, voltage or RTD inputs
CLSSI__-__-__ Special/Linear Input Type
Availability Up to four weeks, depending on complexity and order release quantity. Consult factory for details
110
(Not required for thermocouple sensor inputs.) 20 = RTD 1: 0.1°, -100.0 to 275.0°C (-148.0 to 527.0°F) Not available on CLS216 21 = RTD 2: 1°, -120 to 840°C (-184 to 1544°F) Not available on CLS216 43 = 0-10mAÎ(dc) 44 = 0-20mAÎ(dc)/4-20mAÎ(dc) 50 = 0-100mVÎ(dc) 52 = 0-500mVÎ(dc) 53 = 0-1VÎ(dc) 55 = 0-5VÎ(dc) 56 = 0-10VÎ(dc) 57 = 0-12VÎ(dc) Start Channel XX = Channel number XX End Channel XX
=
Channel number XX
W
A
T
L
O
W
Auto-Tuning PID Controllers 16-, 32-Loop MLS300 SERIES The Watlow Anafaze MLS300 SERIES is a powerful line of controllers that combines performance and flexibility with compact design. The 16 and 32-loop versions provide complete control solutions for a broad range of applications. Support for multiple types of sensor inputs is available; including thermocouples, RTDs, linear voltage, current and frequency. Each controller can operate as a stand-alone system, and includes built-in serial communications for computer interface and data acquisition. The enhanced features option offers cascade, ratio and differential control, process variable retransmit and remote analog set point.
Auto-tuning • Less time tuning • Achieve excellent control with less expertise Menu guided operation with full text display • Quick controller setup • Easy to operate Eight jobs stored and recalled • Quickly change from one process to another Multiple and mixed inputs • Simply change sensor types at the last minute • Less to learn, less inventory Sensor fail detection • Reduces time troubleshooting reversed, shorted and open sensors
TIA/EIA-232 and 485 communications • Use software to configure and operate • Integrate with other controllers and software 34 digital outputs • Flexible configuration: use outputs as needed for control, alarms and process variable retransmit CIM300 option • Small footprint per loop • Reduced installation time
Watlow Anafaze’s WATVIEW software is ideal to use with the MLS300 SERIES. See page 197 for more information and ordering details. 111
Multi-Loop
The MLS300 SERIES controllers are UL® and C-UL® listed, meet the requirements of the European Community EMC Directive and carry the CE mark.
PID control of up to 16 heat and cool loops or 32 heat loops • Minimal panel space per loop • Reduces installation time • More reliable: fewer parts mean fewer failures
High/low process and deviation alarms for each input • Configure alarms as needed to integrate with PLC or other control elements Auto-Tuning PID
The remote analog input options allow for shorter sensor wires and flexible mounting which reduces sensor cost and installation time. Watlow’s new CIM option provides OEMs with a space and labor saving alternative to the standard AIM module. This innovation allows users to construct a wiring harness to attach sensors via a connector instead of connecting individual wires to the controller.
Features and Benefits
Auto-Tuning PID Controllers 16-, 32-Loop MLS300 SERIES
Input Range and Accuracy Range
Type B Specifications Operator Interface • 32-character vacuum fluorescent display • Eight-key keypad to access guided menus and prompts, enter passkey sequence, set values, switch between single channel and multiple channel displays • Controller’s configuration can be loaded through the standard serial port Analog Inputs • MLS316 16 Differential • MLS332 32 Differential Noise Rejection • 120dB at 60Hz Temperature Coefficient • 40 ppm/°C Temperature Sensors • Thermocouples: User selectable type, direct connection, linearization, reference junction compensation, reversed and shorted T/C detection and upscale break protection with output averaging • RTD: 2- or 3-wire, platinum, 100Ω @ 0°C, DIN 0.003850Ω/°C curve. Two user-selectable ranges offer different resolutions. Requires special inputs. See Ordering Information
66 to (150 to Type E -200 to (-328 to Type J -212 to (-350 to Type K -268 to (-450 to Type R -18 to (0 to Type S -18 to (0 to Type T -268 to (-450 to RTD1 (DIN)-100 to (-148 to RTD2 (DIN)-120 to (-184 to
1760°C 3200°F) 787°C 1448°F) 760°C 1400°F) 1371°C 2500°F) 1766°C 3210°F) 1760°C 3200°F) 399°C 750°F) 275°C 527°F) 840°C 1544°F)
Input Sampling Rate @ 60Hz Accuracy
±4.0°C (±7.2°F) ±1.0°C (±1.8°F) ±1.2°C (±2.2°F) ±1.3°C (±2.3°F) ±2.8°C (±5.0°F) ±2.8°C (±5.0°F) ±1.6°C (±2.9°F) ±1.1°C (±2.0°F) ±1.6°C (±2.9°F)
Note: Accuracy @ 25°C (77°F) ambient. Valid for 10 to 100 percent of span except Type B, which is specified for 427°C (800°F) to 1760°C (3200°F). RTD is for 100 percent of span Linear Voltage and Current Inputs Requires special inputs. See Ordering Information 0-10mAÎ(dc) 0-20mAÎ(dc)/4-20mAÎ(dc) 0-100mVÎ(dc) 0-500mVÎ(dc) 0-1VÎ(dc) 0-5VÎ(dc) 0-10VÎ(dc) 0-12VÎ(dc) Other ranges available. Consult factory Pulse Input One TTL-level square wave input up to 2kHz
112
Each channel has the following scans per second: • MLS316: 1.5 samples per second, (update time: 0.667 sec.) • MLS332: 0.75 samples per second, (update time: 1.33 sec.) Internal Measurement Resolution • 0.006 percent, greater than 14 bits Calibration • Automatic zero and full scale Digital Inputs • TTL level used for selecting recipes or jobs, or R/S triggers • Eight inputs and one pulse input with 50-pin terminal board option Digital Outputs • 34 outputs available with 50-pin terminal board option • One or two control outputs are user assigned for each loop • Each control output can be configured for on-off, time proportioning, or distributed zero crossing • Outputs sink up to 60mA each at 5VÎ(dc) Alarm Outputs • Independent process and deviation alarms for each channel • Alarms can operate any output not used for control • Programmable deadband, delay and startup suppression • Global alarm output activates when any alarm occurs • Watchdog output indicates controller is functioning correctly Analog Outputs • Use DAC and SDAC accessory modules. For process variable retransmit, use SDAC only, see page 159.
W
A
T
L
O
W
Auto-Tuning PID Controllers 16-, 32-Loop MLS300 SERIES Specifications Cont. Serial Interface • EIA/TIA-232 or EIA/TIA-485 Baud Rate • 2400, 9600 or 19200, user-selectable
Input Module Options Choose the input module appropriate for the application: • AIM316 and AIM332 provides screw terminations for 16 or 32 sensors • CIM316 and CIM332 provides DB-50 connector terminations for 16 or 32 sensors in a compact size
Communication Protocol • Modbus™ RTU
25 mm (1.00 in.)
41 mm* (1.60 in.)
188 mm (7.40 in.)
Line Voltage/Power • 15 to 24VÎ(dc) ± 3VÎ(dc) @ 1A Agency Approvals • UL®, C-UL® Listed: UL® 916, Standard for Energy Management Equipment • CE Mark: Electromagnetic Compatibility (EMC) Directive 89/336/EEC
50 mm (1.96 in.)
*15 mm (0.60 in.) with Right Angle SCSI Connector
Processor Module (Side)
Firmware Options
PROCESS
UNITS
RAMP SOAK
50 mm (1.96 in.)
ALARM ACK
ALARM MAN AUTO
CHNG SP
SETPOINT
STATUS NO
YES
OUT% BACK
ENTER
96 mm (3.78 in.)
Processor Module (Front)
113
Multi-Loop
LOOP
Auto-Tuning PID
Choose firmware with the features needed for the application: • Standard—includes closed-loop PID control, auto-tune, alarms, job memory and failed sensor detection • Extruder— includes the standard firmware features, with PID control specifically adapted for plastic extruders • Enhanced Features— includes the standard firmware features with the addition of process variable retransmit, remote analog set point, cascade control, ratio control and differential control algorithms. Each channel can be configured for standard PID control or one of the other control algorithms. Each channel of cascade control or remote analog set point requires two controller channels. Unused control outputs on any channel can be configured for retransmit • Ramp and soak see page 123
Auto-Tuning PID Controllers
F.O.B.: Winona, Minnesota Ordering Information
16-, 32-Loop MLS300 SERIES
To order, complete the code number to the right with the information below:
3__-_________ Analog Input Module (AIM332 shown)
146 mm H (5.75 in.)
165 mm L (6.5 in.)
W 127 mm (5.0 in.)
Compact Input Module (CIM332 shown) 70 mm (2.75 in.)
95 mm (3.75 in.)
191 mm (7.50 in.)
Input Module 16 = 16 channel analog input module (AIM316) 32 = 32 channel analog input module (AIM332) C1 = 16 channel compact input module (CIM316) C2 = 32 channel compact input module (CIM332) Processor Module (MLS300-PM) 0 = Input module only (No MLS300-PM) 1 = MLS300-PM with standard firmware 2 = MLS300-PM with extruder firmware 3 = MLS300-PM with enhanced features firmware 4 = MLS300-PM with ramp and soak firmware Terminal Block 0 = No terminal block accessory 1 = 50-pin terminal block, includes 3 foot SCSI cable Power Supply 0 = None 2 = 120/240VÅ(ac) 50/60Hz power supply adapter [5VÎ(dc) @ 4A, 15VÎ(dc) @ 1.2A] CE approved SCSI Cables (For use with 50-pin terminal board) 0 = No special SCSI cable (3 foot cable is included with 50-pin terminal board) 1 = 6 foot SCSI cable 2 = 3 foot right angle SCSI cable 3 = 6 foot right angle SCSI cable Serial Communication Cables (For communications with computer) 0 = No serial communications cable 1 = 10 foot EIA/TIA-232 comm. cable, DB-9 female/RJ12 phone plug 2 = 25 foot EIA/TIA-232 comm. cable, DB-9 female/RJ12 phone plug 3 = 50 foot EIA/TIA-232 comm. cable, DB-9 female/RJ12 phone plug 7 = EIA/TIA-485 terminal block with 2 foot cable 8 = EIA/TIA-485 terminal block with 4 foot cable Module Interconnect Cables 0 = No special cable (4 foot cable comes with input module) 1 = 10 foot cable, RJ45 connector/RJ45 connector 2 = 25 foot cable, RJ45 connector/RJ45 connector Serial Communication Jumper 0 = EIA/TIA-232 1 = EIA/TIA-485 2 = EIA/TIA-485 terminated Special Inputs (Standard unit is configured for thermocouples and -10 to 60 mV linear inputs. For other sensors, order special inputs.) 00 = Thermocouples and -10 to 60 mV inputs only XX = Number of current, voltage, or RTD inputs. Include leading zero as needed
MLS300SI__-__-__
Availability Up to four weeks depending on complexity and order release quantity. Consult factory for details
114
Special Input Type 20 = RTD 1: 0.1° Platinum, -100 to 275°C (-148 to 527°F) 21 = RTD 2: 1° Platinum, -120 to 840°C (-184 to 1544°F) 43 = 0-10mAÎ(dc) 44 = 0-20mAÎ(dc)/4-20mAÎ(dc) 50 = 0-100mVÎ(dc) 52 = 0-500mVÎ(dc) 53 = 0-1VÎ(dc) 55 = 0-5VÎ(dc) 56 = 0-10VÎ(dc) 57 = 0-12VÎ(dc) Start Channel XX = Channel number XX End Channel XX = Channel number XX
W
A
T
L
O
W
Auto-Tuning PID Controllers SERIES D8 The Watlow Anafaze SERIES D8 is a powerful line of controllers that combines performance and flexibility with compact design. Compliance with the ODVA and Semiconductor SIG standards means this controller is easy to integrate into systems with DeviceNet™ networks on CAN (Controller Area Network). The four and eight loop versions of SERIES D8 controllers provide complete control solutions for a broad range of applications. Support for multiple types of sensor inputs including thermocouples, RTDs, linear voltage and current is also available. Each loop can be individually configured for on-off control or PID control. Loops can be combined to achieve cascade, ratio or differential control. Process variable retransmit and remote analog set point are included.
PID control of up to eight loops • Minimal panel space per loop • Reduced installation time • More reliable: fewer parts mean fewer failures Complies with ODVA (Open DeviceNet™ Vendors Association) and Semiconductor SIG (Special Interest Group) specifications for DeviceNet™ on CAN (Controller Area Network) • Integrates with other DeviceNet™ nodes and software • Sealed micro connector minimizes installation time and footprint while maximizing reliability
Advanced control utilities • Auto-tune optimizes control with minimal effort and expertise • Cascade minimizes overshoot and improves control in systems with excessive thermal lag • Ratio and differential enhance control in areas where the relationship between two or more loops is paramount
Operator Interface • 32-character vacuum fluorescent display • Eight-key keypad to access guided menus and prompts, set values and view channel displays • Built-in context sensitive help Noise Rejection • 120dB at 60Hz Temperature Coefficient • 40ppm/˚C Analog Inputs • Thermocouples: User selectable type, direct connection, linearization, reference junction compensation, reversed and shorted T/C detection and upscale break protection with output averaging. • RTD: 2- or 3-wire, platinum, 100Ω @ 0˚C, DIN-curve. Requires scaling resistors. See special inputs in ordering information • Linear: current and voltage signals from linear transmitter
DeviceNet™ is a trademark of the Open DeviceNet Vendors Association.
115
Multi-Loop
Features and Benefits
Flexible, easy-to-use interface • Easy set up with menu guided, full-text prompts • Context-sensitive, on-screen help saves time
Specifications
Auto-Tuning PID
The SERIES D8 controllers are UL® and C-UL® listed, meet the requirements of the European Community EMC Directive and carry the CE mark.
• Rotary baud rate and node address switches simplify setup • Network and module status LEDs simplify commissioning and troubleshooting a network
Auto-Tuning PID Controllers SERIES D8
Internal Measurement Resolution • 0.006 percent, greater than 14 bits
Specifications Cont. Input Range and Accuracy Range
Accuracy
66 to 1760°C ±4.0°C (150 to 3200°F) (±7.2°F) Type E -200 to 787°C ±1.0°C (-328 to 1448°F) (±1.8°F) Type J -212 to 760°C ±1.2°C (-350 to 1400°F) (±2.2°F) Type K -268 to 1371°C ±1.3°C (-450 to 2500°F) (±2.4°F) Type R -18 to 1766°C ±2.8°C (0 to 3210°F) (±5.0°F) Type S -18 to 1760°C ±2.8°C (0 to 3200°F) (±5.0°F) Type T -268 to 399°C ±1.6°C (-450 to 750°F) (±2.9°F) RTD (DIN) -200.0 to 621.0°C ±0.5°C (-328.0 to1150.0°F) (±0.9°F) Note: Accuracy @ 25°C (77°F) ambient. Valid for 10 to 100 percent of span except Type B, which is specified for 427°C (800°F) to 1760°C (3200°F). RTD is for 100 percent of span Linear Voltage and Current Inputs
Digital Inputs • TTL level used for logic, remote alarm acknowledge, selecting recipes or jobs • Eight inputs with 50-pin terminal board option • Three inputs with 18-pin terminal block option
Requires scaling resistors. See special inputs in Ordering Information
Alarm Outputs • Independent process and deviation alarms for each channel • Alarms can operate any output not used for control • User programmable deadband, delay and startup suppression • Global alarm output activates when any alarm occurs • Watchdog output indicates controller is functioning correctly
Type B
0-10mAÎ(dc) 0-20mAÎ(dc)/4-20mAÎ(dc) 0-100mVÎ(dc) 0-500mVÎ(dc) 0-1VÎ(dc) 0-5VÎ(dc) 0-10VÎ(dc) 0-12VÎ(dc) Other ranges available. Consult factory Input Sampling Rate @ 60Hz Each channel has the following scans per second: • D84: Six samples per second, (update time: 0.167 sec.) • D88: Three samples per second, (update time: 0.333 sec.) 116
Calibration • Automatic zero and full scale
Digital Outputs • 18 digital outputs available with a 50-pin terminal board option • 11 outputs available with 18-pin terminal block option • One or two control outputs are user assigned for each loop • Each control output can be configured for on-off, time proportioning, or distributed zero crossing • Outputs sink up to 60mA each at 5VÎ(dc)
Analog Outputs • Use DAC and SDAC accessory modules. See page 159.
DeviceNet™ Interface • Fully compliant with the interface guidelines for DeviceNet™ on semiconductor manufacturing tools • Supports predefined master/slave connection set • Group two only slave device • Module status and network status LEDs • Rotary baud rate and node address switches • Hardware and software selectable baud rates: 125K, 250K and 500K • Hardware and software selectable node address: 0 to 63 • Supports polled I/O and explicit messaging connections • Polled I/O response: less than 1 millisecond • Explicit message response: less than 50 milliseconds • EDS (Electronic Data Sheet) • Connector: 5-pin, micro style, sealed, male • Optically isolated CANBUS interface • Bus plugable while hot • Bus miswire protection Line Voltage/Power • 15 to 24VÎ(dc) ± 3VÎ(dc) @ 1A (loaded) or 300mA (no load) Agency Approvals • UL®, C-UL® Listed: UL® 916, standard for energy management equipment • CE Mark: Electromagnetic Compatibility (EMC) Directive 89/336/EEC • ODVA conformance tested DeviceNet™
W
A
T
L
O
W
Auto-Tuning PID Controllers SERIES D8 Front View
50 mm (2.0 in.)
96 mm (3.8 in.)
Side View 188 mm (7.4 in.)
Data Rate
Address 2
2 0
0 6 P MSD
8
500 Kb 250 Kb 125 Kb
PGM
6
LSD
41 mm to 53 mm (1.6 in. to 2.1 in.) For Cables and Clearance
D8 with TB18 Option for Digital I/O
25 mm (1.0 in.)
Multi-Loop
4
Auto-Tuning PID
4
D8 with SCSI/TB50 Option for Digital I/O
TB50 Terminal Board Option: Digital I/O Connects Here
Connect Digital I/O Here With TB18 Option
SCSI Cable
117
Auto-Tuning PID Controllers SERIES D8
F.O.B.: Winona, Minnesota Ordering Information To order, complete the code number on the right with the information below.
D8_0 -0000-__0_ Number of Loops 4 = 4 loop controller 8 = 8 loop controller Digital I/O Terminations 0 = TB18 (Screw terminals on the controller) 1 = SCSI connector, no terminal board or cable 2 = SCSI connector, TB50 terminal board and 3-foot cable 3 = SCSI connector, TB50 and 6-foot cable 4 = SCSI connector, TB50 and 3-foot right angle cable 5 = SCSI connector, TB50 and 6-foot right angle cable Power Supply 0 = No power supply 1 = CE power supply Special Inputs 0 = Thermocouples and -10 to 60 mV inputs only X = Number of current, voltage and RTD inputs
Special Inputs Specify an input type for each channel or block of channels that needs factory installed resistors. Include a descriptor in the controller part description in the form specified below for each special input type. Make sure the number of special inputs specified is equal to the number of special inputs in the controller part number
D8SI __ -__-__ Special Input Type (Not required for thermocouple sensor inputs) 23 = RTD 43 = 0-10mAÎ(dc) 44 = 0-20mAÎ(dc)/4-20mAÎ(dc) 50 = 0-100mVÎ(dc) 52 = 0-500mVÎ(dc) 53 = 0-1VÎ(dc) 55 = 0-5VÎ(dc) 56 = 0-10VÎ(dc) 57 = 0-12VÎ(dc) Start Channel XX = Channel Number XX End Channel XX = Channel Number XX
Availability Up to four weeks, depending on complexity and order release quantity. Consult factory for details
118
Related Documents
Pid Temperature Controllers Sd
November 2019 21
Pid Temperature Controllers Cls200
November 2019 17
Pid Controllers Cpc400
November 2019 12
Pid Controllers Auto-tuning Sd31
November 2019 14
Pid And Fuzzy Logic Controllers
June 2020 8
Pid
November 2019 39More Documents from "api-3818956"
Abb Price Book 303
June 2020 3
Abb Price Book 687
June 2020 2
Abb Price Book 329
June 2020 4
Abb Price Book 259
June 2020 3
Abb Price Book 355
June 2020 6