Assume Double Simple Imbibition
IMBIBITION WATER (HOT) Temperature = 80˚C (176˚F) w = total weight of imbibition water to be distributed, per unit cane = 0.35 x = 0.58-0.51 (optimum) xw = proportion to be applied before the last mill = (0.54)(0.35) = 0.189 (1-x) w = proportion to be applied before the penultimate mill = (1-0.54)( 0.35) = 0.161 F = fiber in bagasse Energy Balance Solving for the mass flow rate of steam in the first heater, assume that the effective steam usage is ɛ=0.95
Qgained =Qlost Q water =Qsteam •
•
m water Cp water ΔT=ε m steam λ •
•
m steam =
m water Cp water T2 -T` ελ
The saturation temperature of the steam at 116 °C or 240.8 °F, the value of λ is
λ=hg-hf BTU BTU -209.3012 lb lb BTU λ=951.48 lb
λ=1160.78
Substituting the values •
•
m steam =
m Juice Cp Juice T2 -T` ελ
'
lb BTU 648159.008 0.916 130F-104F h lb.F m steam = BTU 0.95 951.48 lb • lb m steam = 17077.61087 h •
Solving for the Log Mean Temperature Difference,
ΔTlm =
ΔTlm =
ΔT2 -ΔT1 ΔT ln 2 ΔT1
240.8-130 - 240.8-104 240.8-130 ln 240.8-104
ΔTlm = 123.345F
For a condensing liquid in the shell-side, correction factor, F=1
Q=UAΔTlm F •
msteam λ =UAΔTlm F Solving for the heat transfer coefficient,
U = 0.035 T -3216.4 + V Where U= heat transfer coefficient
T= temperature of the exhaust steam V=juice velocity in heater tubes
U=0.035 240.8-32 16.4+6.5 U = 167.3532 Solving for the heat transfer area:
Q=UAΔTlm F •
msteam1 λ =UAΔTlm F •
A1 =
msteam1 λ UTlm F
lb BTU 951.48 h lb A1 = BTU 167.3532 123.345F 1 hr.ft 2 F A1 = 787.17484 ft 2 17077.61087
BTU ft 2 °F