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TECHNICAL BULLETIN DATE: April 2012

ISSUE: 1

NUMBER: 16/026

SUBJECT: CP1/CP2 Remote Start Switch MACHINES AFFECTED: G8-G2700 TERRITORIES AFFECTED: All Territories Except North America SERIAL NUMBER RANGE AFFECTED:

From 1650000

To 1699999

REPAIR TIME: 1.0 Hour

SERVICE CODE: N/A TO BE CARRIED OUT: Information Only

SAFETY NOTICE: Instructions in Service Bulletins assume that the engineer has a sound knowledge of safety procedures and has been trained in the maintenance and repair of JCB products. If you are unsure or do not understand information contained in this or other bulletins, ask your supervisor or contact JCB Service for advice. REMEMBER SAFETY MUST COME FIRST.

Introduction

A

JCB Generators have the ability to be able to start and stop from a remote location for example within a control room through a switch. Follow the procedure to enable the remote start switch connection. K Procedure ( T 1).

4

Connector X3 Connect the switch wires to terminal 5 and terminal 1. K Fig 2. ( T 1).

Procedure 1

Make the machine safe.

2

Isolate the battery and mains supply.

Note: The battery and power must be isolated before opening the terminal box. 3

Remove the terminal cover to get access to the remote start X3 terminals. K Fig 1. ( T 1).

P030750-6

Fig 2.

P030750-5

Fig 1.

B

Switch Wires

C

Switch

D

Terminal 5 (external start)

E

Terminal 1 (Neutral)

Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means, electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE. This communication and the information within is intended for the recipient only, for information purposes, is confidential and may not be communicated to any third party. Whilst the information is believed to be correct, no guarantee is given by JCB as to it’s accuracy and it’s use may not be attributed to JCB. This bulletin is issued for information only and does not constitute an instruction to carry out warranty repairs on JCB products.

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Issued by JCB Technical Publications, JCB Aftermarket Training, Woodseat, Rocester, Staffordshire, ST14 5BW, England. Tel +44 1889 594700 Fax +44 1889 591400

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Controller Configuration for Remote Start

and run once the pre-start delay timer has elapsed.

To check the parameter, enter the password 1911 and go to:

Note: The ‘tick’ symbol will be removed when the switch is in its open state and the generator will stop with a programmed cool down period.

– Menu>2>Parameters>6>Programming I/O> – Parameter 9: Change to ‘6’ (This controls Start Inhibit)

Note: The machine will not start automatically if a ‘tick’ symbol appears next to the remote start inhibit (IA).

– Parameter 10: Change to ‘5’ (This controls ‘Remote Start’) – The pre-start 60 seconds delay time is adjustable at ‘TIMES’, parameter 10. 5

Switch the controller into automatic mode and scroll up as follows. K Fig 3. ( T 2).

P030750-7

Fig 3. 6

When the switch is closed the status should change as follows. K Fig 4. ( T 2).

7

Make sure that the ‘tick’ symbol appears next to the remote start (AE) input when the switch connection is made. K Fig 4. ( T 2).

P030750-8

Fig 4. E

‘Tick’ Symbol (AE)

Note: Once the switch is closed, the generator will start

Issued by JCB Technical Publications, JCB Aftermarket Training, Woodseat, Rocester, Staffordshire, ST14 5BW, England. Tel +44 1889 594700 Fax +44 1889 591400