Ins-mon Of Fuze Ffv 447

MONITORING OF STORE INSPECTION CASE STUDY

FUZE FFV-447 (EMPTY ASSY.)

WHY INSPECTION ? •TO ENSURE THE QUALITY OF THE INPUT MATERIAL.

WHO ? • THE GENARAL MANAGER/SR.GENERAL MANAGER ORDNANCE FACTORY OR THE REPRESENTATIVE OF THE FACTORY.

WHAT TO INSPECT ? • WHEATHER THE MATERIAL OR COMPONENT IS AS PER THE DRAWING OR SPECIFICATION AS PER THE SUPPLY ORDER OR OTHERWISE.

CASE STUDY: SUPPLY ORDER NO. LP-02-4-220/PV/TPC-1 DT. 22/3/2003 1) NOMENCLATURE OF STORE: TIME AND IMPACT FUZE FFV-447(EMPTY ASSY.) 2) DRAWING. Pt.No IQX-69GE 3) SPECIFICATION F 1301-910540 4) OTHER ASSOCIATED SPECIFICATION NIL.

RAW MATERIAL FOR THE PRODUCTUION/MANUFACURE.

2. THE FIRM SHALL ENSURE THAT ALL THE RAW MATERIAL REQUIRED FOR MANUFACTURING OF THE STORES ORDERED SHALL BE INSPECTED FROM A NABL APPROVED LAB IN RESPECT OF CHEMICAL COMPOSITION & PHYSICAL PARAMETER. 3. THE ABOVE WILL BE AUTHENTICATED/VERIFIED BY THE INSPECTOR DEPUTED BY OFK. 4. SUCH APPROVED MATERIAL SHOULD BE BONDED/SEALED AND A RECORD OF USAGE DURING MANUFACTURING SHALL BE PRODUCED ON DEMAND. 5. WHENEVER NECESSARY THE CONTROL WILL BE EXERCISED JOINTLY BY THE INSPECTOR AND MANUFACTURER

5. WHENEVER THE SUPPLIER SUBCONTRACTS/OUT SOURCES THE COMPONENTS, SIMILAR SYSTEM SHALL BE APPLICABLE WHERE RESPONSIBILITY SHALL BE RESTING WITH THE SUPPLIER. 6. DETAILS OF THESE DOCUMENTS ARE REQUIRED TO BE PRODUCED. ORDNANCE FACTORY OR INSPECTOR MAY ASK THE SUPIER FOR ANY SUCH RECORD OF TESTING OF THE RAW MATERIAL THUS USED FOR THE MANUFACTURE OF THE ORDERED STORE.

PRODUCTION, PROCESS CONTROL & PREINSPECTION DOCUMENTS. THE SUPPLIER WILL FURNISH THE FOLLOWING DOCUMENTS BEFORE UNDERTAKING THE PRODUCTION AND SUPPLIER IS DUTY BOUND TO PRODUCE THE DOCUMENTS TO THE INSPECTING OFFICER. 3. RAW MATERIAL INSPECTION REPORT FROM NABL APPROVED LAB. 4. AVAILABILITY OF QUALITY PLAN DOCUMENTS NAMELY PROCESS SCHEDULE,GAUGE SCHEDULE etc AND AVAILABILITY OF THE CALIBRATED GAUGES AND MEASURING INSTRUMENTS

3. DIMENSIONAL REPORT CONFIRMING ALL THE SCHEDULED GAUGES INCLUDING CRITICAL DIMENSION INSPECTION OF FEW COMPONENTS PERFORMANCE. 4. ANY OTHER QUALITY RELATED DOCUMENT AT THE DESCRETION OF THE INSPECTOR.

METHODOLOGY OF THE INSPECTION. BASED ON THE AVAILABILITY OF THE ABOVE DOCUMENTS, THE INSPECTORS SHALL CARRY OUT INSPECTION AS PER THE STATISTICALLY RANDOM SAMPLE BASIS/100% BASIS AS APPROPRIATE AND CARRY OUT GAUGING

TESTING/ MEASUREMENT OF THE COMPONENTS. HE SHALL ALSO CARRY OUT CRITICAL EXAMINATION OF FEW COMPONENTS. BASED ON THE MERIT OF RESULTS, ACCEPTANCE OR OTHERWISE OF THE PRODUCT SHALL BE DECIDED UPON BY THE INSPECTOR.

PACKING THE SUPPLIER SHALL ENSURE THAT THE INSPECTED MATERIALS ARE PACKED IN PRESENCE OF INSPECTOR WHO SHALL ARRANGE TO PUT A SEAL OF ACCEPTANCE FOR DESPATCH. IT SHALL ALSO BE ENSURED BY SUPPLIER THAT THE MATERIAL IS PACKED IN TRANSIT WORTHY PACKING TO AVOID ANY DAMAGE/ DETERIORATION OF QUALITY DURING TRANSIT.

10

1

11 20

2

12

3

13

4

14

5

15

6

16

7

21

8

17

9

FUZE FFV 447

18 19 22

S. DESCRIPTION NO

DESIGN

NO.PER SET

1.

NOSE

F1301-911230

1

2.

O-RING 42 X 2.5

F1321-442580B

2

3.

SCREW T6 SS 4 X 6

SMS 2182

4

S.NO DESCRIPTION . 4. SPRING RING

DESIGN

5.

SUPPORT

F1301-125560

3

6.

F1301-125240

1

7.

CLOCK WORK SCREW O-RING 39.2 X 3

SMS 1586

1

8.

FUZE BODY

F1301-108253

1

F1301-125540

NO.PER SET 1

S.NO.

DESCRIPTION

DESIGN

NO.PER SET

9.

SAFETY AND CIA/AMN/2367 IMPACT UNIT EMPTY ASSEMBLY FOR TIME AND IMPACT FUZE FFV 447

1

10.

CLOCK WORK MECHANISM

F1301-118673

1

11.

TRIGGER DETENT PIN

F1301-072050

1

12.

GROVED PIN 3 X 8 SMS 1331 SS

1

S. No. 13.

DESCRIPTIPN

DESIGN

NO.PER SET

SLIDE WASHER

F1301-122850

1

14.

KEY

F1301-122540

1

15

SPLIT TAPER PIN SS SMS1331

1

16

SLEEVE

F1301-112390

1

17

SCREW

F1301-112460

1

S.No

DESCRIPTION

DESIGN

NO.PER SET

18.

SPRING

F1301-122560

1

19.

LOCKING PIN

F1301-122550

1

20.

CLIP

F1321-426680-A

1

21.

ALUMINIUM DISC

F1321-426750-A

2

22.

DISC

F1301-122870-B

1

1 DIFFERENT PARTS OF THE SAFETY AND IMPACT UNIT

2 3 4 5

13

6

18

7 8

14

9

15

10

16 17

11 SAFETY AND IMPACT UNIT

12

FOR THE SAFETY AND IMPACT UNIT FOLLOWING COMPONENTS ARE USED AND TO BE INSPECTED AS PER THE FOLLOWING DRAWING AND SPECIFICATION PARAMETERS. S.No.

DESCRIPTION

DESIGN REF

NO.PER SET 1

1.

RETAINING RING 5 g, SS

SMS 1582

2.

SPRING

F1301-122921

1

3.

PLUNGER

F1301-112452

1

S.No.

DESCRIPTION

DESIGN REF

4.

CAP

F1301-072050

NO.PER SET 1

5.

‘O’ RING 35.1 X 1.6SMS 1587

SMS 1586 IND

1

6.

CENTRIFUGAL SAFETY DEVICE

F1301-119680

1

7.

RETAINING RING

SMS 1582

1

8.

SPRING

F1301-112370

1

MATERIAL ACRY.NITRAYLE BUTADIENE RUBBER TO SPE.NO. IND/ME/914

S.No.

DESCRIPTION

DESIGN REF

NO.PER SET 1

9.

HOUSING

F1301-112433

10.

CUP

F1301-443970

1

11.

BODY

F1301-116101B

1

12.

CUP

F1301-119901 A

1

13.

SPACER

F1301-112282 B

1

S.No DESCRIPTION

DESIGN REF.

14.

HOUSING

F1301-112331 A

15.

CARD BOARD DISC F1301-117560

1

16.

GROVED PIN RB 2 X 12, S.S.

SMS1331

1

17.

DISC

F1301-112480

1

18.

DETONATOR SAFETY DEVICE

F1308-004602

1

(WITHOUT DETONATOR FILLING)

NO.PER SET 1