Pc3 15-20

INPLANT TRAINING REPORT

INTRODUCTION TO PPC3

•

PPC3 was formed in Feb’06 as an additional facility to existing PPC1 and PPC 2. Project Execution & Quality control directly under L&T’ supervision.

• •

QA Manual & QC System of PPC3 is under the same management system of HED-Powai.

 Approach of PPC3 Since PPC3 is operated by contractors, all the issues are focused towards motivating for high quality & productivity. 

Critical mass of each contractors is identified and care is taken to

maintain & retain them during lean period. 

These

critical

mass

workers

are

motivated

by

continuous

interaction & on-job training 

Weekly planned meetings with PMG.



Extensive Training of young engineers for



Up-gradation of technical knowledge.



Job specific training by experts & seniors.

V .J .T. I , MATUNGA

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INPLANT TRAINING REPORT

 Shops & Facilities Crane (Mt)

x

Length

Height

(m)

(m)

W (m)

Shop 1 Area : 8250 Sq m

Shop 2 Area : 4000 Sq m Open Yard Area : 900 Sq m



Bay1

Nos 30x 2

158

11

19

Bay2

10x 1

158

9

15

Bay3

5 x 1 10x 1

158

9

15

Bay4

5 x 1 5 x 2

122

7.5

12

Bay3

5 x 1

144

5.4

18

--

--

45

--

20

Additional facilities in PPC3

V .J .T. I , MATUNGA

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INPLANT TRAINING REPORT

•

Shot Blasting & Painting Facility (15 m x 5.7m wide x 7 m

height). •

Radiography Enclosures (13m X 6 m).

•

Steel Yard and Plate Preparation Center – (880 Sq. Mtr.) 10 Ton

crane, 80 m x 11 m x 6 m height. •

Welder Training Center.

•

RT Film Processing and Viewing room.

•

Welding consumables stores.

 

 Plant & Machinery

Plate Rolling M/c Min Dia. – 710 mm Max Width – 2500 mm Max. Thk CS - 40mm

V .J .T. I , MATUNGA

Page 18

INPLANT TRAINING REPORT

EdgePlanin g M/c Max.Length–12.5m Max thk: - 75mm

Boom Mounted Submerged V .J .T. I , MATUNGA

Page 19

INPLANT TRAINING REPORT

Arc Welding M/c.(Total 5 Nos) Maximum Travel: X – 9 m; Y – 6m.

Weld Positioners:Capacity:-10 Tonne.

V .J .T. I , MATUNGA

Capacity: - 30 Tonne.

Page 20