Fault Finding

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FAULT FINDING MISFEED DETECTION: Paper should be at sensor, but it is not (does'nt get there in time - FAILED TO ARRIVE) LATE: LAG: Should be no paper at sensor, but paper is present (stays too long - FAILED TO LEAVE) ON CHECK: Confirm paper arrival (does'nt get there in time - FAILED TO ARRIVE) OFF CHECK: Confirm paper passed (stays too long - FAILED TO LEAVE)

SP 5804

> = Over, greater than < = Under, less than

OUTPUT MODE

24V Ready High symbol indicates that when the print key is green and the operation panel reads' Ready', you will measure 24 Volts at that pin in the machine. 5V Ready Low symbol you would expect a low voltage when the print key is green and the operation panel reads 'Ready' (When the component is activated, the voltage will change to 5V)

FIRMWARE UPGRADE ENGINE FIRST, THEN SYSTEM. Filename Extensions .RFU & .RRU Remote Firmware Upgrade Only .EXE Self Executing Zip File .BIN Binary File (Use PCMCIA Memory Card) .FWU (Use SD Memory Card)

PDF SEARCH: Ctrl G

'AUTO CONTINUE' (PRINTER) WHEN LT SIZE PRINT JOB IS SENT, 'AUTO CONTINUE' WILL STOP PRINTER STALLING FOR CORRECT PAPER SIZE (SET TO 'CONTINUOUS') SUB PAPER SIZE TO 'AUTO'

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FAULT FINDING SP 7504 001 SP 7507 001 SP 7403 001 SP 8581 001 SP 7003 001

COPY JAM COUNTERS (BY LOCATION) LAST 10 JAMS SC HISTORY TOTAL PAGES PRINTED (COLOUR MACHINES) TOTAL PAGES PRINTED (1224C)

DEFAULT PASSWORDS: MFD ADMINISTRATOR MFD SUPERVISOR

SMART DEVICE MONITOR FOR ADMIN (& WEB IMAGE MONITOR)

LOGIN USERNAME: LOGIN PASSWORD: LOGIN USERNAME: LOGIN PASSWORD:

admin (none) supervisor (none)

LOGIN: PASSWORD:

admin password

Ricoh NIB Osicom DPI NIB

TELNET: (Pre GW 2004) TELNET: (Post GW 2004)

password sysadm

LOGIN: PASSWORD: LOGIN: PASSWORD:

REMOTE FIRMWARE UPDATE (USING FTP) Pre GW 2004: LOGIN: PASSWORD: Post GW 2004: LOGIN: PASSWORD:

(none) password admin (none)

rsysupdate password admin (none)

SMART ORGANISING MONITOR (SOM) (ON MIDAS PRINTERS) TO ENTER SP MODE, USE ACCESS CODE: Admin074 (SOM automatically installs with the Printer Driver)

ipconfig VIEW WORKSTATION: IP / SUBNET/ GATEWAY DETAILS

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SP 5104

A3 DOUBLE COUNT

1 = DOUBLE 0 = NORMAL (DEFAULT)

(STORED IN NVRAM) (STORED IN NVRAM) (STORED IN NVRAM) (STORED IN NVRAM)

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PAPER GRAIN

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BASIC COLOUR ADDITIVE COLOURS The RGB color model is an additive color model in which red, green, and blue light are added together in various ways to reproduce a broad array of colors. The name of the model comes from the initials of the three additive primary colors, red, green, and blue. The main purpose of the RGB color model is for the sensing, representation, and display of images in electronic systems, such as televisions and computers, though it has also been used in conventional photography. Before the electronic age, the RGB color model already had a solid theory behind it, based in human perception of colors.

SUBTRACTIVE COLOURS A subtractive color model explains the mixing of paints, dyes, inks, and natural colorants to create a full range of colors, each caused by subtracting (that is, absorbing) some wavelengths of light and reflecting the others. The color that a surface displays depends on which colors of the electromagnetic spectrum are reflected by it and therefore made visible. ubtractive color systems start with light, presumably white light. Colored inks, paints, or filters between the viewer and the light source or reflective surface subtract wavelengths from the light, giving it color. If the incident light is other than white, our visual mechanisms are able to compensate well, but not perfectly, often giving a flawed impression of the "true" color of the surface.

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GAMUT In color reproduction, including computer graphics and photography, the gamut, or color gamut (pronounced /ɡæmət/), is a certain complete subset of colors. The most common usage refers to the subset of colors which can be accurately represented in a given circumstance, such as within a given color space or by a certain output device. Another sense, less frequently used but not less correct, refers to the complete set of colors found within an image at a given time. In this context, digitizing a photograph, converting a digitized image to a different color space, or outputting it to a given medium using a certain output device generally

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CONNECTORS RJ11

RJ11 is a physical interface often used for terminating telephone wires. It is probably the most familiar of the registered jacks, being used for single line POTS telephone jacks in most homes across the world.

RJ45

Ethernet over twisted pair. Ethernet over twisted pair refers to the use of cables that contain insulated copper wires twisted together in pairs for the physical layer of an Ethernet network—that is, a network in which the Ethernet protocol provides the data link layer. Other Ethernet cable standards use coaxial cable or optical fiber. There are several different standards for this copper-based physical medium. The most widely used are 10BASE-T, 100BASE-TX, and 1000BASE-T (Gigabit Ethernet), running at 10 Mbit/s, 100 Mbit/s (also Mbps or Mbs-1), and 1000 Mbit/s (1 Gbit/s) respectively.

SCAN TO EMAIL MESSAGE: 'Sender has not been specified' AUTO SPECIFY SENDERS NAME TO

ON

GO TO THE FILE TRANSFER TAB SELECT

ADMINISTRATORS EMAIL ADDRESS

GO TO ADDRESSBOOK GO TO THE PROTECTION TAB SELECT

USE NAME AS

HIGHLIGHT: DESTINATION

SENDER

SETUP REQUIRMENTS ARE:

DNS SERVER ADDRESS(S) SMTP SERVER NAME (OR SMTP SERVER IP ADDRESS) ____________________________________________________________________________

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MPC 5000 & POSTSCRIPT DRIVER To do A4 Booklets (Using A3 paper) Set 'Scale to papersize' to A3 (Default: 'No scaling' ) [File, Print, Scale to paper size] POSTSCRIPT DRIVER CLP SIMULATION 1 (&2) = HP EMULATED OUTPUT AFICIO 220 WON'T PRINT (CAN'T PING NIB) SETTINGS SHOULD BE: NETWORK BOOT = NONE ACCESS MASK = 0 (NO ADDRESS) ACCESS CONTROL = 0 (NO ADDRESS)

FIERY SHUTDOWN PROCEEDURE: FIERYDRIVEN MAIN MENU / CANCEL SHUTDOWN SHUTDOWN SYSTEM STARTUP: FIERY ON FIRST

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SMTP Setup Information (Email) SMTP Setup Information (Email) Reception Reception Protocol: Pop3 E-mail Reception Interval: on/off (on) (15minutes) Max. Reception E-mail Size: ?MB E-mail Storage in Server: off/all/errors only (off) SMTP SMTP Server Name: IP address or location SMTP Port No: (25 default) SMTP Authentication: on/off SMTP Auth. E-mail Address: SMTP Auth. User Name: SMTP Auth. Password: Change for security SMTP Auth. Encryption: Auto Select/Enable/Disable (Auto Select) POP before SMTP POP before SMTP: on/off (off) POP E-mail Address: POP User Name: POP Password: Change for security authentication Timeout setting after POP Auth: 300 millisecond (default) POP3/IMAP4 POP3/IMAP4 Server Name: POP3/IMAP4 Encryption: Auto Select/Enable/Disable (Auto Select) E-mail Communication Port POP3 Reception Port No: 110 (Default) IMAP4 Reception Port No: 143 (Default) SMTP Reception Port No: 25 (Default) E-mail Notification Account E-mail Notification E-mail Address: Receive E-mail Notification: On/Off (Off) E-mail Notification User Name: E-mail Notification Password: Change for security.

Other SMTP setup info: Divide and send: MPC-Scanner Auto Specify Sender Name: MPC-SYS-File Transfer

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LDAP Information LDAP Search: On (turn on to access) Identification Name: (EX. Global Address Book) Server Name: (ex. Emea-ad02.atle.bombardier.com) Search Base: (ex. 0=bombardier) Port Number: 389 (default) SSL: On/Off (off) Authentication: Off/On/High Security (off) User Name: Password: Change for security Connection Test: Test for connection

Search Conditions Identification Name: E-mail Address: Fax Number: Company Name: Department Name:

Search Options Attribute: Key Display:

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Scan To Folder Go to address book. Add User

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SNTP Information Date & Time set up details.

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EQUITRAC PCC 2.0 and 3.0 error code descriptions Value Error description 0 Success Value Error description -1 Invalid user -2 Invalid printer name -3 Invalid server name -4 Not used -5 Not used -6 Internal error: invalid parameter -7 Internal error: unknown error -8 Internal error: accounting server error -9 Access denied -10 Insufficient funds -11 Account hard limit exceeded -12 Not used -13 Not used -14 Not used -15 Expired software licence -16 Accounting server not available -17 Not used -18 Internal error: incomplete server data -19 Internal error: no accounts -20 Internal error: unknown DRE servers -21 Internal error: no DRE servers -22 Internal error: no device name -23 Internal error: account info error -24 Internal error: user copy failure -25 Internal error: account name failure -26 Internal error: account type failure -27 Internal error: account limit failure -28 Internal error: CB configuration failure -29 Invalid billing code -30 CB Out of funds -31 License obtainment failure -32 License obtainment failure -33 License obtainment failure -100 Internal error: No PasRecordDaemon -101 Internal error: cannot fork -102 Internal error: cannot unlink -103 Internal error: cannot escrow -104 Internal error: write failed -105 Internal error: not enough arguments

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ACRONYMS ASIC ACL BICU DOS EPROM GUI LDAP

APPLICATION SPECIFIC INTEGRATED CIRCUIT ACCESS CONTROL LIST - Permissions attached to an object COMBINED BCU & IPU BOARDS DATA OVERWRITE SECURITY ERASABLE PROGRAMMABLE READ ONLY MEMORY GRAPHIC USER INTERFACE Lightweight Directory Access Protocol. Is an application protocol for querying and modifying directory services running over TCP/IP.

MCBC PCC SMB

MEAN COPIES BETWEEN CALLS PRINT & COPY CONTROL (SDK APPLICATION) Server Message Block Operates as an application-layer network protocol mainly used to provide shared access to files, printers, serial ports, and miscellaneous communications between nodes on a network.

SSID

Service Set Identifier (Wireless) Is a friendly name that identifies a particular 802.11 wireless LAN

TOGAF

The Open Group Architecture Framework. Is a framework for enterprise architecture which provides a comprehensive approach to the design, planning, implementation, and governance of an enterprise information architecture.

UNC

Universal Naming Convention. Specifies a common syntax to describe the location of a network resource, such as a shared file, directory, or printer. The UNC syntax for Windows systems has the generic form:

WIA

Windows Image Acquisition (Architecture) Enables graphics software to communicate with imaging hardware

WIM

WEB IMAGE MONITOR

FILE NAME EXTENSIONS EPS PDF PSD

ENCAPSULATED POSTSCRIPT FILE (ADOBE ILLUSTRATOR) PORTABLE DOCUMENT FORMAT PHOTOSHOP

IEEE 802.3 IEEE 802.11a/b/c IEEE 1284 IEEE 1394

10 BASE T ETHERNET WIRELESS LAN CENTRONICS (PARALLEL PORT) FIREWIRE

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FIRMWARE, ALSO KNOWN AS: ENGINE FAX FAX (OPTION) GWFCU GWFCU3-3 NETWORK DOC BOX NETWORK SUPPORT NETWORK SUPPORT NETWORK SUPPORT OPE PANEL OPT SD SCANNER OPTION PS3 SCANNER IPU SD#1 PRINTER SECURITY MODULE SYSTEM SYSTEM / COPY SYSTEM / COPY SYSTEM / COPY WEB SUPPORT

SBCU FAX APPLICATION RFAX MBU FCU NETFILE NCS NETFILE NIB LCDC SCANNER POSTSCRIPT IPU PRINTER DESS GW SYSTEM CONTROLLER MAIN UNIT CONTROLLER SYSTEM WEB SYS

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FAX How to Fax Forward To An E-mail Address without Printing at the Fax:

FAX LEAD ON KIR MACHINES PINS 3 & 4 (RED & GREEN WIRES) ONLY USED FOR TX / RX TOTAL RINGER EQUIVALENCE NUMBER (REN) FOR UK = 4 The Ringer Equivalence Number (REN) is a measure of the electrical load placed on the telephone line, and is useful for determining whether you have “overloaded” the line. Installing several types of equipment on the same telephone line may result in problems making and receiving telephone calls, especially ringing when your line is called. The sum of all Ringer Equivalence Numbers of the equipment on your telephone line should be FOUR or less in order to assure proper service from the telephone company.

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Facsimilie Adjustmants As of late we have been experiencing problems with MFD's fax functions connected to Broadband routers. On occasion the fault lies with the filter that connects the router and the analogue ports to the phone suppliers RJ11 box on the wall. The filters supplied by the phone company are sometimes of an inferior quality and cost pence compared to good quality ones that cost a few pounds and can be obtained from places like Maplins and are called ADSL Filters. To find out if the filter is at fault remove it from the wall socket and connect the fax lead directly into the wall socket. Carry out normal transmission tests orsee if the dial tone can be obtained by pressing the On-Line button. If the fax can obtain a dial tone, dial outand fails at the handshake stage of communications then the following adjustments can be made (be aware that not all fax switches are identical but this gives a good guide).

Adjustments to fax settings Country Code Enter the service mode and select FAX SP Mode Select SP1 Bit Switches Select SP1-101-016 and check that the country code is 2 for UK (this is shown in binary) so that bit switches and RAM addresses corresponds with BABT reccomendations for this country. Exit out of SP2

NCU Country Setting Now check the country code for NCU setting. Enter SP2-103-001 Shown is (0) and should be 2 which is UK NCU setting. Exit out of SP2

Not all the following adjustments need to be carried out at the same time as you can do a "mix and match"to see if one particular bit switch cures the communication problem. Compression Rates. Whilst in the Fax SP Mode select SP1-104-001Communication switch 00 These bit switches are to change the compression rates: Normal bit switches are 7 6 5 4 3 2 1 0 0 1 1 0 1 1 1 1 MH/MR/MMR/JBIG compression modes We want less compression so we will change these bit switches to: 76543210 0 0 0 0 1 0 1 0 MH/MR compression modes Use the # key to lock in the changes made. Exit out of SP1

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CED/AMSam Transmission FAX SP Mode Select SP-105-002 G3 switch 01 (SP 1-105 = G3 Switch) Default is all "0"'s Change Bit 6 to a 1. This is to eliminate problems with CED/AMSam transmission. Got to Sp1-105-003 G3 switch 02 By changing bit "0" to a "1" the machine is et to T30 standard protocol mode and turns off Ricoh propriety handshake. Modem Rate. Select Sp1-105-004 G3 switch 03 Change bit "2" to a "0" which will disable V8/V34 modem rate if the moden rate is below 14.4kbps. Use the # key to lock the changes made.

Transmission Speeds. Broadband has a tendancy to have problems with high transmission analogy speeds, so to slow the modem speed we need to force the fax to start TX speeds slower than 33.6kbps. Select SP1-105-006 G3 switch 05 Bit switches by default are 7 6 5 4 3 2 1 0 0 0 0 0 1 1 1 0 = 33,600bps 0 0 0 0 0 1 0 0 = 9,600bps this will reduce the transmission speed to this rate. Use the # Key to lock in the changes Reception Speeds. Select SP1-105-007 G3 switch 06 This switch will reduce the receive speed to 9600bps by changing the bits to: 00000100 Use the # key to lock the changes made. Exchange Distance Select SP1-105-008 G3 switch 07 If there is a problem with the machine being a long way from the telephone exchange and due to characteristics of the copper cable, resistance/impedance and capacitence, we can try and equalize the cable lenghts. Bits 0 & 1 are for transmission and bits 2 & 3 are for reception so change the bits: Default 7 6 5 4 3 2 1 0 0 0 0 1 0 0 0 0 which will give High cable equalization. Use the # key to lock in the changes

Modem Signal Level To increase the signal level that the modem sends out, we can adjust the NCU parameter setting SP2-103-002 NCU parameter 01. Where the default level is between -12dB and -8dB. The nearer to "0" we get the stronger the signal, so if we set the level to -5dB that would be 7 to 3 dB stronger. To change the non-default figure press the #, input the new amount then lock with #. Alternative methond Fax decibel level (Fax SP Mode) Sp2-101-001 Ram - Read/Write Address = 006805BD change to 1dB -2dB +++ Use the # Keyt to lock in changes.

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Fax Dial Out. These has also been times when the fax machine dials out, especially when connected via an internal telephone system, and wrong numbers are called (e.g. prefix 9 does not get an outside line). To overcome this we can slow down the speed at which the digits are dialled and by going into SP2-103-018 and SP2-103-019, the default being 100ms, can be changed to either 150ms or 200ms.

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PROCESS CONTROL

(TAKEN FROM 6513 SERVICE MANUAL)

BELLINI Vcont

SP 2906 Vcont

CONTROL VOLTAGE FOR TD SENSOR Vcont is set when the TD Sensor Initial Setting is executed with SP 2801 (during new developer installation) so that VT output can be calibrated to 2.5v. A Vcont figure around 9.7 is expected for the machine to calculate the correct reference voltage Vcont (Also known as: Vctrl)

Vtcnt

IS CORRECTED FOR PRINT COUNT ACCUMULATED SINCE TD INITIALISATION (AND HUMIDITY ON THE JUPITER) (Venus) TD Sensor Control Voltage

Vsg SP 3001 002

ID Sensor output value when checking a bare drum. Initialises Vsg output for a bare drum

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BELLINI NOTES PM / SERVICE DEVELOPER REPLACEMENT SP 2801 TD SENSOR INITIAL SETTING CORONA WIRE REPLACEMENT SP 2001 - 01 ~ 006 003 (SET TO DEFAULTS) ID SENSOR CLEANING / REPLACEMENT INITIALISE Vsg OUTPUT FOR BARE DRUM SP 3001 - 002 CLEANING WEB REPLACEMENT SP 1902 - 001 WEB MOTOR CONTROL (SET TO "0") SP 1902 - 004 WEB END VALUE (DEFAULT = 86) FORCED PROCESS CONTROL SELF CHECK SP 2962 (CHK. SP 3902 - 1 = "ON") WASTE TONER BOTTLE EMPTYING / REPLACEMENT SP 2972 (SET TO "0") (R/H SIDE HOPPER, 1085/1105/2090/2105) WASTE TONER SUCTION MOTOR OPERATION SP 2973 (SET TO "0") (SC 593 AFTER 600 HOURS)

TONER SUPPLY (2090/2105) PURGING TONER BANK - CYLINDER OFF + SP 5804 - 070 TONER BANK MOTOR SP 5804 - 071 TONER SUPPLY COIL CLUTCH SP 5804 - 067 TONER SUPPLY PUMP MOTOR TONER SUPPLY (1085/1105) PURGING TONER BANK - CYLINDER OFF + SP 5804 - 061 TONER BANK MOTOR SP 5804 - 064 TONER SUPPLY COIL CLUTCH SP 5804 - 058 TONER SUPPLY PUMP MOTOR TONER BANK INITIALISATION (WITH RED GEAR ON TONER HOPPER) SP 2207 - 002 TONER BOTTLE REMOVAL (CLOSE CAPS) SP 5804 - 097 UPPER SP 5804 - 098 LOWER PAPER FEED TIMING ADJUSTMENT SP 1907 DEFAULT = "0" (DOUBLE FEED PREVENTION) DATA SHEET CHECKS

AUTO PM ALARM LEVEL SP 5501 - 001 SET TO "300" (X1000)

SP 7003 - 001 TOTAL COUNT

PM COUNT RESET SP 7804 RESET

SP 3902 - 001 PROCESS CONTROL SETTING (SHOULD BE "1" (ON)

JAM / SC COUNT RESET SP 7807 RESET

SP 2220 DEFAULT

REGISTRATION ADJUSTMENTS: USE: SP 2902 003 / NO. 27 TRIMMING PATTERN (2105) NO. 15 TRIMMING PATTERN (1105) SP 1001 LEADING EDGE SP 1002 SIDE TO SIDE SP 2101 BLANK MARGIN

VALUE

SP 2223

LOWER NO. FUSING NIP BAND MEASUREMENT: SP 1109 ADJUST TO 11.5 +/- 0.5mm SP 2207 001 TONER BANK: BLUE DISK = BROWN DISK = ADDING TONER

Vref DISPLAY (SHOWS DESIRED FIGURE WITH NEW DEV FITTED) (SHOWS PRO-CON UPDATED FIGURE) Vt DISPLAY (ACTUAL TONER / DEV CONCENTRATION OUTPUT) = MORE TONER IN MIX

SP 3103 - 003 Vsp DISPLAY HIGHER NO. = PALER PATCH

FORCED TONER SUPPLY ('TONE UP')

RICOH TONER TYPE 8205D (AF 1105 / 2105) RICOH TONER TYPE 8200D (AF 850) SET LOWER BOTTLE FIRST

EXPOSURE GLASS INSTALLATION: WHITE DOT = REAR LEFT CORNER

SP 3902 - 005 LD POWER CORRECTION HIGHER NO. = WORN DRUM (IE: 55, 60) (PRO-CON ADJUSTS THIS VALUE)

DUPLEX FENCE ADJUSTMENT: SP 1008 (LARGER NO'S = BIGGER GAP)

GBC II: JAM CODE 032 IS DISPLAYED WHEN 'DOOR OPEN' IN STANDBY & IS RECORDED IN LOGGING DATA AS WELL AS FOR FOR GBC JAMS

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BELLINI NOTES Vctrl (AKA Vcont) SP 2906

Vcont IS ADJUSTED SO THAT Vt IS 2.5v WHEN NEW DEVELOPER IS INITIALISED

BLACK LINE WITH 'NEGATIVE IMAGE' AFTER APPROX 70 COPIES = TX UNIT. SP 2301 001 TO 80uA (DEFAULT IS 110uA) SP 2301 005 TO 80uA (DEFAULT IS 110uA) BELLINI TRAY HEATER KIT MAIN BODY

B070 6295 B070 6291 B303 3841 B303 5324 1105 0292 AX40 0053 0451 4008B

LCT

KEY OPERATOR CODE CLEAR SP 7810 ACCESS CODE CLEAR (PRESS '#' TO CLEAR) SP 5907

PLUG & PLAY NAME (AS SHOWN ON SMC SHEET HEADER)

LCDC FIRMWARE UPGRADE: BLINKING LED 'FAST -TO- SLOW'

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LOWER HEATER KIT UPPER HEATER KIT COVER (X1) HARNESS (X1) CLAMP (X1) HEATER (x2) SCREWS (X1)

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KATANA SP 2950 TO "0"

TO CLEAR & MESSAGE: "TONER RECYCLE UNIT SOON TO BE REPLACED" & SC 487

TONER SUPPLY (MP 9000 / 1100 / 1350) PURGING TONER BANK - CYLINDER OFF + SP 5804 - 038 TONER BANK MOTOR SP 5804 - 039 TONER SUPPLY COIL CLUTCH SP 5804 - 163 TONER SUPPLY PUMP MOTOR SP 1740

TONER BANK INITIALISATION SP 2207 - 002 SP 5804 041 SP 5804 042

UPPER CAP MOTOR LOWER CAP MOTOR

(USER TOOLS - ADJUSTMENT SETTINGS FOR OPERATORS) HIGH TEMP MODE = LOWERS FUSER TEMP TO REDUCE CURL

BK 5010 PLOCKMATIC SERVICE MODE = LEFT MOST KEY PRESSED, THEN POWER ON. EEPROM RESET = LEFT & RIGHT MOST KEYS PRESSED, THEN POWER ON. STOPGATE ADJUSTMENT = GO INTO 'BF 5010 SERVICE' - ADJ. MODE TO 'ON' "OIL CLINCHERS" ALERT MESSAGE ENTER SERVICE MODE - EEPROM VALUES - STAPLE COUNT - RESET. GBC III: JAM CODE 123 IS DISPLAYED WHEN 'DOOR OPEN' IN STANDBY & RECORDED IN LOGGING DATA AS WELL AS FOR FOR GBC JAMS GBC III: EEPROM PART NO. = VR34 0026 (VERSION R12 TO FIX JAMMING PROBLEM) EEPROM EXTRACTOR = VRC1 1186 KATANA TRAY HEATER KIT MAIN BODY (SEE MB 7)

LCT

24 HOURS A DAY = (PAGE 1.29 SMALL CONNECTOR TO CN 606 SERVICE MANUAL) LARGE CONNECTOR TO CN 602

B234 6191 B234 6190 0451 4008N B834 3870 B832 5316 1105 0310 1105 0292 AX40 0012 0314 0060N

LOWER HEATER KIT UPPER HEATER KIT SCREWS COVER (X1) HARNESS (X1) CLAMP (X1) CLAMP (X1) HEATER (x2) SCREWS (X1)

SP 3905

OPC INITIAL SETTING (EXECUTE WHEN NEW DRUM INSTALLED)

VICTORIA - E

= SR 5000 FINISHER

SR 5000 STAPLE TRAY SIDE FENCE ADJUSTMENT A4 LEF TO -1.5mm (SMALLER GAP = MORE 'JOG') SP 6102 004 FIRMWARE MUST UPGRADE ENGINE 1st, THEN SYSTEM. COVER INTERPOSER: IF NO ASTRIXES, LEAVE FOR A WHILE THEN REBOOT CIS (CONTACT IMAGE SENSOR) SP 1911 001 ~ 008 TO TURN 'OFF'

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KATANA MB 16 DUPLEX MODIFICATION

B234 4888 B234 4648

DUPLEX GATE (MB 9) DAMPER (MB 20)

B234 9901

DUPLEX TOP COVER KIT (RTB 21a)

KATANA FEEDS AF03 0080 AF03 1080 AF03 2080

TRAYS: 1,2,3

AF03 0080 AF03 1081 AF03 2080

TRAYS: 4,5,6

PRINTER FIRMWARE: B840 5523C PRO SERIES B840 5521J MP SERIES (Firmware Download Centre lists MP series)

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MARTINI MARTINI C1 (AFICIO 1075) FEED STATION REFURB PARTS: AB01 1466 AB01 1490 AB01 1491 AB01 7617 B065 6445 AA14 0828 B065 6306 AF02 0562

GEAR GEAR GEAR GEAR LEVER SHAFT SHAFT SHAFT

(ONE WAY BEARING) (ONE WAY BEARING) (ONE WAY BEARING) (ONE WAY BEARING) (ONE WAY BEARING)

AB01 1469 AB01 1470 AB01 7690 AB03 0734

GEAR GEAR PULLEY PULLEY

B132 6655

FEED MOTOR

AF03 0051 AF03 1065 AF03 2050 A294 6700

PICKUP ROLLER FEED ROLLER SEPARATION ROLLER TORQUE LIMITER

T O G E T H E R

(MODIFIED WITH BEARING INSERT)

MARTINI C1 (AFICIO 1075) BYPASS MULTIFEEDING AB01 7606 GEAR B065 6445 FEED LEVER MB 58a B110 2713 SHAFT MB 58a C 1993 C (5 times) DIAGNOSTIC MODE CONTROLLER DIP SWITCHES (MARTINI C3 - MP6500) ALL DIP SWITCHES SHOULD BE 'OFF' EXCEPT: DIP SWITCH 3, BIT 4 SHOULD BE 'ON' TO RESET SYSTEM SETTINGS TO DEFAULT VALUES: PRESS: 123 KEY, THEN HOLD # AND SYSTEM SETTINGS SOFT SWITCH

MARTINI C2 Dip switch tables for the BCU board and Controller board.

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MARTINI

SC 542 ON MARTINI C3 SP 1107 003 CENTRE LAMP ACTUAL TIME TO 120 secs SP 1107 004 END LAMP ACTUAL TIME TO 120secs GBC STREAMPUNCH RECORDS JAM CODE 040 SP 3901

CHECK PROCESS CONTROL IS ON

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PRIPORT TO 'PRIME' AN EMPTY DRUM UNIT: HOLD 0 & PRESS

(ECONOMY MODE)

HQ 9000 SP 7002 002 & 003

ERROR & JAM COUNTS CLEAR

MASTER EDGE TRIMMING PROCEEDURE (HQ 9000) LOAD MASTER ROLL:

PRESS AND HOLD CLEAR/STOP KEY. PUSH IN MASTER MAKING UNIT "MASTER MISFEED DISPLAYED, REMOVE CUT MASTER"

JP 8000_8500 SCREEN FITMENT

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PRIPORT JP8000 & JP8500 INK DETECT SETUP SP 202 1 SP 462 3

SP 202 1

INK DETECT TO 'OFF' THEN PRINT UNTIL NO IMAGE ON PAPER INPUT MODE: INK DETECT ADJUST VR901 SO THAT DISPLAY SHOWS 'ON', THEN MOVE CLOCKWISE ONE FURTHER SEGMENT INK DETECT TO 'ON'

JP 8500 SERVICE CALL CODES IN JP 8000 SERVICE MANUAL NVRAM PART NO. (FOR JP3000, JP5000, JP5500, JP8000, JP8500) 1407 4696

DX 4640 DX 4640 FIRMWARE (ALL .BIN FILES) ACU PS3 LANGUAGE

USE SD CARD USE SD CARD USE SD CARD

- 8 MINS APPROX - 3 MINS APPROX - 1 MIN APPROX

ECU (ENGINE)

USE IC CARD (PCMCIA) - 40SECS APPROX

DX 4640 DUPLEX JAMS: USER TOOLS SYSTEM SETTINGS MODE SETTINGS NEXT (TWICE) DUPLEX UNIT GUIDE SETTINGS ~ SET TO 'FIXED MAX WIDTH' DX 4640 PRESSURE ROLLER CLEANING: USER TOOLS MAINTENANCE CLEAN PRESS ROLLER

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SP8-2-1 (TURNS OFF & ON) SP8-2-6 SP8-2-4 SP8-2-7 (RTB 9)

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KIR DEVELOPER INITIALISATION: SP 2214 SMC REPORT PRINTING: (Kir C1 - Aficio 1015/1018) C107C, Press 1, Scroll to 5, Key in 992, Press OK, Press 4 (Logging), Press PRINT KEY Twice BLACK LINE ON FIRST COPY (REAR LEADING EDGE) (KIR C1 - Aficio 1015/1018) SP 2301 001 SET TX CURRENT CLEANING TO +1 (DEFAULT IS -1) SP 2996 001 SET TO 'ON' (DEFAULT IS 'OFF') __________________________________________________________________________________

MOJITO OIL ROLLER LOT NO. (TO FRONT OF MACHINE) ADF JAMS & LENGTH DETECT ERRORS (JUDGES A4 TO BE A3) TRY 'LOW SPEED' MODE SP 6020 __________________________________________________________________________________

THEMIS / URANUS SP 1930 001 SP 3001 002 SP 5955 001

FUSING OIL ADD DISPLAYS PROCESS CONTROL RESULT (GOOD RESULT = 1) PRINT TEST PATTERNS NO. 9 = 'FULL DOT PATTERN' (SOLID AREA, FULL PAGE)

SP 3001 002

DISPLAY PROCESS CONTROL RESULT (GOOD RESULT = 1)

IMAGE DEFECTS (CIRCUMFERENCES) DEV ROLLER TRANSFER ROLLER FUSING BELT PRESSURE ROLLER

54mm 68mm 188mm 125mm

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ADONIS PM / SERVICE AFTER DRUM REPLACEMENT: SP 2001 001 RESET TO DEFAULT SP 3001 002 (I.D. SENSOR INITIAL SETTING) SP 2805 (PROCESS INITIAL SETTING) AFTER DEVELOPER REPLACEMENT: SP 2801 T.D. SENSOR INITIAL SETTING (TO 4.00V) SP 2805 (PROCESS INITIAL SETTING) IF SMC DATA PRINTED IN JAPANESE (LCD OK): DIP SWITCH 7 (I.O.B PWB) SHOULD BE "ON", ALL OTHERS "OFF" SP 5810

FUSER RESET

TONER/DEV TYPE: Toner Type 3200D Developer Type 5

CODE 885060 A230 9640

MACHINE AF350/450, AP4500 AF350/450, AP4500

Toner Type 3205D Developer Type 18

885251 B003 9640

AF1035/1045, AP4510, SP8100DN AF1035/1045, AP4510, SP8100DN

Toner Type 3210D Developer Type 26

888182 B079 9640

AF2035(e)/2045(e), AF3035/3045 AF2035(e)/2045(e), AF3035/3045

Toner Type MP4500E Developer

884926 B296 9640

MP3500/4500 MP3500/4500

ALEX AFTER DRUM REPLACEMENT: SP 2001 001 RESET TO DEFAULT SP 3001 002 (I.D. SENSOR INITIAL SETTING) SP 2805 (PROCESS INITIAL SETTING) SP 2810 001 GRAY SCALE SETTING AFTER DEVELOPER REPLACEMENT: SP 2801 T.D. SENSOR INITIAL SETTING (TO 4.00V) SP 2805 (PROCESS INITIAL SETTING) RTB (RB296019a) SP2201 001 SP2201 002 SP 2001 001 SP2001 002

FROM 560 (DEFAULT) TO 660 FROM 400 (DEFAULT) TO 500 ADD 100 TO VALUE ADD 100 TO VALUE

SP 7806 008

RESET WHEN WEB IS REPLACED

TO RUN DIAGNOSTIC MODE, TURN OFF THEN ON HOLDING:

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NAD

SP 2001 001 DEFAULT CHARGE ROLLER VOLTAGE = 1620v

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RUSSIAN RUSSIAN C1 (AFICIO 200 / 270) SMC REPORT PRINTING: C107C, Press 1, Press NEXT to 5, Press 992, Press OK, Press 3 (Logging), Press INTERRUPT, Press PRINT KEY

CODE 011 CODE 121 CODE 125 CODE 165

JAM A JAM C JAM Z JAM R (WHEN TRAY LIFT SENSOR N/G (P/n. AWO2 0103)

JAM CODE 001 / 011 CHECK SR 790 FOR STAPLES ATTACHED TO THE TOP DOOR MAGNET

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VENUS C1

OIL ROLLER S/N. TO REAR OF MACHINE

B132 4430 = P/N. FOR EXIT UNIT (COMPLETE)

Always tighten screws in correct order when re-fitting faceplate!

SP 2111 001 SP 2181 030

FORCED LINE POSITION (MUSIC) ADJ (DISPLAYED AS 'FORCE TNR POS') VIEW RESULTS

SP 3820 002 SP 3821

PROCESS CONTROL ADJ VIEW RESULTS (AND HISTORY)

SP 3501 SP 2153

PROCESS CONTROL ON/OFF MUSIC CONTROL ON/OFF 1 = 'ON' (RTB 54)

SP 3802 001 SP 3812 001

TD SENSOR INITIALISE RESULTS (KMCY) DEVELOPER SET UP RESULTS

COLOUR RESULTS DISPLAYED AS: K M C Y

GBC III: JAM CODE 127 IS DISPLAYED WHEN 'DOOR OPEN' IN STANDBY & RECORDED IN LOGGING DATA AS WELL AS FOR FOR GBC JAMS

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VENUS C1 ID SENSOR ERRORS ID SENSOR CHECK, THEN LOOK AT: SP 2264 SP 2265 Vsg _ reg F SHOULD BE 4.95V Vsg _ reg R SHOULD BE 4.95V (THIS IS THE DIRECT REFLECTION OFF THE BARE TX BELT) CLEAN SENSORS, THEN: SP 2111 001 FORCED LINE POSITION (MUSIC) ADJ (DISPLAYED AS FORCED TNR POS) SP 3820 002 SP 3561

PROCESS CONTROL ADJ (DOES POTENTIAL CONTROL & TONER DENSITY ADJ) CHK RESULTS - RANGE SHOULD BE: GREATER THAN 0.3, LESS THAN 6.0

SR 5000 INSTALLATION ON TO VENUS C2 (MPC 7500) FINISHER FIRMWARE UPGRADE IS REQUIRED: B830 5102G EXISTING FIRMWARE (FOR KATANA) D375 5104 VENUS C2 FINISHER FIRMWARE A5 ORIGINAL SIZE DETECTION SP 4303 MINIMUM SIZE FOR APS SELECT SP 1110

PAPER TYPE & DOUBLE FEED DETECTION OFF / ON 1 = DISABLE

TO 'TONE' UP DEVELOPER UNIT SP 5804 041 SUB HOPPER CLUTCH ON SP 5804 045 TONER HOPPER MOTOR ON SP 3001

Vt DISPLAY

ITB CLEANER BOX MYLAR POSITION:

TRAY 1 / 2 / 3 PART NO'S AF03 0081 AF03 1082 AF03 2080

PICK UP ROLLER FEED ROLLER SEP ROLLER

RTB 20a RTB 49

POOR FUSING FUSER ROLLER DAMAGE

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VENUS C1

SP 2109 002

TEST PATTERNS

PAPER TYPE SETTINGS (VC1) THICK 1 THICK 2

127 ~ 157gm 157 ~ 256gm

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VENUS C2 DEVELOPER REPLACEMENT: 1. EXECUTE DEVELOPER FILL ** MAKE SURE ITB RELEASE LEVER IS IN LOWER POSITION ** SP 3814 001

EXECUTE DEVELOPER FILL (ENTER SP MODE WITH THE FRONT DOOR OPEN, THEN SHUT THE DOOR AND WAIT FOR 2 BEEPS ~ INDICATING THE MACHINE IS IN 'READY' STATUS, PRESS EXECUTE)

SP 3815 001

VIEW RESULTS (KMCY) GOOD RESULT = 1111 (1 = SUCCESSFUL, 4 = NOT DONE, 9 = FAILED, 7 = ALREADY EXISTS)

SP 3817 001 ~ 004 DEVELOPER FILLING ADMISSION GOOD RESULT = '0' (1 = DEV FILLING NOT COMPLETED YET. ~ PROCESS CONTROL & MUSIC WILL NOT BE PERFORMED ) SP 3817 005

CAN BE PERFORMED TO RESET FILL ADMISSION VALUES TO ' 0'

2. EXECUTE DEVELOPER SETUP ** MAKE SURE ITB RELEASE LEVER IS IN THE UPPER POSITION ** TURN THE MACHINE 'OFF' THEN 'ON' AGAIN ENTER SP MODE WITH THE FRONT DOOR OPEN THEN SHUT THE DOOR AND WAIT FOR 2 BEEPS ~ INDICATING THE MACHINE IS IN 'READY' STATUS SP 3811 001 SP 3812 001 SP 3821 001

DEVELOPER SETUP: ALL VIEW RESULTS (KMCY) VIEW PROCESS CONTROL RESULTS (KMCY)

IF 'ADD TONER MESSAGE' DOES NOT CLEAR WHEN A NEW CARTRIDGE IS FITTED, RESET THE FOLLOWING TO '0' THEN TURN 'OFF' AND 'ON': TONER END & NEAR END COUNTERS SP 3411 003 K PAGE COUNT SP 3411 004 M PAGE COUNT SP 3411 005 C PAGE COUNT SP 3411 006 Y PAGE COUNT SP 3412 007 SP 3412 008 SP 3412 009 SP 3412 010

K PAGE COUNT M PAGE COUNT C PAGE COUNT Y PAGE COUNT

SP 3412 011 SP 3412 012 SP 3412 013 SP 3412 014

K PIXEL COUNT M PIXEL COUNT C PIXEL COUNT Y PIXEL COUNT

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GOOD RESULT = 1111 GOOD RESULT = 10101010

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VENUS C2 SP 3801 001 ~ 006 INITIALISES THE TD SENSOR ONLY SP 3811 001 ~ 006 INITIALISES THE TD SENSOR AND SENDS TONER TO THE SUB HOPPER OF EACH PCU. THIS COVERS THE DRUM WITH A LAYER OF TONER. IF 'INDEPENDENT TONER SUPPLIER CARTRIDGE SET' MESSAGE IS DISPLAYED: SP 5051 001

TONER REFILL DETECTION DISPLAY TO '1' - OFF

SP 3820 001 SP 3821 001

FORCED PROCESS CONTROL VIEW RESULTS GOOD RESULT = 10101010

SP 2111 001 SP 2181 001

FORCED MUSIC (DISPLAYED AS 'FORCE TNR POS') VIEW RESULT GOOD RESULT = 1

AFTER CLEANING ITB BELT SCALE SENSORS: SP 2912 001 ENCODER SENSOR ADJ LIGHT SP 2912 002 VIEW RESULT GOOD RESULT = 1 SP 2914 001 ENCODER SENSOR GET 1st PHASE FORCED MUSIC (DISPLAYED AS 'FORCE TNR POS') SP 2111 001 PCU BRUSH LUBRICANT PART NUMBERS: D015 9500 YELLOW TONER G104 D015 9501 ZINC STEARATE TONER DENSITY / TONER SCATTER AFTER UPGRADING v1.50 ENGINE FIRMWARE, CHECK: SP 3561 28 TNR DENSITY M SP 3561 29 TNR DENSITY C SP 3561 30 TNR DENSITY Y (NORMAL VALUES SHOULD BE 10 ~ 11)

IF STILL DENSITY ISSUES CHANGE: SP 3531 001 MAX TNR AMT K SP 3531 002 MAX TNR AMT M SP 3531 003 MAX TNR AMT C SP 3531 004 MAX TNR AMT Y CHANGE VALUES FROM 0.45 TO 0.40

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COLOUR RESULTS DISPLAYED AS: K M C Y

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JUPITER SP 5993 002 SP 5993 039 SP 5993 007

SP 3126 001 SP 3975 001

EXECUTE AUTO LINE POSITION ADJUSTMENT (FINE) EXECUTE AUTO LINE POSITION ADJUSTMENT (COURSE) CHECK RESULTS (SHOULD BE 010101) COLOUR RESULTS DISPLAYED AS: KYCM FORCED PROCESS CONTROL CHECK RESULTS

SP 3125 001

CHECK PROCESS CONTROL ON / OFF

MANUAL LINE POSITION ADJUSTMENTS SP 5997 002 SP 5997 007

2 DOT TRIMMING PATTERN IS USED TO ADJUST TO PRINT

SP 2909 001 Y MAIN SCAN REGISTRATION ADJUSTMENT SP 2909 002 M (SHIFTS EACH COLOUR IMAGE - IN SP 2909 003 C FRONT OR REAR DIRECTION)

TRAY SELECT: 0 = BYPASS 1 = TRAY 1 2 = TRAY 2 3 = TRAY 3 4 = TRAY 4

SP 5993 016 Y SUB SCAN OFFSET ADJUSTMENT SP 5993 017 M (SHIFTS EACH COLOUR IMAGE SP 5993 018 C LEFT OR RIGHT) SP 2103 055 K MAIN SCAN MAGNIFICATION SP 2103 056 Y (FOR WHOLE IMAGE IN EACH COLOUR SP 2103 057 M IN FRONT TO REAR DIRECTION) SP 2103 058 C SKEW ADJUST 3rd MIRROR POSITIONING MOTORS (CMY ONLY) SP 2995 001 RESETS ALL 3 MOTORS TO DEFAULT POSITION (SP 2908 002 VALUES ARE SET TO ZERO, SO NOTE BEFORE EXECUTING) INPUT VALUE TO ADJUST SKEW C SP 2908 002 INPUT VALUE TO ADJUST SKEW M SP 2908 003 SP 2908 004 INPUT VALUE TO ADJUST SKEW Y IF SP 5993 002 EXECUTED AND RESULTS OK (010101) BUT STILL COLOUR SHIFT, ADJUST THE FOLLOWING: SP 2909 001 SP 2909 002 SP 2909 003

SET TO DEFAULT - 0 SET TO DEFAULT - 0 SET TO DEFAULT - 0

THESE VALUES ARE CHANGED WHEN AUTO LINE POSITION ADJUSTMENT IS EXECUTED

SP 5993 010 SP 5993 011 SP 5993 012 SP 5993 013 SP 5993 014 SP 5993 015 SP 5993 016 SP 5993 017 SP 5993 018 SP 5993 019 SP 5993 020 SP 5993 021

SET TO DEFAULT - 0 SET TO DEFAULT - 0 SET TO DEFAULT - 0 SET TO DEFAULT - 0.000% SET TO DEFAULT - 0.000% SET TO DEFAULT - 0.000% SET TO DEFAULT - 0 SET TO DEFAULT - 0 SET TO DEFAULT - 0 SET TO DEFAULT - 0 SET TO DEFAULT - 0 SET TO DEFAULT - 0

Y OFFSET (MAIN SCAN REG.) M OFFSET (MAIN SCAN REG.) C OFFSET (MAIN SCAN REG.) Y OFFSET (MAIN SCAN MAG.) M OFFSET (MAIN SCAN MAG.) C OFFSET (MAIN SCAN MAG.) Y OFFSET (600 dpi SUB SCAN REG.) M OFFSET (600 dpi SUB SCAN REG.) C OFFSET (600dpi SUB SCAN REG.) Y OFFSET (1200 dpi SUB SCAN REG.) M OFFSET (1200 dpi SUB SCAN REG.) C OFFSET (1200dpi SUB SCAN REG.)

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SP 5993 026

DRUM GEAR PHASE INITIALISATION ( 1 = 'ENABLE')

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JUPITER TONER SUPPLY SP 3911 Vt DISPLAY SP 3921 CONSUMES OLD TONER IN DEV UNIT & REFILLS WITH NEW TONER SP 3126 002 FORCED AUTO TONER DENSITY ADJUSTMENT LASER BEAM PITCH ADJUSTMENT (STEPS) SP 2920 001 TO 'DISABLE' SP 2109 002 1200 dpi VALUES SP 2109 003 600 dpi VALUES (ADJUST IF 'DOUBLE IMAGING' IN B/W MODE ONLY) SP 2920 001 TO 'ENABLE' Vcnt

CONTROL VOLTAGE FOR TD SENSOR - ADJUSTED AT DEV INITIALISATION (ITS CORRECTED FOR HUMIDITY & TOTAL NUMBER OF PRINTS)

TRANSFER BELT TX BELT SERIAL NUMBER TO FRONT FRAME SIDE TX UNIT TENSION ROLLER SPACER IS FITTED TO THE FRONT FRAME SIDE JAM CODE 014 / 065 = BROWN INVERTER MYLAR BENT (BEHIND METAL GUIDE) JAM CODE 063 = FUSER FLIP GATE STIFF (NOT RETURNING) JAM CODE 012 = FUSER FLIP GATE SPRING DISLOCATED SC 385 SP 3107

Vsg NOT 4.0V +/- 0.5V Vsg DISPLAY (FRONT / CENTRE / REAR ID SENSOR BARE DRUM READINGS) LED CURRENT SHOULD BE LESS THAN 200

G348 4682 = BROWN INVERTER UNIT MYLAR (THICK) MAIN SCAN COLOUR SHIFT & JITTER SP 5995 020 DISABLE TRANSFER BELT ENCODER (UNTIL REPLACEMENT AVAILABLE) TO TURN OFF AOF (AUTO OFF MODE) - IF SC542 KEY OPERATOR TOOLS, PAGE 2, AOF (SET TO 'OFF') COLOUR SHIFT ON LAST 100mm (A3) 160gm CARD THROUGH BYPASS, ADJUST: SP 1004 007 FUSING ROLLER SPEED

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CATTLEYA SP 3126

FORCED PROCESS CONTROL

SP 3007 SP 3103 SP 3107

TD SENSOR OUTPUT DISPLAY Vsp DISPLAY Vsg DISPLAY

TO UNDERTONE SP 2208 009 SET TO ' 0 ' THEN: SP 2208 005 TO ' 0 ' K FIXED SUPPLY MODE SP 2208 006 TO ' 0 ' C (NO TONER IS ADDED SP 2208 007 TO ' 0 ' M SELECT ' 0 ' ONLY FOR DEV'S REQ'D) SP2208 008 TO ' 0 ' Y THEN SKY SHOTS UNTIL: SP 3007 CHECK TD SENSOR OUTPUT IS OK THEN: SP 3126 FORCED PROCESS CONTROL - RESULT OK THEN RETURN: SP 2208 009 TO ' 2 ' FUZZY SP 2208 005 TO ' 5 ' SP 2208 006 TO ' 5 ' SP 2208 007 TO ' 5 ' SP 2208 008 TO ' 5 '

LILAC AFICIO 4006 AUTO COLOUR CALIBRATION USER TOOLS KEY

AUTO COLOUR CALIBRATION

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ATHENA / APOLLON SP 5618

COLOUR MODE DISPLAY 0' = SINGLE COLOUR MODE ENABLE, (POWER OFF/ON)

SP 3902 SP 3014

NEW UNIT REPLACE: PCU, DEV, WASTE HOPPER ETC. DISPLAYS DEVELOPER INITIALISATION RESULTS GOOD RESULT = 1111 (YCMK)

PROCESS CONTROL SP 3041 001 SHOULD BE SET TO 'CONTROL' (ON) SP 3011 001 TO EXECUTE FORCED PROCESS CONTROL SP 3012 001 CHECK RESULTS GOOD RESULT = 11111111 COLOUR RESULTS DISPLAYED AS: YCMK FORCED LINE POSITION ADJUSTMENT SP 2111 003 FORCED LINE POSITION 'C' RUN 1st SP 2111 001 FORCED LINE POSITION 'A' RUN 2nd SP 2194 010 ~ 12 CHECK RESULTS GOOD RESULT = 1 SP 2109

NO.14 = 1 DOT TRIMMING PATTERN NO.23 = SOLID

AFTER CLEANING ID SENSORS: SP 3321 010 FORCED Vsg (ID SENSORS) CALIBRATION SP 3325 001 VIEW RESULT GOOD RESULT = 1111111 (ORDER = FRONT - K - C - CENTRE - M - Y - REAR) SP 3222 005 ~ 008 DISPLAYS Vtref AT DEVELOPER INITIALISATION (DURING PROCESS CONTROL, Vtref CORRECTION IS ALWAYS APPLIED TO Vtref VALUE AT DEVELOPER INITIALISATION, NOT THE CURRENT Vtref VALUE) MPC 4500 PM LIFE YMCK DEVELOPER YMCK DRUM TX BELT BLADE ASSY PTR TX BELT ASSY FUSER

160K 80K 160K 240K 320K 160K

IMAGE DEFECTS (CIRCUMFERENCES) DRUM: 125.3mm CHARGE ROLLER: 39.3mm DEV ROLLER: 56.5mm (ATHENA & APOLLON SHARE SAME DEV/DRUM UNITS)

'INDEPENDENT SUPPLIER TONER FITTED' MESSAGE TONER REFILL DETECTION TO 'OFF' SP 5051 ADF (DF 3010) JAM CODE 053 = CLEAN SENSOR SLOTS (X2) AFTER FEED BELT DF 3010 MAIN PWB NOTE: CN 190 HAS NO CONNECTOR FITTED (4 PIN, R/H SIDE) SP 3045

ENABLES / DISABLES TONER ALERT DISPLAY

PAPER TRAY SETTING: NORMAL 60 ~ MIDDLE THICK 82 ~ THICK 1 106 ~ THICK 2 170 ~ THICK 3 220 ~

81g 105gm 169gm 219gm 253gm (BYPASS ONLY)

TONER LIMIT (PRINTER SP) (AFFECTIVE FOR POSTSCRIPT ONLY) SP1106 ADJUSTS THE MAXIMUM TONER AMOUNT FOR PHOTO IMAGE

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DEVELOPMENT (DEFAULT: 260)

R ADD TONER' MESSAGE, CHECK: SP 3101 022 K DELTA vt SUM SP 3101 023 M DELTA vt SUM SP 3101 024 C DELTA vt SUM SP 3101 025 Y DELTA vt SUM

SHOULD BE '0' (SHOWS 12 -13v WHEN ADD TONER MESSAGE IS DISPLAYED)

SP 3901 001 NEW PCU DETECT SP 3902 001~012 MANUAL NEW UNIT SET

(SHOULD BE '1') (SHOULD BE '0')

SP 3201 001 SP 3222 001 SP 3015 001 SP 3011 002

Vt DISPLAY Vtref (CURRENT) DISPLAY FORCED TONER SUPPLY AUTO TONER DENSITY ADJUST

SP 3902 017

WHEN TONER COLLECTION BOTTLE IS EMPTIED

SP 1902 DRUM PHASE ADJUSTMENT IF IT 'FAILS' DO: SP 2111 LINE POSITION ADJUSTMENT THEN RE-EXECUTE DRUM PHASE ADJUSTMENT

IH COIL CONNECTIONS (MPC 4000) CN 982 (BLACK 2 PIN CONNECTOR) ON IH INVERTOR PWB Expect Mains AC voltage at both pins. This connects to the IH Coil Thermostat. Unplug and check continuity OK. (SC 582 if O/C) L-OUT (RED) & L-IN (WHITE) CONNECTORS ON IH INVERTOR PWB. Connect to the IH Coil. Unplug and check continuity OK.

SC Reset

SP 5810 - execute - turn off/on

Serial Number

SP 5811

Jam/SC Clear

SP 7807

NV RAM To Card From Card

SP 5824 SP5825

HDD Install Stamp Data SP 5853 Address Book To Card From Card

SP 5846-051 SP 5846-052

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MPW 2400 / 3600

DIP SWITCH SETTINGS: MCU DIP SW 1 BIT 2 TO 'ON' CONTROLLER DIP SW 1 BIT 1 TO 'ON' BIT 8 TO 'ON' (DEFAULTS FOR EUROPE)

Vsg Vsp

4.00 0.40 (1/10th of Vsg)

DRUM CIRCUMFERENCE: 251.4mm

If the average copy volume is high ( 2.5km/month or more ), SP2201 004 should be switched to HIGH DUTY MODE to prevent toner scattering: DEFAULTS: SP 2201 002 DEV BIAS FOR ID SENSOR PATTERN (LOW DUTY MODE) -390v SP 2201 003 DEV BIAS FOR ID SENSOR PATTERN (HIGH DUTY MODE) -460v SP 2201 004 SELECTS LOW OR HIGH DUTY MODE LOW DUTY MODE

SP 2803

FORCED CORONA CLEANING (AF 240W)

AF 240W

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PERIPHERALS SR 3000 (B793) FINISHER OPTIONAL PUNCH UNIT DEFAULT DIP SWITCH 600 SETTINGS: SW1 = ON, ALL OTHERS OFF

SR 841 (100 SHEET) STAPLE FINISHER = FINISHER 3000B

SR 5000 FINISHER = VICTORIA - E BK 5010 TR 5010 BF 5010

BOOKLET MAKER TRIMMER BOOKFOLDER (SQUARE FOLD)

BK 5010 PLOCKMATIC BOOKLET MAKER SERVICE MODE = LEFT MOST KEY PRESSED, THEN POWER ON. EEPROM RESET = LEFT & RIGHT MOST KEYS PRESSED, THEN POWER ON. STOPGATE ADJUSTMENT = GO INTO 'BF 5010 SERVICE' - ADJ. MODE TO 'ON' "OIL CLINCHERS" ALERT MESSAGE ENTER SERVICE MODE - EEPROM VALUES - STAPLE COUNT - RESET. OR: TURN 'OF'F & 'ON' HOLDING TWO CENTRE BUTTONS, OK JAMS / SKEWING AT ENTRANCE WITH 16+ SHEETS IN BOOKLET REMOVE EXIT GUIDE LINK ARM:

GBC III: EEPROM PART NO. EEPROM EXTRACTOR

= VR34 0026 = VRC1 1186 GBC III COUNTS 4000 PUNCHED PAGES BEFORE 'CHIP TRAY FULL' IS INDICATED (RESETS WHEN HOPPER REMOVED & REFITTED)

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PERIPHERALS DF 3010 DOCUMENT FEEDER MAIN PWB: NOTE: CN 190 HAS NO CONNECTOR FITTED (4 PIN, R/H SIDE)

SR 5020 (D434) (WHEN ATTACHED TO PRO 1357EX) STAPLE COMPILER SIDE JOGGER ADJUST SP 6211 END BIND JOGGER ADJ. ( MINUS VALUE = MORE 'JOG') LEADING EDGE STOPPER ADJ. SP 6214 TOP FENCE POSITION ADJ.

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SERVICE PROGRAM MODE & DATA ENTRY SPECIAL SP MODE: Press keys - C107C then (Shown in BOLD italic characters in the Service Manual)

FACTORY SP MODE:

- (MFP): - (PRINTER):

COPY SP

(soft key) & # button

YELLOW C then 143 then RED C then RED C and hold Switch ON with JOB RESET and DOWN keys pressed

C 1993 C (5 times) DIAGNOSTIC MODE NVRAM DATA: SP 5824 UPLOAD TO SD CARD SP 5825 RESTORE FROM SD CARD SP 5801 NVRAM ALL CLEAR

SP 5801 011

H.D.D. ADDRESS BOOK DIRECTORY: SP 5846 051 DOWNLOAD TO SD CARD SP 5846 052 RESTORE FROM SD CARD SP 5832 001 FORMAT HDD SP 5853 DOWNLOAD STAMP DATA

NCS (RESETS NIB TO DEFAULT SETTINGS)

DESTINATION AREA SET (INPUT IF NEW NVRAM & NO BACKUP)

TO INPUT SERIAL NUMBER:

ENTER FACTORY MODE SP 5807 001 SET TO AREA 3 (UK)

ENTER FACTORY MODE SP 5811

SP 5045 001

0 ~ DEVELOPMENTS 1 ~ PRINTS (PAGE COUNTER)

SP 5104

SP 5907

TO ENTER PLUG & PLAY NAME (AS SHOWN ON SMC SHEET HEADER)

A3 DOUBLE COUNT

1 = DOUBLE 0 = NORMAL (DEFAULT)

KEY OPERATOR CODE CLEAR (BELLINI) ACCESS CODE CLEAR (PRESS '#' TO CLEAR) SP 7810

DIAGNOSE: HOLD # & * THEN TURN ON

USER MODE CLEAR: PRESS

123

THEN PRESS

#

AND

SYSTEM SETTINGS

TOGETHER

OR

COPIER / DOCUMENT SERVER SETTINGS

TOGETHER

SCANNER SETTINGS

TOGETHER

OR

TO TURN OFF DATA OVERWRITE SECURITY UNIT (WITH DOS SD CARD INSTALLED) USER TOOLS SYSTEM SETTINGS ADMIN TOOLS AUTO ERASE MEMORY SET TO 'OFF' SP 5878 001

TO INSTALL

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SERVICE PROGRAM MODE & DATA ENTRY

TO ACCESS PRINTER SP MODE: ONLINE' & 'ESCAPE' TOGETHER, THEN TURN ON OR: HOLD UP & DOWN ARROWS FOR 5 SEC'S THEN PRESS ENTER

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SERVICE PROGRAM MODE & DATA ENTRY SPECIAL SP MODE ENTRY (PRINTERS):

HOLD UP / DOWN ARROWS FOR 5SEC'S, THEN PRESS THE ESCAPE KEY

Screen Calibration Yellow (Cancell) then 1993 Orange (Clear/Stop)

Diagnostic Mode Yellow (Cancell) 107 Orange (Clear/Stop) 5 Times Turn on whilst holding #*

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PEGASUS (MPC 1500SP) 'WASTE INK B' = 'FLUSHING UNIT' TO CLEAR FRONT INK COLLECTION BOTTLE: SP 2505 001 OR: SP 2200 001 ALWAYS CLEAR REAR INK COLLECTION BOTTLE COUNTER WITH: SP 7804 005

BCU REPLACEMENT: COPY NVRAM DATA TO SD CARD BEFORE REMOVING OLD BCU (NVRAM IS SOLDERED ONTO BOARD AND CANNOT BE TRANSFERRED) TO SET COUNTRY CODE & SERIAL NUMBER: (USE FACTORY MODE) SP 5807 001 SET TO 2 (EU) SP 5811 001

TO INPUT SERIAL NUMBER

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JAM CODES 149 220 / 270 DUPLEX COVER-GATE BROKEN ON INTERCHANGE UNIT (PART NO. B416 4582) 161 220 / 270 163

(SR 720) EXIT TRANSPARENT MYLAR TOO HIGH (STATIC BUILDS UP & CAUSES JAMS)

121

2018

SET SP 1103 TO "1" (DISABLES CONTACT / RELEASE MECH. FOR FUSER ~ ROLLERS ROTATE ALL THE TIME)

62 14 13

2022 2022 2022

(NO BRIDGE UNIT) (CENTRE TRAY) (FINISHER)

STIFF IDLE ROLLER ON VERT. TRANSPT. STIFF IDLE ROLLER ON VERT. TRANSPT. STIFF IDLE ROLLER ON VERT. TRANSPT.

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. TRANSPT. . TRANSPT. . TRANSPT.

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