PROJECT:
DOCUMENT NO
VSP BF-3
DATE
REV
23/10/2008
E TITLE:
LT CABLE SIZING CALCULATION
BLT Hydraulic System- Filling Pump
### kw
SOURCE :
Parameter
DESIGNED
CHECKED
SHEET
ACH
MMR
A4
MCC-WT
APPROX. LENGTH210 m
Basis / Formula Used
Value
15
15
Demand Factor
Assumed
1
Consumed Load
Mr / F
15
Motor rating / Total Load
Unit Kw
Symbol Mr
Kw
Mc
F
0.83
cos φr
Running sin φ
0.56
sin φr
Starting cos φ
0.30
cos φs
0.95
sin φs
Running cos φ (consumed load)
Refer motor catalogue Assumed
Starting sin φ
0.9
Refer motor catalogue
Consumed Load Efficiency
Mc / (cos φr x ηr)
Load in kVA System Voltage Sytem Voltage for calculation
Vs= V X (1 0.60% ) (P x 1000) / (1.732 x Vs)
Full Load Current
ηr
20.08
kVA
415
Volts
V
412.51
Volts
Vs
28.11
Amps
P
I flc
Temperature Deration
(refer Table - A)
0.9
Grouping Deration
(refer Table - B)
0.68
TDF GDF
Other Derating Factor
1
RDF
Total Derating Factor
TDFx GDF x RDF
0.61
I flc / DF
45.92
Amps
Ir
63
Amps
Ic
Running Current after derations Current carrying capacity 3cx25
PVC
(refer catalogue)
AL
0.73
Ir / Ic
No. of Runs of cable
DF
1
No. of runs of selected cable
No.
3.08 %
Using 210 Mtr cable, Actual % Voltage drop w.r.t 415V =
N
3.68
Check for voltage drop Allowable voltage drop (%) starting
15
%
%Vdsa
Allowable voltage drop (%) running
4.40
%
%Vdra
Allowable voltage drop at starting
Vs x %Vdsa/100
61.877
Volt
Vdsa
Allowable voltage drop at running
Vs x %Vdra/100
18.150
Volt
Vdra
Max. Conductor Resistance at 70 degC
(refer cable catalogue)
1.44
Ohm / km
R
Reactance at 50 c/s
(refer cable catalogue)
0.1
Ohm / km
Xl
Running current
Full load current ( Iflc )
28.11
Amps
Ir
Starting current
7.2 x Ir (Vdsa x N) / (1.732 x Is x (Rcos φs + Xl sin φs)) (Vdra x N) / (1.732 x Ir x (Rcos φr + Xl sin φr))
202.36
Amps
Is
336
Mtrs
298
Mtrs
Max. length for starting condition Max. length for running condition
Hence, Cable Size Selected (As per Calculation) Table - A (Temp. Derating factor) Deg C PVC
HR PVC
LT XLPE
1
3cx25
6
8
AL
Table - B (Grouping factor)
HT EPR XLPE CSP
No. of cables / tray
No. of Trays 1
2
3
4
25
1.25
1.16
1.14
1.14
1.28
1
1
1
1
1
1
1
30
1.16
1.1
1.1
1.1
1.22
2
0.84
0.8
0.78
0.77
0.76
0.75
35
1.09
1.05
1.04
1.04
1.13
3
0.8
0.76
0.74
0.73
0.72
0.71
40
1
1
1
1
1
4
0.78
0.74
0.72
0.71
0.7
0.69
0.95
0.95
0.98
5
0.7
0.69
0.68
0.67
45
PVC
0.9
0.94
0.77
0.73
50
0.8
0.88
0.9
0.9
0.88
6
0.75
0.71
0.7
0.68
0.68
0.66
55
0.69
0.82
0.85
0.85
0.77
7
0.74
0.69
0.68
0.66
0.66
0.64
60
0.62
0.74
0.8
0.8
0.66
8
0.73
0.69
0.68
0.67
0.66
0.64
Note: A) As per above calculation, the Cable Size of
1 R-
3cx25 Sqmm is found to be OK.
B) In above calculation, Consumed Load have been considered as Motor rating. C) The above cable size selected for motor is based on Average length of 150 Mtr, However, the final cable sizes for individual motors shall be based on the actual cable lengths considering the voltage drop.
in 5% voltage drop
GN-ST-06(Design Sheet) Two formats of design sheets are enclosed. These sheets can be used as per the convenience (i) (ii) The ‘designed’ and ‘checked’ columns of design sheet shall have the signature of the person responsible for design & checking respectively.
as per the convenience. ignature of the person
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
STANDARD MOTOR RATINGS 0.18 0.22 0.37 0.55 0.75 1.1 1.5 2.2 3.7 5.5 7.5 9.3 11 15 18.5 22 30 37 45 55 75 90 110 132 160 180 200 225 250
1 2 3 4 5 6 7
SYSTEM VOLTAGE 240 415 1100 3300 6600 11000 33000
FLPF 0.65 0.6 0.64 0.7 0.7 0.76 0.79 0.82 0.83 0.84 0.85 0.85 0.85 0.86 0.86 0.87 0.89 0.9 0.9 0.86 0.89 0.9 0.9 0.9 0.9 0.9 0.9 0.87 0.87
1
3/4THPF 0.58 0.55 0.58 0.64 0.65 0.7 0.72 0.76 0.78 0.79 0.81 0.81 0.82 0.83 0.84 0.84 0.86 0.89 0.89 0.82 0.88 0.86 0.86 0.86 0.86 0.86 0.86 0.82 0.82
2
FLEFF 3/4THEFF 0.5 0.46 0.58 0.53 0.65 0.58 0.72 0.67 0.74 0.69 0.75 0.7 0.77 0.72 0.8 0.75 0.82 0.81 0.85 0.83 0.87 0.87 0.88 0.88 0.89 0.89 0.9 0.9 0.91 0.91 0.91 0.91 0.92 0.92 0.93 0.93 0.93 0.93 0.94 0.94 0.94 0.94 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.96 0.96 0.95 0.94 0.95 0.94
3
4
5
6
CABLE DATA
CURRENT RATING AT 40 DEG (LAID IN TUNNEL X-SECTION 1
3cx1.5
PVC AL 14
HRPVC CU 17
AL 16
CU 21
LT XLPE AL
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
3cx2.5 3cx4 3cx6 3cx10 3cx16 3cx25 3cx35 3cx50 3cx70 3cx95 3cx120 3cx150 3cx185 3cx225 3cx240 3cx300 3cx400 3cx500 3cx630 1cx120 1cx150 1cx185 1cx225 1cx240 1cx300 1cx400 1CX500 1cx630
18 23 30 39 50 63 77 95 130 155 180 205 240 255 280 315 375 425 480 220 250 290 315 335 380 435 480 550
24 30 39 57 65 66 110 135 155 200 230 255 305 335 355 400 455 521 674 280 320 370 400 425 475 550 590 660
1 2 3 4 5
CABLE TYPE PVC HRPVC LT XLPE HT XLPE EPR CSP
current rating AL CU 63 66 85 110 96 108 100 115 0 113.98
1 2
CONDUCTOR AL CU
22 28 37 49 62 85 105 128 159 189 220 250 293 323 342 384 458 519 586 268 305 354 390 409 464 531 586 671
29 37 48 63 81 110 134 165 201 244 281 323 372 407 433 488 555 635 759 342 390 451 483 519 580 671 720 805
31 50 67 70 96 117 142 179 221 257 292 337 379 399 455 530 612 707 268 309 360 408 433 501 596 693 814
current 63 66
1
2
3
4
5
6
CABLE DATA CONDUCTOR RESISTANCE AT 70 DEG X-SECTION 1
3cx1.5
PVC AL 21.747
HRPVC CU 14.480
AL 21.720
CU 12.200
LT XLPE AL 23.170
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
3cx2.5 3cx4 3cx6 3cx10 3cx16 3cx25 3cx35 3cx50 3cx70 3cx95 3cx120 3cx150 3cx185 3cx240 3cx300 3cx400 3cx500 3cx630 1cx120 1cx150 1cx185 1cx225 1cx240 1cx300 1cx400 1CX500 1cx630
14.538 8.903 5.539 3.701 2.295 1.442 1.043 0.770 0.532 0.384 0.304 0.248 0.197 0.150 0.120 0.094 0.073 0.056
1
8.870 5.520 3.685 2.190 1.376 0.870 0.627 0.463 0.321 0.231 0.183 0.148 0.119 0.090 0.072 0.056 0.044 0.034
2
14.520 8.890 5.530 3.700 2.290 1.440 1.042 0.770 0.532 0.385 0.304 0.248 0.198 0.152 0.122 0.096 0.076 0.061 0.304 0.248 0.198 0.171 0.152 0.122 0.096 0.076 0.061
3
7.560 4.700 3.110 1.840 1.160 0.734 0.529 0.391 0.270 0.195 0.154 0.126 0.100 0.076 0.061 0.048 0.037 0.029 0.154 0.126 0.100 0.850 0.076 0.061 0.048 0.037 0.029
4
15.500 9.480 5.900 3.940 2.440 1.540 1.110 q 0.567 0.410 0.324 0.264 0.210 0.160 0.128 0.100 0.077 0.060 0.324 0.264 0.210 0.180 0.160 0.128 0.100 0.077 0.060
5
6
CABLE DATA CONDUCTOR REACTANCE AT 50 Hz X-SECTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
3cx1.5 3cx2.5 3cx4 3cx6 3cx10 3cx16 3cx25 3cx35 3cx50 3cx70 3cx95 3cx120 3cx150 3cx185 3cx240 3cx300 3cx400
PVC AL 0.126 0.119 0.116 0.110 0.100 0.097 0.097 0.097 0.094 0.090 0.090 0.087 0.087 0.087 0.087 0.086 0.086
HRPVC CU 0.119 0.115 0.112 0.104 0.099 0.090 0.088 0.086 0.086 0.083 0.083 0.082 0.082 0.082 0.079 0.079 0.079
AL 0.092 0.087 0.081 0.073 0.064 0.055 0.054 0.050 0.050 0.046 0.043 0.042 0.042 0.042 0.041 0.040 0.040
CU 0.109 0.105 0.101 0.095 0.089 0.086 0.084 0.082 0.079 0.076 0.076 0.074 0.074 0.074 0.073 0.073 0.073
LT XLPE AL 0.107 0.099 0.093 0.088 0.084 0.081 0.081 0.078 0.075 0.074 0.072 0.071 0.072 0.072 0.071 0.071 0.070
18 19 20 21 22 23 24 25 26 27 28
3cx500 3cx630 1cx120 1cx150 1cx185 1cx225 1cx240 1cx300 1cx400 1CX500 1cx630
0.079 0.087 0.086 0.085 0.084 0.083 0.083 0.082 0.081 0.081
1 2 3 4 5
CABLE TYPE PVC HRPVC LT XLPE HT XLPE EPR CSP
resistance AL CU 1.44 0.87 1.44 0.73 1.54 0.93 1.54 0.93 0 0.8
1 2
CONDUCTOR AL CU
1 2 3 4 5
CABLE TYPE PVC HRPVC LT XLPE HT XLPE EPR CSP
1 2
CONDUCTOR AL CU
res. 1.44 0.87 reactance AL CU 0.1 0.09 0.05 0.08 0.08 0.08 0.12 0.12 0 0.09 reac. 0.1 0.09
NO. OF RUNS 1 2 3 4 5 6 7 8 9 10 11 12 13
0.079 0.074 0.074 0.074 0.074 0.073 0.073 0.073 0.073 0.725
1 2 3 4 5 6 7 8 9 10 11 12 13
0.040 0.040 0.080 0.082 0.079 0.077 0.075 0.072 0.070 0.069 0.067
0.073 0.725 0.074 0.074 0.074 0.074 0.073 0.073 0.073 0.073 0.725
0.070 0.070 0.097 0.094 0.093 0.091 0.090 0.088 0.087 0.086 0.084
14 15 16 17 18 19 20
14 15 16 17 18 19 20
1 MCC-MUDGUN 2 MCC-BF-BLT 3 MCC-GC 4 MCC-HS 5 MCC-TRT 6 MCC-PCI-1 7 MCC-PCI-2 8 MCC-PCI-COM 9 MCC-FF 10 MCC-CHILLER 11 MCC-SGPN 12 MCC-SGP-COM1 13 MCC-SGP-COM2 14 MCC-SGPS 15 MCC-CH-DED 16 MCC-WS1 17 MCC-WS2 18 MCC-WT 19 MCC-SH-1 20 MCC-SH-2 21 MCC-SH-COM 22 MCC-SH-DED 23 EME-MCC-BF 24 EME-MCC-PH
0.79 0.59 0.82 0.65 1.35 0.88 0.95 1.17 1.62 1.65 0.88 0.76 0.76 0.66 0.64 0.55 0.74 0.6 0.42 0.36 0.76 0.59 0.58 0.54
0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.02 0.02 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0 0 0.01 0.01 0.01 0.01
7
8
9
10
NG AT 40 DEG (LAID IN TUNNEL) LT XLPE CU
HT XLPE -upto 6.6kv(E) EPR CSP AL
CU
CU
36 47 62 79 108 132 162 198 240 276 318 366 402 426 480 546 612 685 336 384 444 479 510 570 660 708 825
100 121 145 181 221 254 290 330 369 390 450 525 609 706 277 318 370 412 440 509 600 700 817
7
26 35 46 64 85 114 140 175 216 260 303 349 398 372 348 325 304 284 265 299 343 391 366 342 320 299 279 261
115 140 175 215 255 290 335 370 415 440 505 600 714 850 368 422 490 547 580 665 805 900 1030
8
9
10
R RESISTANCE AT 70 DEG LT XLPE CU 15.500
HT XLPE -upto 6.6kv(E) EPR CSP AL
CU
CU
9.480 5.900 3.940 2.340 1.470 0.930 0.671 0.495 0.343 0.247 0.196 0.159 0.127 0.096 0.077 0.060 0.047 0.036 0.196 0.159 0.127 0.107 0.096 0.077 0.060 0.047 0.036
1.540 1.110 0.820 0.567 0.410 0.324 0.264 0.210 0.160 0.130 0.100 0.077 0.060 0.324 0.264 0.210 0.180 0.160 0.130 0.100 0.077 0.060
7
8.210 5.090 3.390 1.950 1.240 0.795 0.565 0.393 0.277 0.210 0.164 0.132 0.108 0.082 0.065 0.040 0.039 0.031 0.164 0.132 0.108 0.093 0.082 0.065 0.040 0.039 0.031
0.930 0.671 0.495 0.343 0.247 0.196 0.159 0.127 0.096 0.077 0.060 0.047 0.036 0.196 0.159 0.127 0.110 0.096 0.077 0.060 0.047 0.036
8
9
10
OR REACTANCE AT 50 Hz LT XLPE CU 0.107 0.099 0.093 0.088 0.084 0.081 0.081 0.078 0.075 0.074 0.072 0.071 0.072 0.072 0.071 0.071 0.070
HT XLPE -upto 6.6kv(E) EPR CSP AL
CU
0.116 0.111 0.104 0.100 0.095 0.092 0.089 0.087 0.085 0.082 0.079
0.116 0.111 0.104 0.100 0.095 0.092 0.089 0.087 0.085 0.082 0.079
CU 0.116 0.109 0.106 0.100 0.096 0.091 0.088 0.086 0.082 0.079 0.077 0.076 0.076 0.076 0.075 0.075 0.075
0.070 0.070 0.097 0.094 0.093 0.091 0.090 0.088 0.087 0.086 0.084
0.073 0.068 0.092 0.089 0.087 0.086 0.085 0.082 0.079 0.073 0.068
0.073 0.068 0.092 0.089 0.087 0.086 0.085 0.082 0.079 0.073 0.068
0.075 0.074 0.075 0.075 0.075 0.075 0.074 0.074 0.074 0.074 0.073