PERFORMING PRINCIPLES Different to the majority of mechanical filters that simply capture la rge airborne particles, ZEPPELIN electronic purifiers attract and retain pollutants like strong magnets. Millions of dust, smoke and pollen particles travel through the air towards the purifier. The electrostatic precipitator filters are based on the fact that electrically charged particles that are subject to an electric field are attracted towards the electrodes that create such field and deposited upon them.
ELECTROSTATIC FILTER CONTAMINATED AIR
PURIFICATED AIR
PERFORMING SCHEME The separation of the particles that are suspended in the air requires three fundamental stages: 1) The ionization of the particles that are suspended in air is achieved by making them pass through a system of electrodes constructed with strings of tungsten that is 0.2 mm of Ø and aluminium plates.
2) Capture of particles: once the charged particles pass through an electrostatic field, created by aluminium plates that are connected alternately to different potentials, they move towards the electrodes where they are deposited. In the case of liquid drops, coalescence is produced and the liquid film slides through the length of the aluminium plates. 3) Elimination of the material deposited in the electrodes by cleansing them. The efficie ncy of this type of filter is related to the passing velocity of the contaminated air. If velocity of contaminated air in the first stage is high, the ionization process becomes difficult and some particles may not be ionized. In the second stage, that velocity makes it so that the inertia of the ion cannot be counterbuffed by the force of the electrostatic field and the ion will not be retained in the collection plates. The migration velocity, that is to say, the velocity with which the ion is directed toward the collection plates depends on the force of the electric field. Because of this, it is important to work at the maximum voltage of the electrode. Although, there is a moment in which the voltage should not be increased because frequent discharges between the plates can be produced making the precipitator non-efficient. Taking in consideration that the velocity of the migration increases with the size of the particles, some could think that the efficiency would be reduced for small particles, but in practice this reduction is not remarkable. Other variables that affect the process of electrostatic precipitation are the viscosity of the particles that may produce a decrease of efficiency. The efficiency increases when the air temperature decreases.
Page 1
BASE DESIGN For a correct dimensioning of our equipment, we start from the following formulas of electrostatic precipitation, Force that acts upon a particle into an electric field:
F = q ⋅Eρ Where: F = force. q = charge upon particle. Eρ = force of electric field. If ‘q’ is the limit charge, then
q = ρ ⋅Ec ⋅a2 F = ρ ⋅ Ec ⋅ E ρ ⋅ a 2 Where: a = radius of the particle. Ec = force of crown field. ρ = constant, varies with the particle properties and it is 3 for the conductors and from 1,5 to 3,0 for particles with an average dielectric constant.
Motion of a particle in a resistant medium: Stokes Law. F = 6π ⋅ d ⋅ µ ⋅ ω Where: µ = gas viscosity. ω = velocity of the particle where its electrostatic precipitation is its migration velocity. Therefore,
ω=
ρ ⋅ Ec ⋅ Eρ ⋅ a 6⋅π⋅µ
In our precipitators, the values of Ec and Eρ are practically the same. Efficiency of the dust collection of an electrostatic precipitator: It is defined by the amount of dust (kg) eliminated by the purifier divided by the amount of dust (kg) that enters the equipment expressed in a percentage. The following expression is used:
ε =1−
1 eλ
Where: ε = collection efficiency. e = constant exponential λ = depend on various factors related to the design of the precipitator and the physical properties of the dust.
Page 2
Deutsch Law
ε =1−
1 e
A⋅S / Q
Where: A = area of the receptor electrodes. Q = flow of gas. S = effective migration velocity. The following draw represents the average efficiency of the precipitator according to tests that were conducted with similar equipment. ASHRAE EFFICIENCY 100 % 95
Working point
90 85 80 75 70 0,6 1,0 1,2
1,6 2,0
2,3 2,6 3,0
3,3
v (m/s) ∆p (mm.wc.)
10
12
14
16
18
20
22
24
26
28
30
Where: v = velocity of air flow (m/s). ∆p = pressure drop (mm.wc.). mm.wc = millimetres of water column (1 mm.wc. ≈ 10 Pa).
FILTERS FOR AIR CONDITIONING INSTALLATIONS Mechanical filtration system is essential in any air treatment system, but very fine particles are not retained. Particles smaller than 5 microns (µm) constitute a problem for our health. Once they settle in our lungs, it is impossible to get rid of them. In fact these are the most contaminating particles because they are the majority of particles and can remain floating in air for a long period of time. To eliminate these particles, the equipment that works with electrostatic precipitation, offers the highest efficiency. Also, by having a high tension stage, it destroys all micro-organisms. By being an open filtration medium, it has a small drop of pressure for which it can be intercalated in existing air conditioning installations without any problem. The elimination of these particles by means of conventional extracting equipment requires a large increase of the dimensioning in the installation of air as well as the high cost of performing. As a consequence, we can assure a fast amortization of it.
Page 3
In this figure, we have a scheme of an installation for air treatment with two electrostatic filters. One of them purifies the air that is sent out to the exterior and the other one purifies the air that is introduced into the interior.
Optional outside air outlet
Recirculation air
Extraction and return fan
Return air from air-conditioned area
ELECTROSTATIC FILTERS Air driven to air-conditioned area
Optional outside air inlet
Air-conditioner
The use of this type of equipment is recommended for the following pollutants as well as the applications shown below:
POLLUTANTS -
Viruses. Bacteria. Pollen. Plant spores. Tobacco smoke. Soldering smoke. Atmospheric dust. Escape gasses. Soot. Oil gasses. Industrial processing smoke. Cement industry dust.
APPLICATIONS Among others: - Bars. - Dancing clubs. - Offices. - Day care centres. - Schools. - Meeting rooms. - Laboratories. - Operation rooms. - Old age homes. - Computer rooms. - Hospitals. - Pharmacies. - Workshops. - Sick building syndrome. - Etc.
Page 4
Its usage in hospitals is considered of vital importance. It should be used as a pre-filter to the absolute filters to extend their duration. These absolute filters, as we know, are not able to regenerate. Used as a post-filter to the absolute filters, we can guarantee the destruction of all micro-organisms. The absolute filters, as the name indicates, are capable of guaranteeing an absolute retention of particles and bacteria but not their destruction. This can be reached by electrostatic filters.
ASHRAE EFFICIENCY 100 % 95 % 90 % 85 % 80 % 75 % 40
70 %
∆p (mmwc)
30 20 10
TV 212/50 MODEL 0,64
MODEL
DIMENSIONS L x H x W (mm)
1,28
1,92
FILTRATING SURFACE (mm2 )
2,56
3,20
v (m/s)
FLOW (m3 /h)
TV 120/36
520 x 410 x 190
470 x 360
1900
TV 214/36
700 x 410 x 190
680 x 360
2700
TV 220/36
985 x 410 x 190
970 x 360
3800
TV 420/36
985 x 820 x 190
970 x 770
7600
TV 120/50
520 x 525 x 190
470 x 480
2500
TV 212/50
620 x 525 x 190
600 x 480
3250
TV 220/50
985 x 525 x 190
970 x 480
5000
TV 420/50
985 x 1050 x 190
970 x 960
10000
TV 620/50
985 x 1575 x 190
970 x 1.340
15000
TV 820/50
1.970 x 1050 x 190
1920 x 960
20000
TV 1220/50
1.970 x 1575 x 190
1920 x 1.340
30000
TV 1620/50
1.970 x 2100 x 190
1920 x 1.900
40000
NOTE: this equipment is fabricated with white metal sheet 1 mm thick, treated with epoxy -polyester with RAL 5000 colour textured. The inspection and cell extraction can be done without the use of tools. Page 5
SEMI-INDUSTRIAL ELECTROSTATIC FILTERS These filters are created to work with air not very contaminated, for instance, the air that can be evacuated from the interior of a hotel business establishment.
“FE MODEL”
FLOW (m3 /h)
POWER (W)
DIMENSIONS L x H x W (mm)
FE-2500
2500
563
1055 x 545 x 500
96 %
FE-5000
5000
1470
1145 x 545 x 990
96 %
MODEL
EFFICIENCY
Page 6
INDUSTRIAL ELECTROSTATIC FILTERS In every industrial process, for instance, cooking of food in bars and restaurants, it is generated a series of sub-products that have been proven to be harmful to our health and well-being, besides they deteriorate the atmosphere as well. These filters are created to palliate these effects. We have created two versions of these filters to be used depending on the amount of contamination. The difference between them lies in the width of the collecting plate. The normal version is a plate that has a width of 200 mm. and it is named with initials AV. The special version is a plate that has a width of 250 mm. and it is known with the initials AVL. The dimensions of the filtration units, as well as the capacity of the power equipment, let us to offer these two versions with double ionizing cells. The standard presentation of this equipment is done with RAL-9002 textured paint. It is constructed with a metal sheet 1.5 mm. thick.
“AV“ SERIES
100 %
ASHRAE EFFICIENCY
95 90 85 80 75 70
AV 5000 MODEL
v (m/s)
0,7 1,0 1,2 1,7 2,0 2,3 2,7 3,0 3,3
∆p (mm wc) 10
12
14
16
18
20
22
24
26
28
30
Page 7
To facilitate the comprehension of the following table, there is a drawing that represents one of our models further down.
FLOW (m3 /h)
MODEL AV – AV – AV – AV – AV – AV – AV – AV – AV –
750 1250 2500 5000 10000 15000 20000 25000 30000
6
1
POWER (W) 15 20 25 30 60 90 120 150 180
750 1250 2500 5000 10000 15000 20000 25000 30000
LAMPARA CONTROL FILTRO
DIMENSIONS L x H x W (mm) 450 x 420 x 400 450 x 420 x 500 500 x 548 x 500 500 x 548 x 990 500 x 1096 x 990 500 x 1644 x 990 500 x 2192 x 990 500 x 2740 x 990 500 x 3288 x 990
WEIGHT (kg) 15 20 35 65 130 195 260 325 390
LAMPARA CONTROL FILTRO
2 5
VENTILADOR
3
FILTRO
VENTILADOR
FILTRO
4 7
FRONT VIEW
TOP VIEW
1 2 mesh filters of 490 x 490 x 50 mm. 2 2 fibre filters of 490 x 490 x 48 mm. 3 2 ionizing cells of 475 x 490 x 70 mm. 4 2 collecting cells of 475 x 490 x 225 mm. 5 2 active carbon filters of 490 x 490 x 25 mm. 6 Electric panel. 7
Door electric switch.
Page 8
“AVL“ SERIES
100 % 95
ASHRAE EFFICIENCY
90 85
6
80
1
75
LAMPARACONTROLFILTRO
2
70
FILT RO
5
3
4
7 0,7
10
6
12
1,2
14
16
2,0
18
20
2,7
22
24
3,3
26
28
v (m/s) ∆p (mm.wc) 30
1 4 mesh filters of 490 x 490 x 25 mm. 2 4 fibre filters of 490 x 490 x 48 mm. 3 4 ionizing cells of 475 x 490 x 60 mm.
1
LAMPARACONTROLFILTRO
4 4 collecting cells of 475 x 490 x 275 mm. 5 4 active carbon filters of 490 x 490 x 25 mm.
2 FILT RO
5
3
6 Electric panel. 7
4
Door electric switch.
7
FRONT VIEW
FLOW (m3 /h)
POWER (W)
DIMENSIONS L x H x W (mm)
WEIGHT (kg)
AVL – 2500
2500
20
500 x 548 x 500
37
AVL – 5000
5000
30
500 x 548 x 990
69
AVL – 10000
10000
60
500 x 1096 x 990
138
AVL – 15000
15000
90
500 x 1644 x 990
207
AVL – 20000
20000
120
500 x 2192 x 990
276
AVL – 25000
25000
150
500 x 2740 x 990
345
AVL – 30000
30000
180
500 x 3288 x 990
414
MODEL
Page 9
“FAV” SERIES FAV series are electrostatic filters with a centrifugal fan incorporated. Every unit has a micro-breaker in the three phase items, as well as a contactor and a motor-guard.
100 % 95
ASHRAE EFFICIENCY
90 85 80 75 70
0,7
10
MODEL
FLOW (m3 /h)
12
1,2
14
16
2,0
18
20
2,7
22
24
3,3
26
28
v (m/s) ∆p (mm.wc) 30
POWER (W)
DIMENSIONS L x H x W (mm)
WEIGHT (kg)
115 - 1P 170 - 1P
800 x 420 x 400 800 x 420 x 500
30 40
FAV – 750 FAV – 1250
750 1250
FAV – 2500 FAV – 5000
2500 5000
400 - 1P 1125 - 3P+N
1000 x 548 x 500 1120 x 548 x 990
66 120
FAV – 10000
10000
2320 - 3P+N
1300 x 1096 x 990
200
FAV –15000 FAV –20000
15000 20000
3100 - 3P+N 4260 - 3P+N
1550 x 1644 x 990 1800 x 2192 x 990
280 450
FAV –25000
25000
5500 - 3P+N
2000 x 2740 x 990
520
FAV –30000
30000
5520 - 3P+N
2250 x 3280 x 990
630
NOTE: the FAV-5.000 unit is available: - With direct 12/12 fan of 1.5 HP. - With direct 12/12 fan of 1 HP.
Page 10
“FAVL” SERIES Electrostatic filters with a centrifugal fan. Every unit has a door micro-breaker in the three phase items, as well as a contactor and a motor-guard.
ASHRAE EFFICIENCY 100 % 95 8
90
14 5
85
6 LAMPARA CONTROL FILTRO
1
12 2
V
13
E N TI L A D
14
9
F I L T R
80 75
O
7
3
4
70
10 11
1 Mesh filter of 490 x 490 x 50 mm. 2 Fibre filter of 490 x 490 x 48 mm. 3 Ionizing cell of 475 x 490 x 70 mm.
8 1 HP. 1P motor. 9 Ventilator 9/9.
4 Collecting cell of 475 x 490 x 275 mm.
10 Supports. 11 Shock absorber.
5 Active carbon filter of 490 x 490 x 25 mm.
12 Tightener.
6 Electric panel. 7 Door switch.
14 Pulley.
0,7
13 Transmisión belt.
10
12
1,2
14
16
2,0
18
20
2,7
22
24
3,3
26
28
v (m/s) ∆p (mm.wc) 30
FRONT VIEW
FLOW (m3 /h)
POWER (W)
DIMENSIONS L x H x W (mm)
FAVL-2500
2500
400 - 1P
1000 x 548 x 500
68
FAVL-5000
5000
1125 - 3P+N
1120 x 548 x 990
124
FAVL-10000
10000
2320 - 3P+N
1300 x 1096 x 990
208
FAVL-15000
15000
3100 - 3P+N
1550 x 1644 x 990
292
FAVL-20000
20000
4260 - 3P+N
1800 x 2192 x 990
466
FAVL-25000
25000
5500 - 3P+N
2000 x 2740 x 990
540
FAVL-30000
30000
5520 - 3P+N
2250 x 3280 x 990
654
MODEL
WEIGHT (kg)
NOTE : the FAVL-5000 unit is available: - With direct 12/12 fan of 1.5 HP. - With direct 12/12 fan of 1 HP.
Page 11
“XAV” SERIES They are electrostatic filters with axial fans incorporated. All units have a door micro-breaker.
NUMBER OF FANS
POWER (W)
DIMENSIONS L x H x W (mm)
XAV – 750 XAV – 1250 XAV – 2500
1 1 1
82 - 1P 130 - 1P 150 - 1P
650 x 420 x 400 650 x 420 x 500 800 x 585 x 530
28 38 60
XAV – 5000
2
280 - 1P
800 x 585 x 1020
100
XAV – 10000 XAV – 15000
1 3
580 - 1P 860 - 1P
1000 x 1170 x 1020 1000 x 1755 x 1020
180 240
XAV – 20000
2
1160 - 1P
1100 x 2340 x 1020
380
XAV – 25000 XAV – 30000
4 1
1440 - 1P 2360 - 3P
1100 x 2925 x 1020 1100 x 1755 x 2040
420 530
XAV – 40000
2
3160 - 3P
1300 x 2340 x 2040
700
MODEL
WEIGHT (kg)
Page 12
“XAVL” SERIES They are special electrostatic filters of XAV series. All units have a door micro-breaker.
Collecting cell of 475 x 490 x 270 mm.
Active carbon filter of 490 x 490 x 25 mm.
Axial fan ∅350 mm. Power box Door microbreaker
Filter control lamp
Double breaker with signal lamp
MODEL XAVL – XAVL – XAVL – XAVL – XAVL – XAVL – XAVL – XAVL –
2500 5000 10000 15000 20000 25000 30000 40000
Mesh filter of 490 x 490 x 50 mm.
Ionizing cell of 475 x 490 x 65 mm.
NUMBER OF FANS
POWER (W)
DIMENSIONS L x H x W (mm)
1 2 1 3 2 4 1 2
150 - 1P 280 - 1P 580 - 1P 860 - 1P 1160 - 1P 1440 - 1P 2360 - 3P 3160 - 3P
800 x 585 x 530 800 x 585 x 1020 1000 x 1170 x 1020 1000 x 1755 x 1020 1100 x 2340 x 1020 1100 x 2925 x 1020 1100 x 1755 x 2040 1300 x 2340 x 2040
WEIGHT (kg) 62 105 185 250 390 430 540 720
Page 13
CARBON ACTIVE FILTERS These carbon active filters are designed for the neutralization and absorption of gasses and vapours of corporal origin and those coming from industrial activity.
The performing of these filters is based on absorption by means of active carbon, which is that one that after being conveniently treated, is given great porosity. This results in a great internal surface, a better retention power and a great absorption capacity.
UC - 22 MODEL
FLOW (m3 /h)
VELOCITY AND LOSS OF CHARGE (m/s - mm.wc) 0.30 8 0.31 9
MODEL
DIMENSIONS L x H x W (mm)
WEIGHT (kg)
UC – 750 UC – 1250
470 x 420 x 400 470 x 420 x 500
750 1250
UC – 2500 UC – 5000
570 x 580 x 530 570 x 580 x 1020
2500 5000
0.35 0.35
10 10
68 130
UC – 10000
570 x 1160 x 1020
10000
0.35
10
260
UC – 15000 UC – 20000
570 x 1740 x 1020 570 x 2320 x 1020
15000 20000
0.35 0.35
10 10
390 520
UC – 25000
570 x 2900 x 1020
25000
0.35
10
650
UC – 30000 UC – 40000
570 x 1740 x 2040 570 x 2320 x 2040
30000 40000
0.35 0.35
10 10
780 1040
30 45
Due to its zigzag disposition, the velocity of the contaminated air as it passes through the filters is about 0.35 m/s. This results in a contact time that permits the elimination of smells.
Page 14
ROLLING FILTERS RLUP -21 MODEL. To the basic model, which is represented in the figure, we can add different air treatment systems, in order to comply with the different demands that may be presented. RLUP - 21 is a rolling electrostatic purifier, based on our AV series. It has been created as an ideal solution for the intake and filtration of soldering smoke and oily gasses of production processes. It comprises the following elements:
RLUP - 21
1- A robust piece of furniture of 1350 x 690 x 760 mm. constructed in metal sheet and finished with EPOXI paint. It is easy to move since it has well dimensioned wheels and a handle so that it can be placed over the nearest pollution focus. It disposes of two access doors, one to the filtration system and the other to the fan. 2- A centrifugal fan type 9/9, built in galvanized metal sheet with inlay nerves to avoid deformities. It has a 4-pole closed motor of 1/2 HP, with a 220 V single phase feeding. 3- Air intake arm with 4 joints, a 460 mm. diameter tube with an extractor hood incorporated. 4- Large particle collecting tray. 5- Metallic filter of 490 x 490 x 25 mm, constructed with galvanized metal sheet. The filtration medium consists of 5 mini-waving meshes and a protective grating of electro-soldered string. The efficiency according to CEN-EN G is 75%.
Air intake tube of 160 mm. diameter Purified air output 9/9 extractor with a 12 HP motor Filter control lamp Air intake hood Extractor access door Transporting handle Double electric switch for extractor and filters with signal lights
Room for post-filter Filter access door
Collecting cell of 495 x 475 x 225 mm. Ionizing cell of 495 x 475 x 70 mm. Fibre filter of 490 x 490 x 50 mm. Mesh filter of 490 x 490 x 25 mm. Wheels
Large particle collecting tray
Electrical equipment
Page 15
6- A filter of 490 x 490 x 50 mm. with a filtrating medium made of auto-extinguishable synthetic polyester material in class F1 (according to DIN 53438), constructed with a frame and protective gratings. 7- Ionizing cell of 495 x 475 x 70 mm, constructed of aluminium with insulators of teflon and ionizing strings made of tungsten of 0.2 mm. diameter. 8- Collecting cell of 495 x 475 x 225 mm, constructed in aluminium with separating tubes of 10 mm. diameter and 12 mm. length. 9- Carbon active filters of 490 x 490 x 25 mm. with a galvanized metal sheet frame and protective gratings of perforated metal of 0.2 mm in dia meter and painted in black. 10- Electric system with a single phase power equipment fed at 220 V. with 3 outputs, one for the ionizer at 12.2 kV. DC, one for the collector at 6.2 kV. and another at 220 V. to feed the control lamp. It also has a door button and a double electric switch.
RUP - 21 MODEL The zone that is not identified in the photo is identical to RLUP-21 model.
Double electric switch with signal light
Filter control lamp Door micro-breaker
9/9 fan with 1/2 HP motor Access doors
Transporting handle
Electrical equipment
Carbon active filter of 490 x 490 x 25 mm. Electrostatic cell of 490 x 490 x 136 mm.
Door micro-breaker
Fibre filter of 490 x 490 x 50 mm.
Electrical feeding
Mesh filter of 490 x 490 x 25 mm.
Transporting wheels
Large particle collecting tray
Page 16
The purifying process comprises the following stages: 1- Metallic filter of 490 x 490 x 25 mm, constructed with galvanized metal sheet. The filtration medium consists of 5 mini-waving meshes and a protective grating of electro-soldered strings. The efficiency according to CENEN G is of 75%. 2- A filter of 490 x 490 x 50 mm. with a filtrating medium made of auto-extinguishable synthetic polyester material in class F1 (according to DIN 53438), constructed with a frame and protective grating. 3- Electrostatic cell of 490 x 490 x 136 mm, built in aluminium with separating tubes. It has two stages, an ionization stage and a capturing stage. 4- Carbon active filter of 490 x 490 x 25 mm. with a galvanized metal sheet frame and protective gratings of perforated metal sheet of 0.2 mm. diameter and painted in black colour. 5- Electric system with a single phase power equipment fed at 220 V. with 3 outputs, one for the ionizer at 7.2 kV. DC, another for the collector at 3.8 kV. and another at 220 V. to feed the control lamp. It also has door push buttons and a double electric breaker.
RUPA - 21 MODEL
Absolute filter of 490 x 490 x 292 mm.
Electrostatic cell of 490 x 490 x 136 mm. Fibre filter of 490 x 490 x 50 mm. Mesh filter of 490 x 490 x 25 mm.
The purifying process comprises the following stages: 1- Metallic filter of 490 x 490 x 25 mm, built in galvanized metal sheet. The filtration medium consists of 5 mini-waving meshes and a protective grating of electro-soldered strings. The efficiency according to CENEN G is of 75%. 2- A filter of 490 x 490 x 50 mm. with filtrating medium made of auto-extinguishable synthetic polyester material in class F1 (according to DIN 53438), constructed with a frame and protective grating. 3- Electrostatic cell of 490 x 490 x 136 mm, built in aluminium with separating tubes. It has two stages, an ionization stage and a capturing stage. 4- Absolute filter of very high capacity with a filtrating medium made of hydro-repellent and fire-proof glass fibres, mini-creased at a constant step by distancing thermo-soldered strings and with a bi-component polyurethane sealer. 5- Electric system with a single phase power equipment fed at 220 V. with 3 outputs, one for the ionizer at 7.2 kV. DC, another for the collector at 3.8 kV. and another at 220 V. to feed the control lamp. It also has door push buttons and a double electric breaker.
Page 17
RMP - 21 MODEL
Fibre filter of 491 x 592 x 100 mm.
Multi-dihedral filter of 491 x 493 x 292 mm. Mesh filter of 491 x 593 x 50 mm.
The purifying depends on the following stages: 1- Metallic filter of 491 x 593 x 50 mm., constructed with galvanized metal sheet. The filtration medium consists of 8 mini-waving meshes and protective gratings of electro-soldered string. The efficiency according to CENEN G is of 75%. 2- Absolute filter of very high capacity with a filtrating medium made of hydro-repellent and fire-proof glass fibres, mini-creased at a constant step with distancing thermo-soldered strings and with a bi-component polyurethane sealer. 3- A filter of 491 x 592 x 100 mm. with a filtrating medium made of auto-extinguishable synthetic polyester material in class F1 (according to DIN 53438), constructed with a frame and protective gratings. 4- Electrical system composed of an electric switch with a signal lamp.
Page 18