F1800122-023014-12r-cl150.pdf

G& CValues

G&C Valves India Private Limited VALVE "rEST CERTIFICATE

12" CL 150 - Short - PB 12"

.,

150

GC-VTC-A-016 18-07-2018 WCC

Galli & Cassina - Italy

Customer: Customer PO No: G&CWork Order No:

F1800122 DATED 18.01.2018 500008

2

Testing Water

Prepared and Approved by :

Siva Subramaniyan R Engineer· QA G&C Valves India Pvt Ltd

Third Party/Customer Inspection:

Page 1

,.

VTC Refence No SI.No

1 2

Galli & Cassina Serial No

GC-VTC-A-016 G&Clndia Serial No

051744L

Shell

31 Barl 15 Mins

A055 A052

OK OK

ANNEXURE-1

PERFORMANCE AND FUNCTIONAL RESULTS

Work Order 500008 Description 12" CL 150 - Short - PB Quantity Torque Details (Nm) @ 20bar Air Seat Result Hydro Result BOT - 1250Nm Max Run - 250Nm Max Seat 1 Seat 1 Seat 2 Seat 2 Barl 6 Barl 22 Barl 6 22 Barl Seat 2 Seat 1 Seat 1 Seat 2 5 Mins 5 Mins 5 Mins 5 Mins 714 OK OK OK OK 765 306 272 OK OK OK 714 765 238 306 OK

2 Final Decision Accepted Accepted

Period ofmanufactured and Tested - July':J.8.

VTC Refence No

GC-VTC-A-016

Material Of Construction

SI.No 1 2

NDE Details Galli & G&Clndia Cassina Serial No Serial No 051744L A055 A052

Work Order Body Cover Plug

Body Heat BodyMPI No No. AE1264 AE1220

VMU448 VMT9955

ANNEXURE- 2 TRACEABILITY DETAILS 500008 Description ASTM A216 Gr.WCC ASTMA105 ASTM A216 Gr.WCC BodyRT No.

VSC8053

2 12" CL 150 - Short - PB Quantity AISI410 Stem Oldham Coupling AISI4140

ASTM A193 Gr.B7, A194 Gr.2H Studs & Nuts

Cover Heat Stem Heat Plug Heat PlugMPI No No. No. No. 07938 07931

CMA74235 CMA74230

E66588 E66588

A2583 A2583

Oldham Coupling Heat No. A2776 A2776

Studs Heat No.

Nuts Heat No.

48321 48321

5962 5962

"

R~ewmr; 1lgnature)

Page 2

G&CIOAl007

VEEYES ALLOYS PRIVATE LIMITED

VSAlLABl06 RO

518f1A&1B,SARAVANAMPAlTl,THUDIYALUR ROAD, VELLAKINAR POST, COIMBATORE - 641 029.,PH:0422·2669959,2669992, FAX:0422-2669991, INDIA

ISO 9001 :2015

MATERIAL TEST CERTIFICATE As per EN 10204 3.1 :G&C VALVES

Customer

t"t'\IVI\I

t:: LIMITED

T.C. No

: 187

P.Order

i

:,ement

I

pis

Mn+ S i

. HEAT TREATMENT:

: AE1264""/

FOUNDRY IDENTIFICATION: VS

~i

Mo!

i

Cu

V

.M'.'m"ml-I ~ -. ~! - ! - , - - , ! ­ '~..;;;'"m :~25
Heat No

CHEMICAL COMPOSITION %

1

C

: V7/AE1264/18 : 11/04/2018

Pour Date : 28103/2018 I ICASTING PROCESSED BY INDUCTION MELTING

./

Specification: ASTM A·216 GrWCC·16

T.C.Date

0.946

1Jj

0.4051- 0.023\ 0 3o.1

Normalizing - Heated to

92~C

O'0!ll

?3 0.1~

. CE

i

-I

i

i

'I

I

i

1.000

0. 3881

0.010

I

I

RE

\

,

soaked for 8.00 hrs and air cooled Cycle No.4423

':

I

MECHANICAL PROPERTIES I Yield Strength

I

Tensile Strength

% Elongation %

I

:50mm

r---··~--~··

Requirments ~ Kgf/m~MPa !

Kgf/mm2

I 28.04

II Maximum

!

-

-

. Actual

I

32.80

32~

MPa

-

0.2 % Rp

IMinimum

275 i

49.46J

! 66.791 53. 54 1

In Area

-

-

I !

22.00

35.00

655 I

-

-

5~

38.72/f

61.9"Y1

BODY CAST -12" CL 150 RFXRF

Hardness

Bend Test: At 120 • 0=31

BHN

-

1

237

Impact Test in ()

I

(1OmmX 1OmmX55mm)

CVN 2mm at 120· C

1

-

-

485

I

-

I

I

1

!

2

J - I -

156,/

ITEM DESCRIPll0N Drawing No.

Description

SL.Ne. 1

I

g .. tt ...........']

I I

3

I

Avg

- I -

Part No.1 Trace Code

GAW-3001-01 REV-A f PART.NO: G1-B726R-OfS.NO:2 G1-B726R-O

Oty 2

.

.'

Remarks: Visual Inspection as per MSS SP-55 Type II-Xlla Satisfactory. The above Castings are free from Radioactive contamination.

V

We Confirm that the above material was manufactured, sampled, tested and inspected in accordance with the drawings, customer order reqUir~nts • material

specification ASTM A-216 Gr WCC·16 and was found to meet the requirements.

J­

A.Senathipathi-lab Incharge

~VALVES IND~ LTD.

R':+(~~ ACf,8pted

ForQA

•

'~

.

M.Se.QJ1~,

VEEYES ALLOYS PRIVATE LIMITED

VSAlLAB/06 RO

51811A&1B,SARAVANAMPATTI,THUDIYALUR ROAD, VELLAKINAR POST, COIMBATORE·641 029 •• PH:0422·2669959.2669992, FAX:0422·2669991, INDIA

ISO 9001 :2015

MATERIAL TEST CERTIFICATE As per EN 10204 3.1 Customer

P.Order

:G&C VALVES PRIVATE LIMITED

: 167

T.C.No

: V7/AE1220/18

T.C.Date

: 31/03/2018

: AE1220 .../ Heat No Pour Date : 21/03/2018 CASTING PROCESSED BY INDUCTION MELTING

Specification: ASTM A·216 GrWCC·16

FOUNDRY IDENTIFICATION: VS

CHEMICAL COMPOSITION % Element

i C

Mn

I

Si

Minimum

-

-

Maximum

0.250

1.200

Actual

•

I

j ~.19~O.95~1

HEAT TREATMENT:

V

P

S

Cr

Ni

Mo

Cu

-

-

-

-

-

-

-

-

-

0.500

0.500

0.200

0.300

0.030

0.550

1.000

0.08~ 0.046] 0.011

0.010

O.OOJ I 0:37~ 0.1581

CE

RE

I

I -­

I

0.600! 0.035

0.035

0.41.1· 0.016

0.011 V

I

Normalizing - Heated to 920°c soaked for 6.00 hrs and air cooled Cycle No.4417

MECHANICAL PROPERTIES Yield Strength Requirments Kgf/mm2

MPa

I Tensile Strength • Kgf/mm2

,Maximum I

MPa

-

Hardness

Bend Test

Impact Test in ()

BHN

At 120 D=3t

(1OmmX 10mmX 55mm)

._...

28.04

275

49.46

485

22.00

35.00

-­

-

66.79

655

-

-

237

32.0J

314

50.87

499.r

33.60

65.10"",

156 ,/

I

-

I

I

J

-

0

._..

-

0.2% Rp Minimum

1% Elongatiofl % Reduction

CVN 2mm at 120 0 C

-

1

-

I

I

2

-

1

Description

Drawing No.

Avg

-

•

ITEM DESCRIPTION SLN! .

3

Qty

Part No.1 Trace Code

GAW-3001-01 REV-A I PART.NO: G1-B726R-O/S.NO:2 G1-B726R-0

BODY CAST ·12" CL 150 RFXRF

2

,

Remarks: Visuallnspec!ion as per MSS SP-55 Type II-Xlla Satisfactory. The above Castings are free from Radioactive contamination.

..................­

__

We Confirm that the above material was manufactured, sampled, tested and inspected in accordance with the drawings. customer order requ~ents , material specification ASTM A-216 Gr weC-16 and was found to meet the requirements.

A.S'~'b ~. '""..

~!,

IIIM~LlO.

R"~~ ~ --~I~~.

. ForQA

1~ \~

M.Senthi

umar - Q.A Manager

_____. Page,1oft

1-- -

I VEEYES ALLOYSPRIVATEL1RiITED I ~YESl_:G~T~~CLE ~T CERTIFICA_T_E_:-_->-.LR~:-:_te-rt~::-:-:-0-1;8-....-.1 ~~

VSNQAl02-R01

I, Customer

GALLI & cAsslNA S.P.A

I Material Specification

ASTMA-216 GrWCC-16

Area Tested

1. Stage Of Te&t

I

Procedure Standard

ASME SEC V & ASTM E 709

AFTER HEAT TREATMENT

Acceptance Standard

ASME B 16.34 APPENDIX-ll

SUlface Condition

AS CAST

Surface ~emparature

3O"C

Date of Test

OQl04l2018

MateRal Thickness

Above50mm

Equipment Type

Prod Type

Method

WET-VISIBLE

Equipment Make & SLNo: fLAWCHECK-FD3SM8-03

Lighting

NATURAL DAY LIGHT

Type of Magnetism

CIRCULAR

Light Intensity

1115 LUX

Type of Current

HWDC

Background Darkness

NA

Amperes

40()'750AMPS

Type Of Indicator

PIE INDICATOR

Prod I Pole Spacing

4-6 INCHES

Bath Concentration Level

1.8 mll100 ml Bath sample

Uftlng Power

NA

BY HAND HELD BOTTlE

Particle Type

VISIBLE

NA

Residual Magnetism

NA

I Particle

Application Method:

, Contnlst Paint

:

9C RED.16K1018 OCT-2021.WA2B-17033 MARCH 2022

Particle (Make.Batch No.

I &ExpOl -iNrp.~o

~ t'

11187 1-

i

ALL ACCESIBLE AREA

'-

~3

-1,8877

.4 -

'~DesCriptic;'l"- Drawin-g7PartNO""""THe8tN~MPiNo. Qty.! BODYCAST12*CL150RFXJU<

. - - BODY CAST 12" CL 160 RFXRF BODyc;.ST 12"CL150 RFXRF

-1ai

6--,'81

1-

VMU128

G1·B726R-OIS.NO:2

GAWo3OOt.o1 REV-A I PART.NO: G1-B726R.o G1-B726R.oJS.NO:2 GAWo3OO1.o1 REV-A I PART.NO: G1-B726R.o

AE1234

VMU1-34--I--1--+-A-C-C-EPTABLE-­

t

G1-B726R-OIS.N0:2 BODY CAST 12" ci iliO RFXRF GAW·3001.01 REV-AT" PART.NO: G1-B726R.o Gt-B726R-OIS.NO:2

BODYCAST12"Ci..150RFXRF GAW-3D01.o1 REV-A I PART.NO: G1-B726R.o

\ 187

l Lt -+5

AE1233

--

1

G1 -B726R-oIS.NO:2

BOOYCASTU"CL 150RF)(Rf . GAW-3D01.o1 REV-A I PART.NO: G1-B726R.o

_1- -

--- - -

G1-B726R-OIS.NO:2

.,/

1

Observation

GAW03001.01 REV-A I PART.NO: G1-B726R.o

J

ACCEPTABLE

"

..,

AE1264

-V-M-U--44-8---l-'~-'+-A-CC-C--ECC"PT-AB-L-E--~-

AE1265

VMU450

./

1 b:CCEPTABlE-'·

d

AF1251. - VMU444

1 ACCEPTABLE

AF12~"1 VMU446./

1

Jr "::-l­

ACCEPTABLE

"

I

i

I j

. ---'---I-=-­

~,' -

I L

M.SENTHIL KUMAR ,., ASNT level- II RT. UT, MT ,PT _

I

.

I

Custome~_ _ _ _._.

Customer Re_p_ _ j _

I

---~---l.

, - -- - - -

i

I .F~~

'

.

;

VEEYES ALLOYS PRIVATE LIMITED I

VEEYE?

~

VSA/QA/02-R01

MAGNETIC PARTICLE TEST CERTIFICATE

12164/18 : 31/0312018

GALLI & CASSINA S,PA Material Specification

ASTM A-216 Gr WCC·16

Area Tested

ALL ACCESIBlE AREA

Procedure Standard

ASME SEC V & ASTM E 709

Stage Of Test

AFTER HEAT TREATMENT

Acceptance Standard

ASME B16,34 APPENDEX II

Surface Condition

AS CAST Date of Test

29/03/2018

Material Thl.:;kness

Above50mm

Equipment Type

Prod Type

Method

WET·VISIBLE

Equipment Make & SL.No: FLAWCHECK-FD355·18·03

Lighting

NATURAL DAY LIGHT

Type of Magnetism

CIRCULAR

Light Intensity

1120 LUX

Type of Current

HWDC

Background Darkness

NA

Amperes

400-750 AMPS

Type Of Indicator

Pie Indicator

Prod 1 Pole Spacing

4-6 INCHES

Bath Concentration Level

1.7 ml/1 00 ml Sample Bath

Lifting Power

NA

Particle Application Method: BY HAND HELD BOTTLE

Particle Type

VISIBLE

Contrast Paint

NA

Residual Magnetism

NA

Particle (Make.Batch No.

&Exp Dt.

9C RED,16K1018 OCT-2021,WA2B-17D33 MARCH 2022

Surface Temparature

.

F-=~~~-~~~ ~~--,=---::c--,,-~~,-"-~--,,-------=.fj:.ffi:;nm~INmDiiilA~"N,T";,n.M=:=-==cc.-==-===:=--==='::.."I:"":c--="-=-=.~=!

~

MV.T~K~~;:-

~_A_....-,1~~_4-_

'L•.;..•.;.__

Customer

......_ ... External

In'>rI"I"'I,~r

..

l"a9.' on

evEs' ~_V=--=EE=-Y=-=E=-=S--=-A=L=LO=-Y-=--=S=-:P~R-==-IV-=-=-A~T-=E-=L=IM:.::..::..IT~E=D~~~--:-nii'~iQI

y~. ....--

Customer Po No Description Material Spec Drawing No Part No Source I Strength Screen Technique. 1.0.1 Type Film Type Stage OfTest

RADIOGRAPmC EVALUATION REPORT : GALLI & CASSINA : 187 Ot 1310212018 : BODY CAST 12" CL 150 RFXRF :WCC : GAW-3001-01 REV-A : G1-B726R-0/S.NO:2 : Ir:50 Ci Co: Be: . LEAD :SWSI ASTM HOLE 'AGFA 07 AFTER HEATTREATMENT

Date : 1010412018

Heat No R.T.No Date OfTest Source Size

: AE1220 : VSC8053 : 27-MAR-18. : Ir 2.7X2.1mm Be:

Screen Thickness Front Screen Thickness Back Area of Coverage Evaluation As Per Procedure Ref. Acceptance STD

: 0.13mm : 0.15 mm : AS PER GAW-3001-01 R-RT : E446. E186 : ASME B 16.34 Appendix-1 : ASME B 16.34. Appendix 1

RSS Ref No

: V70152

Co:

Remarks

:1, 1

Ir 192 Films: 20 Ir 192 Area :646

Co60Films : 0 Co 60 Area :

Betatron Films: 0 Betatron Area :

For VEEYES ALLOYS PRIVATE LIMITED

For VEEYES ALLOYS (P) L

Customer

Customer Rep

Extemallnspector

~SKILL

TECH ENGINEERING

MATERIAL TEST CERTIFICATE

As per EN 10204 3.1

UTS

ASPER STANDARD

Mpa

Mpa 0.2%

Elongation in2 w or4D

Reduction Area

%

%

Hardness (OHN)

HEAT TREATMENT

Min Max

187

Actual

NA

.

:.

NA

NA

NA

148·155

Authorized signature:

LTD.

.

~

NORMAUZED AT 900·C /2HRS SOAKING AIR ./ COOL

S.Prakash (Quality incharge)

SKILL TECH ENGINEERING MATERIAL TEST CERTIFICATE

UTS

ASPER STANDARD

Mpa

Mpa 0.2%

Min

690

550

°Ai

%

20

45

Hardness (HRe)

HARDENING

TEMPERING

Max: 63

I H..,narll<... : The Material conform to

/

AISI410

here by that Mentioned above have been tested, inspection& found to be in accordance

Authorized signature:

S.Prakash (Quality Incharge)

/01.0LZ014

~~ALVES INOfAPVT LTD.. viewe

. 'orQA

~~I . '

,

SKILL TECH ENGINEERING MATERIAL TEST CERTIFICATE As per EN 102043.1

ASPER STANDARD

UTS

Mpa

Mpa

0.2%

Min

690

517

Area

% 18

Uardness (URC)

50

Max

ZZ

Hardening

RaIse the temperature Temperatur raised at 840· C ·860·C and 690· C ·720·C and soak at the rate soaked at the rate oflhr /Inch oflhr linch HARDENED AT

Actual

797

637

ZO

67

18-Z0URC

860C/ZHRS

SOAKING OIL QUENCH

Authorized signature:

,

;

Tempering

TEMPERED AT 700C I Z DRS SOAKING AiR COOL

S.Prakash (Quality incharge)

~ -

AR INDUSTRIES NO,l47 POST OFFICE ROAD ,AMBATTUR INDUSTRIAL ESTATE CHENNAI - 600058

CUSTOMER

G&C VALVES INDIA

PO NO &DATE INV NO/DC NO POSL NO

2

Email: [email protected]

TEST CERTIFICATE (A) CERTIFICATION TO EN 10204-3.1

.

PVT LTD

REPORTNO

192

I

03.02.18

M0569

DATE

356 DATE

MATERIAL SPECIFICATION

13.03.18

PART NO

PART NAME

QTY

12CI125NUTl-Y-434

COVER NUT M20X2.5 SA194 GR 2H

386

v'

13.03.18 214

OANO

HEAT NO 5962

ASTM A194GR 2Hj2014

HARDENING

TEMPERING

TEMP IN· C

TEMP IN· C

860·C

56G;C

./

../

CHEMICAL PROPERTIES IN %

PQSl

C

~

MIN

Mn

Cr

S

Mo

Cu

V

0.45

1

0.4

0.72

0.26

0.04 0.037

N

-

-

0.4

MAX 1

P

Si

B

AI

-

0.05 0.041

2

PHYSICAL PROPERTIES Tensile Stress POSL NO

MIN

HARDNESS (HRC)

Yield Stress (Mpa)

(Mpa)

Elong. % R.A%

640

800

12

52

22

999

1~

54

22.28

MAX 1 .

VISUAL &DIMENSION

32 758

../

../"

As per drawing checked and found with in the limits

. 1--,

N:)t~bovc Material conforms to ASTM A194 GR 2H SUPPLY CONDITiON OF YOUR Purchase order.

Identification

Punched as grade of Material.

Remarks Special Note

Inspected By

~

'"

-­ ~U~\~ ....... cne ~~:rn nnal

,rot.ol\!'\o58·!rn

&-'---/

*

Q

y;/ey " G'_.®LW. Revl For c

.

~ed.

<

em

-

AR INDUSTRIES NO,L47 POST OFFICE ROAD ,AMBATIUR INDUSTRIAL ESTATE CHENNAI - 600058

"-../ CUSTOMER

Email: [email protected]

TEST CERTIFICATE (A) CERTIFICATION TO EN 10204-3.1 G&C VALVES PVT l TO

PO NO &DATE

REPORTNO

192

03.02.18

355 DATE

13.03.18

OANO

214

ANSI B1.1 CL2A

THREAD FIT

M0569

INVNO!DCNO POSl NO

13.03.18·

DATE

PART NO

MATERIAL SPECIFICATION

PART NAME

QTY

HEAT NO

850

48321 ../

ASTM A193 GR B7

HARDENING

'TEMPERING

TEMP IN C

TEMP IN· C

0

COVER TIE ROD M20X2.5PX90 L ASTM A193 GR 1 12CL150TRI-Y-434

B7

"

. 890·C

L 59O •C

../.

.

CHEMICAL PROPERTIES IN % POSl

N

,

"--~

Si

Mn

C MIN

0.37

0.65

MAX

0.49

1.1

1

0.38 1/

0.75

P

0.15 0.35 0.22 L

-

S

Cr

0.04

0.035

Mo

0.75

0.15

1.2

0.25

0.94

0.027

0.034

Cu

V

-

-

N

-

B

AI

0.19

v

PHYSICAL PROPERTIES Tensile Stress POSL NO MIN

Yield Stress (Mpa)

(Mpa)

Elong. % R.A%

720

860

16

HARDNESS (HRC) 50

1

VISUAL &DIMENSION

28

3S

MAX 911.37

v

998.35

18.2 /

"

64.43 )8-32

../

As per drawing checked and found with in the limits

,

Note:Above Material conforms to ASTM A193 GR B7 SUPPLY CONDITION OF YOUR Purchase order. Ident:

Punched as A and grade of material.

tion

~emarks

ipecial Note

Inspected By

f;~ _

A.Aswin Karthik -Qo/' .

~I

r\

-

~e\,\\'\a\ ~

l ct.\ ~()() ()'b~.

(f)

\t'-:/ -

~

VifiedBY .

S.lyappan

Format no

ARI/QA/10

~VES 'MOtAM LTD.

1~11'l1d