List Of Electric Device

D O C U M E N TA Z I O N E T E C N I C A

PH INSTRUCTIONS

B

LIST OF DEVICES FOR PH TYPE PRESSES

PH 339.85.031 Rev. 00 Date 28.07.00

TECHNICAL DOCUMENTATION DOCUMENTATION TECHNIQUE TECHNISCHE DOKUMENTATION DOCUMENTACION

TECNICA

DOCUMENTAÇAO

TECNICA

ISH

L ENG

PH 339.85.031 Rev. 00 Date 28.07.00

Written by

: Monduzzi Stefano

Written on

: July 28, 2000

Last revised

:

Revised by

: Tassoni Alberto

Program version

: PH 13.01.XX.7TR

Title

:

Number of pages

: 30

Service code

: 9512

Identification no.

: PH 339.85.031

List of devices for PH type presses

SACMI SHALL NOT BE HELD RESPONSIBLE FOR MACHINE FAILURE DUE TO UNAUTHORIZED MODIFICATIONS. ANY CHANGES THAT ALTER THE CONSTRUCTION OR THE WORKING CYCLE OF THE MACHINE MUST BE CARRIED OUT OR AUTHORIZED BY SACMI’S AFTER-SALES DEPT. SACMI RESERVES THE RIGHT TO MAKE ANY CHANGES TO THE MACHINE DESCRIBED HEREIN AT ANY TIME WITHOUT NOTICE. IF THERE ARE ANY PRINTING OR OTHER ERRORS, CORRECTIONS WILL APPEAR IN THE SUBSEQUENT VERSION OF THE MANUAL. SACMI SHALL BE HELD RESPONSIBLE ONLY FOR THE TEXT IN THE ORIGINAL ITALIAN VERSION. THIS MANUAL IS PROPERTY OF SACMI. ONLY THE PURCHASER OF THE MACHINE IS AUTHORIZED TO USE IT. IT IS NOT TO BE COPIED OR REPRODUCED IN ANY FORM WITHOUT PRIOR CONSENT FROM SACMI. FAILURE TO DO SO WILL ENTITLE SACMI TO TAKE LEGAL ACTION. COPIES OF THIS MANUAL ARE AVAILABLE FROM THE AFTER-SALES SERVICE DEPT.

3

PH 339.85.031 Rev. 00 Date 28.07.00

SAFETY PRECAUTIONS TO BE OBSERVED WHEN OPERATING THE MACHINE

Copies of this manual should be given to all personnel in charge of machine maintenance and operation. It is essential that the manual is read carefully in its entirety and fully understood, as it provides important instructions on how to operate the machine properly and safely. The machine must be used only for the tasks it was expressly designed for. Performing jobs other than those recommended is hazardous. SACMI shall not be held responsible for damage to the machine or injuries to personnel resulting from mishandling, improper use or unauthorized modifications. Any modifications made to the machine’s structure and/or work-cycle must be performed or authorized by SACMI’s Service Dept. The persons in charge of supervising and servicing the machine must read and fully understand the operating instructions contained in the documentation provided. Maintenance can be performed and the electrical parts and devices accessed only by competent well-trained personnel. The machine’s work-cycle can be set and controlled only by the persons in charge, or those who are duly authorized. Only well-trained personnel can operate, set-up and service the machine. The machine can be started up only after all the safety devices have been activated. Periodically inspect all the safety devices installed in the machine (stop pushbuttons, interlocks, proximity switches, limit switches, safety guards, etc..) for proper functioning. Occasionally check to see whether the machine is still efficiently grounded. If any faults are found while the machine is being run, they must be reported to the person in charge without delay. If the personnel in charge find faults which could endanger the operators, the machine must be shut off immediately and restarted only after it has been repaired. Always unplug the machines from the electricity supply before setting up or servicing them if operations which may endanger personnel are to be performed. Failure to do so may result in severe injury to personnel. Whenever carrying out maintenance of any type, always shut off the machine and block all parts before starting. This must be done even when minor jobs are performed.

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PH 339.85.031 Rev. 00 Date 28.07.00

1

INTRODUCTION

Device

Connection

State

LED indication

Pushbutton

N.O.

Pressed Released Pressed Released

Led on Led off Led off Led on

Closed in pos. x Open in pos. x

Led on Led off

N.C.

Energized De-energized Energized De-energized

Led on Led off Led off Led on

Proximity switch

N.O.

Energized De-energized

Led on Led off

Scanner Photocell

N.O.

Triggered Untriggered Triggered Untriggered

Led on Led off Led off Led on

N.O.

Energized De-energized Energized De-energized

Led on Led off Led off Led on

Above the threshold Below the threshold Above the threshold Below the threshold

Led on Led off Led off Led on

Above the set pressure Below the set pressure Above the set pressure Below the set pressure

Led off Led on Led on Led off

N.C. Selector switch Miniature switch

N.O.

Reflector/ Detector unit Contactors-relays

N.C. Level control Pressure switch Flowmeter Thermostat

N.O. N.C.

Vacuum meter

N.O. N.C.

5

PH 339.85.031 Rev. 00 Date 28.07.00

LIST OF SAFETY DEVICES AJ100

Safety module, Shutdown buttons

AJ101

Safety module, Safety bar and filler-box limit switches and switches that detect when the roller conveyor is in front of the press (optional)

SB1E

External shutdown button (card AP11, input 1 - AJ100; contact open = press stopped)

SB2E

External shutdown button (card AP11, input 1 - AJ100; contact open = press stopped)

SB3E

Shutdown button on keyboard (keyboard - AJ100; contact open = press stopped)

SQ51

Limit switch, R.H. safety bar (card AP11, input 21; contact open with safety bar down) (AJ101 contact closed with bar down)

SQ52

Limit switch, L.H. safety bar (card AP11, input 22; contact open with safety bar down) (AJ101 contact closed with bar down)

SQ53A

Micro-contact, Roller conveyor present (card AP13, input 22; contact open when roller conveyor is against the press) (AJ101 contact closed with roller conveyor against the press)

SQ53B

Micro-contact, Roller conveyor present (AJ101 contact closed with roller conveyor against the press)

SQ59

Miniature switch, Filler-box interlock (card AP11, input 16; contact open with filler-box back)

SQ66

Filler-box detector (card AP12, input 7; contact closed with filler-box disconnected) (AJ101 contact open with filler-box disconnected)

SQ66A

Filler-box detector (AJ101 contact open with filler-box disconnected)

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PH 339.85.031 Rev. 00 Date 28.07.00

2

LIST OF DEVICES USED

The electrical devices used in the presses are listed below: AD1

Amplifier, Powder level sensor (card AP11, input 5; contact closed with powder present)

AJ1

Control device, Upper punch magnetic lock (card AP12, input 3; contact closed with punches locked)

AJ2

Control device, Lower punch magnetic lock (card AP12, input 6; contact closed with punches locked)

AJ100

Safety module, Shutdown buttons

AJ101

Safety module (safety bar and filler-box limit switches and switches that detect when the roller conveyor is in front of the press (optional)

AP3

Microprocessor system card - Power supply (AL) Rack in location 3

AP5

Microprocessor system card - Cpu (CPU) Rack in location 5

AP6

Microprocessor system card - Miscellaneous (VA) Rack in location 6

AP6E

I2CBUS card Rack in location 6

AP7

Microprocessor system card - Analog inputs (IA) Rack in location 7

AP8

Microprocessor system card - Absolute encoders (IE) Rack in location 8

AP9

Microprocessor system card - Incremental encoders (IE) Rack in location 9

AP11

Microprocessor system card - Digital inputs (ID) Rack in location 11

AP12

Microprocessor system card - Digital inputs (ID) Rack in location 12

AP13

Microprocessor system card - Digital inputs (ID) Rack in location 13 (optional)

AP14

Microprocessor system card - Digital outputs (OD) Rack in location 14

AP15

Microprocessor system card - Digital outputs (OD) Rack in location 15

AP16

Microprocessor system card - Digital outputs (OD) Rack in location 16 7

PH 339.85.031 Rev. 00 Date 28.07.00

AP17

Microprocessor system card - Digital/Analog outputs (ODA) Rack in location 17

AP18

Microprocessor system card - Digital/Analog outputs (ODA) Rack in location 18 (optional)

AP20

Microprocessor system card - Relay outputs (OR) Rack in location 20

AP21

Microprocessor system card - Relay outputs (OR) Rack in location 21

AP32

Current conversion card 0/20 mA - -10/+10 V voltage for bi-directional proportional solenoid valves

AP47

YV47 speed up card (optional)

AP79

Insulation coupler module, 0-10 V 0-20 mA

AP100

Microprocessor system card - Lower bus

AP101

Microprocessor system card - Upper bus, Section 1

AP102

Microprocessor system card - Upper bus, Section 2

AP102A

Adapter card, PC connection

AP103

Microprocessor system card - Lower keyboard

AP103E

Power supply card, Lower keyboard (optional)

AP104

Microprocessor system card - Terminal keyboard

AP104A

Personal computer, Operator-machine interface (optional)

AP105

Battery-operated power supply, PC (AP104A)

AP201

Control card, YV20A (optional)

AP201F

Driver filter card

AP203

Synchronizer card, Proportional knockout (optional)

AP204

Control card, YV22A (optional)

AP205

Control card, YV22B (optional)

AP206

Interface card, Proportional knockout encoder (optional)

AP207

Interface card, Proportional knockout encoder (optional)

AP208

Interface card, MOOG card serial connection (AP210) (optional)

AP210

MOOG card, Proportional knockout control (optional)

AP400

Capacitor card

AP410

Overvoltage limiter card

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PH 339.85.031 Rev. 00 Date 28.07.00

APBT4

Conversion card, Thermocouple, Oil temperature - current 4-20 mA (power unit box)

APBT5

Conversion card, Thermocouple, Upper punch temperature - current 4-20 mA (box 38)

APBT6

Conversion card, Thermocouple, Upper die temperature - current 4-20 mA (optional) (box 38)

APBT7

Conversion card, Thermocouple, Lower die temperature - current 4-20 mA (box 38)

APBT8

Conversion card, Thermocouple, Lower punch temperature - current 4-20 mA (box 38)

ARM1

Electrical cabinet

ARM2

Controller cabinet

ARM3

Standard filler box cabinet

ARM4

Double-loading filler box cabinet (ACD)

AT1

Transformer board, Microprocessor system

BP1

Pressure transducer, Cylinder

BP2

Pressure transducer, Aux. equipment circuit (optional)

BP3

Pressure transducer, Pump (accumulators) only in PH 4200

BP5

Pressure transducer, Plunger upstroke chamber (only with proportional pressstrokes)

BQ1

Plunger encoder (incremental)

BQ2

Filler box encoder (incremental)

BQ3

Position transducer, Braking logic element

BQ4

Encoder, Cylinder A, Proportional knockout (incremental)/Encoder, Proportional rod lift (absolute)

BQ5

Encoder, Cylinder B, Proportional knockout (incremental)

BQ6

Encoder, R.H. plunger (absolute)

BQ7

Encoder, L.H. plunger (absolute)

BQ8

Third plunger encoder (only PH7200)

BQ10

ALM encoder (incremental)

BQ20A

Position transducer, YV20A

BT4

Thermocouple, Oil temperature

BT5

Thermocouple, Upper punch temperature 9

PH 339.85.031 Rev. 00 Date 28.07.00

BT6

Thermocouple, Upper die temperature (optional)

BT7

Thermocouple, Lower die temperature

BT8

Thermocouple, Lower punch temperature

C1

Capacitor, 20 V power supply (electrical cabinet)

C200

Capacitor, Upper magnetic lock

C201

Capacitor, Lower magnetic lock

EH5

Heating elements, Upper punch

EH5B

Heating elements, Upper punch (optional)

EH6

Heating elements, Upper die (optional)

EH7

Heating elements, Lower die

EH8

Heating elements, Lower punch

EH8B

Heating elements, Lower punch (optional)

EV100

Cooling fan, Controller

EV113A

Conditioner, Controller (optional)

EV113C

Conditioner, Electrical cabinet (optional)

FIS.P.

Control, Punch lock (optional) (contact closed when punch is properly locked) (card AP12, input 3)

FR1

Thermal relay, Motor M1

FR11

Thermal relay, Motor M11

FR16

Thermal relay, Motor M16 (optional)

FR20

Thermal relay, AP20 converter

FR23

Thermal relay, Motor M23 (optional)

FS20B

Circuit breaker, Secondary winding of transformer TC20B (optional)

FS100

Circuit breaker, (24V YV MAX. 6A)

FS101

Circuit breaker, (24V YV MAX. 6A)

FS102

Circuit breaker, (24V YV MAX. 10A)

FS103

Circuit breaker, 24V brake control

FS104

Circuit breaker, Aux. equipment (110 V)

FS105

Circuit breaker, Aux. equipment (220 V)

10

PH 339.85.031 Rev. 00 Date 28.07.00

FS107

Circuit breaker, Aux. equipment (24 V YV)

FS113

Circuit breaker, TM113 (optional)

FS201

Circuit breaker, Aux. equipment (24 V AJ1 and AJ2)

FS202A

Circuit breaker, Upper magnetic lock

FS202B

Circuit breaker, Upper magnetic lock (SFS)

FS203

Circuit breaker, Lower magnetic lock

FS204

Circuit breaker, Upper magnetic lock (optional)

FS205

Circuit breaker, Lower magnetic lock (optional)

FU1

Fuses, Motor M1

FU1A

Fuses, Primary winding, TC2A transformer (PLC)

FU2A

Fuses, Primary winding, TC1A transformer (PLC)

FU3A

Fuses, Secondary winding, TC2A transformer (PLC)

FU4A

Fuses, Secondary winding, TC2A transformer (PLC)

FU5A

Fuses, Secondary winding, TC1A transformer (PLC)

FU6A

Fuses, Secondary winding, TC1A transformer (PLC)

FU5

Fuses, TM5

FU6

Fuses, TM6 (optional)

FU7

Fuses, TM7

FU8

Fuses, TM8

FU16

Fuses, Motor M16 (optional)

FU50

Fuses, EH5

FU50B

Fuses, EH50B

FU60

Fuses, EH6 (optional)

FU70

Fuses, EH7

FU80

Fuses, EH8

FU80B

Fuses, EH80B

FU204

Fuse, Upper magnetic lock

FU205

Fuse, Lower magnetic lock

HA300

Audible signal, Automatic remote start-up (card AP20, output 22) 11

PH 339.85.031 Rev. 00 Date 28.07.00

HL16

Indicator light, Oil boost pump (optional)

HL16A

Indicator light, Oil boost pump filter clogged (optional)

HL113A

Warning light, Controller overtemperature (optional)

HL113C

Warning light, Cabinet overtemperature (optional)

HL300

Warning light, Automatic remote start-up (optional)

HL301

Warning light, Automatic remote start-up (optional) (card AP20, output 20)

HL301A

Warning light (back of the press), Remote start-up

KA1

Auxiliary relay, M1 control reset

KA1D

Auxiliary relay, KM1D reset

KA5

Auxiliary relay, Heating elements EH5 (card AP12, input 8; contact closed with elements on)

KA5B

Auxiliary relay, Heating elements EH5B (optional) (card AP12, input 8; contact closed with elements on)

KA6

Auxiliary relay, Heating elements EH6 (card AP12, input 9; contact closed with elements on)

KA7

Auxiliary relay, Heating elements EH7 (card AP12, input 10; contact closed with elements on)

KA8

Auxiliary relay, Heating elements EH8 (card AP12, input 11; contact closed with elements on)

KA8B

Auxiliary relay, Heating elements EH8B (optional) (card AP12, input 11; contact closed with elements on)

KA15A

Auxiliary contactor, Brake-system motor control (increase) (card AP20, output 17)

KA15B

Auxiliary contactor, Brake-system motor control (decrease) (card AP20, output 18)

KA16

Auxiliary relay, SP16 reset (optional)

KA20E

Auxiliary relay, Inverter M20 enable (optional) (card AP18, output 1)

KA20I

Aux. relay, Motor M20 reverse (card AP18, output 4)

KA23A

Auxiliary relay, M23 forward

KA23I

Auxiliary relay, M23 reverse

KA24A

Auxiliary relay, Motor M24 forward (card AP20, output 6)

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PH 339.85.031 Rev. 00 Date 28.07.00

KA24I

Auxiliary relay, Motor M24 reverse (card AP20, output 7)

KA50

Auxiliary relay, Miniature switch SQ50 reset (card AP12, input 13)

KA66

Relay, SQ66A reset

KA70

Safety Relay, max pressure

KA99

Auxiliary relay, YV11A (card AP16, output 4)

KA102

Auxiliary contactor, AJ101 reset

KA102A

Auxiliary contact, AJ101 reset

KA103

Auxiliary contactor, AJ101 reset

KA103A

Auxiliary contact, AJ101 reset

KA201

Auxiliary contactor, Upper punches magnetised (card AP21, output 17)

KA202

Auxiliary contactor, Lower punches magnetised (card AP21, output 18)

KA203

Auxiliary contactor, Upper punches de-magnetised (card AP21, output 19)

KA204

Auxiliary contactor, Lower punches de-magnetised (card AP21, output 20)

KA300

External contact, “Press shutdown” (contact 300 open = press stopped) (card AP11, input 2)

KA301

External contact, “Timing” (optional) (contact 301 open = cycle start; contact closed = press stopped) (card AP11, input 3)

KA302

External contact, Trigger pulse for plunger downstroke (contact closed = trigger pulse) (card AP13, input 1)

KA303

External contact, Automatic remote start-up activated (optional) (contact closed = automatic remote start-up) (card AP12, input 21)

KA304

External contact, Trigger pulse for intermediate die-set lowering (optional) (contact closed = trigger pulse) (card AP13, input 2)

KA305

External contact, Trigger pulse for 1st die-set downstroke (optional) (contact closed = trigger pulse) (card AP13, input 3)

13

PH 339.85.031 Rev. 00 Date 28.07.00

KA306

External contact, Trigger pulse for last die-set downstroke (optional) (contact closed = trigger pulse) (card AP13, input 4)

KA307

External contact, Internal synchroniser drive (optional) (contact closed = trigger pulse) (card AP11, input 3)

KA400

Auxiliary contactor, External warning device (optional) (card AP20, output 24)

KA401

Auxiliary contactor, 2nd filler-box cycle start (optional) (card AP20, output 19)

KA402

Auxiliary contactor, Audible warning device for automatic remote start-up (optional) (card AP20, output 22)

KA403

Auxiliary contactor, Blinkers for automatic remote start-up (optional) (card AP20, output 20)

KA410

Auxiliary contactor, Plunger UP (optional) (card AP15, output 15)

KA412

Auxiliary contactor, Shutdown device reset (card AP20, output 23)

KA412C

Auxiliary relay, Shutdown device reset (Filler-box cabinet)

KA414

Auxiliary contactor, Press in automatic mode (optional) (card AP15, output 16)

KA1005

Axis reset contact (Moog card) (card AP13, input 20)

KA1006

Fault contact (Moog card) (card AP13, input 21)

KA2000

Movements allowed (bit 0, Moog card) (card AP14, output 3)

KA2002

Select movement (bit 2, Moog card) (card AP14, output 4)

KA2003

Select movement (bit 3, Moog card) (card AP14, output 5)

KA2004

Select movement (bit 4, Moog card) (card AP14, output 6)

KA2005

Select movement (bit 5, Moog card) (card AP14, output 7)

KA2006

Emergency (bit 6, Moog card) (card AP14, output 8)

KAQS1

Release coil, Main switch (card AP20, output 21)

14

PH 339.85.031 Rev. 00 Date 28.07.00

KM1D

Three-phase contactor, M1 motor delta connection (card AP12, input 1; contact closed with contactor energised)

KM1L

Three-phase contactor, Motor M1 power line (card AP20, output 2)

KM1Y

Three-phase contactor, Motor M1 star connection

KM2A

Three-phase contactor, Motor M2 control (optional) (card AP12, input 4, contact closed with contactor energised) (card AP20, output 4)

KM2B

Three-phase contactor, Motor M2 control (optional) (card AP12, input 4, contact closed with contactor energised) (card AP20, output 5)

KM3

Three-phase contactor, Motor M3 control (card AP12, input 23, contact closed with contactor energised) (card AP20, output 8)

KM4

Three-phase contactor, Motor M4 control (optional) (card AP12, input 2)

KM5

Contactor, TM5 control (card AP21, output 1)

KM5B

Contactor, TM5B control (optional) (card AP21, output 2)

KM6

Contactor, TM6 control (optional) (card AP21, output 3)

KM7

Contactor, TM7 control (card AP21, output 4)

KM8

Contactor, TM8 control (card AP21, output 5)

KM8B

Contactor, TM8B control (optional) (card AP21, output 6)

KM9A

Three-phase contactor, Motor M9 control (card AP20, output 12)

KM9B

Three-phase contactor, Motor M9 control (card AP20, output 13)

KM11

Three-phase contactor, Motor M11 control (card AP12, input 2; contact closed with contactor energised) (card AP20, output 3)

KM11A

Three-phase contactor, Motor M11A control (optional) (card 13, input 9; contact closed with contactor energised) (card AP21, output 9)

KM11D

Three-phase contactor, Delta connection, Motor M11

KM11L

Three-phase contactor, Motor M11 power line 15

PH 339.85.031 Rev. 00 Date 28.07.00

KM11Y

Three-phase contactor, Star connection, Motor M11

KM13

Three-phase contactor, Motor M13 control (optional) (card 13, input 10; contact closed with contactor energised) (card AP21, output 10)

KM14

Three-phase contactor, Motor M14 control (optional) (card 13, input 11; contact closed with contactor energised) (card AP21, output 11)

KM16

Three-phase contactor, Motor M16 control (optional)

KM20

Contactor, U20 power supply (optional)

KM21A

Three-phase contactor, Motor M21 control (optional) (card AP20, output 16)

KM21B

Three-phase contactor, Motor M21 control (optional) (card AP20, output 15)

KM22A

Three-phase contactor, Motor M22 control (optional) (card AP12, input 18; contact closed with contactor energised) (card AP20, output 6)

KM22B

Three-phase contactor, Motor M22 control (optional) (card AP12, input 18; contact closed with contactor energised) (card AP20, output 7)

KM23

Contactor, Inverter U23 supply (optional)

KM23A

Auxiliary relay, Motor M23 forward (optional) (card AP20, output 1)

KM23I

Auxiliary relay, Motor M23 reverse (optional) (card AP20, output 14)

KM100

Contactor, Inverter U23-U24 supply (Filler-box cabinet)

KT1

Timer controlled relay, Delayed change-over, Motor M1 star-delta connection

KT11

Timer controlled relay, Delayed change-over, Motor M11 star-delta connection

KT16

Switch off time, Pressure switch SP16 at start-up (optional)

L20

Ferrite core U20 (optional)

L23

Ferrite core U23

L24

Ferrite core U24 (optional)

L41

Ferrite core, Auxiliary filters

M1

Motor, Main hydraulic power unit

M2

Brush motor (optional)

M3

Motor, Oil leak recovery unit

16

PH 339.85.031 Rev. 00 Date 28.07.00

M4

Fan motor, Power unit sound-proof enclosure (optional)

M5

Suction hood motor

M9

Lift motor

M11

Motor, Oil filtering unit/Heat exchanger pump

M11A

Motor, Additional heat exchanger pump (optional)

M13/14

Cooling fans, Additional heat exchanger (optional)

M15

Motor, Brake control (optional)

M16

Motor, Oil boost pump (optional)

M20

Motor, Linear filler-box (optional)

M21

Motor, CP mixer (optional)

M22

Motor, CP mixer (optional)

M23

Motor, ALM hopper (optional)

M24

Motor, Base mixer (optional)

M101

Motor, Cooling fan

M102

Motor, Cooling fan (optional)

PA100

Analog ammeter, A.C. end-scale

PJ1

Energy meter (optional) (card AP13, input 5)

PV100

Analog voltmeter, 500 V AC end-scale

QM1

Overload cut-out, M1 (optional)

QM2

Overload cut-out, M2 (optional)

QM3

Overload cut-out, M3

QM4

Overload cut-out, M4 (optional)

QM5

Circuit breaker, Primary winding of transformer TC5 (optional)

QM5A

Circuit breaker, Primary winding of transformer TC5A (optional)

QM5B

Circuit breaker, Primary winding of transformer TC5B (optional)

QM6

Circuit breaker, Primary winding of transformer TC6 (optional)

QM7

Circuit breaker, Primary winding of transformer TC7 (optional)

QM8

Circuit breaker, Primary winding of transformer TC8 (optional)

QM8A

Circuit breaker, Primary winding of transformer TC8A (optional) 17

PH 339.85.031 Rev. 00 Date 28.07.00

QM8B

Circuit breaker, Primary winding of transformer TC8B (optional)

QM9

Overload cut-out, M9

QM11

Overload cut-out, M11

QM11A

Overload cut-out, M11A

QM13

Overload cut-out, M13

QM14

Overload cut-out, M14

QM20

Thermal trip, U20 (optional)

QM20C

Circuit breaker, Filler-box cabinet power supply

QM20P

Circuit breaker, TM20 primary winding (optional)

QM21

Overload cut-out, M21 (optional)

QM22

Overload cut-out, M22 (optional)

QM23

Circuit breaker, Primary winding of transformer TC23 (optional)

QM23S

Circuit breaker, Secondary winding of transformer TC23 (optional)

QM99A

Circuit breaker, ACD cabinet power supply (Filler box cabinet)

QM100

Circuit breaker, Primary winding of transformer TC100 (Filler-box cabinet)

QM102

Circuit breaker, Primary winding of transformer TC1

QM113

Circuit breaker, TM113 (optional)

QM200

Circuit breaker, Primary winding of transformer TC200 (optional)

QS1

Three-pole switch

R20

Resistor, Inverter U20 braking

R23

Resistor, U23 input signal

R24

Resistor, U24 input signal

R32

Resistor, YV32 input signal

R79

Resistor, BQ3 power supply

R100

Resistor, AJ100 power supply

R201

Resistor, Input signal to card AP201

R306

Resistor, YV306 Input signal

R309

Resistor, YV309 Input signal

R318

Resistor, YV318 Input signal

18

PH 339.85.031 Rev. 00 Date 28.07.00

RM1

Resolver, Motor M20 (optional)

RP32

Potentiometer, YV32 power supply

RP32A

Potentiometer, YV32 input signal

RP306

Potentiometer, YV306 power supply

RP306A

Potentiometer, YV306 input signal

SA1

Selector switch, Punch over-travel (card AP12, input 16)

SA2

Selector switch, Lift rod lock (optional) (card AP12, input 16)

SA9

Mode selector, Set up - Manual - Automatic

SA10

Selector switch, Solenoid valve tester enable (card AP12, input 24)

SA100

Key switch, Transformer board supply (inside controller)

SA203

Key switch, Upper magnetic lock supply 24V-48V (optional)

SA2031

Key switch, Lower magnetic lock supply 24V-48V (optional)

SA292

Selector switch, Valve YV292 control

SA293

Selector switch, Valve YV293 control

SA300

Key switch, Automatic remote start up (optional) (card AP12, input 21)

SB1E

External shutdown button (card AP11, input 1, contact open = press stopped)

SB2E

External shutdown button (card AP11, input 1; contact open = press stopped)

SB3E

Shutdown button on keyboard (contact open = press stopped)

SINC

Signal to synchronizer, Press ready to start (card AP15, output 13)

SL1

Oil reservoir level sensor (contact closed with oil present) (card AP11, input 7; contact closed with oil present)

SL2

Powder level sensor in ALM hopper (card AD1, Inputs 8-9)

SL3

Min. oil leak level sensor (card AP12, input 22; contact closed with high oil level)

SL4

Max. oil leak level sensor (card AP11, input 11; contact closed with correct oil level) 19

PH 339.85.031 Rev. 00 Date 28.07.00

SP1

Pressure switch, Oil filter (card AP11, input 6; contact closed with correct filtering)

SP1S

Oil filter pressure switch series connected to SP1 (only with PH4600-PH7200) (card AP11, input 6)

SP2

Pressure switch, Max. pressure in the center cylinder (card AP11, input 8; contact closed with correct pressure)

SP3

Pressure switch, Hydraulic power unit pressurisation (card AP11, input 12; contact closed with pressurisation)

SP1S

Air pressure switch (pressurization) series connected to SP3 (only with PH4600PH7200) (card AP11, input 12)

SP4

Pressure switch, Max. pressure, YV20A filter clogged, (card AP11, input 24; contact closed with correct filtering)

SP5

Pressure switch, Proportional knockout filter clogged (card AP12, input 19; contact closed with correct filtering) (optional)

SP6

ENEA pressure switch (card AP13, input 14) (optional)

SP7

Pressure switch, Hydraulic accumulator control assembly filter clogged (optional) (card AP13, input 15)

SP11

Pressure switch, Heat exchanger pump (only in PH 690) (card AP12, input 20)

SP16

Pressure switch, Oil boost pump filter clogged (optional)

SQ1

Proximity sensor, Plunger encoder BQ1 reset (card AP6/XT7, pin 4)

SQ2

Proximity sensor, Filler box encoder BQ2 reset (card AP12, input 14)

SQ3

Proximity sensor, Die-sets up (card AP11, input 10; contact closed with sensor energised)

SQ4

SPE encoder sensor, Cylinder A (card AP13, input 8)

SQ5

SPE encoder sensor, Cylinder B (card AP13, input 8)

SQ6

Proximity sensor, Die-sets down (card AP11, input 13; contact closed with sensor energised)

SQ10

Proximity sensor, ALM encoder reset (card AP14, input 16)

SQ15A

Limit switch, Max. braking

SQ15B

Limit switch, Min. braking

20

PH 339.85.031 Rev. 00 Date 28.07.00

SQ20A

Limit switch, Linear filler-box forward (optional)

SQ20I

Limit switch, Linear filler-box back (optional)

SQ20S

Proximity sensor, YV20S monitoring (optional) (card AP12, input 17; sensor activated with valve energised)

SQ21

Proximity switch, R.H. powder loading (card AP11, input 17; contact closed with R.H. powder loading)

SQ22

Proximity switch, L.H. powder loading (card AP11, input 18; contact closed with L.H. powder loading)

SQ23

Proximity sensor, ALM at end of forward stroke (card AP12, input 12; sensor energised with ALM forward)

SQ24

Proximity sensor, ALM at end of back stroke (card AP12, input 14; sensor energised with ALM back)

SQ24S

Proximity sensor, ALM return overtravel (optional) (card AP13, input 7; sensor energised with ALM overtravel)

SQ25

Proximity switch, Start of timer for closing ALM gate (card AP12, input 15)

SQ50

Miniature switch, Oil delivery (card AP12, input 13; contact closed with cock open)

SQ50A

Miniature switch, Second oil cock open (optional) (card AP12, input 13; contact closed with cock open)

SQ51

Limit switch, R.H. safety bar (card AP11, input 21; contact open with safety bar down)

SQ52

Limit switch, L.H. safety bar (card AP11, input 22; contact open with safety bar down)

SQ53

Sensor, Roller conveyor monitoring (card AP13, input 22; contact open with roller conveyor against press)

SQ53B

Micro-contact, Roller conveyor present

SQ57

Proximity sensor, Ejector cylinder forward (only in PH 400) (card AP13, input 17; sensor energised with ejector forward)

SQ58

Proximity sensor, Ejector cylinder back (only in PH 400) (card AP13, input 18; sensor energised with ejector back)

SQ59

Miniature switch, Filler-box interlock (card AP11, input 16; contact open with filler-box back)

SQ60

Limit switch, Hopper gate open (card AP11, input 19; contact closed with gate open)

SQ61

Limit switch, Hopper gate closed (card AP11, input 20; contact closed with gate closed)

21

PH 339.85.031 Rev. 00 Date 28.07.00

SQ62A/B

Proximity switches, Punches (optional) (card AP11, input 23; contact closed with punches in correct position)

SQ63A/B

Proximity switches, Lower die down (optional) (card AP11, input 15; sensor energised with die raised)

SQ64

Miniature switch, Second oil cock (only in PH 400) (card AP13, input 16; contact closed with cock open)

SQ65

Proximity switch, Ejector cylinder midway through its stroke (only in PH 400) (card AP13, input 19; sensor activated with ejector midway through its stroke)

SQ66

Filler-box detector (contact closed with filler-box in work position)

SQ66A

Filler-box detector (contact closed with filler-box in work position) (card AP12, input 7; contact open with filler-box in work position)

SQ67A/B

Proximity sensors, Die-set lock (card AP11, input 9; sensors activated when die-set is unlocked) (optional)

SQ68A/B

Proximity sensors, Die-set lock (card AP12, input 5; sensors activated when die-set is locked) (optional)

SQ90A

Limit switch, Lift up

SQ90B

Limit switch, Lift down

SQ113

Interlock, Controller conditioner shutoff when door is opened (optional)

ST1

Thermostat, Flywheel bearing temperature (only with PH4600-PH7200) (card AP11, input 11)

ST2

Thermostat, Flywheel bearing temperature (series connect to ST1) (only with PH4600-PH7200) (card AP11, input 11)

ST113A

Thermostat, Controller temperature monitoring (optional)

ST113C

Thermostat, Control of temperature inside cabinet (optional)

TA1-TA2-TA3 Current transformers, Energy meter T13

Thermostat, Control of Enea cooling fan temperature (card 13, input 12; contact closed with excessive temperature)

T14

Thermostat, Control of Enea cooling fan temperature (card 13, input 13; contact closed with excessive temperature)

TC1

Single-phase transformer, Aux. voltages (110/220V-24VEV)

TC1A

Single-phase transformer, PLC power supply

TC2A

Single-phase transformer, PLC power supply

TC20B

Transformer, AP20B power supply (optional)

22

PH 339.85.031 Rev. 00 Date 28.07.00

TC100

Three-phase autotransformer, Inverter U20-U23-U24 power supply (Filler-box cabinet)

TC200

Single-phase transformer, Magnetic lock supply

TM5

Single-phase transformer, EH5 power supply

TM5A

Single-phase transformer, EH5A power supply (optional)

TM5B

Single-phase transformer, EH5B power supply

TM6

Single-phase transformer, EH6 power supply

TM7

Single-phase transformer, EH7 power supply

TM8

Single-phase transformer, EH8 power supply

TM8A

Single-phase transformer, EH8A power supply (optional)

TM8B

Single-phase transformer, EH8B power supply

TM20

Three-phase transformer, Inverter U20 power supply

TM23

Autotransformer, Inverter U23 supply

TM113

Single-phase transformer, EV113A-EV113C power supply (optional)

U20

Inverter, Filler-box operation Inverter fault contact (card AP13, input 6)

U23

Inverter, ALM hopper drive (optional) Inverter fault contact (card AP11, input 14; contact open = fault in inverter)

U24

Inverter, Base mixer operation (optional) Inverter fault contact

VC1

Rectifier bridge (single phase), PLC power supply

VC2

Rectifier bridge (single phase), PLC power supply

VC3

Rectifier bridge (single phase), PLC power supply

VC4

Rectifier bridge (single phase), PLC power supply

VC101

Rectifier bridge (three phase), Aux. power supply (24 Vdc)

VC200

Rectifier bridge (single phase), Upper magnetic lock power supply

VC201

Rectifier bridge (single phase), Lower magnetic lock power supply

XB1

Interlock, SFS upper punch clamp (optional) (card AP12, input 3)

XB100

Terminal, Earth tester

23

PH 339.85.031 Rev. 00 Date 28.07.00

XJ2

26-pin connector/cable (from power switchboard to heater conduit)

XJ3

15-pin + PE connector/cable (from controller to SMU)

XJ4

10-pin + PE connector/cable (from electrical cabinet to proportional knockout)

XJ6

42-pin + PE connector/cable (from controller to linear filler-box)

XJ7

15-pin + PE connector/cable (from controller to C.P./ALM)

XJ8

10-pin + PE connector/cable (from power switchboard to C.P./ALM)

XJ8A

6-pin + PE connector/cable (from electrical cabinet to C.P./ALM)

XJ9

15-pin + PE connector/cable (from controller to hydraulic power unit)

XJ10

10-pin + PE connector/cable (from power switchboard to hydraulic power unit)

XJ13

15-pin + PE connector/cable (from controller to logic element ass’y)

XJ15

15-pin + PE connector/cable (from controller to Accumulator control assembly)

XJ19

42-pin + PE connector/cable (from controller to auxiliary equipment control assembly)

XJ20

72-pin + PE connector/cable (from controller to power switchboard)

XJ20M

6-pin + PE connector/cable (from filler-box cabinet to motor M20)

XJ21

8-pin connector/cable (optional) (from controller to YV21)

XJ21M

6-pin + PE connector/cable (from filler-box cabinet to motor M21)

XJ22

4-pin connector/cable(optional) (from controller to automatic starter)

XJ23

4-pin connector/cable (from controller to automatic BQ20A)

XJ23M

6-pin + PE connector/cable (from filler-box cabinet to motor M23)

24

PH 339.85.031 Rev. 00 Date 28.07.00

XJ24M

6-pin + PE connector/cable (optional) (from filler-box cabinet to motor M24)

XJ25A

4-pin + PE connector/cable (optional) (from controller to proportional valve YV22A)

XJ25B

4-pin + PE connector/cable (optional) (from controller to proportional valve YV22B)

XJ30

15-pin + PE connector/cable (from controller to SPE)

XJ31

42-pin + PE connector/cable (from controller to keyboard)

XJ32

8-pin connector/cable (from controller to YV32)

XJ35

4-pin connector/cable (from controller to SQ1)

XJ37

24/42-pin + PE connector/cable (from controller to box conduit)

XJ38

8-pin connector/cable (from controller to thermocouple box)

XJ39

15-pin + PE connector/cable (from controller to solenoid valve tester)

XJ40

15-pin + PE connector/cable (from filler-box cabinet to box 40)

XJ41

6-pin + PE connector/cable (from controller to power switchboard)

XJ50

7-pin connector/cable (from controller to ALM encoder)

XJ52

7-pin connector/cable (from controller to filler-box encoder)

XJ54

8-pin connector/cable (from controller to proportional knockout encoder)

XJ54A

8-pin connector/cable (optional) (from controller to proportional rod lift encoder)

XJ55

8-pin connector/cable (from controller to proportional knockout encoder)

XJ56

8-pin connector/cable (from controller to plunger encoder)

XJ57

8-pin connector/cable (from controller to plunger encoder)

25

PH 339.85.031 Rev. 00 Date 28.07.00

XJ58

8-pin connector/cable (optional) (from controller to plunger encoder)

XJ61

4-pin + PE connector/cable (from controller to BP1)

XJ62

4-pin + PE connector/cable (optional) (from controller to BP2)

XJ63

15-pin + PE connector/cable (from controller to BQ3)

XJ64

4-pin + PE connector/cable (from controller to BP3)

XJ65

4-pin + PE connector/cable (from controller to BP5)

XJ74

4-pin + PE connector/cable (XJBT4) (from controller to Hydraulic power unit box)

XJ99

32A industrial-grade socket - Power cable (from electrical cabinet to filler-box cabinet)

XJ99A

6-pin connector/cable (from filler-box cabinet to ACD cabinet)

XJ306

8-pin connector/cable (from controller to YV306)

XJ309

8-pin connector/cable (from controller to YV309)

XJ318

8-pin connector/cable (from controller to YV318)

XS1

220 V socket inside controller cabinet

XT1

Terminal block, Connectors

XT2

Terminal block, Interface between electrical cabinet -controller-external aux. equipment

XT3

Terminal block, Heating element electrical connections

XT4

Terminal block, Trigger pulses to oil boost pump control cabinet

XT5

Terminal block, Enea cooling system

XT100

Terminal block, Filler-box cabinet power supply

YV11

Solenoid valve, Main circuit pressure applied (only in PH4600-PH7200) (Card AP16, output 11)

YV11R

Solenoid valve, Oil heating (card AP16, output 15)

26

PH 339.85.031 Rev. 00 Date 28.07.00

YV19

Solenoid valve, Direct press-stroke (card AP17, output 7)

YV19A

Solenoid valve, Direct press-stroke (optional) (card AP17, output 6)

YV20A

Two options: A) Proportional solenoid valve, Filler-box B) Solenoid valve, Filler box forward control (optional) (card AP16, output 5)

YV20B

Solenoid valve, Filler-box movement at high speed (optional) (card AP16, output 6)

YV20S

Solenoid valve, Filler-box interlock (card AP16, output 5)

YV21

Solenoid valve, Die-set 2 (card AP16, output 9)

YV22

Solenoid valve, Die-set 1 (card AP16, output 10)

YV22A

Proportional solenoid valve, Proportional knockout (optional)

YV22B

Proportional solenoid valve, Proportional knockout (optional)

YV22S

Solenoid valve, Proportional knockout pressure (optional) (card AP16, output 10)

YV25

Solenoid valve, Reduced pressure in proportional knockout (optional) (card AP14, output 10)

YV25D

Solenoid valve, Slow downstroke, Proportional rod lift (optional) (card AP14, output 13)

YV25S

Solenoid valve, Slow upstroke, Proportional rod lift (optional) (card AP14, output 12)

YV31D

Solenoid valve, Plunger downstroke at low speed (card AP16, output 2)

YV31S

Solenoid valve, Plunger upstroke at low speed (card AP16, output 1)

YV32

Solenoid valve, Proportional flow regulator, Plunger movements

YV32D

Solenoid valve, Plunger downstroke (card AP17, output 1)

YV32M

Solenoid valve, Booster upstroke (card AP15, output 14)

YV32S

Solenoid valve, Plunger upstroke (card AP16, output 16)

YV38

Solenoid valve, Pressure booster (card AP17, output 3) 27

PH 339.85.031 Rev. 00 Date 28.07.00

YV39

Solenoid valve, De-aeration (optional) (card AP15, output 11)

YV39A

Solenoid valve, De-aeration (optional) (only with PH4200) (card AP15, output 14)

YV40

Solenoid valve, Flow booster (card AP17, output 5)

YV41

Solenoid valve, Flow booster (card AP17, output 8)

YV47

Solenoid valve, Plunger braking stabilisation (optional) (card AP15, output 9)

YV47A

Solenoid valve, Plunger downstroke braking (optional) (card AP15, output 2)

YV53

Solenoid valve, Accumulator off (card AP15, output 10)

YV64

Solenoid valve, Auxiliary accumulators off (card AP16, output 3)

YV70

Solenoid valve, Drain (card AP17, output 4)

YV71

Solenoid valve, Booster drain (optional) (card AP17, output 2)

YV99

Solenoid valve, Pump drain (optional) (card AP16, output 4)

YV129

Solenoid valve, Punch over-travel

YV135

Solenoid valve, Lift rod release (optional)

YV170

Solenoid valve, Glaze application (third die-set downstroke) (optional) (card AP16, output 11)

YV171

Proportional solenoid valve, Brush control (optional)

YV171A

Solenoid valve, Brush control (card AP18, output 5)

YV171I

Solenoid valve, Brush control (card AP18, output 6)

YV172

Solenoid valve, SFS die-set cylinder drainage (optional) (card AP15, output 1)

YV173

Solenoid valve, Die-set blower (optional) (card AP16, output 7)

YV174

Solenoid valve, Blower, PH 4200 base (optional) (card AP18, output 2)

28

PH 339.85.031 Rev. 00 Date 28.07.00

YV175

Solenoid valve, Blower for second row (optional) (card AP18, output 3)

YV176

Solenoid valve, Oil leak shut-off (card AP15, output 7)

YV178

Solenoid valve, SFS pusher blowing (optional) (card AP15, output 12)

YV192

Solenoid valve, Brush control (optional) (card AP16, output 8)

YV193

Solenoid valve, Punch return stroke (optional) (card AP15, output 5)

YV221

Solenoid valve, Hopper gate (optional) (card AP16, output 12)

YV231

Solenoid valve, Ejector cylinder (only in PH 400) (card AP16, output 14)

YV264

Solenoid valve, Accumulator drain (optional)

YV265

Solenoid valve, Accumulator drain (optional)

YV278

Solenoid valve (small), Water supply shut-off (card AP15, output 3)

YV279

Solenoid valve (large), Water supply shut-off (card AP15, output 4)

YV290

Solenoid valve, Pressurisation off (card AP15, output 16)

YV291

Solenoid valve, SMU pressurisation (optional) (card AP15, output 6)

YV292

Solenoid valve, Die-set locking (optional) (card AP15, output 13)

YV293

Solenoid valve, Pressure booster for YV292 (optional) (card AP15, output 8)

YV298

Solenoid valve, Lower die locking (optional) (card AP14, output 9)

YV303

Solenoid valve, Plunger downstroke (card AP17, output 1)

YV304A

Solenoid valve, Intermediate channel, Knockout cylinder (side A) (optional) (card AP14, output 1)

YV304B

Solenoid valve, Intermediate channel, Knockout cylinder (side B) (optional) (card AP14, output 2)

YV305

Solenoid valve, Pump delivery (only with PH4600-PH7200)

29

PH 339.85.031 Rev. 00 Date 28.07.00

YV306

Solenoid valve, Proportional flow regulator, Secondary circuit (only with PH4600PH7200)

YV307

Pre-filling solenoid valve (only with PH4600-PH7200)

YV308

Solenoid valve, Pilot system pressure on (only with PH4600-PH7200)

YV309

Solenoid valve, Proportional pressure regulator, Main circuit (only with PH4600PH7200)

YV318

Proportional solenoid valve, Press-stroke control

Z1

Interference suppresser, Transformer’s auxiliary voltage

Z20

Interference suppresser, Inverter U20 (optional)

Z23

Interference suppresser, Inverter U23 (optional)

Z24

Interference suppresser, Inverter U24 (optional)

30