Machine & Perssonel Scheduling In Paradise Plastic Industry

Presented By: Ashutosh Sharma(8014)

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As an industry leader, Paradise Plastics Enterprises Ltd.(PPEL)leads from the front. Propelled by opportunity and compelled by familial collaboration, PPEL today, stands testimony to the enterprise, steel and efficacy of its Chairman cum Managing Director, Mr. Yogesh K. Gandhi. Steered by a pioneering vision of the Gandhi Family, Mr. Yogesh K. Gandhi ventured into customized plastic mouldings in 1980. His versatility, verve and resilience have successfully impacted the dimensions of Paradise Plastics. Due to his intensive involvement, Paradise Plastics has seen a constant upsurge in growth. Over the years, Mr. Gandhi has built this company and its reputation on the principle of ‘From concept to completion’. Couple that with cutting-edge technology, products engineered to customization and outstanding customer service, all at competitive prices and its no surprise that Paradise Plastics has a very loyal customer base.

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We work with companies of all sizes, ranging from inventors and entrepreneurs to large global corporations. Globally, our committed adherence to quality standards is ratified by an ISO/TS 16949:2002 certification. Our expansion projects involve the construction of a fully-equipped manufacturing Tool Room as well as newer factories at both Greater Noida (U.P.) and Manesar (Haryana).

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We design and manufacture superior-quality Plastic products that fulfill the customer’s every need, adding value to lifestyle.

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To benchmark our leadership position within the global plastics industry by manufacturing a diverse range of high-performance products for the penultimate customer experience; at all times investing in the integral blend of skill and service

AUTOMOTIVE PRODUCTS

NON-AUTOMOTIVE PRODUCTS

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In Paradise Plastic Enterprise Pvt. Ltd. The order winner is quality & cost is qualifier .

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The particular aspect being studied are – - Machine scheduling process going on in this company, this is because it has got a lot of order of different product of different Industry (like- Honda motors, Maruti Udyog, Videocon, etc.) - Personal scheduling process, this is because of company wants to optimize its work-force.

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Here quality is order winner & aspects are machine scheduling & personal scheduling process. So for handling such aspects the process is The organisation a lot of order from different industries, that’s why it has to schedule its machine in a right manner that the comapany is able to complete all the orders as earlier as possible, therefore it has to maintain an efficient work-force. That’s why this organisation is more concern about Scheduling of its machine & its handling.

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This company is making different parts of different product for different Industries, like- window for Honda Motors, Back Cover of Television for L.G. , Onida & Samsung, CDs & DVDs of Moser Bear, Bonut for Maruti Udyog, Washing Machine for Videocon & many other small parts of different products for different Industries. Here we are taking the actual process of making of Videocon Washing Machine parts. Here all its parts are also assembled & finished goods are provides to Videocon Industries.

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For making finished of Videocon Washing Machine, they uses three types of injection molding machine (capacity are- 1420 tones, 850 tones, 660 tones). The raw materials are HTBS, ABS, HP & Pc which are purchased from Reliance Chemical, L.G. Chemical, Dico & Rajiv Plastic Pvt. Ltd. . Paradise Plastic Enterprise Pvt. Ltd. Is making O.E.Ms(Original Equipment Manufacturer) for B to B marketing.

Job

Machine 1 (1420 tones)

Machine 2 (850 tones)

Machine 3 (660 tones)

A

35

20

15

B

30

45

40

C

35

30

25

D

25

40

50

E

15

40

60

F

10

30

40

Scheduling is based on priority of jobs,which are being processed. 

After scheduling the machine we came to know that – Ideal Flow is F-D-B-C-A

Monday W/F req. 10

Tuesda y

Wednes Thursda -day y

Friday

Saturda y

Sunday

8

8

7

9

6

5

”

9

7

7

6

8

6

5

”

8

6

6

5

7

6

5

”

7

5

6

5

6

5

4

”

6

4

5

4

5

5

4

”

5

3

4

4

5

4

3

”

4

3

4

3

4

3

2

”

3

2

3

2

3

3

2

”

2

1

2

2

3

2

1

”

1

1

2

1

2

1

0

”

0

0

1

0

1

1

0

”

0

0

0

0

0

0

0

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In this organization, 8 hr working in day & 5 working days in a week, including 2 days leave. After personnel scheduling we come to know that the number of persons require in operation department is 12.

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According to our team’s perception, company should mostly concern about its product that is being produced as a whole (finished product). It is because Company has to sign an agreement to whom it has to supply finished goods. This is because if the product line is interrupted due to any reason the company will have to pay a penalty of Rs.7000/min.

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Finally, it is important to note that these strategies are not strictly independent of each other; value is function of not just price, quality and service but can also be enhanced by Personalization and offering a memorable experience. Paradise Plastic Enterprise Pvt. Ltd is one of the 50 largest private companies in India, qualified as ISO 9001:2000 about product to quality standards is ratified by an ISO/TS 16949:2002 certification. The current volume of products has not met the large demand for manufacturing in India. So, with the proud of customer satisfaction about its high quality products, Paradise Plastic Enterprise Pvt.Ltd. will enlarge production as well as the size of company more and more in the future.

THANK YOU