Fault Tolerant Ethernet (fte)
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Fault Tolerant Ethernet (FTE) Specification and Technical Data
PS03-850 Release 100 Revision Date: 29 August 2002 Document version 1.3
PS30-850 Page 2
Ver 1.3 August 2002 FTE Release 100
Fault Tolerant Ethernet R100 Specification and Technical Data
Table of Contents
Page
Overview..................................................................................................................................................4 Specifications .........................................................................................................................................8 Fault Tolerant Ethernet Software..........................................................................................................................8 Dual Network Interface Controller (NIC) for STP Connection ..............................................................................8 Ethernet Switch for STP Connection ..................................................................................................................10 Ethernet Switch for Fiber Optic Connection .......................................................................................................11 Ethernet Copper / Fiber Optic Media Converter .................................................................................................12 Ethernet Cables .................................................................................................................................................12 FTE Device Certification Service........................................................................................................................13 Firewall Design Service......................................................................................................................................14
Topologies and Configuration Examples ..........................................................................................16 Model Numbers.....................................................................................................................................18 Network Interface Controller (NIC) .....................................................................................................................18 FTE Software......................................................................................................................................................18 Ethernet Switches ..............................................................................................................................................18 Media Converter .................................................................................................................................................18 Cables ................................................................................................................................................................19 Services..............................................................................................................................................................19
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Revision Status Revision
Date
Description
Ver 1.0
29 April 2002
Initial release
Ver. 1.1
10 May 2002
Addition of FTE services
Ver. 1.2
28 May 2002
Addition of single NIC cards
Ver. 1.3
29 August 2002
Revision of models for switch expansion
Revision Description Section
Change
Description
Specifications
A
NE-SWXP01 Expansion Kit
Specifications
D
Topologies
M
NE-SWSX01 and NE-SWFX01 expansion switches Large system topology
Models
A
NE-SWXP01 Expansion Kit
Models
D
NE-SWSX01 and NE-SWFX01 expansion switches
Legend for Change column: A -- Added D -- Deleted M -- Modified
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Overview Fault Tolerant Ethernet: High Availability Ethernet for Industrial Applications The evolution of open Ethernet technology has introduced high-performance, low-cost networking to industrial plants. Until now, providing the robustness of industrial control networks with commercial-offthe-shelf (COTS) Ethernet equipment remained a major hurdle. Honeywell unites the benefits of Ethernet technology with their expertise in designing robust networks to deliver the patented Fault Tolerant Ethernet (FTE) solution. The FTE design is an advanced networking solution using COTS equipment, delivering increased system availability while reducing commissioning and maintenance ® costs. FTE Release 100 provides a robust 100 Mbps Ethernet network for Honeywell's PlantScape ® and TotalPlant Solution (TPS) systems, as shown in Figure 1. Distributed System Architecture Server Interfaces Honeywell - S9000 LCS620, TDC3000 FSC, UDC, 7800, DPR Allen-Bradley OPC Client & Server Modicon, GE Fanuc and many more!
Server
F T E
HMIWeb Stations
F T E
F T E
ACE
PMD
eServer
App Control Server Environment
F T E
F T E
F T E
F T E
APP
F T E
PHD
F T E
GUS
F T E
LAN
WAN F T E
ControlNet
HM
AM
PLCG
HG
NIM
Process Controller PMD Co ntr ol Ne t
FSC PLC
CB FSC
PM I/O
GEFanuc Versamax 3rd PartyI/O
Rack I/O --Series A
EC
PIU
PM Family
Rail I/O --Series A Fiber FiberOptic Optic Isolation Isolation
GI/IS Rail I/O --Series H
Figure 1: Fault Tolerant Ethernet in the Honeywell System Architecture
Conventional Ethernet redundancy schemes typically employ two separate Ethernet networks, with each node (server or station) connected to both networks. If there is a communication failure, the time for a node to switch to the other network can range from under 10 seconds to over 30 seconds, depending upon the network complexity and the equipment used. The FTE solution, however, employs a single network and does not require a server or station to reestablish a network connection. As a result, the switchover time is much faster - one second! By providing more communication paths between nodes, FTE also tolerates more faults, including all single faults and many multiple faults. In addition, FTE is transparent to higher-level applications, which benefit from the high network availability FTE provides, without requiring any additional software configuration. Normal Ethernet nodes (non-FTE) can also connect to an FTE network and benefit from a more available communications environment than conventional Ethernet redundancy schemes offer.
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FTE Network Architecture An FTE network interconnects node clusters. A node is a networked device used in process control applications, such as a PlantScape station, or a TPS Global User Station (GUS). A cluster is a set of nodes with high intercommunication. Such nodes are typically involved with the same process unit, for example, control servers, history servers, operator workstations, and supervisory controllers. The basic FTE network architecture is two parallel tree hierarchies of switches and cables, joined by a crossover cable to form a single network. The trees are designated A and B; their separate identity is maintained by color-coding and tagging cables, switches, and FTE node ports. Firewall To Plant Information Network (PIN) Backbone Switches SWITCH
History, Advanced Control
Cluster Switches
SWITCH
B
UNIT #1 CLUSTER
B
SWITCH
SWITCH
A
SWITCH
A
SWITCH
SWITCH
A
B
UNIT #2 CLUSTER
SWITCH
A
B
UNIT #3 CLUSTER
Figure 2: Basic Fault Tolerant Ethernet Network Architecture
An FTE node contains FTE software and two Network Interface Controllers (NIC), one to connect to each tree. FTE is an option for most Honeywell system nodes (see their respective specifications). FTE software can also be installed on any other node having 2 identical Network Interface Controllers in a Windows 2000 PC that together have been certified for FTE. A typical FTE network contains several pairs of cluster switches interconnected by a pair of backbone switches, as shown in Figure 2. A small FTE network could have just one set of cluster switches, while a very large FTE network could have an additional level of switches between the cluster and backbone switches. The FTE nodes form a fault-tolerant community whose members can communicate as long as at least one path exists between them. The maximum number of FTE nodes in a community is 511. In addition, up to 511 Ethernet (non-FTE) nodes may be singly connected to the FTE network. The FTE nodes detect these Ethernet nodes and will use any available path to communicate with them. FTE can operate under either Windows 2000 Workgroups or Domains. The Domain Controller must be an Ethernet node since that function executes on a PC with a single Ethernet port. Besides the fault tolerant communications driver, FTE software includes management modules for reporting the status of an FTE node to other nodes. These FTE management modules can also be installed on Ethernet nodes to create monitored Ethernet nodes, whose status can be reported to FTE nodes and can be displayed along with the status of FTE nodes by the System Management Display. A firewall or router is recommended to connect an FTE community to any other network, e.g., the Plant Information Network (PIN). FTE must be a separate subnet. A firewall or router is not needed if the FTE community is isolated. Honeywell’s network services organization can provide consulting, installation, and support services for firewalls, routers, and other network components. They also can certify additional PCs and network equipment that may be used in an FTE network application.
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FTE Components FTE networks can be implemented with copper or fiber optic cabling, or a combination. A multimode fiber optic cable can reach up to 2 km (1.2 mi); copper cable up to 100 m (300 ft). FTE network equipment must be selected with corresponding copper or fiber interfaces. Typically, the backbone connections will be multimode fiber optic. While cluster cabling is normally copper, fiber optic media converters can be used when a longer distance link is required from a switch to a node. Only fiber optic and STP (shielded twisted pair) copper cables are offered by Honeywell, in order to meet the specifications of equipment suppliers for reliable operation in high noise industrial environments. Backbone Switches
TYPICALLY FIBER OPTIC -up to 2km
Media Converters
Cluster Switches
SOFTWARE CD
CAT5 WIRE -up to 100m Fiber optic media converters can be used for long distances FTE
Ethernet
FTE
FTE
Ethernet
FTE
NIC CARD Single or dual
Figure 3: Basic Fault Tolerant Ethernet Network Equipment
Honeywell offers and supports the finest network equipment to ensure reliable network operation, and tests with Honeywell releases, revisions of that equipment by their suppliers. Alternative equipment or equipment for special applications such as long distance links, can be used if certified for FTE. A certification is valid only for the specific releases tested; subsequent revisions require re-certification. •
FTE Software – Patented fault tolerance logic – Multiple communication paths between nodes, for multiple fault tolerance – Fast switchover to minimize system disruption – Extensive diagnostics to reduce maintenance costs and troubleshooting time – Network status and node status displays
•
Network Interface Controller (NIC) – Two single-port cards or one dual port card per PC – Single-port cards for application flexibility – Dual port card for performance and minimal PCI slot consumption
•
Switches – Autosensing 10/100 Mbps ports – Powerful multiple processors for high performance operation – Runtime diagnostics to detect and isolate noisy cables and jabbering nodes – Remote management functions for remote diagnostics and configuration – STP copper and multi-mode fiber optic models
•
Media Converters – Convert between copper and multimode fiber optic media – Provide flexibility for varied application requirements
•
Cables – Copper STP (Shielded Twisted Pair) for reliable operation under plant electrical noise – 62.5/125 multimode fiber optic for complete electrical isolation and longer distances
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Network Services for FTE Honeywell has an outstanding network services organization that can manage all aspects of Ethernet systems, from a small process control system to a total enterprise, including: Network planning, design, installation, and integration -- including all cabling, racks, testing, training, and documentation. Security assessment and engineering -- including authorization, authentication, encryption, activity logging, intrusion detection, and virus protection Firewall engineering, configuration, testing, and management -- providing secure remote access to a customer’s network from anywhere in the world Remote monitoring of customer networks around the clock -- ensuring that all components are operating properly, including – networks (switches, routers, probes, firewalls) – systems (PlantScape, TPS, PHD, servers, any type of PC) – PC applications (are they running and responding) Network Performance Management -- supporting optimum operation by proactive tracking of network component performance Remote Network Administration -- ensuring correct installation of updates and configuration changes for components such as servers, switches, firewalls, and routers Procurement and support of PCs and network equipment to provide consistent operation Two services are available to specifically support FTE: ♦ Firewall Design Service- a firewall secures and controls access to an FTE network from other networks. Honeywell’s extensive expertise in firewall technology provides a firewall completely engineered and tested to meet project requirements for small networks of up to 20 nodes. Firewalls for larger networks can be quoted on request. ♦ Device Certification Service- this service certifies network components for use in FTE networks, using Honeywell’s experienced network engineers and testing laboratory facilities.
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Specifications Fault Tolerant Ethernet Software NS-FTK000 Specifications FTE Nodes Supported
511
Ethernet Nodes Supported
511
Network Topology
Single network of connected parallel trees
Paths between FTE nodes
4
Paths between FTE and Ethernet nodes
2
Paths between Ethernet nodes
1
Typical Fault Switchover Time
One second
Maximum Fault Switchover Time
Two seconds
Operating System Support
Windows 2000
Function Modules (installation selections) – –
–
FTE Driver* FTE Status Reporting*
System Management Runtime*
* The FTE Driver provides the fault tolerance functions; an FTE node license is required to install it. FTE Status Reporting and System Management Runtime components report a node’s status to other nodes in the network; they may be installed at no charge on both Ethernet and FTE nodes. To view FTE node and network status, a separate component, System Management Display (TP-SMD000), must be installed on at least one node in the network - for more details see the TotalPlant Solution APP Specification and Technical Data document, TP03-210
Dual Network Interface Controller (NIC) for STP Connection -- for TPS nodes
NE-NICS01 Specifications ®
Model
Intel PRO/100 S Dual Port Server Adapter
IEEE Standard/Network Topology
10BASE-T, 100BASE-TX
Number of Ports
Two autosensing
Wiring and Connectors
CAT-5 STP/UTP, 2 pair; two RJ-45
Data Rates Supported per Port
10 & 100 Mbps
IEEE Standards Support
802.2 & 802.3
Data Path Width
64-bit PCI
Data Transfer Mode
Bus master DMA
Hardware Certifications
FCC B, CE
Typical Power Consumption
1.3A @+5VDC
Operating Temperature
0-55°C
Operating Humidity
85% at +55°C
Operating System Supported
Microsoft Windows 2000
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Single Network Interface Controller (NIC) for STP Connection -- for PlantScape nodes MZ-PCEB31 Specifications ®
Model
Intel PRO/100+ Adapter
IEEE Standard/Network Topology
10BASE-T, 100BASE-TX
Number of Ports
One autosensing
Wiring and Connectors
CAT-5 STP/UTP, 2RJ-45 connector
Data Rates Supported
10 & 100 Mbps
IEEE Standards Support
802.2 & 802.3
Data Path Width
32-bit PCI
Data Transfer Mode
Bus master DMA
Hardware Certifications
FCC B, CE
Typical Power Consumption
0.67W @+5VDC
Operating Temperature
0-55°C
Operating Humidity
85% at +55°C
Operating System Supported
Microsoft Windows 2000
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Ethernet Switch for STP Connection NE-SWSB01 Base Switch Specifications Model Number of Ports Cabling/Connector Type Expansion Stacking Capability NE-SWXP01 Expansion Kit NE-SWSC01 Uplink Adapter Network Standards Compatibility Electrical Specifications Line Frequency Input Volt Amperes Rating Input Power Input Voltage Input Current Physical Specifications Height Width Depth Weight Environmental Specifications Operating Temperature Storage Temperature Operating Humidity Storage Humidity Electromagnetic Emissions USA Canada Australia / New Zealand Japan Taiwan European Community
Electromagnetic Susceptibility Electrostatic Discharge (ESD) Radiated Electromagnetic Field Electrical Fast Transient/Burst Safety Agency Approvals
Nortel Baystack™ 450-12T 12 10 BASE-T / 100 BASE-TX autosensing CAT5 STP/UTP, RJ-45 connector Up to 8 switches can be stacked, for a total of 96 ports Cascade module and cable (required for each switch in the stack) 2-port 100BASE-FX MDA, SC connector IEEE 802.3 CSMA/CD (ISO/IEC 8802-3) IEEE 802.1D MAC Bridges (ISO/IEC 10038) 47-65 Hz 150 VA maximum 120 W maximum 100-240 VAC 1.5 A @ 100 VAC 2.77 in (7.03 cm) 17.55 in (44.07 cm) 15.0 in (38.1 cm) 11.6 lb (5.26 kg) 32° to 104°F (0° to 40°C) -13° to 158°F (-25° to 70°C) 85% maximum relative humidity, non-condensing 95% maximum relative humidity, non-condensing FCC Part 15, Subpart B, Class A ICES-003, Issue-2, Class A AS/NZS 3548:1995, Class A V-3/97 04:1997, Class A CNS 13438, Class A EN55022 (CISPR 22:1985), Class A EN61000-3-2&3 VCCI Class 1 ITE CE EC 801-2, Level 2 EC 801-3, Level 1 EC 801-4, Level 2 UL Listed (UL 1950) CSA 22.2 #950 with D3 deviations IEC 950 / EN 60150 UL-94-V1 flammability requirements for all PC boards
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Ethernet Switch for Fiber Optic Connection NE-SWFB01 Base Switch Specifications Model Number of Ports Cabling/ Connector Type Expansion Stacking Capability NE-SWXP01 Expansion Kit NE-SWSC01 Uplink Adapter Network Standards Compatibility Electrical Specifications Line Frequency Input Volt Amperes Rating Input Power Input Voltage Input Current Physical Specifications Height Width Depth Weight Environmental Specifications Operating Temperature Storage Temperature Operating Humidity Storage Humidity Electromagnetic Emissions USA Canada Australia / New Zealand Japan Taiwan European Community
Electromagnetic Susceptibility Electrostatic Discharge (ESD) Radiated Electromagnetic Field Electrical Fast Transient/Burst Safety Agency Approvals
Nortel Baystack™ 450-12F 12 100 BASE-FX 62.5/125 (core/cladding) MMF (multi-mode fiber), MT-RJ connector Up to 8 switches can be stacked, for a total of 96 ports Cascade module and cable (required for each switch in the stack) 2-port 100BASE-FX MDA, SC connector IEEE 802.3 CSMA/CD (ISO/IEC 8802-3) IEEE 802.1D MAC Bridges (ISO/IEC 10038) 47-65 Hz 200 VA maximum 140 W maximum 100-240 VAC 2.0 A @ 100 VAC 2.77 in (7.03 cm) 17.55 in (44.07 cm) 15.0 in (38.1 cm) 11.6 lb (5.26 kg) 32° to 104°F (0° to 40°C) -13° to 158°F (-25° to 70°C) 85% maximum relative humidity, non-condensing 95% maximum relative humidity, non-condensing FCC Part 15, Subpart B, Class A ICES-003, Issue-2, Class A AS/NZS 3548:1995, Class A V-3/97 04:1997, Class A CNS 13438, Class A EN55022 (CISPR 22:1985), Class A EN61000-3-2&3 VCCI Class 1 ITE CE EC 801-2, Level 2 EC 801-3, Level 1 EC 801-4, Level 2 UL Listed (UL 1950) CSA 22.2 #950 with D3 deviations IEC 950 / EN 60150 UL-94-V1 flammability requirements for all PC boards
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Ethernet Copper / Fiber Optic Media Converter NE-EMC001 Specifications* Model Number of Ports 100 BASE-TX Cabling/Connector Type 100 BASE-FX Cabling/ Connector Type Packet Transmission Characteristics Round Trip Delay Bit Error Rate (BER)
Allied Telesyn AT-MC102XL with power supply 1 100 BASE-TX, 1 100 BASE-FX CAT5 STP/UTP, RJ-45 connector 62.5/125 (core/cladding) MMF (multi-mode fiber), SC connector 0.4 µs maximum -12 <10
Power Characteristics External Power Supply Input Supply Voltage Max. Current Power Consumption
100-240 VAC , 50/60 Hz +/- 3% 12 VDC +/- 5% 0.5 A 6 W maximum
Physical Characteristics Height Width Depth Weight
1.0 in (2.5 cm) 4.12 in (10.5 cm) 3.75 in (9.5 cm) 10.4 oz (294 g)
Environmental Specifications Operating Temperature Storage Temperature Relative Humidity
32° to 104°F (0° to 40°C) -4° to 176°F (-20° to 80°C) 5% to 95% non-condensing
Approvals EMC Safety NE-EMCB01 Bracket**
FCC Class A UL-Cul, CSA/CSA, NRTL, TUV, CE compliant Mounts 2 NE-EMC001 media converters and power supplies between 2 stacked NE-SWxx01 switches.
* Two are required at a node (one each for Tree A and Tree B). If that node connects to copper switches (NE-SWSB01/NESWSX01), then two more are required at the switches (one each for Tree A and Tree B). ** Example: a cluster of 10 nodes with 1 remote node, with the A and B NE-SWSB01 switches stacked (mounted one on top of the other). Connecting the remote node will require a pair of NE-EMC001 converters at the remote node, plus another pair at the switches- that pair can be mounted between the switches using the NE-EMCB01 bracket. For several remote nodes, probably the bracket would not be used, as the user may prefer to mount all converters together rather than mount one pair between the switches and the rest somewhere else.
Ethernet Cables
51305482 Copper Cable Specifications Connect an STP switch to an STP node or to an STP switch
100 BASE-TX Type
CAT5 STP (Shielded Twisted Pair), RJ-45 connectors
51305780 Multimode Fiber Optic Cable Specifications Connect an STP switch with a fiber optic converter to a fiber optic switch
100 BASE-FX Type
62.5/125 (core/cladding) MMF (multi-mode fiber), 1 MT-RJ and 1 SC connector
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FTE Device Certification Service NS-DCS000 Specifications Device Types Included
Device Category
Deliverables
Scope limitations
• Routers • Gateways • Switches • Hubs • Two identical Network Interface Controllers in a specific PC or server Class 2: - Sold and supported by 3rd party suppliers - No inventory or spares carried by ACS - Limited technical support from ACSS TAC - No standard test programs provided by Honeywell - Supplier changes are not tracked - Certified one-time-only • Test a device for certification for FTE implementation. • Up to 16 hours technical telephone support on request during the design phase • Up to 2 days of technical exchange meetings at Honeywell facilities in Phoenix, Arizona. • Up to four (4) days of test facilities in Phoenix, Arizona, for customer and Honeywell engineers to conduct testing and certification of the candidate device with FTE • Report documenting the test results and certification status of the candidate device • Maintain a list of equipment certified for FTE. - Testing is limited to only those functions required for FTE. No other testing, e.g., other device functions, or application programs, is performed. - A one-month lead-time normally is required for scheduling this service. - The cost of this service is non-refundable and payable even if the candidate device fails the test procedure. - This service does not affect any other commercial agreements nor imply Honeywell endorsement of the candidate device - On-site installation by Honeywell is not included, but may be added (priced separately based on site location and accessibility). - Purchase orders or inquiries on the Device Certification Service should be sent to:
Attention: Bret Popp MS AZ15/R12 Honeywell Automation and Control Solutions • Service 2500 W. Union Hills Drive Phoenix, AZ 85027 Bret Popp @ 602-313-5408 or [email protected] 1. Provide at least one unit of each candidate device. Customer responsibilities 2. Assume full responsibility for any deviations after the candidate device has been returned (e.g., replacement with a different model number or later firmware version.)
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Firewall Design Service NS-FDS000 Specifications Key Firewall Features
Deliverables
• Source and Destination Filtering – Controls which nodes on each side of the firewall may forward or receive packets through the firewall. • Protocol Filtering – Controls which network protocols are allowed to pass through the firewall, in ether direction. • State Control of Communication – Controls which systems on each side of the firewall may initiate communications between networks. • Intrusion Detection – detects an attack, disconnects the session, logs the attack, and notifies the appropriate network security personnel. • Address Translation – Masks actual PCN addressing from systems outside the PCN. This not only adds security; it also allows flexibility in PCN addressing. Hardware/software: Honeywell will provide one firewall device with the capability of up to 50 connections. A one-year maintenance agreement with the firewall manufacturer is included. Firewall design to meet customer security requirements: Honeywell will study customer requirements to complete a comprehensive design, including reliability and capacity requirements and Service Level Agreements. Order all equipment required: During the design phase, a list of required equipment is generated. Honeywell then orders this equipment, and tracks it for timely delivery. Honeywell will specify the hardware required and be responsible for software-hardware compatibility and feature requirements. Stage and configure equipment to emulate customer environment: Honeywell will receive all equipment and verify that it is operational. Engineers will simulate the customer site’s environment in a lab environment. Engineers will stage and configure all firewall parameters on all devices to work within customer requirements. Security checks performed will ensure that customer assets are not vulnerable to any unauthorized access. Once testing of the equipment and configurations is complete, the equipment will be shipped to the customer site. When the equipment arrives, the customer may call the Honeywell Solution Support Center (SSC) / Remote Service Center (RSC) for phone support while installing the equipment and bringing it on-line. Manage the connection (optional): Once the connection between the PCN and the PIN is provisioned, it can be moved to the operations group for management. Honeywell’s SSC/Network Group (NG) offers additional services such as Availability Monitoring, Configuration Management, Fault & Vendor Management, Intrusion Detection and Performance Management, under separate contract. After Installation Support: Within the first 30 days, the Honeywell SSC/NG will be available to help troubleshoot, isolate faults, and make configuration corrections to the Firewall.
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Scope limitations
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Configuration Change Support: Once the firewall is installed, there may be a situation that arises requiring a configuration change to allow or deny additional connectivity. For the first 60 days, Honeywell will accept configuration change requests. Install Customer Equipment On-site (Optional): If required by the project, Honeywell can send an engineer to the customer site to install the equipment and do the final testing and implementation, under separate contract. • Honeywell services can design, configure, and implement security firewalls from a small LAN-to-LAN connection up through a complete Enterprise solution. The Firewall Design Service is a “starter level” service for a small LAN-to-LAN connection limited to creating a secure firewall connection for a PCN with a maximum of 20 nodes. For larger scale firewall needs or additional services, please contact your Honeywell Sales Representative or: Attention: Bret Popp MS AZ15/R12 Honeywell Automation and Control Solutions – Service 2500 W. Union Hill Drive Phoenix, AZ 85027 Bret Popp @ 602-313-5408 or [email protected]: •
Onsite installation by a Honeywell engineer is not included. This option can be added (priced separately based on site location and accessibility).
•
Configuration Change requests for the first 60 days are limited to 8 hours of support. Addition 4-hour increments can be purchased or a management / maintenance support agreement can be purchased through Honeywell.
•
Hardware: Honeywell will provide a firewall with the capability of handling up to 50 connections. No other hardware or software other than the firewall is included within this package.
Customer The customer must supply: responsibilities • A secure place for the firewall equipment, such as a cabinet or rack. •
A single connection to the outside network within 15 feet of where the firewall equipment will reside.
•
A single connection to the PCN within 15 feet of where the firewall equipment will reside.
•
All power and cooling for the firewall equipment. Typically two standard 110V power outlets are needed for the firewall equipment.
•
UPS power, if needed.
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Topologies and Configuration Examples The following examples illustrate typical component model numbers for an FTE network. They do not include software components and are not intended as the basis for placing an order.
Minimum FTE Network All cable lengths < 100 m 51305786 STP crossover cable
Cluster Switches NE-SWSB01 STP
B
A 51305482 STP cables
Figure 4 shows the simplest FTE network, which consists of one cluster with a pair of switches, a crossover cable, and cabling to a total of 12 or fewer FTE and Ethernet nodes. In this example, all the distances from nodes to switches are less than 100 meters, so STP (Shielded Twisted Pair) equipment and cabling can be used throughout.
FTE
Ethernet
FTE
1 NE-NICS01 Dual NIC for TPS or 2 MZ-PCEB31 Single NIC for PlantScape
Figure 4: Minimum FTE Network
Figure 5 shows a small FTE network with three clusters, each with 12 or fewer FTE and Ethernet nodes. Since there are multiple clusters, they are linked by backbone switches. Again, since all the distances from nodes to switches are less than 100 meters, STP (Shielded Twisted Pair) equipment and cabling can be used throughout.
Small FTE Network All cable lengths < 100 m
51305786 STP crossover cable
Backbone Switches NE-SWSB01 STP
A
B
A
B
51305482 STP cables
Cluster Switches NE-SWSB01 STP
B
A
B
A
51305482 STP cables
FTE
Ethernet
FTE
FTE
Ethernet
FTE
FTE
Ethernet
1 NE-NICS01 Dual NIC for TPS or 2 MZ-PCEB31 Single NIC for PlantScape
Figure 5: Small FTE Network
Fault Tolerant Ethernet Specifications and Models -- Release 100
FTE
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Figure 6 illustrates a large FTE network with 15-20 clusters of various sizes, of which 3 are shown. To accommodate a network of this size, the backbone switches have been expanded with additional units. Some of the clusters are located more than 100 meters from the backbone switches, so fiber optic cabling and equipment are used at this level. Large FTE Network Some cluster switch cables > 100 m Some node cables > 100 m 15-20 clusters, some with 15-20 nodes
Media Converters NE-EMC001 51305780 fiber optic cables
51305782 fiber optic crossover cable
Backbone Switches
51305482 STP cables
NE-SWXP01 exp. kit NE-SWFB01 fiber optic
B
A 51305780 fiber optic cables
FTE Remote Node
Cluster Switches NE-SWXP01 exp. NE-SWSB01 STP NE-SWSC01 Uplink A
B
B
A
B
A
51305482 STP cables
FTE
Ethernet
FTE
FTE
Ethernet
FTE
FTE
Ethernet
FTE
1 NE-NICS01 Dual NIC for TPS or 2 MZ-PCEB31 Single NIC for PlantScape
Figure 6: Large FTE Network
Some clusters have more than 12 FTE and Ethernet nodes, so the switches in those clusters have been expanded with additional units. The distances from nodes to the cluster switches are less than 100 meters, so STP (Shielded Twisted Pair) cabling can be used. Also shown is a remote FTE node, which is connected to the backbone switches via a pair of Ethernet media converters. Ethernet media converters are an economical solution for a remote node.
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Model Numbers Network Interface Controllers (NIC) Model Number
Description
NE-NICS01
Dual port STP Network Interface Controller for TPS nodes
MZ-PCEB31
Single port STP Network Interface Controller for PlantScape nodes (2 req’d)
FTE Software Model Number NS-FTK000
Description FTE software* and FTE node license for PC**
* FTE software includes FTE Driver, FTE Status Reporting, and System Management Runtime components. A separate component, System Management Display, is required to view FTE node and network status. For ordering information, see the PlantScape or TPS System Software pricebooks. ** For FTE node, PC must be certified for FTE together with the 2 identical Network Interface Controllers. PC for either an FTE node or an Ethernet node must have Windows 2000.
Ethernet Switches Model Number
Description
NE-SWSB01
12-port Ethernet switch for STP connections
NE-SWFB01
12-port Ethernet switch for multimode fiber optic connections
Accessories NE-SWXP01*
Expansion kit (cascade module and cable)
NE-SWSC01
Uplink adapter to connect STP switch to higher level fiber optic switch
* The 12-port switch can be expanded by stacking additional switches on top of one another and interconnecting them. Up to 8 switches can be stacked, for a total of 96 ports. Switches in a stack can be different types (STP or FO). An expansion kit is required for each switch. The cascade module plugs into the switch; the cable connects each pair of adjacent switches.
Media Converter Model Number
Description
NE-EMC001
Ethernet media converter (2 required at a node, one each for Trees A and B)
NE-EMCB01 Bracket
Mounts 2 NE-EMC001 media converters between 2 stacked NE-SWxx01 switches
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Cables STP CAT5 Cable with RJ-45 Connectors
Tree A– yellow boots Tree B– green boots
Connect a STP switch to a STP node or a to STP switch
2 meters 5 meters 10 meters 20 meters
51305482-102 51305482-105 51305482-110 51305482-120
MMF Cable with 1 MT-RJ and 1 SC Connector
51305482-202 51305482-205 51305482-210 51305482-220
Tree A– yellow boots Tree B– green boots
Connect STP switch with fiber optic converter to a fiber optic switch
2 meters 5 meters 10 meters 20 meters
51305780-002 51305780-005 51305780-010 51305780-020
STP CAT5 Crossover Cable
51305780-102 51305780-105 51305780-110 51305780-120 White boots
To interconnect a pair of STP switches in order to join Tree A to Tree B
2 meters 5 meters 10 meters 20 meters
51305786-502 51305786-505 51305786-510 51305786-520
MMF Crossover Cable
White boots
To interconnect a pair of fiber optic switches in order to join Tree A to Tree B
2 meters 5 meters 10 meters 20 meters
51305782-402 51305782-405 51305782-410 51305782-420
Switch Configuration Cable One required per FTE network for configuring STP or fiber optic switches
RS-232 Cable
51305787
Services Model Number
Description
NS-DCS000
FTE Device Certification Service
NS-FDS000
Firewall Design Service
Purchase orders or inquiries regarding these services should be sent to: Attention: Bret Popp MS AZ15/R12 Honeywell Automation and Control Solutions • Service 2500 W. Union Hills Drive Phoenix, AZ 85027 Bret Popp @ 602-313-5408 or [email protected]
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PlantScape and TotalPlant are U.S. trademarks of Honeywell, Inc. All other products and brand names shown are trademarks of their respective owners. While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written agreement with and for its customer. In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and specifications in this document are subject to change without notice. Printed in U.S.A. — © Copyright 2002 - Honeywell Inc. Honeywell Industrial Automation and Control 16404 N Black Canyon Hwy Phoenix, AZ 85023
(602) 313-5000
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Fault Tolerant Ethernet R100 Specification and Technical Data
Table of Contents
Page
Overview..................................................................................................................................................4 Specifications .........................................................................................................................................8 Fault Tolerant Ethernet Software..........................................................................................................................8 Dual Network Interface Controller (NIC) for STP Connection ..............................................................................8 Ethernet Switch for STP Connection ..................................................................................................................10 Ethernet Switch for Fiber Optic Connection .......................................................................................................11 Ethernet Copper / Fiber Optic Media Converter .................................................................................................12 Ethernet Cables .................................................................................................................................................12 FTE Device Certification Service........................................................................................................................13 Firewall Design Service......................................................................................................................................14
Topologies and Configuration Examples ..........................................................................................16 Model Numbers.....................................................................................................................................18 Network Interface Controller (NIC) .....................................................................................................................18 FTE Software......................................................................................................................................................18 Ethernet Switches ..............................................................................................................................................18 Media Converter .................................................................................................................................................18 Cables ................................................................................................................................................................19 Services..............................................................................................................................................................19
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Revision Status Revision
Date
Description
Ver 1.0
29 April 2002
Initial release
Ver. 1.1
10 May 2002
Addition of FTE services
Ver. 1.2
28 May 2002
Addition of single NIC cards
Ver. 1.3
29 August 2002
Revision of models for switch expansion
Revision Description Section
Change
Description
Specifications
A
NE-SWXP01 Expansion Kit
Specifications
D
Topologies
M
NE-SWSX01 and NE-SWFX01 expansion switches Large system topology
Models
A
NE-SWXP01 Expansion Kit
Models
D
NE-SWSX01 and NE-SWFX01 expansion switches
Legend for Change column: A -- Added D -- Deleted M -- Modified
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Overview Fault Tolerant Ethernet: High Availability Ethernet for Industrial Applications The evolution of open Ethernet technology has introduced high-performance, low-cost networking to industrial plants. Until now, providing the robustness of industrial control networks with commercial-offthe-shelf (COTS) Ethernet equipment remained a major hurdle. Honeywell unites the benefits of Ethernet technology with their expertise in designing robust networks to deliver the patented Fault Tolerant Ethernet (FTE) solution. The FTE design is an advanced networking solution using COTS equipment, delivering increased system availability while reducing commissioning and maintenance ® costs. FTE Release 100 provides a robust 100 Mbps Ethernet network for Honeywell's PlantScape ® and TotalPlant Solution (TPS) systems, as shown in Figure 1. Distributed System Architecture Server Interfaces Honeywell - S9000 LCS620, TDC3000 FSC, UDC, 7800, DPR Allen-Bradley OPC Client & Server Modicon, GE Fanuc and many more!
Server
F T E
HMIWeb Stations
F T E
F T E
ACE
PMD
eServer
App Control Server Environment
F T E
F T E
F T E
F T E
APP
F T E
PHD
F T E
GUS
F T E
LAN
WAN F T E
ControlNet
HM
AM
PLCG
HG
NIM
Process Controller PMD Co ntr ol Ne t
FSC PLC
CB FSC
PM I/O
GEFanuc Versamax 3rd PartyI/O
Rack I/O --Series A
EC
PIU
PM Family
Rail I/O --Series A Fiber FiberOptic Optic Isolation Isolation
GI/IS Rail I/O --Series H
Figure 1: Fault Tolerant Ethernet in the Honeywell System Architecture
Conventional Ethernet redundancy schemes typically employ two separate Ethernet networks, with each node (server or station) connected to both networks. If there is a communication failure, the time for a node to switch to the other network can range from under 10 seconds to over 30 seconds, depending upon the network complexity and the equipment used. The FTE solution, however, employs a single network and does not require a server or station to reestablish a network connection. As a result, the switchover time is much faster - one second! By providing more communication paths between nodes, FTE also tolerates more faults, including all single faults and many multiple faults. In addition, FTE is transparent to higher-level applications, which benefit from the high network availability FTE provides, without requiring any additional software configuration. Normal Ethernet nodes (non-FTE) can also connect to an FTE network and benefit from a more available communications environment than conventional Ethernet redundancy schemes offer.
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FTE Network Architecture An FTE network interconnects node clusters. A node is a networked device used in process control applications, such as a PlantScape station, or a TPS Global User Station (GUS). A cluster is a set of nodes with high intercommunication. Such nodes are typically involved with the same process unit, for example, control servers, history servers, operator workstations, and supervisory controllers. The basic FTE network architecture is two parallel tree hierarchies of switches and cables, joined by a crossover cable to form a single network. The trees are designated A and B; their separate identity is maintained by color-coding and tagging cables, switches, and FTE node ports. Firewall To Plant Information Network (PIN) Backbone Switches SWITCH
History, Advanced Control
Cluster Switches
SWITCH
B
UNIT #1 CLUSTER
B
SWITCH
SWITCH
A
SWITCH
A
SWITCH
SWITCH
A
B
UNIT #2 CLUSTER
SWITCH
A
B
UNIT #3 CLUSTER
Figure 2: Basic Fault Tolerant Ethernet Network Architecture
An FTE node contains FTE software and two Network Interface Controllers (NIC), one to connect to each tree. FTE is an option for most Honeywell system nodes (see their respective specifications). FTE software can also be installed on any other node having 2 identical Network Interface Controllers in a Windows 2000 PC that together have been certified for FTE. A typical FTE network contains several pairs of cluster switches interconnected by a pair of backbone switches, as shown in Figure 2. A small FTE network could have just one set of cluster switches, while a very large FTE network could have an additional level of switches between the cluster and backbone switches. The FTE nodes form a fault-tolerant community whose members can communicate as long as at least one path exists between them. The maximum number of FTE nodes in a community is 511. In addition, up to 511 Ethernet (non-FTE) nodes may be singly connected to the FTE network. The FTE nodes detect these Ethernet nodes and will use any available path to communicate with them. FTE can operate under either Windows 2000 Workgroups or Domains. The Domain Controller must be an Ethernet node since that function executes on a PC with a single Ethernet port. Besides the fault tolerant communications driver, FTE software includes management modules for reporting the status of an FTE node to other nodes. These FTE management modules can also be installed on Ethernet nodes to create monitored Ethernet nodes, whose status can be reported to FTE nodes and can be displayed along with the status of FTE nodes by the System Management Display. A firewall or router is recommended to connect an FTE community to any other network, e.g., the Plant Information Network (PIN). FTE must be a separate subnet. A firewall or router is not needed if the FTE community is isolated. Honeywell’s network services organization can provide consulting, installation, and support services for firewalls, routers, and other network components. They also can certify additional PCs and network equipment that may be used in an FTE network application.
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FTE Components FTE networks can be implemented with copper or fiber optic cabling, or a combination. A multimode fiber optic cable can reach up to 2 km (1.2 mi); copper cable up to 100 m (300 ft). FTE network equipment must be selected with corresponding copper or fiber interfaces. Typically, the backbone connections will be multimode fiber optic. While cluster cabling is normally copper, fiber optic media converters can be used when a longer distance link is required from a switch to a node. Only fiber optic and STP (shielded twisted pair) copper cables are offered by Honeywell, in order to meet the specifications of equipment suppliers for reliable operation in high noise industrial environments. Backbone Switches
TYPICALLY FIBER OPTIC -up to 2km
Media Converters
Cluster Switches
SOFTWARE CD
CAT5 WIRE -up to 100m Fiber optic media converters can be used for long distances FTE
Ethernet
FTE
FTE
Ethernet
FTE
NIC CARD Single or dual
Figure 3: Basic Fault Tolerant Ethernet Network Equipment
Honeywell offers and supports the finest network equipment to ensure reliable network operation, and tests with Honeywell releases, revisions of that equipment by their suppliers. Alternative equipment or equipment for special applications such as long distance links, can be used if certified for FTE. A certification is valid only for the specific releases tested; subsequent revisions require re-certification. •
FTE Software – Patented fault tolerance logic – Multiple communication paths between nodes, for multiple fault tolerance – Fast switchover to minimize system disruption – Extensive diagnostics to reduce maintenance costs and troubleshooting time – Network status and node status displays
•
Network Interface Controller (NIC) – Two single-port cards or one dual port card per PC – Single-port cards for application flexibility – Dual port card for performance and minimal PCI slot consumption
•
Switches – Autosensing 10/100 Mbps ports – Powerful multiple processors for high performance operation – Runtime diagnostics to detect and isolate noisy cables and jabbering nodes – Remote management functions for remote diagnostics and configuration – STP copper and multi-mode fiber optic models
•
Media Converters – Convert between copper and multimode fiber optic media – Provide flexibility for varied application requirements
•
Cables – Copper STP (Shielded Twisted Pair) for reliable operation under plant electrical noise – 62.5/125 multimode fiber optic for complete electrical isolation and longer distances
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Network Services for FTE Honeywell has an outstanding network services organization that can manage all aspects of Ethernet systems, from a small process control system to a total enterprise, including: Network planning, design, installation, and integration -- including all cabling, racks, testing, training, and documentation. Security assessment and engineering -- including authorization, authentication, encryption, activity logging, intrusion detection, and virus protection Firewall engineering, configuration, testing, and management -- providing secure remote access to a customer’s network from anywhere in the world Remote monitoring of customer networks around the clock -- ensuring that all components are operating properly, including – networks (switches, routers, probes, firewalls) – systems (PlantScape, TPS, PHD, servers, any type of PC) – PC applications (are they running and responding) Network Performance Management -- supporting optimum operation by proactive tracking of network component performance Remote Network Administration -- ensuring correct installation of updates and configuration changes for components such as servers, switches, firewalls, and routers Procurement and support of PCs and network equipment to provide consistent operation Two services are available to specifically support FTE: ♦ Firewall Design Service- a firewall secures and controls access to an FTE network from other networks. Honeywell’s extensive expertise in firewall technology provides a firewall completely engineered and tested to meet project requirements for small networks of up to 20 nodes. Firewalls for larger networks can be quoted on request. ♦ Device Certification Service- this service certifies network components for use in FTE networks, using Honeywell’s experienced network engineers and testing laboratory facilities.
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Specifications Fault Tolerant Ethernet Software NS-FTK000 Specifications FTE Nodes Supported
511
Ethernet Nodes Supported
511
Network Topology
Single network of connected parallel trees
Paths between FTE nodes
4
Paths between FTE and Ethernet nodes
2
Paths between Ethernet nodes
1
Typical Fault Switchover Time
One second
Maximum Fault Switchover Time
Two seconds
Operating System Support
Windows 2000
Function Modules (installation selections) – –
–
FTE Driver* FTE Status Reporting*
System Management Runtime*
* The FTE Driver provides the fault tolerance functions; an FTE node license is required to install it. FTE Status Reporting and System Management Runtime components report a node’s status to other nodes in the network; they may be installed at no charge on both Ethernet and FTE nodes. To view FTE node and network status, a separate component, System Management Display (TP-SMD000), must be installed on at least one node in the network - for more details see the TotalPlant Solution APP Specification and Technical Data document, TP03-210
Dual Network Interface Controller (NIC) for STP Connection -- for TPS nodes
NE-NICS01 Specifications ®
Model
Intel PRO/100 S Dual Port Server Adapter
IEEE Standard/Network Topology
10BASE-T, 100BASE-TX
Number of Ports
Two autosensing
Wiring and Connectors
CAT-5 STP/UTP, 2 pair; two RJ-45
Data Rates Supported per Port
10 & 100 Mbps
IEEE Standards Support
802.2 & 802.3
Data Path Width
64-bit PCI
Data Transfer Mode
Bus master DMA
Hardware Certifications
FCC B, CE
Typical Power Consumption
1.3A @+5VDC
Operating Temperature
0-55°C
Operating Humidity
85% at +55°C
Operating System Supported
Microsoft Windows 2000
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Single Network Interface Controller (NIC) for STP Connection -- for PlantScape nodes MZ-PCEB31 Specifications ®
Model
Intel PRO/100+ Adapter
IEEE Standard/Network Topology
10BASE-T, 100BASE-TX
Number of Ports
One autosensing
Wiring and Connectors
CAT-5 STP/UTP, 2RJ-45 connector
Data Rates Supported
10 & 100 Mbps
IEEE Standards Support
802.2 & 802.3
Data Path Width
32-bit PCI
Data Transfer Mode
Bus master DMA
Hardware Certifications
FCC B, CE
Typical Power Consumption
0.67W @+5VDC
Operating Temperature
0-55°C
Operating Humidity
85% at +55°C
Operating System Supported
Microsoft Windows 2000
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Ethernet Switch for STP Connection NE-SWSB01 Base Switch Specifications Model Number of Ports Cabling/Connector Type Expansion Stacking Capability NE-SWXP01 Expansion Kit NE-SWSC01 Uplink Adapter Network Standards Compatibility Electrical Specifications Line Frequency Input Volt Amperes Rating Input Power Input Voltage Input Current Physical Specifications Height Width Depth Weight Environmental Specifications Operating Temperature Storage Temperature Operating Humidity Storage Humidity Electromagnetic Emissions USA Canada Australia / New Zealand Japan Taiwan European Community
Electromagnetic Susceptibility Electrostatic Discharge (ESD) Radiated Electromagnetic Field Electrical Fast Transient/Burst Safety Agency Approvals
Nortel Baystack™ 450-12T 12 10 BASE-T / 100 BASE-TX autosensing CAT5 STP/UTP, RJ-45 connector Up to 8 switches can be stacked, for a total of 96 ports Cascade module and cable (required for each switch in the stack) 2-port 100BASE-FX MDA, SC connector IEEE 802.3 CSMA/CD (ISO/IEC 8802-3) IEEE 802.1D MAC Bridges (ISO/IEC 10038) 47-65 Hz 150 VA maximum 120 W maximum 100-240 VAC 1.5 A @ 100 VAC 2.77 in (7.03 cm) 17.55 in (44.07 cm) 15.0 in (38.1 cm) 11.6 lb (5.26 kg) 32° to 104°F (0° to 40°C) -13° to 158°F (-25° to 70°C) 85% maximum relative humidity, non-condensing 95% maximum relative humidity, non-condensing FCC Part 15, Subpart B, Class A ICES-003, Issue-2, Class A AS/NZS 3548:1995, Class A V-3/97 04:1997, Class A CNS 13438, Class A EN55022 (CISPR 22:1985), Class A EN61000-3-2&3 VCCI Class 1 ITE CE EC 801-2, Level 2 EC 801-3, Level 1 EC 801-4, Level 2 UL Listed (UL 1950) CSA 22.2 #950 with D3 deviations IEC 950 / EN 60150 UL-94-V1 flammability requirements for all PC boards
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Ethernet Switch for Fiber Optic Connection NE-SWFB01 Base Switch Specifications Model Number of Ports Cabling/ Connector Type Expansion Stacking Capability NE-SWXP01 Expansion Kit NE-SWSC01 Uplink Adapter Network Standards Compatibility Electrical Specifications Line Frequency Input Volt Amperes Rating Input Power Input Voltage Input Current Physical Specifications Height Width Depth Weight Environmental Specifications Operating Temperature Storage Temperature Operating Humidity Storage Humidity Electromagnetic Emissions USA Canada Australia / New Zealand Japan Taiwan European Community
Electromagnetic Susceptibility Electrostatic Discharge (ESD) Radiated Electromagnetic Field Electrical Fast Transient/Burst Safety Agency Approvals
Nortel Baystack™ 450-12F 12 100 BASE-FX 62.5/125 (core/cladding) MMF (multi-mode fiber), MT-RJ connector Up to 8 switches can be stacked, for a total of 96 ports Cascade module and cable (required for each switch in the stack) 2-port 100BASE-FX MDA, SC connector IEEE 802.3 CSMA/CD (ISO/IEC 8802-3) IEEE 802.1D MAC Bridges (ISO/IEC 10038) 47-65 Hz 200 VA maximum 140 W maximum 100-240 VAC 2.0 A @ 100 VAC 2.77 in (7.03 cm) 17.55 in (44.07 cm) 15.0 in (38.1 cm) 11.6 lb (5.26 kg) 32° to 104°F (0° to 40°C) -13° to 158°F (-25° to 70°C) 85% maximum relative humidity, non-condensing 95% maximum relative humidity, non-condensing FCC Part 15, Subpart B, Class A ICES-003, Issue-2, Class A AS/NZS 3548:1995, Class A V-3/97 04:1997, Class A CNS 13438, Class A EN55022 (CISPR 22:1985), Class A EN61000-3-2&3 VCCI Class 1 ITE CE EC 801-2, Level 2 EC 801-3, Level 1 EC 801-4, Level 2 UL Listed (UL 1950) CSA 22.2 #950 with D3 deviations IEC 950 / EN 60150 UL-94-V1 flammability requirements for all PC boards
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Ethernet Copper / Fiber Optic Media Converter NE-EMC001 Specifications* Model Number of Ports 100 BASE-TX Cabling/Connector Type 100 BASE-FX Cabling/ Connector Type Packet Transmission Characteristics Round Trip Delay Bit Error Rate (BER)
Allied Telesyn AT-MC102XL with power supply 1 100 BASE-TX, 1 100 BASE-FX CAT5 STP/UTP, RJ-45 connector 62.5/125 (core/cladding) MMF (multi-mode fiber), SC connector 0.4 µs maximum -12 <10
Power Characteristics External Power Supply Input Supply Voltage Max. Current Power Consumption
100-240 VAC , 50/60 Hz +/- 3% 12 VDC +/- 5% 0.5 A 6 W maximum
Physical Characteristics Height Width Depth Weight
1.0 in (2.5 cm) 4.12 in (10.5 cm) 3.75 in (9.5 cm) 10.4 oz (294 g)
Environmental Specifications Operating Temperature Storage Temperature Relative Humidity
32° to 104°F (0° to 40°C) -4° to 176°F (-20° to 80°C) 5% to 95% non-condensing
Approvals EMC Safety NE-EMCB01 Bracket**
FCC Class A UL-Cul, CSA/CSA, NRTL, TUV, CE compliant Mounts 2 NE-EMC001 media converters and power supplies between 2 stacked NE-SWxx01 switches.
* Two are required at a node (one each for Tree A and Tree B). If that node connects to copper switches (NE-SWSB01/NESWSX01), then two more are required at the switches (one each for Tree A and Tree B). ** Example: a cluster of 10 nodes with 1 remote node, with the A and B NE-SWSB01 switches stacked (mounted one on top of the other). Connecting the remote node will require a pair of NE-EMC001 converters at the remote node, plus another pair at the switches- that pair can be mounted between the switches using the NE-EMCB01 bracket. For several remote nodes, probably the bracket would not be used, as the user may prefer to mount all converters together rather than mount one pair between the switches and the rest somewhere else.
Ethernet Cables
51305482 Copper Cable Specifications Connect an STP switch to an STP node or to an STP switch
100 BASE-TX Type
CAT5 STP (Shielded Twisted Pair), RJ-45 connectors
51305780 Multimode Fiber Optic Cable Specifications Connect an STP switch with a fiber optic converter to a fiber optic switch
100 BASE-FX Type
62.5/125 (core/cladding) MMF (multi-mode fiber), 1 MT-RJ and 1 SC connector
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FTE Device Certification Service NS-DCS000 Specifications Device Types Included
Device Category
Deliverables
Scope limitations
• Routers • Gateways • Switches • Hubs • Two identical Network Interface Controllers in a specific PC or server Class 2: - Sold and supported by 3rd party suppliers - No inventory or spares carried by ACS - Limited technical support from ACSS TAC - No standard test programs provided by Honeywell - Supplier changes are not tracked - Certified one-time-only • Test a device for certification for FTE implementation. • Up to 16 hours technical telephone support on request during the design phase • Up to 2 days of technical exchange meetings at Honeywell facilities in Phoenix, Arizona. • Up to four (4) days of test facilities in Phoenix, Arizona, for customer and Honeywell engineers to conduct testing and certification of the candidate device with FTE • Report documenting the test results and certification status of the candidate device • Maintain a list of equipment certified for FTE. - Testing is limited to only those functions required for FTE. No other testing, e.g., other device functions, or application programs, is performed. - A one-month lead-time normally is required for scheduling this service. - The cost of this service is non-refundable and payable even if the candidate device fails the test procedure. - This service does not affect any other commercial agreements nor imply Honeywell endorsement of the candidate device - On-site installation by Honeywell is not included, but may be added (priced separately based on site location and accessibility). - Purchase orders or inquiries on the Device Certification Service should be sent to:
Attention: Bret Popp MS AZ15/R12 Honeywell Automation and Control Solutions • Service 2500 W. Union Hills Drive Phoenix, AZ 85027 Bret Popp @ 602-313-5408 or [email protected] 1. Provide at least one unit of each candidate device. Customer responsibilities 2. Assume full responsibility for any deviations after the candidate device has been returned (e.g., replacement with a different model number or later firmware version.)
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Firewall Design Service NS-FDS000 Specifications Key Firewall Features
Deliverables
• Source and Destination Filtering – Controls which nodes on each side of the firewall may forward or receive packets through the firewall. • Protocol Filtering – Controls which network protocols are allowed to pass through the firewall, in ether direction. • State Control of Communication – Controls which systems on each side of the firewall may initiate communications between networks. • Intrusion Detection – detects an attack, disconnects the session, logs the attack, and notifies the appropriate network security personnel. • Address Translation – Masks actual PCN addressing from systems outside the PCN. This not only adds security; it also allows flexibility in PCN addressing. Hardware/software: Honeywell will provide one firewall device with the capability of up to 50 connections. A one-year maintenance agreement with the firewall manufacturer is included. Firewall design to meet customer security requirements: Honeywell will study customer requirements to complete a comprehensive design, including reliability and capacity requirements and Service Level Agreements. Order all equipment required: During the design phase, a list of required equipment is generated. Honeywell then orders this equipment, and tracks it for timely delivery. Honeywell will specify the hardware required and be responsible for software-hardware compatibility and feature requirements. Stage and configure equipment to emulate customer environment: Honeywell will receive all equipment and verify that it is operational. Engineers will simulate the customer site’s environment in a lab environment. Engineers will stage and configure all firewall parameters on all devices to work within customer requirements. Security checks performed will ensure that customer assets are not vulnerable to any unauthorized access. Once testing of the equipment and configurations is complete, the equipment will be shipped to the customer site. When the equipment arrives, the customer may call the Honeywell Solution Support Center (SSC) / Remote Service Center (RSC) for phone support while installing the equipment and bringing it on-line. Manage the connection (optional): Once the connection between the PCN and the PIN is provisioned, it can be moved to the operations group for management. Honeywell’s SSC/Network Group (NG) offers additional services such as Availability Monitoring, Configuration Management, Fault & Vendor Management, Intrusion Detection and Performance Management, under separate contract. After Installation Support: Within the first 30 days, the Honeywell SSC/NG will be available to help troubleshoot, isolate faults, and make configuration corrections to the Firewall.
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Scope limitations
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Configuration Change Support: Once the firewall is installed, there may be a situation that arises requiring a configuration change to allow or deny additional connectivity. For the first 60 days, Honeywell will accept configuration change requests. Install Customer Equipment On-site (Optional): If required by the project, Honeywell can send an engineer to the customer site to install the equipment and do the final testing and implementation, under separate contract. • Honeywell services can design, configure, and implement security firewalls from a small LAN-to-LAN connection up through a complete Enterprise solution. The Firewall Design Service is a “starter level” service for a small LAN-to-LAN connection limited to creating a secure firewall connection for a PCN with a maximum of 20 nodes. For larger scale firewall needs or additional services, please contact your Honeywell Sales Representative or: Attention: Bret Popp MS AZ15/R12 Honeywell Automation and Control Solutions – Service 2500 W. Union Hill Drive Phoenix, AZ 85027 Bret Popp @ 602-313-5408 or [email protected]: •
Onsite installation by a Honeywell engineer is not included. This option can be added (priced separately based on site location and accessibility).
•
Configuration Change requests for the first 60 days are limited to 8 hours of support. Addition 4-hour increments can be purchased or a management / maintenance support agreement can be purchased through Honeywell.
•
Hardware: Honeywell will provide a firewall with the capability of handling up to 50 connections. No other hardware or software other than the firewall is included within this package.
Customer The customer must supply: responsibilities • A secure place for the firewall equipment, such as a cabinet or rack. •
A single connection to the outside network within 15 feet of where the firewall equipment will reside.
•
A single connection to the PCN within 15 feet of where the firewall equipment will reside.
•
All power and cooling for the firewall equipment. Typically two standard 110V power outlets are needed for the firewall equipment.
•
UPS power, if needed.
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Topologies and Configuration Examples The following examples illustrate typical component model numbers for an FTE network. They do not include software components and are not intended as the basis for placing an order.
Minimum FTE Network All cable lengths < 100 m 51305786 STP crossover cable
Cluster Switches NE-SWSB01 STP
B
A 51305482 STP cables
Figure 4 shows the simplest FTE network, which consists of one cluster with a pair of switches, a crossover cable, and cabling to a total of 12 or fewer FTE and Ethernet nodes. In this example, all the distances from nodes to switches are less than 100 meters, so STP (Shielded Twisted Pair) equipment and cabling can be used throughout.
FTE
Ethernet
FTE
1 NE-NICS01 Dual NIC for TPS or 2 MZ-PCEB31 Single NIC for PlantScape
Figure 4: Minimum FTE Network
Figure 5 shows a small FTE network with three clusters, each with 12 or fewer FTE and Ethernet nodes. Since there are multiple clusters, they are linked by backbone switches. Again, since all the distances from nodes to switches are less than 100 meters, STP (Shielded Twisted Pair) equipment and cabling can be used throughout.
Small FTE Network All cable lengths < 100 m
51305786 STP crossover cable
Backbone Switches NE-SWSB01 STP
A
B
A
B
51305482 STP cables
Cluster Switches NE-SWSB01 STP
B
A
B
A
51305482 STP cables
FTE
Ethernet
FTE
FTE
Ethernet
FTE
FTE
Ethernet
1 NE-NICS01 Dual NIC for TPS or 2 MZ-PCEB31 Single NIC for PlantScape
Figure 5: Small FTE Network
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Ver 1.3, August 2002 FTE Release 100
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Figure 6 illustrates a large FTE network with 15-20 clusters of various sizes, of which 3 are shown. To accommodate a network of this size, the backbone switches have been expanded with additional units. Some of the clusters are located more than 100 meters from the backbone switches, so fiber optic cabling and equipment are used at this level. Large FTE Network Some cluster switch cables > 100 m Some node cables > 100 m 15-20 clusters, some with 15-20 nodes
Media Converters NE-EMC001 51305780 fiber optic cables
51305782 fiber optic crossover cable
Backbone Switches
51305482 STP cables
NE-SWXP01 exp. kit NE-SWFB01 fiber optic
B
A 51305780 fiber optic cables
FTE Remote Node
Cluster Switches NE-SWXP01 exp. NE-SWSB01 STP NE-SWSC01 Uplink A
B
B
A
B
A
51305482 STP cables
FTE
Ethernet
FTE
FTE
Ethernet
FTE
FTE
Ethernet
FTE
1 NE-NICS01 Dual NIC for TPS or 2 MZ-PCEB31 Single NIC for PlantScape
Figure 6: Large FTE Network
Some clusters have more than 12 FTE and Ethernet nodes, so the switches in those clusters have been expanded with additional units. The distances from nodes to the cluster switches are less than 100 meters, so STP (Shielded Twisted Pair) cabling can be used. Also shown is a remote FTE node, which is connected to the backbone switches via a pair of Ethernet media converters. Ethernet media converters are an economical solution for a remote node.
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Model Numbers Network Interface Controllers (NIC) Model Number
Description
NE-NICS01
Dual port STP Network Interface Controller for TPS nodes
MZ-PCEB31
Single port STP Network Interface Controller for PlantScape nodes (2 req’d)
FTE Software Model Number NS-FTK000
Description FTE software* and FTE node license for PC**
* FTE software includes FTE Driver, FTE Status Reporting, and System Management Runtime components. A separate component, System Management Display, is required to view FTE node and network status. For ordering information, see the PlantScape or TPS System Software pricebooks. ** For FTE node, PC must be certified for FTE together with the 2 identical Network Interface Controllers. PC for either an FTE node or an Ethernet node must have Windows 2000.
Ethernet Switches Model Number
Description
NE-SWSB01
12-port Ethernet switch for STP connections
NE-SWFB01
12-port Ethernet switch for multimode fiber optic connections
Accessories NE-SWXP01*
Expansion kit (cascade module and cable)
NE-SWSC01
Uplink adapter to connect STP switch to higher level fiber optic switch
* The 12-port switch can be expanded by stacking additional switches on top of one another and interconnecting them. Up to 8 switches can be stacked, for a total of 96 ports. Switches in a stack can be different types (STP or FO). An expansion kit is required for each switch. The cascade module plugs into the switch; the cable connects each pair of adjacent switches.
Media Converter Model Number
Description
NE-EMC001
Ethernet media converter (2 required at a node, one each for Trees A and B)
NE-EMCB01 Bracket
Mounts 2 NE-EMC001 media converters between 2 stacked NE-SWxx01 switches
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Cables STP CAT5 Cable with RJ-45 Connectors
Tree A– yellow boots Tree B– green boots
Connect a STP switch to a STP node or a to STP switch
2 meters 5 meters 10 meters 20 meters
51305482-102 51305482-105 51305482-110 51305482-120
MMF Cable with 1 MT-RJ and 1 SC Connector
51305482-202 51305482-205 51305482-210 51305482-220
Tree A– yellow boots Tree B– green boots
Connect STP switch with fiber optic converter to a fiber optic switch
2 meters 5 meters 10 meters 20 meters
51305780-002 51305780-005 51305780-010 51305780-020
STP CAT5 Crossover Cable
51305780-102 51305780-105 51305780-110 51305780-120 White boots
To interconnect a pair of STP switches in order to join Tree A to Tree B
2 meters 5 meters 10 meters 20 meters
51305786-502 51305786-505 51305786-510 51305786-520
MMF Crossover Cable
White boots
To interconnect a pair of fiber optic switches in order to join Tree A to Tree B
2 meters 5 meters 10 meters 20 meters
51305782-402 51305782-405 51305782-410 51305782-420
Switch Configuration Cable One required per FTE network for configuring STP or fiber optic switches
RS-232 Cable
51305787
Services Model Number
Description
NS-DCS000
FTE Device Certification Service
NS-FDS000
Firewall Design Service
Purchase orders or inquiries regarding these services should be sent to: Attention: Bret Popp MS AZ15/R12 Honeywell Automation and Control Solutions • Service 2500 W. Union Hills Drive Phoenix, AZ 85027 Bret Popp @ 602-313-5408 or [email protected]
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PlantScape and TotalPlant are U.S. trademarks of Honeywell, Inc. All other products and brand names shown are trademarks of their respective owners. While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written agreement with and for its customer. In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and specifications in this document are subject to change without notice. Printed in U.S.A. — © Copyright 2002 - Honeywell Inc. Honeywell Industrial Automation and Control 16404 N Black Canyon Hwy Phoenix, AZ 85023
(602) 313-5000
Fault Tolerant Ethernet Specifications and Models -- Release 100
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