K.C. Maurya Contact : +919621067540, +919871764411, E mail :
[email protected],
[email protected] ______________________________________________________________________
Career objective To utilize to the best of my ability, knowledge, skill & experience to fulfill the organizational needs so as to help the organization achieves its goals.
Professional achievement: CWI (AWS) certificate No.08093821. ASNT Level II in RT, MT, PT & UT EN473 Level II in MT & PT
Main achievement
Preparation of QAP/ITP, Weld plan and Inspection Procedures WPS, PQR & WPQR. Witness Destructive tests & Non-Destructive tests (UT/MPT/LPT/RT). Inspection during fabrication all stages raw material, weld fit up and final. Inspection before welding, while welding & after welding including pre heating & post weld heat treatment. Stage &Final alignment inspection of Static & Dynamic (compressor, turbine, heavy duty pump) Equipments, Coils cooling tower, side steam filter. Preparation & Submitting of Final documents as per client requirement. Carry out Surveillance During fabrication for adherence to Quality systems, standards and work order specifications Co-ordination with Customer / TPA for inspection. Carried out painting Inspection as per Client Specification. Interpretation of radiographs as per Specification(ASME B 31.1,ASME B 31.3, ASME Sec VIII etc) Preparation of pressure test packages and raising punch lists for incomplete works. Witnessing flushing, hydro-test & box up of piping.
Summary of Technical skills 7 yrs 2 yrs
Execution and Quality Control for Fabrication of high pressure steam piping, Gas Turbine inter connecting piping(SS,AS,CS), process skids, Pipe support, Incoming materials (Pipe, pipe fittings, flanges, valves, gaskets, stud & Bolts) Project Quality Control (alignment of equipment (static & rotary), reformer, piping, welding of CS, SS, Alloy steel (P1, P11, P22, P5) materials of Ammonia plant), Conversant with international coded & standards like ASME, API, ANSI, ASTM
Experience & job responsibilities I) Petron Emirates Contg. &Mfg. Co. LLC Dubai U.A.E. Assignment: Project Engineer (QA/QC) Period : June 2007 to till date Project : 1180 TPD Plant. Hamariya Freezone Sarjah-UAE. Clients : Green Dome Petrochemicals, P.O: 42542, Hamariah free zone Sharjah – UAE Inspection Authority: Germanischer Lloyds
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Prepare, Review & Approval of QAP, ITP, Manufacturing Procedures, Hydrostatic / Pneumatic test Procedure and ensure that QA/QC being implemented accordingly. Carry out Surveillance during fabrication & erection for adherence to Quality systems & standards. Prepare & Approval of WPS, PQR & WPQR. Witnessing the welder qualification test(WQT) as per WPS Familiar metal joining and cutting process GTAW,SMAW,GMAW,SAW and OFC & PAC Radiographic film interpretation and evaluation. Inspection and confirmation of welding consumable as per specification. Inspection of pipe joints and support assemblies as per standard As inspection personal play roll in the field for fit-up, welding inspection before welding, during welding and after welding like preheat, post weld heat treatment and Weld visual inspection etc. Notification to client for the inspection schedule. Develop and maintain welding traceability record. Manage preparation and handover documents to client. Coordinate with third party for inspection works. Perform Stage-wise Inspection fit up to Final Inspection to ensure compliance to Drawings. Procedures, Codes & Standards. Witness Destructive tests & Non-Destructive tests (UT/MPT/DPT/RT). Ensure QA/QC works covers all safety and environmental requirement. Alignment inspection of Static Equipment & Dynamic Equipment (Turbine compressor – Heavy duty 04 Nos & Turbine generator). Erection and Alignment inspection of reformer. Final alignment inspection of Heavy Structure. Final alignment inspection of convection section coil & auxiliary boiler coil. Alignment inspection of Cooling tower, Side steam filter. Verifying re-instatement of piping after completion of installation. Raising punch lists for incomplete works. Preparation of pressure test packages. Witnessing flushing, hydro-test box up of piping.
Well conversant with Welding of materials Like Nickel alloy, Aluminum alloy, Carbon steel, Low temperature carbon steel, alloy steel(P1,P11,P22,P5) and Austenitic Stainless steel Familiar with Reading / Review of Isometric drawings, P&ID and Fabrication Drawings.
II) Dee Development Engineers Pvt. Ltd. Faridabad India Assignment : Engineer (QA/QC) Period : January 2001 to May 2007 Project : Gautmi power project & Bokaro Power Supply Clients : M/s Alstom Project India Ltd Project : Rashtriya chemicals & Fertilizers Ltd, Najran-II Clients : M/s GE Energy Ltd. Project : Vemagiri Power Generation Limited & CCPP konaseema project Clients : M/s Larsen & Turbo Ltd. Prefabrication of Gas turbine inter connecting pipe spools, pipe support with loose material for fallowing projects. Project : Gautami power Project Ltd. India, Breamer power Project Ltd, AUSTRALIA Kepel merlimau cogen PTE Ltd. Singapore Aluar Aluminio Argentini SAIC Argentina AFAM integrated Power plant Nigeria Dubal Aluminium Company Ltd, Dubai 2 of 4
Clients
Alinta Wagerup Cogeneration Project, Australia Sohar Aluminium Power Plant, sultanate of Oman : M/s Alstom Switzerland Ltd.
Supervising and monitoring the QA/QC activities in different manufacturing stages. Preparation of QAP/ITP, Weld plan, WPS, PQR, WPQR, and Inspection Procedures. Preparation of Customer Inspection Reports at different stages, offering of products to customer or their representatives (TPA) at different stages as per ITP requirements. Maintaining the ISO systems requirements in the division. Coordinating with different departments in the Organization. Analyzing & attending customer complaints within the Organization frame work. Compile & Prepare Final Dossiers as per Client’s requirements. Coordination with Third Party/Customer Inspection from LLOYDS, EIL, TUV etc. Interact with Welding & NDT department to analyze root causes of weld defects in the shop Floor and troubles hooting. Coordinating with different departments in the Organization. Witness Destructive tests & Non-Destructive tests (UT/MPT/DPT/RT). Incoming material inspections inspection of all material like pipe, fittings, flanges, valve, gaskets, Studs & bolts according to standard and customer requirement Perform Stage-wise Inspection to Final Inspection to ensure compliance to Drawings. Procedures, Codes & Standards. Carried out Painting inspection at several stage. III)
PSM Engineers - Faridabad India
Assignment : QC inspector Period : January 1999 to December 2001 Inspection of incoming materials like pipe, fittings, flanges, valve, gaskets, Studs & bolts according to standard and customer requirement. Review certificate of incoming materials and forwarded to related projects. In process inspection of pipe fitting. Arrange stage inspection of fitting like Elbow, Tee, Reducer and End cap etc. Coordination with Third Party/Customer Inspection Academic qualifications A. B. C.
Diploma in mechanical engineering from Rajasthan Vidya Peeth in 2006 Intermediate (10+2) from U.P. Board Allahabad in 1991. High school (10th) from U.P. Board Allahabad in 1989.
IT exposure: Knowledge of major MS Office software applications, including Word, Excel and Power Point. Also Very familiar with E-mail communications and Internet connectivity PERSONAL DETAILS Father’s Name Date of Birth Passport No. Place of issue Date of expiry
: Mr. Ram Dular Maurya : 12th April. 1975 : G0862978 : New Delhi : 16th November 2016 3 of 4
Marital status Languages known
: Married : English, Hindi
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