Er2 Parts Manual

PL : No. ER2-0804-MG-02

ER2 Series Electric Chain Hoist (125kg to 5t)

Parts List

Contents Contents ........................................................................................................................................ 2 Introduction .................................................................................................................................... 3 Body size B: ER2-B • • • • • • •

Body,gear case,motor ................................................................................................................ 4 Pinion,friction,gear ...................................................................................................................... 6 Top/bottom hook,load chain,chain guide,chain container............................................................ 8 Controller cover electric component .......................................................................................... 10 Controller cover electric component (Inverter dual speed)........................................................ 12 Power supply cable, push button (Plug connection) ................................................................. 14 Power supply cable, push button (Direct connection) ............................................................... 16

Body size C: ER2-C • • • • • • •

Body,gear case,motor .............................................................................................................. 18 Pinion,friction,gear .................................................................................................................... 20 Top/bottom hook,load chain,chain guide,chain container.......................................................... 22 Controller cover electric component .......................................................................................... 24 Controller cover electric component (Inverter dual speed)........................................................ 26 Power supply cable, push button (Plug connection) ................................................................. 28 Power supply cable, push button (Direct connection) ............................................................... 30

Body size D: ER2-D • • • • • • •

Body,gear case,motor .............................................................................................................. 32 Pinion,friction,gear .................................................................................................................... 34 Top/bottom hook,load chain,chain guide,chain container.......................................................... 36 Controller cover electric component .......................................................................................... 38 Controller cover electric component (Inverter dual speed)........................................................ 40 Power supply cable, push button (Plug connection) ................................................................. 42 Power supply cable, push button (Direct connection) ............................................................... 44

Body size E: ER2-E • • • • • • • • • •

Body,gear case,motor (Single & inverter dual speed) ............................................................... 46 Body,gear case,motor (500V class dual speed) ........................................................................ 48 Pinion,friction,gear (Single & inverter dual speed) .................................................................... 50 Pinion,friction,gear (500V class dual speed) ............................................................................. 52 Top/bottom hook,load chain,chain guide,chain container.......................................................... 54 Top/bottom hook,load chain,chain guide,chain container (Double chain fall)............................ 56 Controller cover electric component .......................................................................................... 58 Controller cover electric component (Inverter dual speed)........................................................ 60 Power supply cable, push button (Plug connection) ................................................................. 62 Power supply cable, push button (Direct connection) ............................................................... 64

Body size F: ER2-F • • • • • • • • • •

2

Body,gear case,motor .............................................................................................................. 66 Pinion,friction,gear .................................................................................................................... 68 Top/bottom hook ....................................................................................................................... 70 Load chain, chain guide, chain container .................................................................................. 72 Top/bottom hook (Double chain fall) .......................................................................................... 74 Load chain, chain guide, chain container (Double chain fall) .................................................... 76 Controller cover electric component .......................................................................................... 78 Controller cover electric component (Inverter dual speed)........................................................ 80 Power supply cable, push button (Plug connection) ................................................................. 82 Power supply cable, push button (Direct connection) ............................................................... 84

Introduction ■ Product code This parts list provides information for the components for the ER2 series electric chain hoist. The product codes for the hoist are as shown in the following table. With regard to the components for the motorized or manual trolley, please refer to the MR2 motorized or TS2 manual trolley parts list.

Capacity

Product code Single speed model Dual speed model Standard speed Low/High speed Standard speed Low/High speed

Body size

125kg ER2-B 250kg 250kg ER2-C 500kg 1t ER2-D 1.5 t ER2-E 2t 2.5 t ER2-F 3t ER2-E 5t ER2-F Note) * mark indicates high-speed model.

– ER2-003S – ER2-005S ER2-010S ER2-015S ER2-020S ER2-025S ER2-030S ER2-050S

ER2-001H* – ER2-003H* ER2-005L ER2-010L – ER2-020L – – –

– ER2-003IS/SD – ER2-005IS/SD ER2-010IS/SD ER2-015IS/SD ER2-020IS/SD ER2-025IS/SD ER2-030IS/SD ER2-050IS/SD

ER2-001IH/HD* – ER2-003IH ER2-005IL/LD ER2-010IL/LD – ER2-020IL/LD – – –

■ Voltage category and range Voltage category

Motor Insulation Class

230V Class

B

400V Class

F

500V Class 230/460V Class

Voltage range 50Hz 60Hz 220V

220V

230V

230V

380V

380V

400V

440V

415V

–

500V

575V

B

Control Voltage

24V (24V to 26.4V)

208-230V

110V (110V to 120V)

415-460V

■ How to use Note: All the part codes in this document are referentially listed. In placing an order, please deliver information as specified in "How to order".

(1) Choose a figure number of your desired part in the exploded view, and find its part name by referring to the list with the figure number. (2) X for the part code denotes "not available". (3) The blank for the part code denotes the variations depending on the voltage category.

■ Load chain (1) The load chain is hardened. Therefore do not extend the load chain. (2) When ordering a load chain, indicate the actual length or lifting height.

■ Push button cord complete set When ordering a push button cord complete set, inform us of the cord length referring to the following table.

Body size

Push button cord length

ER2-B ER2-C ER2-D

Lift (m) – 0.4m

Body size

Push button cord length

ER2-E(single chain fall)

Lift (m) - 0.4m

ER2-E(double chain fall) ER2-F

Lift (m) - 0.2m

■ How to order (1) When placing an order, please inform us of the product code, power voltage, part name, part number and quantity. (2) For part price and delivery date,contact our distributor or KITO.

3

Body,gear case,motor ER2-001H/IH/HD,ER2-003S/IS/SD,ER2-003H/IH

41 37 28 36

33

34 25 38 24

39

21 16

31 32

14

40

9

27 26

15 30

29 22

17

23 35

8 13

5

19

6 4

18

3 20

1 7

10 12 11 2

4

Body,gear case,motor

ER2-001H/IH/HD,ER2-003S/IS/SD,ER2-003H/IH

107

Fan cover

Quantity per unit

Part Number

Figure # 1

Part Name

1

ER2-B

ER2-C Remark

ER2-001H/IH

ER2-001HD

ER2-003S/IS

ER2-003SD

ER2-003H/IH

ER2BS9107

←

←

←

ER2CS9107 ER2CS9108

2

108

Fan

1

ER2BS9108

←

←

←

3 4

323 115

Snap ring Brake cover

1 1

J1SS000-00013

←

←

←

←

ER2BS9115

←

←

←

ER2CS9115

5 6

119 140

Packing B Set pin S

1 2

ER2BS9119

←

←

←

E6SE005S9120

←

←

←

7

160

Machine screw socket bolt

4

J1BE1-0504522

←

←

←

8

1362

9 10

360 361

Electromagnetic brake assembly Key B Snap ring

ER2CS9119

For brake cover

E6SE010S9120 For fan cover, brake cover ←

1 1 2

For fan

For fan cover, brake cover With hub spring

ER2CL9360

←

←

←

J1SS000-00019

←

←

←

ER2CS9360

For electromagnetic brake

J1SS000-00024 For electromagnetic brake

11

167

Socket bolt

3

J1BE1-0604024

←

←

←

←

For electromagnetic brake

12

168

Spring lock washer

3

J1WS011-20060

←

←

←

←

For electromagnetic brake

13

210

V ring

1

ER2CS9210

←

←

←

←

Packing between motor shaft and brake cover

14

5502

Motor shaft with rotor

1

ER2BS5502

←

←

←

15

202

Ball bearing

1

J1GR050-06004

←

←

←

J1GR050-06005 For motor frame

ER2CS5502

16

208

Ball bearing

1

J1GR050-06203

←

←

←

J1GR050-06004

17 18

5501 118

Motor frame with stator Packing M

1 1

ER2BS9118

←

←

←

19

138

Set pin S

2

E6SE005-9120

←

←

←

E6SE010S9120 For motor frame

20

155

Socket bolt

4

J1BE1-0603030

←

←

←

J1BE1-0803535 For motor frame

21

101

Body B

1

ER2BS61011

←

←

←

ER2CS61011 ←

ER2CS9118

22

133

Oil plug

1

E5FE003S9111

←

←

←

23 24

136 207

Plug packing Snap ring

1 1

E2YS005-9109

←

←

←

←

J1SR000-00055

←

←

←

J1SR000-00062

25

103

Gear case

1

ER2BS9103

ER2CS9103

26 27

133 136

Oil plug Plug packing

1 1

28

139

Spring pin

29 30

116 137

31 32

151 152

Single: ER2BS9103 Dual: ER2BI9103 E5FE003S9111

For bearing holder (for motor shaft) For motor frame

Dedicated body for friction For oil plug

←

Single: ER2BS9103 Dual: ER2BI9103 ←

←

←

For gear case

E2YS005-9109

←

←

←

←

For oil plug

1

J1PS11-030020

←

←

←

J1PS11-060025

Packing G Set pin S

1 2

ER2BS9116

←

←

←

ER2CS9116

For gear case

E6SE005S9120

←

←

←

←

For gear case

Socket bolt Toothed lock washer

4 4

J1BE1-0605024 J1WH012-10060

← ←

← ←

← ←

← ←

For gear case For gear case For gear case

ER2BS9103

33

135

Oil plug B

1

ER1BS9135

←

←

←

←

34

173

Eyebolt packing

1

E2YS005-9116

←

←

←

←

35

960

36

953

Name plate load side E Oil Full tag

1 1

37

935

Warning sticker E

1

38

810

Name plate OF

1

39 40 41

836 868 820

Name plate L Name plate AD Warning sticker HW

1 1 1

For oil plug B Load side Oil full Danger: Be aware of electric shock Danger: Friction specific oil indicated Limit switch specification Speed display

X

X

For inverter dual speed

5

Pinion,friction,gear ER2-001H/IH/HD,ER2-003S/IS/SD,ER2-003H/IH 17 16 10 7 6

11

9 15

1 2

14

3

5 22

4

24 18

25

12 23

8

21 19

20

26 13

6

Pinion,friction,gear

ER2-001H/IH/HD,ER2-003S/IS/SD,ER2-003H/IH Quantity per unit

Part Number

Figure #

Part Name

ER2-B

ER2-C Remark

ER2-001H/IH

ER2-001HD

ER2-003S/IS

ER2-003SD

ER2-003H/IH

1

6241

Load sheave assembly

1

ER2BS6241

←

←

←

ER2CS6241

2

241

Load sheave

1

ER2BS9241

←

←

←

ER2CS9241

3

221

Oil seal

1

ER2BS9221

←

←

←

ER2CS9221

4

242

Ball bearing

1

J1GR020-06006

←

←

←

J1GR020-06008

5

238

Ball bearing

1

J1GR000-06202

←

←

←

J1GR000-06004 For gear #3 (body side)

6

240

Load gear

1

ER2BH9240

ER2BA9240

ER2BS9240

ER2BB9240

7

245

Snap ring

1

J1SS000-00030

←

←

←

J1SS000-00035 For load gear

8

243

Ball bearing

1

J1GR000-06006

←

←

←

J1GR000-06007

9

244

Oil seal

1

ER2BS9244

←

←

←

ER5SE005S9232

10

222

Ball bearing

1

J1GR000-06200

←

←

←

11

233

Oil seal 22

1

E6LE005S9235

←

←

←

←

12

5220

Pinion assembly

1

ER2BS5220

←

←

←

ER2CS5220

With bearing holder

13

164

Socket bolt

3

J1BE1-0501818

←

←

←

←

For bearing holder

14

1223

Friction clutch complete set

1

ER2BH1223

ER2BA1223

ER2BS1223

ER2BB1223

ER2CH1223

15

234

Wave washer

1

E1DBX20S9311

←

←

←

←

16

235

Nut cover

1

ER1CS9235

←

←

←

←

17

840

Name plate FP

1

18

1855

Oil pot F (0.7L)

1

ER1BS1855

←

←

←

For pinion For load sheave (motor side)

ER2CH9240 For load sheave (gear case side)

For load sheave (gear case side) For pinion (gear case J1GR000-06201 side)

←

For seal collar

Danger: Adjustment of friction nut not allowed For friction clutch specification

7

Top/bottom hook,load chain,chain guide,chain container ER2-001H/IH/HD,ER2-003S/IS/SD,ER2-003H/IH

4

7

5

3

9 8

7

6 9

1

10

2

For electric trolley connection

8 For manual trolley connection

14 27

13 12 11

16 15

20

26 21 22

17

30 32 28

18 19 23

33

29 34 31 25

24

8

Fabric container

Top/bottom hook,load chain,chain guide,chain container

ER2-001H/IH/HD,ER2-003S/IS/SD,ER2-003H/IH Quantity per unit

Part Number

Figure #

Part Name

ER2-B

ER2-C Remark

ER2-001H/IH/HD

ER2-003S/IS/SD

ER2-003H/IH

1 2 3

1001 002 004

Top hook assembly Hook latch Suspender

1 1 1

ER2CS1001 ER2CS9002 T7PB005-9004

← ← ←

← ← ←

For top hook

4

004

Suspender

1

T7GB010-9004

←

←

For plain trolley connection

5

027

Connection yoke P

1

ER2CS9027

←

←

For plain trolley connection

6

029

Connection yoke G

1

ER2CS9029

←

←

For geared trolley connection

7 8 9 10 11

032 033 034 031 121

Yoke bolt Slotted nut Split pin Suspender T Top pin

1 1 1 1 2

ER1CS9032 J1NL001-10100 J1PW01-025018 ER2DS9031 ER2CS9121

← ← ← ← ←

← ← ← ← ←

For connection yoke For connection yoke For connection yoke For MR connection For body connection

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

123 124 186 331 332 346 347 337 338 357 053 1041 1011 002 1401 1416 5403 5405

Plate A Machine screw socket bolt Shaft clip Chain guide A Chain guide B Socket bolt Spring lock washer Limit lever Limit lever pin Limit lever spring Cushion rubber Stopper assembly Bottom hook complete set Hook latch Chain container P assembly Container spring assembly Chain container (B0) assembly Chain container (C1) assembly

1 1 1 1 1 4 4 1 1 1 2 1 1 1 1 1 1 1

ER2CS9123 J1BG1-0601212 ER2CS9186 ER2BS9331 ER2BS9332 J1BE1-0602525 J1WS011-20060 ER2BS9337 ER2BS9338 ER2CS9357 ER2BS9053 E5FE003S9045 ER2BH1011 ER2CS9002 ER2BS1401 ER2BS1416 ER2BS5402 ER2CS5403

← ← ← ← ← ← ← ← ← ← ← ← ER2BS1011 ← ← ← ← ←

← ← ← ER2CS9331 ER2CS9332 ← ← ER2CS9337 ER2CS9338 ← ER2CS9053 ER1CS9041 ER2CH1011 ← ER2CS1401 ER2CS1416 ER2CS5403 ER2CS5405

29

417

Socket bolt

1

J1BE1-0807528

←

←

30

418

Lever nut

1

C2BA100-9074

←

←

31

419

Socket bolt

1

J1BE1-0604508

←

←

32

420

U nut

1

E5SE003S9855

←

←

33

874

NC load chain (short pitch)

1

KAZN043W

←

KAZN060W

34

1951

Lubricant tube assembly

1

ER1CS1951

←

←

28

For geared trolley connection

For top pin For plate A For top pin

For chain guide A, B For chain guide A, B

Bottom hook Max. lifting height 6m Max. lifting height 8m for fabric Max. lifting height 15m for fabric Container hanger A for fabric container side Container hanger A for fabric container side Container hanger B for fabric container side Container hanger B for fabric container side Nickel plating specification

9

Controller cover electric component ER2-001H/HD,ER2-003S/SD,ER2-003H

18

4 24 25 1 3 2

26 22 23

27

21

20 19

5

28

8 7 16 14

11

6 15

9

10

12 17 13

plate assembly

10

Controller cover electric component

ER2-001H/HD,ER2-003S/SD,ER2-003H

1 2 3 4 5 6 7 8 9

1060 353 354 1441 441 445 577 578 580

Limit switch complete set Socket bolt Spring lock washer Plate assembly Plate Plate screw Transformer Electromagnetic contactor Electromagnetic contactor

10 11 12 13 14 15 16 17 18 19 20 21

579 583 582 597 598 602 603 838 449 456 457 458

22

Quantity per unit

Part Number

Figure #

Part Name

1 3 3 1 1 3 1 1

ER2-B

ER2-C Remark

ER2-001H/HD

ER2-003S/SD

ER2-003H

ER2CI1060 J1BE1-0601212 J1WS011-20060

← ← ←

← ← ←

ER2BS9441 ER1BS9445

← ←

ER2CS9441 ←

For limit switch

For forward/reverse switching

Electromagnetic contactor Lead wire CH meter CH meter support Rectifier Fuse Fuse holder Name plate CH Fulcrum pin Cover suspender Cover belt Socket bolt

1 1 1 1 1 1 1 1 1 1 1 1 1

ECP99BKB ECP93DIAA ECP91FZ01 ECP92FZAA ECP99CHAA ER2CS9449 ER2CS9456 ER2BI9457 J1BE1-0601616

← ← ← ← ← ← ← ← ←

← ← ECP91FZ02 ← ← ← ← ER2CS9457 ←

459

Plain washer

1

ER1BS9436

←

←

For belt (attached to gear case)

23

460

Spring lock washer

1

J1WS011-20060

←

←

For belt (attached to gear case)

24 25 26

117 104 800

Packing C Controller cover Name plate B

1 1 1

ER2BS9117 ER2BS9104

← ← ←

ER2CS9117 ER2CS9104

27

114

Pan head machine screw

2

J1AK2-5001212

←

←

28

153

Machine screw socket bolt

4

J1BG1-0504022

←

←

X

For emergency stop For 500V Class dual speed

Plate rotation center pin

For belt (attached to gear case)

For controller cover

For cover suspender (attached to controller cover) For controller cover

11

Controller cover electric component (Inverter dual speed) ER2-001IH,ER2-003IS,ER2-003IH 4

14

5

1

20 21 22

3 2

24

16

26

15

23

18

25

19 6 17 13

28 27 7 9 12 8 10

12

11

plate assembly

Controller cover electric component (Inverter dual speed)

ER2-001IH,ER2-003IS,ER2-003IH Quantity per unit

Part Number

Figure #

Part Name

ER2-B

ER2-C Remark

ER2-001IH

ER2-003IS

ER2-003IH

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1060 353 354 554 1441 441 445 448 1571 508 509 577 598 449 456 457

Limit switch complete set Socket bolt Spring lock washer LS harness Plate assembly Plate Plate screw Bushing Inverter assembly Interface board Board support Transformer Rectifier Fulcrum pin Cover suspender Cover belt

1 3 3 1 1 1 3 1 1 1 1 1 1 1 1 1

ER2CI1060 J1BE1-0601212 J1WS011-20060 ER2CI9554

← ← ← ←

← ← ← ←

ER1BS9445 ECP99JBAC

← ←

ER1CI9441 ←

ECP91KB01 ECP99BKAA

← ←

← ←

ECP93DIAA ER2CS9449 ER2CS9456 ER2CS9457

← ← ← ←

← ← ← ←

17

458

Socket bolt

1

J1BE1-0601616

←

←

18

459

Plain washer

1

ER1BS9436

←

←

19

460

Spring lock washer

1

J1WS011-20060

←

←

20 21 22 23 24 25

117 2104 104 185 505 800

Packing C Controller cover assembly Controller cover Resistor cover Braking resistor Name plate B

1 1 1 1 1 1

ER2BS9117

←

ER2CS9117

ER2BI9104 ER2BI9185

← ←

ER2CI9104 ER2CI9185

26

114

Pan head machine screw

2

J1AK2-5001212

←

←

27 28

153 154

Socket bolt Toothed lock washer

4 4

J1BE1-504022 J1WH012-10050

← ←

← ←

For limit switch Dedicated harness for inverter

Plate rotation center pin

For cover belt (attached to gear case) For cover belt (attached to gear case) For cover belt (attached to gear case) For controller cover

For cover suspender (attached to controller cover) For controller cover For controller cover

13

Power supply cable, push button (Plug connection) ER2-001H/IH/HD,ER2-003S/IS/SD,ER2-003H/IH

3

10 11

8

7

6

4

5

12 14 15 16 13

9 1

2

18 17

20 24 23

19 26 25

21 3 push button cord complete set

22

14

Power supply cable, push button (Plug connection)

ER2-001H/IH/HD,ER2-003S/IS/SD,ER2-003H/IH

3 4 5 6

535

Cord support (wire stopper) Machine screw with spring 536 washer Socket frame 1511 complete set 511 Socket frame 1523 Socket 4P assembly 537 Tapping flat head machine screw

Quantity per unit

2

Part Number

Figure # 1

Part Name

ER2-003H/IH

1

ER1BS9535

←

←

2

J1AP2-5001212

←

←

ER2CS9511

←

←

E6SE003S9551

←

←

For socket 4P, 8P For socket 4P, 8P; Attached upon assembly packaging

2

J1AP2-6001616

←

←

For cable arm

1

ER2CS9512

←

←

For socket frame

6

J1AP2-5002020

←

←

For socket frame

1 1 1 1 1 1 n

ER1BS9541

←

←

E6LE010S9806

←

←

E7SE003S9787 J1AP2-4002608 J1AN004-10040

← ← ←

← ← ←

1 1 8 2

8

1564

Socket 8P assembly

1

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

For cord support L

1

Socket cover 4P

10

Remark ER2-003S/IS/SD

538

9

ER2-C

ER2-001H/IH/HD

7

Machine screw with spring 546 washer 512 Socket frame packing Machine screw with spring 516 washer 1521 Power supply cable 4C assembly 521 Power supply cable 4C 522 Plug 4P 541 Cable support arm 1542 Cable support 12 assembly 823 Name plate G 1527 Cable hanger 14 assembly 3 push button cord 4C complete 1557 set 557 Push button cord 4C 1561 3 push button switch assembly 566 Plug 8P 567 Warning tag PB 568 Tag holder 569 Machine screw 570 Nut

ER2-B

1 1 1 1 1 1 1 1

15

Power supply cable, push button (Direct connection) ER2-001H/IH/HD,ER2-003S/IS/SD,ER2-003H/IH

3

9 10

6

4

5

11 13 14 12

8 1 16 15

7 2

21

18 17

20

22 25 24

19 27 26

23 3 push button cord complete set

16

Power supply cable, push button (Direct connection)

ER2-001H/IH/HD,ER2-003S/IS/SD,ER2-003H/IH

535

2

536

3 4 5 6 7

2511 511 575 517 568

8

546

9

512

10

516

11 12 13 14 15 16 17 18

1521

19

1557

20 21 22 23 24 25 26 27

Cord support(wire stopper) Machine screw with spring washer Socket frame complete set Socket frame Holder C Tapping flat head machine screw Holder packing Machine screw with spring washer Socket frame packing Machine screw with spring washer

Quantity per unit

Part Number

Figure # 1

Part Name

ER2-B

ER2-C Remark

ER2-001H/IH/HD

ER2-003S/IS/SD

ER2-003H/IH

1

ER1BS9535

←

←

2

J1AP2-5001212

←

←

For cord support L

1 1 2 8 2

ER2CS9511 ECP5924AL E6SE003S9551 ECP5924AM

← ← ← ←

← ← ← ←

For holeder C For holeder C

2

J1AP2-6001616

←

←

For cablle support arm

1

ER2CS9512

←

←

6

J1AP-5002020

←

←

ER1BS9541

←

←

ECP5924AA

←

←

E6LE010S9806

←

←

ECP5924AA

←

←

Power supply cable 4C assembly

1

521 541 1542 569 574 823

Power supply cable 4C Cable support arm Cable support 12 assembly Holder A Cable packing Name plate G

1 1 1 1 1 1

1527

n

341 351 557 1561 567 568

Cable hanger 14 assembly 3 push button cord 4C complete set Holder A Cable packing Push button cord 4C 3 push button switch assembly Warning tag PB Tag holder

1 1 1 1 1 1

E7SE003S9787

←

←

569 570

Machine screw Nut

1 1

J1AP2-4002608 J1AN004-10040

← ←

← ←

For socket frame

1

17

Body,gear case,motor ER2-005S/IS/SD,ER2-005L/IL/LD 41 37 28 36

33

34 25 38 24

39

21 16

31 32

14

40

9

27 26

15 30

29 22

17

23 35

8 13

5

19

6 4

18

3 20

1 7

10 12 11 2

18

Body,gear case,motor

ER2-005S/IS/SD,ER2-005L/IL/LD Quantity per unit

Part Number

Figure #

Part Name

ER2-C Remark ER2-005S/IS

ER2-005SD

ER2-005L/IL

ER2-005LD

1 2 3 4 5 6

107 108 323 115 119 140

Fan cover Fan Snap ring Brake cover Packing B Set pin S

1 1 1 1 1 2

ER2CS9107 ER2CS9108 J1SS000-00013 ER2CS9115 ER2CS9119 E6SE005S9120

← ← ← ← ← ←

ER2CL9107 ER2CL9108 ← ER2CL9115 ER2CL9119 ←

← ← ← ← ← ←

For brake cover For fan cover, brake cover

7

160

Machine screw socket bolt

4

J1BG1-0504522

←

←

←

For fan cover, brake cover

8

1362

9 10 11 12

360 361 167 168

Electromagnetic brake assembly Key B Snap ring Socket bolt Spring lock washer

1 2 3 3

ER2CS9360 J1SS000-00024 J1BE1-0604024 J1WS011-20060

← ← ← ←

ER2CL9360 J1SS000-00019 ← ←

← ← ← ←

13

210

V ring

1

ER2CS9210

←

←

←

14 15

5502 202

Motor shaft with rotor Ball bearing

1 1

ER2CS5502 J1GR050-06005

← ←

ER2CL5502 J1GR050-06004

← ←

16

208

17 18 19 20 21 22 23

1

For fan

With hub spring

Ball bearing

1

J1GR050-06004

←

←

←

5501 118 138 155 101 133 136

Motor frame with stator Packing M Set pin S Socket bolt Body B Oil plug Plug packing

1 1 2 4 1 1 1

ER2CS9118 E6SE010S9120 J1BE1-0803535 ER2CS9101 E5FE003S9111 E2YS005-9109

← ← ← ← ← ←

← ← ← ← ← ←

← ← ← ← ← ←

24 25 26 27 28 29

207 103 133 136 139 116

Snap ring Gear case Oil plug Plug packing Spring pin Packing G

1 1 1 1 1 1

J1SR000-00062 ER2CS9103 E5FE003S9111 E2YS005-9109 J1PS11-060025 ER2CS9116

← ← ← ← ← ←

← ← ← ← ← ←

← ← ← ← ← ←

30 31 32 33 34 35 36

137 151 152 135 173 960 953

Set pin S Socket bolt Toothed lock washer Oil plug B Eyebolt packing Name plate load side E Oil Full tag

2 4 4 1 1 1 1

E6SE005S9120 J1BE1-0605024 J1WH012-10060 ER1BS9135 E2YS005-9116

← ← ← ← ←

← ← ← ← ←

← ← ← ← ←

37

935

Warning sticker E

1

38

810

Name plate OF

1

39 40 41

836 868 820

Name plate L Name plate AD Warning sticker HW

1 1 1

X

X

For electromagnetic brake For electromagnetic brake For electromagnetic brake For electromagnetic brake Packing between motor shaft and brake cover For motor frame For bearing holder (for motor shaft) For motor frame For motor frame For motor frame Dedicated body for friction For oil plug

For gear case For oil plug For gear case For gear case For gear case For gear case For gear case For oil plug B Load side Oil full Danger: Be aware of electric shock Danger: Friction specific oil indicated Limit switch specification Speed display For inverter dual speed

19

Pinion,friction,gear ER2-005S/IS/SD,ER2-005L/IL/LD 17 16 10 7 6

11

9 15

1 2

14

3

5 22

4

24 18

25

12 23

8

21 19

20

26 13

20

Pinion,friction,gear

ER2-005S/IS/SD,ER2-005L/IL/LD

6241

2

Quantity per unit

Part Number

Figure # 1

Part Name

ER2-C Remark ER2-005S/IS

ER2-005SD

ER2-005L/IL

ER2-005LD

Load sheave assembly

1

ER2CS6241

←

←

←

241

Load sheave

1

ER2CS9241

←

←

←

3

221

Oil seal

1

ER2CS9221

←

←

←

For pinion

4

242

Ball bearing

1

J1GR020-06008

←

←

←

For load sheave (motor side)

5

238

Ball bearing

1

J1GR000-06004

←

J1GR000-06302

J1GR000-06004 For gear #3 (body side)

6

240

Load gear

1

ER2CS9240

←

ER2CL9240

ER2CS9240

7

245

Snap ring

1

J1SS000-00035

←

←

←

8

243

Ball bearing

1

J1GR000-06007

←

←

←

9

244

Oil seal

1

E5SE005S9232

←

←

←

10

222

Ball bearing

1

J1GR000-06201

←

←

←

For pinion (gear case side)

11

233

Oil seal 22

1

E6LE005S9235

←

←

←

For seal collar

12

5220

Pinion assembly

1

ER2CS5220

←

←

←

With bearing holder

13

164

Socket bolt

3

J1BE1-0501818

←

←

←

For bearing holder

14

1223

Friction clutch complete set

1

ER2CS1223

ER2CB1223

ER2CL1223

ER2CC1223

15

234

Wave washer

1

E1DBX20S9311

←

←

←

16

235

Nut cover

1

ER1CS9235

←

←

←

17

840

Name plate FP

1

18

5262

Gear B assembly

1

X

ER2CL5262

X

ER2CC5262

19

6261

Gear holder plate assembly

1

X

ER1CL6261

X

ER1CL6261

20

261

Gear holder plate

1

X

ER1CL9261

X

ER1CL9261

21

264

Ball bearing

1

X

J1GR000-06000

X

J1GR000-06000

For load gear For load sheave (gear case side) For load sheave (gear case side)

Danger: Adjustment of friction nut not allowed

22

266

Ball bearing

1

X

J1GR000-06000

X

J1GR000-06000

23

270

Set pin S

2

X

E6SE005S9120

X

E6SE005S9120

24

271

Socket bolt

3

X

J1BE1-0603030

X

J1BE1-0603030

25

272

Spring lock washer

3

X

J1WS011-20060

X

J1WS011-20060

26

1855

Oil pot F (0.7L)

1

ER1BS1855

←

←

←

For friction clutch specification

21

Top/bottom hook,load chain,chain guide,chain container ER2-005S/IS/SD,ER2-005L/IL/LD

4

7

5

3

9 8

7

6 9

1

10

2

For electric trolley connection

8 For manual trolley connection

14 27

13 12 11

16 15

20

26 21 22

17

30 32 28

18 19 23

33

29 34 31 25

24

22

Fabric container

Top/bottom hook,load chain,chain guide,chain container

ER2-005S/IS/SD,ER2-005L/IL/LD

1001 002 004

Top hook assembly Hook latch Suspender

Quantity per unit

Part Number

Figure # 1 2 3

Part Name

ER2-C Remark ER2-005S/IS/SD

ER2-005L/IL/LD

1 1 1

ER2CS1001 ER2CS1002 T7PB005-9004

← ← ←

For top hook For geared trolley connection

4

004

Suspender

1

T7GB010-9004

←

For plain trolley connection

5 6

027 029

Connection yoke P Connection yoke G

1 1

ER2CS9027 ER2CS9029

← ←

For plain trolley connection For geared trolley connection

7 8 9 10 11 12 13

032 033 034 031 121 123 124

Yoke bolt Slotted nut Split pin Suspender T Top pin Plate A

1 1 1 1 2 1

ER1CS9032 J1NL001-10100 J1PW01-025018 ER2DS9031 ER2CS9121 ER2CS9123

← ← ← ← ← ←

For connection yoke For connection yoke For connection yoke For MR connection For body connection For top pin

14 15 16 17 18 19 20 21 22 23 24

186 331 332 346 347 337 338 357 053 1041 1011

Machine screw socket bolt Shaft clip Chain guide A Chain guide B Socket bolt Spring lock washer Limit lever Limit lever pin Limit lever spring Cushion rubber Stopper assembly

1 1 1 1 4 4 1 1 1 2 1

J1BG1-0601212 ER2CS9186 ER2CS9331 ER2CS9332 J1BE1-0602525 J1WS011-20060 ER2CS9337 ER2CS9338 ER2CS9357 ER1CS9053 ER1CS1041

← ← ← ← ← ← ← ← ← ← ←

For plate A For top pin

25 26 27

Bottom hook complete set Hook latch

1 1

ER2CS1011 ER2CS1002

← ←

29 30 31 32 33

002 1401 1416 5403 5405 417 418 419 420 874

Chain container P assembly Container spring assembly Chain container (C1) assembly Chain container (C2) assembly Socket bolt Lever nut Socket bolt U nut

1 1 1 1 1 1 1 1

ER2CS1401 ER2CS1416 ER2CS5403 ER2CS5405 J1BE1-0807528 C2BA100-9074 J1BE1-0604508 E5SE003S9855

← ← ← ← ← ← ← ←

NC load chain (short pitch)

1

KBAN060W

←

Nickel plating specification

34

1951

Lubricant tube assembly

1

ER2CS1951

←

Max. lifting height 6m

28

For chain guide A, B For chain guide A, B

Bottom hook Max. lifting height 6m Max. lifting height 8m for fabric Max. lifting height 15m for fabric Container hanger A for fabric container side Container hanger A for fabric container side Container hanger B for fabric container side Container hanger B for fabric container side

23

Controller cover electric component ER2-005S/SD,ER2-005L/LD 25 27 26

18

4 24 28 1 3 2

29 22 23

30

21

20 19

5

31

8 7 16 14

11

6 15

9

10 12 17 13

plate assembly

24

Controller cover electric component

ER2-005S/SD,ER2-005L/LD Quantity per unit

Part Number

Figure #

Part Name

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

1060 353 354 1441 441 445 577 578 580 579 583 582 597 598 602 603 838 449 456 457 458 459 460 117 109 162 163 104 800

Limit switch complete set Socket bolt Spring lock washer Plate assembly Plate Plate screw Transformer Electromagnetic contactor Electromagnetic contactor Electromagnetic contactor Lead wire CH meter CH meter support Rectifier Fuse Fuse holder Name plate CH Fulcrum pin Cover suspender Cover belt Socket bolt Plain washer Spring lock washer Packing C Balancer Socket bolt Spring lock washer Controller cover Name plate B

1 3 3 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1

30

114

Pan head machine screw

31

153

Machine screw socket bolt

ER2-C Remark ER2-005S/SD

ER2-005L/LD

ER2CI1060 J1BE1-0601212 J1WS011-20060

← ← ←

ER2CS9441 ER1BS9445

← ←

For limit switch

For forward/reverse switching For emergency stop For 500V Class dual speed

ECP99BKBA ECP93DIAA ECP91FZ02 ECP92FZAA ECP99CHAA ER2CS9449 ER2CS9456 ER2CS9457 J1BE1-0601616 ER1BS9436 J1WS011-20060 ER2CS9117 ER2CS9109 J1BE1-0602222 J1WS011-20060 ER2CS9104

← ← ECP91FZ01 ← ← ← ← ← ← ← ← ← X ← ← ←

2

J1AK2-5001212

←

4

J1BG1-0504022

←

Plate rotation center pin

For belt (attached to gear case) For belt (attached to gear case) For belt (attached to gear case) For controller cover For balancer For balancer

For cover suspender (attached to controller cover) For controller cover

25

Controller cover electric component (Inverter dual speed) ER2-005IS,ER2-005IL 4

14

5

1

20 21 22

3 2

24

16

26

15

23

18

25

19 6 17 13

28 27 7 9 12 8 10

26

11

plate assembly

Controller cover electric component (Inverter dual speed)

ER2-005IS,ER2-005IL Quantity per unit

Part Number

Figure #

Part Name

ER2-C Remark ER2-005IS

ER2-005IL

ER2CI1060 J1BE1-0601212 J1WS011-20060 ER2CI9554

← ← ← ←

ER2CI9441 ER1BS9445 ECP99JBAC

← ← ←

ECP91KB01 ECP99BKAA

← ←

ECP93DIAA ER2CS9449 ER2CS9456 ER2CS9457 J1BE1-0601616 ER1BS9436 J1WS011-20060 ER2CS9117

← ← ← ← ← ← ← ←

ER2CI9104 ER2CI9185

← ←

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

1060 353 354 554 1441 441 445 448 1571 508 509 577 598 449 456 457 458 459 460 117 2104 104 185 505 800

Limit switch complete set Socket bolt Spring lock washer LS harness Plate assembly Plate Plate screw Bushing Inverter assembly Interface board Board support Transformer Rectifier Fulcrum pin Cover suspender Cover belt Socket bolt Plain washer Spring lock washer Packing C Controller cover assembly Controller cover Resistor cover Braking resistor Name plate B

1 3 3 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

26

114

Pan head machine screw

2

J1AK2-5001212

←

27 28

153 154

Socket bolt Toothed lock washer

4 4

J1BE1-0504022 J1WH012-10050

← ←

For limit switch Dedicated harness for inverter

Plate rotation center pin

For cover belt (attached to gear case) For cover belt (attached to gear case) For cover belt (attached to gear case) For controller cover

For cover suspender (attached to controller cover) For controller cover For controller cover

27

Power supply cable, push button (Plug connection) ER2-005S/IS/SD,ER2-005L/IL/LD

3

10 11

8

7

6

4

5

12 14 15 16 13

9 1

2

18 17

20 24 23

19 26 25

21 3 push button cord complete set

22

28

Power supply cable, push button (Plug connection)

ER2-005S/IS/SD,ER2-005L/IL/LD

535

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

536 1511 511 1523 537 538 1564 546 512 516 1521 521 522 541 1542 823 1527 1557 557 1561 566 567 568 569 570

Cord support (wire stopper) Machine screw with spring washer Socket frame complete set Socket frame Socket 4P assembly Tapping flat head machine screw Socket cover 4P Socket 8P assembly Machine screw with spring washer Socket frame packing Machine screw with spring washer Power supply cable 4C assembly Power supply cable 4C Plug 4P Cable support arm Cable support 12 assembly Name plate G Cable hanger 14 assembly 3 push button cord 4C complete set Push button cord 4C 3 push button switch assembly Plug 8P Warning tag PB Tag holder Machine screw Nut

Quantity per unit

Part Number

Figure # 1

Part Name

1 2 1 1 1 8 2 1 2 1 6 1 1 1 1 1 1 n 1 1 1 1 1 1 1 1

ER2-C Remark ER2-005S/IS/SD

ER2-005L/IL/LD

ER1BS9535 J1AP2-5001212

← ←

ER2CS9511

←

E6SE003S95 51

←

For socket 4P, 8P For socket 4P, 8P; Attached upon assembly packaging

J1AP2-6001616 ER2CS9512 J1AP2-5002020

← ← ←

For cable arm For socket frame For socket frame

ER1BS9541

←

E6LE010S9806

←

E7SE003S9787 J1AP2-4002608 J1NA004-10040

← ← ←

For cord support L

29

Power supply cable, push button (Direct connection) ER2-005S/IS/SD,ER2-005L/IL/LD

3

9 10

6

4

5

11 13 14 12

8 1 16 15

7 2

21

18 17

20

22 25 24

19 27 26

23 3 push button cord complete set

30

Power supply cable, push button (Direct connection)

ER2-005S/IS/SD,ER2-005L/IL/LD

535

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Quantity per unit

Part Number

Figure # 1

Part Name

ER2-C Remark ER2-005S/IS/SD

ER2-005L/IL/LD

ER1BS9535 J1AP2-5001212

← ←

ER2CS9511 ECP5924AL E6SE003S9551 ECP5924AM J1AP2-6001616 ER2CS9512 J1AP-5002020

← ← ← ← ← ← ←

ER1BS9541

←

ECP5924AA

←

E6LE010S9806

←

536 2511 511 575 517 568 546 512 516 1521

Cord support(wire stopper) Machine screw with spring washer Socket frame complete set Socket frame Holder C Tapping flat head machine screw Holder packing Machine screw with spring washer Socket frame packing Machine screw with spring washer Power supply cable 4C assembly

1 2 1 1 2 8 2 2 1 6 1

521 541 1542 569 574 823

Power supply cable 4C Cable support arm Cable support 12 assembly Holder A Cable packing Name plate G

1 1 1 1 1 1

1527 1557 341 351 557 1561 567 568

Cable hanger 14 assembly 3 push button cord 4C complete set Holder A Cable packing Push button cord 4C 3 push button switch assembly Warning tag PB Tag holder

n 1 1 1 1 1 1 1

ECP5924AA

←

E7SE003S9787

←

569 570

Machine screw Nut

1 1

J1AP2-4002608 J1AN004-10040

← ←

For cord support L

For holeder C For holeder C For cablle support arm For socket frame

31

Body,gear case,motor ER2-010S/IS/SD,ER2-010L/IL/LD 41 37 28 36

33

34 25 38 24

39

21 16

31 32

14

40

9

27 26

15 30

29 22

17

23 35

8 13

5

19

6 4

18

3 20

1 7

10 12 11 2

32

Body,gear case,motor

ER2-010S/IS/SD,ER2-010L/IL/LD

107 108 323 115 119 140 160

8

1362

9 10 11 12

Fan cover Fan Snap ring Brake cover Packing B Set pin S Socket bolt

Quantity per unit

Part Number

Figure # 1 2 3 4 5 6 7

Part Name

1 1 1 1 1 2 4

ER2-D Remark ER2-010S/IS

ER2-010SD

ER2-010L/IL/LD

ER2DS9107 ER2DS9108 J1SS000-00016 ER2DS9115 ER2DS9119 E6SE005S9120 J1BE1-0504522

← ← ← ← ← ← ←

ER2CS9107 ER2CS9108 JISS000-00013 ER2CS9115 ER2CS9119 ← ←

360 361 167 168

Electromagnetic brake assembly Key B Snap ring Socket bolt Spring lock washer

1 2 3 3

ER2DS9360 J1SS000-00024 J1BE1-0604024 J1WS011-20060

← ← ← ←

ER2CS9360 ← ← ←

13

210

V ring

1

ER2DS9210

←

ER2CS9210

14 15

5502 202

Motor shaft with rotor Ball bearing

1 1

ER2DS5502 J1GR050-06005

← ←

ER2DL5502 ←

16

208

Ball bearing

1

J1GR050-06022

←

←

17

5501

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

118 138 155 101 133 136 207 103 133 136 139 116 137 151 152 135 173 960 953

Motor frame with stator Packing M Set pin S Socket bolt Body B Oil plug Plug packing Snap ring Gear case Oil plug Plug packing Spring pin Packing G Set pin S Socket bolt Toothed lock washer Oil plug B Eyebolt packing Name plate load side E Oil Full tag

1 1 2 4 1 1 1 1 1 1 1 1 1 2 4 4 1 1 1 1

ER2DS9118 ER1DS9138 J1BE1-1003535 ER2DS9101 E5FE003S9111 E2YS005-9109 J1SR000-00068 ER2DS9103 E5FE003S9111 E2YS005-9109 J1PS11-060025 ER2DS9116 E6SE005S9120 J1BE1-0606024 J1WH012-10060 ER1BS9135 E2YS005-9116

← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←

← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←

37

935

Warning sticker E

1

38

810

Name plate OF

1

39 40 41

836 868 820

Name plate L Name plate AD Warning sticker HW

1 1 1

1

For fan For brake cover For fan cover, brake cover For fan cover, brake cover With hub spring

X

For electromagnetic brake For electromagnetic brake For electromagnetic brake For electromagnetic brake Packing between motor shaft and brake cover For motor frame For bearing holder (for motor shaft) For motor frame For motor frame For motor frame Dedicated body for friction For oil plug

For gear case For oil plug For gear case For gear case For gear case For gear case For gear case For oil plug B Load side Oil full Danger: Be aware of electric shock Danger: Friction specific oil indicated Limit switch specification Speed display For inverter dual speed

33

Pinion,friction,gear ER2-010S/IS/SD,ER2-010L/IL/LD 17 16 10 7 6

9

11 15

1 2

14

3

5

22

4

24 18

25

12 23

8 21 19

20

26 13

34

Pinion,friction,gear

ER2-010S/IS/SD,ER2-010L/IL/LD Quantity per unit

Part Number

Figure #

Part Name

ER2-D Remark ER2-010S/IS

ER2-010SD

ER2-010L/IL

ER2-010LD

1 2 3

6241 241 221

Load sheave assembly Load sheave Oil seal

1 1 1

ER2DS6241 ER2DS9241 E5SE010S9221

← ← ←

← ← ←

← ← ←

4

242

Ball bearing

1

J1GR020-06008

←

←

←

5 6 7

238 240 245

Ball bearing Load gear Snap ring

1 1 1

J1GR000-06004 ER2DS9240 J1SS000-00035

← ← ←

J1GR000-06302 ← ←

← ← ←

8

243

Ball bearing

1

J1GR000-06007

←

←

←

9

244

Oil seal

1

E5SE005S9232

←

←

←

10 11 12 13 14

222 233 5220 164 1223

Ball bearing Oil seal 22 Pinion assembly Socket bolt

1 1 1 3

J1GR000-06201 E6LE005S9235 ER2DS5220 J1BE1-0501818

← ← ← ←

← ← ← ←

← ← ← ←

15 16

234 235

Friction clutch complete set Wave washer Nut cover

1 1 1

ER2DS1223 E1DBX20S9311 ER1CS9235

ER2DB1223 ← ←

ER2DL1223 ← ←

ER2DC1223 ← ←

17

840

Name plate FP

1

18 19

5262 Gear B assembly 6261 Gear holder plate assembly 261 Gear holder plate 264 Ball bearing 266 Ball bearing 270 Set pin S 271 Socket bolt 272 Spring lock washer 1855 Oil pot F (0.7L)

20 21 22 23 24 25 26

1 1 1 1 1 2 3 3 1

For pinion For load sheave (motor side) For gear #3 (body side) For load gear For load sheave (gear case side) For load sheave (gear case side) For pinion (gear case side) For seal collar With bearing holder For bearing holder

Danger: Adjustment of friction nut not allowed X X X X X X X X ER1BS1855

ER2DL5262 ER2DL6261 ER2DL9261 J1GR000-06001 J1GR000-06000 E6SE005S9120 J1BE1-0603030 J1WS011-20060 ←

← ← ← ← ← ← ← ← ←

← ← ← ← ← ← ← ← ←

Gear B (gear case side) For gear holder plate For gear holder plate For gear holder plate

35

Top/bottom hook,load chain,chain guide,chain container ER2-010S/IS/SD,ER2-010L/IL/LD

3

6

4

3

8 7

6

5 8

9

1 2 For electric trolley connection

7 For manual trolley connection

13 29

12 11 10

15 19

18

14 20

22 28

23

32 34 16

30

17 21

24

25

35

31

36 33 27

26

36

Fabric container

Top/bottom hook,load chain,chain guide,chain container

ER2-010S/IS/SD,ER2-010L/IL/LD Quantity per unit

Part Number

Figure #

Part Name

ER2-D Remark ER2-010S/IS

ER2-010SD

ER2-010L/IL

ER2-010LD

1 2

1001 002

Top hook assembly Hook latch

1 1

ER2DS1001 ER2DS1002

← ←

← ←

← ←

3

004

Suspender

1

T7GB010-9004

←

←

←

For top hook For plain trolley, geared trolley connection

4

027

Connection yoke P

1

ER2CS9027

←

←

←

For plain trolley connection

5

029

Connection yoke G

1

ER2CS9029

←

←

←

For geared trolley connection

6 7 8 9 10 11 12

032 033 034 031 121 123 124

13 14 15 16 17

186 331 332 346 347

1 1 1 1 2 1 1 1 1 1 4 4

ER1CS9032 J1NL001-10100 J1PW01-025018 ER2DS9031 ER2CS9121 ER2CS9123 J1BG1-0601212 ER2CS9186 ER2DS9331 ER2DS9332 J1BE1-0803030 J1WS011-20080

← ← ← ← ← ← ← ← ← ← ← ←

← ← ← ← ← ← ← ← ← ← ← ←

← ← ← ← ← ← ← ← ← ← ← ←

For connection yoke For connection yoke For connection yoke For MR connection For body connection For top pin For plate A For top pin

18

348

4

J1AP2-5001212

←

←

←

For chain guide B

19 20 21 22 23 24 25 26

333 334 337 338 357 053 1041 1011

Yoke bolt Slotted nut Split pin Suspender T Top pin Plate A Machine screw socket bolt Shaft clip Chain guide A Chain guide B Socket bolt Spring lock washer Machine screw with spring washer Guide roller Roller pin Limit lever Limit lever pin Limit lever spring Cushion rubber Stopper assembly

1 1 1 1 1 2 1

ER2DS9333 ER1CS9334 ER2DS9337 ER2DS9338 ER2CS9357 ER1DS9053 ER1DS1041

← ← ← ← ← ← ←

← ← ← ← ← ← ←

← ← ← ← ← ← ←

27 28

002 1401

Bottom hook complete set Hook latch

1 1

ER2DS1011 ER2DS1002

← ←

← ←

← ←

Bottom hook

Chain container P assembly

1

ER2DS1401

←

←

←

Max. lifting height 6m

29

1416

Container spring assembly Chain container (D1) assembly

1

ER2DS1416

←

←

←

1

ER2DS5403

←

←

←

Max. lifting height 8m

5403 30 5405 31 32 33 34 35 36

417 418 419 420 874 1951

For chain guide A For chain guide A

Chain container (D2) assembly Socket bolt Lever nut Socket bolt U nut NC load chain (short pitch)

1

ER2DS5405

←

←

←

Max. lifting height 15m

1 1 1 1 1

J1BE1-0809028 C2BA100-9074 J1BE1-0604508 E5SE003S9855 KBAN077W

← ← ← ← ←

← ← ← ← ←

← ← ← ← ←

Container hanger A side Container hanger A side Container hanger B side Container hanger B side Nickel plating specification

Lubricant tube assembly

1

ER2CS1951

←

←

←

37

Controller cover electric component ER2-010S/SD,ER2-010L/LD 25 27 26

18

4 24 28 1 3 2

29 22 23

30

21

20 19

5

31

8 7 16 14

11

6 15

9

10 12 17 13

plate assembly

38

Controller cover electric component

ER2-010S/SD,ER2-010L/LD Quantity per unit

Part Number

Figure #

Part Name

1 2 3 4 5 6 7

1060 353 354 1441 441 445 577

Limit switch complete set Socket bolt Spring lock washer Plate assembly Plate Plate screw Transformer

1 3 3 1 1 3 1

8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

578 580 579 583 582 597 598 602 603 838 449 456 457 458 459 460 117 109 162 163 104 800

Electromagnetic contactor Electromagnetic contactor Electromagnetic contactor Lead wire CH meter CH meter support Rectifier Fuse Fuse holder Name plate CH Fulcrum pin Cover suspender Cover belt Socket bolt Plain washer Spring lock washer Packing C Balancer Socket bolt Spring lock washer Controller cover Name plate B

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1

30

114

Pan head machine screw

31

153

Machine screw socket bolt

ER2-D Remark ER2-010S/SD

ER2-010L/LD

ER2CS1060 J1BE1-0601212 J1WS011-20060

← ← ←

ER2DS9441 ER1BS9445

← ←

For limit switch For limit switch

For forward/reverse switching For emergency stop For 500V Class dual speed

ECP99BKBA ECP93DIAA ECP91FZ02 ECP92FZAA ECP99CHAA ER2CS9449 ER2CS9456 ER2CS9457 J1BE1-0601616 ER1BS9436 J1WS011-20060 ER2DS9117 ER2DS9109 J1BE1-0602222 J1WS011-20060 ER2DS9104

← ← ← ← ← ← ← ← ← ← ← ← X X X ←

2

J1AK2-5001212

←

4

J1BG1-0604024

←

Plate rotation center pin

For cover belt (attached to gear case) For cover belt (attached to gear case) For cover belt (attached to gear case) For controller cover For balancer For balancer

For cover suspender (attached to controller cover) For controller cover

39

Controller cover electric component (Inverter dual speed) ER2-010IS,ER2-010IL 14 4

1 5 2

9 20

3

21 16

22 15

26

24

18 19

23

17

25 6 13 12

28

10

27

7 8

11 plate assembly

40

Controller cover electric component (Inverter dual speed)

ER2-010IS,ER2-010IL Quantity per unit

Part Number

Figure #

Part Name

ER2-D Remark ER2-010IS

ER2-010IL

ER2CI1060 J1BE1-0601212 J1WS011-20060 ER2CI9554

← ← ← ←

ER2DI9441 ER1BS9445 ECP99JBAC

← ← ←

ECP99BKAA

←

ECP93DIAA ER2CS9449 ER2CS9456 ER2CS9457 J1BE1-0601616 ER1BS9436 J1WS011-20060 ER2DS9117

← ← ← ← ← ← ← ←

ER2DI9104 ER2DI9185

← ←

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

1060 353 354 554 1441 441 445 448 1571 508 509 577 598 449 456 457 458 459 460 117 2104 104 185 5505 800

Limit switch complete set Socket bolt Spring lock washer LS harness Plate assembly Plate Plate screw Bushing Inverter assembly Interface board Board support Transformer Rectifier Fulcrum pin Cover suspender Cover belt Socket bolt Plain washer Spring lock washer Packing C Controller cover assembly Controller cover Resistor cover Braking resistor Name plate B

1 3 3 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

26

114

Pan head machine screw

2

J1AK2-5001212

←

27 28

153 154

Socket bolt Toothed lock washer

4 4

J1BE1-0604024 J1WH012-10060

← ←

For limit switch For limit switch Dedicated harness for inverter

For interface board fixing Attached to gear case

Plate rotation center pin

For cover belt (attached to gear case) For cover belt (attached to gear case) For cover belt (attached to gear case) For controller cover

For cover suspender (attached to controller cover) For controller cover For controller cover

41

Power supply cable, push button (Plug connection) ER2-010S/IS/SD,ER2-010L/IL/LD

3

10 11

8

7

6

4

5

12 14 15 16 13

9 1

2

18 17

20 24 23

19 26 25

21 3 push button cord complete set

22

42

Power supply cable, push button (Plug connection)

ER2-010S/IS/SD,ER2-010L/IL/LD

535

2 3

536 1511

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Quantity per unit

Part Number

Figure # 1

Part Name

Cord support (wire stopper) Machine screw with spring washer

1 2

Socket frame complete set 511 Socket frame 1523 Socket 4P assembly 537 Tapping flat head machine screw 538 Socket cover 1564 Socket 8P assembly 546 Machine screw with spring washer 512 Socket frame packing 516 Machine screw with spring washer 1521 Power supply cable 4C assembly 521 Power supply cable 4C 522 Plug 4P 541 Cable support arm 1542 Cable support 12 assembly 823 Name plate G 1527 Cable hanger 14 assembly 1557 3 push button cord 4C complete set 557 Push button cord 4C 1561 3 push button switch assembly 566 Plug 8P 567 Warning tag PB 568 Tag holder 569 Machine screw 570 Nut

1 1 1 8 2 1 2 1 6 1 1 1 1 1 1 n 1 1 1 1 1 1 1 1

ER2-D Remark ER2-010S/IS/SD

ER2-010L/IL/LD

ER1BS9535 J1AP2-5001212

← ←

ER2CS9511

←

E6SE003S9551 E0YS005-9973

← ←

J1AP2-6001616 ER2CS9512 J1AP2-5002020

← ← ←

ER1BS9541

←

E6LE010S9806

←

E7SE003S9787 J1AP2-4002608 J1NA004-10040

← ← ←

For cord support L

For socket 4P, 8P For socket 4P, 8P; Attached upon assembly packaging

For socket frame For socket frame Standard length 5m

43

Power supply cable, push button (Direct connection) ER2-010S/IS/SD,ER2-010L/IL/LD

3

9 10

6

4

5

11 13 14 12

8 1 16 15

7 2

21

18 17

20

22 25 24

19 27 26

23 3 push button cord complete set

44

Power supply cable, push button (Direct connection)

ER2-010S/IS/SD,ER2-010L/IL/LD

535

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Quantity per unit

Part Number

Figure # 1

Part Name

ER2-D Remark ER2-010S/IS/SD

ER2-010L/IL/LD

ER1BS9535 J1AP2-5001212

← ←

ER2CS9511 ECP5924AL E6SE003S9551 ECP5924AM J1AP2-6001616 ER2CS9512 J1AP-5002020

← ← ← ← ← ← ←

ER1BS9541

←

ECP5924AA

←

E6LE010S9806

←

536 2511 511 575 517 568 546 512 516 1521

Cord support(wire stopper) Machine screw with spring washer Socket frame complete set Socket frame Holder C Tapping flat head machine screw Holder packing Machine screw with spring washer Socket frame packing Machine screw with spring washer Power supply cable 4C assembly

1 2 1 1 2 8 2 2 1 6 1

521 541 1542 569 574 823

Power supply cable 4C Cable support arm Cable support 12 assembly Holder A Cable packing Name plate G

1 1 1 1 1 1

1527 1557 341 351 557 1561 567 568

Cable hanger 14 assembly 3 push button cord 4C complete set Holder A Cable packing Push button cord 4C 3 push button switch assembly Warning tag PB Tag holder

n 1 1 1 1 1 1 1

ECP5924AA

←

E7SE003S9787

←

569 570

Machine screw Nut

1 1

J1AP2-4002608 J1AN004-10040

← ←

For cord support L

For holeder C For holeder C For cablle support arm For socket frame

45

Body,gear case,motor (Single & inverter dual speed) ER2-015S/IS,ER2-020S/IS,ER2-020L/IL,ER2-030S/IS 41 37 28 36

33

34 25 38 24

39

21 16

31 32

14

40

9

27 26

15 30

29 22

17

23 35

8 13

5

19

6 4

18

3 20

1 7

10 12 11 2

46

Body,gear case,motor (Single & inverter dual speed)

ER2-015S/IS,ER2-020S/IS,ER2-020L/IL,ER2-030S/IS

107 108 323 115 119 140 160

8

1362

9

Quantity per unit

Part Number

Figure # 1 2 3 4 5 6 7

Part Name

ER2-E Remark ER2-015S/IS

ER2-020S/IS

ER2-020L/IL

ER2-030S/IS

ER2DS9107 ER2DS9108 J1SS000-00016 ER2DS9115 ER2DS9119 E6SE005S9120 J1BE1-0504524

ER2ES9107 ER2ES9108 J1SS000-00022 ER2ES9115 ER2ES9119 ← J1BE1-0604524

ER2DS9107 ER2DS9108 J1SS000-00016 ER2DS9115 ER2DS9119 ← J1BE1-0504524

ER2ES9107 ER2ES9108 J1SS000-00022 ER2ES9115 ER2ES9119 ← ←

360 361 361

Fan cover Fan Snap ring Brake cover Packing B Set pin S Socket bolt Electromagnetic brake assembly Key B Snap ring Snap ring

1 1 2

ER2DS9360 X J1SS000-00024

ER2ES9360 J1SS000-00030 X

ER2DS9360 X J1SS000-00024

ER2ES9360 J1SS000-00030 X

11 12

167 168

Socket bolt Spring lock washer

3 3

J1BE1-0604024 J1WS011-20060

J1BE1-0805028 J1WS011-20080

J1BE1-0604024 J1WS011-20060

13

210

V ring

1

ER2DS9210

ER2ES9210

ER2DS9210

14 15

5502 202

Motor shaft with rotor Ball bearing

1 1

ER2EL5502 J1GR050-06005

ER2ES5502 J1GR050-06007

ER2EL5502 J1GR050-06005

16

208

Ball bearing

1

J1GR050-06006

←

←

J1BE1-0805028 For electromagnetic brake J1WS011-20080 For electromagnetic brake Packing between motor ER2ES9210 shaft and brake cover ER2ES5502 J1GR050-06007 For motor frame For bearing holder (for ← motor shaft)

17 18 19 20

5501 118 138 155

Motor frame with stator Packing M Set pin S Socket bolt

1 1 2 4

ER2ES9118 ER2ES9138 J1BE1-1204040

← ← ←

← ← ←

← ← ←

21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

101 133 136 207 103 133 136 139 116 137 151 152 135 173 960 953

Body B Oil plug Plug packing Snap ring Gear case Oil plug Plug packing Spring pin Packing G Set pin S Socket bolt Toothed lock washer Oil plug B Eyebolt packing Name plate load side Oil Full tag

1 1 1 1 1 1 1 1 1 2 4 4 1 1 1 1

ER2ES9101 E5FE003S9111 E2YS005-9109 J1SR000-00080 ER2EL9103 E5FE003S9111 E2YS005-9109 J1PS11-060025 ER2ES9116 E6SE010S9120 J1BE1-0806028 J1WH012-10080 ER1BS9135 E2YS005-9116

← ← ← ← ER2ES9103 ← ← ← ← ← J1BE1-0809028 ← ← ←

← ← ← ← ER2EL9103 ← ← ← ← ← J1BE1-0806028 ← ← ←

← ← ← ← ER2ES9103 ← ← ← ← ← J1BE1-0809028 ← ← ←

37

935

Warning sticker E

1

38

810

Name plate OF

1

39 40

836

Name plate L

1

For gear case For gear case For gear case For gear case For gear case For oil plug B Load side Oil full Danger: Be aware of electric shock Danger: Friction specific oil indicated Limit switch specification

868 820

Name plate AD Warning sticker HW

1 1

Speed display For inverter dual speed

10

41

1 1 1 1 1 2 4

For fan For brake cover For fan cover, brake cover For fan cover, brake cover With hub spring

1

For electromagnetic brake For electromagnetic brake For electromagnetic brake

For motor frame For motor frame For motor frame Dedicated body for friction For oil plug

For gear case For oil plug

47

Body,gear case,motor (500V class dual speed) ER2-015SD,ER2-020SD,ER2-020LD,ER2-030SD 41 37 28 36

33

34 25 38 24

39

21 16

31 32

14

40

9

27 26

15 30

29 22

17

23 35

8 13

5

19

6 4

18

3 20

1 7

10 12 11 2

48

Body,gear case,motor (500V class dual speed)

ER2-015SD,ER2-020SD,ER2-020LD,ER2-030SD

107 108 323 115 119 140 160

8

1362

9

Quantity per unit

Part Number

Figure # 1 2 3 4 5 6 7

Part Name

ER2-E Remark ER2-015SD

ER2-020SD

ER2-020LD

ER2-030SD

ER2DS9107 ER2DS9108 J1SS000-00016 ER2DS9115 ER2DS9119 E6SE005S9120 J1BE1-0504524

ER2ES9107 ER2ES9108 J1SS000-00022 ER2ES9115 ER2ES9119 ← J1BE1-0604524

ER2DS9107 ER2DS9108 J1SS000-00016 ER2DS9115 ER2DS9119 ← J1BE1-0504524

ER2ES9107 ER2ES9108 J1SS000-00022 ER2ES9115 ER2ES9119 ← ←

360 361 361

Fan cover Fan Snap ring Brake cover Packing B Set pin S Socket bolt Electromagnetic brake assembly Key B Snap ring Snap ring

1 1 2

ER2DS9360 X J1SS000-00024

ER2ES9360 J1SS000-00030 X

ER2DS9360 X J1SS000-00024

ER2ES9360 J1SS000-00030 X

11 12

167 168

Socket bolt Spring lock washer

3 3

J1BE1-0604024 J1WS011-20060

J1BE1-0805028 J1WS011-20080

J1BE1-0604024 J1WS011-20060

13

210

V ring

1

ER2DS9210

ER2ES9210

ER2DS9210

14 15

5502 202

Motor shaft with rotor Ball bearing

1 1

ER2EL5502 J1GR050-06005

ER2ES5502 J1GR050-06007

ER2EL5502 J1GR050-06005

16

208

Ball bearing

1

J1GR050-06006

←

←

J1BE1-0805028 For electromagnetic brake J1WS011-20080 For electromagnetic brake Packing between motor ER2ES9210 shaft and brake cover ER2ES5502 J1GR050-06007 For motor frame For bearing holder (for ← motor shaft)

17 18 19 20

5501 118 138 155

Motor frame with stator Packing M Set pin S Socket bolt

1 1 2 4

ER2ES9118 ER2ES9138 J1BE1-1204040

← ← ←

← ← ←

← ← ←

21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

101 133 136 207 103 133 136 139 116 137 151 152 135 173 960 953

Body B Oil plug Plug packing Snap ring Gear case Oil plug Plug packing Spring pin Packing G Set pin S Socket bolt Toothed lock washer Oil plug B Eyebolt packing Name plate load side Oil Full tag

1 1 1 1 1 1 1 1 1 2 4 4 1 1 1 1

ER2ES9101 E5FE003S9111 E2YS005-9109 J1SR000-00080 ER2EL9103 E5FE003S9111 E2YS005-9109 J1PS11-060025 ER2ES9116 E6SE010S9120 J1BE1-0806028 J1WH012-10080 ER1BS9135 E2YS005-9116

← ← ← ← ER2ES9103 ← ← ← ← ← J1BE1-0809028 ← ← ←

← ← ← ← ER2EL9103 ← ← ← ← ← J1BE1-0806028 ← ← ←

← ← ← ← ER2ES9103 ← ← ← ← ← J1BE1-0809028 ← ← ←

37

935

Warning sticker E

1

38

810

Name plate OF

1

39 40

836 868

Name plate L Name plate AD

1

For gear case For gear case For gear case For gear case For gear case For oil plug B Load side Oil full Danger: Be aware of electric shock Danger: Friction specific oil indicated Limit switch specification

1

Speed display

10

1 1 1 1 1 2 4

For fan For brake cover For fan cover, brake cover For fan cover, brake cover With hub spring

1

For electromagnetic brake For electromagnetic brake For electromagnetic brake

For motor frame For motor frame For motor frame Dedicated body for friction For oil plug

For gear case For oil plug

49

Pinion,friction,gear (Single & inverter dual speed) ER2-015S/IS,ER2-020S/IS,ER2-020L/IL,ER2-030S/IS 17 16 10 7 6

9

11 15

1 2

14

3

5

22

4

24 18

25

12 23

8 21 19

20

26 13

50

Pinion,friction,gear (Single & inverter dual speed)

ER2-015S/IS,ER2-020S/IS,ER2-020L/IL,ER2-030S/IS Quantity per unit

Part Number

Figure #

Part Name

ER2-E Remark ER2-015S/IS

ER2-020S/IS

ER2-020L/IL

ER2-030S/IS

1 2 3

6241 241 221

Load sheave assembly Load sheave Oil seal

1 1 1

ER2ES6241 ER2ES9241 ER2ES9221

← ← ←

← ← ←

← ← ←

4

242

Ball bearing

1

J1GR020-06209

←

←

←

5 6 7

238 240 245

Ball bearing Load gear Snap ring

1 1 1

J1GR000-06405 ER2EM9240 J1SS000-00050

← ER2ES9240 ←

← ER2EL9240 ←

← ER2ER9240 ←

8

243

Ball bearing

1

J1GR000-06010

←

←

←

9

244

Oil seal

1

ER2ES9244

←

←

←

10 11 12 13 14

222 233 5220 164 1223

Ball bearing Oil seal Pinion assembly Socket bolt

1 1 1 3

J1GR000-06303 ER1DS9233 ER2EL5220 J1BE1-0601818

← ← ER2ES5220 ←

← ← ER2EL5220 ←

← ← ER2ES5220 ←

15 16

234 235

Friction clutch complete set Wave washer Nut cover

1 1 1

ER2EM1218 ER1DS9234 ER1DS9235

ER2ES1223 ER2ES9234 ER2ES9235

ER2EL1223 ER1DS9234 ER1DS9235

ER2ER1223 ER2ES9234 ER2ES9235

17

840

Name plate FP

1

18

5262

1

ER2EM5257

X

ER2EL5262

X

19

6261

1

ER2EL6261

X

ER2EL6261

X

20 21 22 23 24 25

261 264 266 270 271 272 1855

Gear B assembly Gear holder plate assembly Gear holder plate Ball bearing Ball bearing Set pin S Socket bolt Spring lock washer Oil pot F (1L)

1 1 1 2 3 3 2

ER2EL9261 J1GR000-06202 J1GR000-06201 E6SE010S9120 J1BE1-0803535 J1WS011-20080 X

X X X X X X ER1CS1855

ER2EL9261 J1GR000-06202 J1GR000-06201 E6SE010S9120 J1BE1-0803535 J1WS011-20080 X

X X X X X X ER1CS1855

26

1855 1855

Oil pot F (0.7L) Oil pot F (1L)

1 1

ER1BS1855 ER1CS1855

X X

ER1BS1855 ER1CS1855

X X

For pinion For load sheave (motor side) For gear #3 (body side) For load gear For load sheave (gear case side) For load sheave (gear case side) For pinion (gear case side) For seal collar For bearing holder

Danger: Adjustment of friction nut not allowed

Gear B (gear case side) For gear holder plate For gear holder plate For gear holder plate For friction clutch specification

51

Pinion,friction,gear (500V class dual speed) ER2-015SD,ER2-020SD,ER2-020LD,ER2-030SD 17 16 10 7 6

9

11 15

1 2

14

3

5

22

4

24 18

25

12 23

8 21 19

20

26 13

52

Pinion,friction,gear (500V class dual speed)

ER2-015SD,ER2-020SD,ER2-020LD,ER2-030SD Quantity per unit

Part Number

Figure #

Part Name

ER2-E Remark ER2-015SD

ER2-020SD

ER2-020LD

ER2-030SD

1 2 3

6241 241 221

Load sheave assembly Load sheave Oil seal

1 1 1

ER2ES6241 ER2ES9241 ER2ES9221

← ← ←

← ← ←

← ← ←

4

242

Ball bearing

1

J1GR020-06209

←

←

←

5 6 7

238 240 245

Ball bearing Load gear Snap ring

1 1 1

J1GR000-06405 ER2EM9240 J1SS000-00050

← ER2ES9240 ←

← ER2EL9240 ←

← ER2ER9240 ←

8

243

Ball bearing

1

J1GR000-06010

←

←

←

9

244

Oil seal

1

ER2ES9244

←

←

←

10 11 12 13 14

222 233 5220 164 1223

Ball bearing Oil seal Pinion assembly Socket bolt

1 1 1 3

J1GR000-06303 ER1DS9233 ER2EL5220 J1BE1-0601818

← ← ER2ES5220 ←

← ← ER2EL5220 ←

← ← ER2ES5220 ←

15 16

234 235

Friction clutch complete set Wave washer Nut cover

1 1 1

ER2EP1223 ER1DS9234 ER1DS9235

ER2EB1223 ER2ES9234 ER2ES9235

ER2EC1223 ER1DS9234 ER1DS9235

ER2ET1223 ER2ES9234 ER2ES9235

17

840

Name plate FP

1

18

5262

1

ER2EP5262

ER2EB5262

ER2EC5262

ER2EB5262

19

6261

1

ER2EL6261

ER2EB6261

ER2EL6261

ER2EB6261

20 21 22 23 24 25

261 264 266 270 271 272 1855

Gear B assembly Gear holder plate assembly Gear holder plate Ball bearing Ball bearing Set pin S Socket bolt Spring lock washer Oil pot F (1L)

1 1 1 2 3 3 2

ER2EL9261 J1GR000-06202 J1GR000-06201 E6SE010S9120 J1BE1-0803535 J1WS011-20080 X

ER2EB9261 ← J1GR000-06202 ← J1BE1-0804528 ← ER1CS1855

ER2EL9261 ← J1GR000-06201 ← J1BE1-0803535 ← X

ER2EB9261 ← J1GR000-06202 ← J1BE1-0804528 ← ER1CS1855

26

1855 1855

Oil pot F (0.7L) Oil pot F (1L)

1 1

ER1BS1855 ER1CS1855

X X

ER1BS1855 ER1CS1855

X X

For pinion For load sheave (motor side) For gear #3 (body side) For load gear For load sheave (gear case side) For load sheave (gear case side) For pinion (gear case side) For seal collar For bearing holder

Danger: Adjustment of friction nut not allowed

Gear B (gear case side) For gear holder plate For gear holder plate For gear holder plate For friction clutch specification

53

Top/bottom hook,load chain,chain guide,chain container ER2-015S/IS/SD,ER2-020S/IS/SD,ER2-020L/IL/LD

3

6

4

3

8 7

6

5 8

9

1 2 For electric trolley connection

7 For manual trolley connection

13 32

12 11 10

15 19

18

14 20

22 31

23 27 35 16

33

17 21

24

28

37 26

25 34

38

30

36

Fabric container

54

29

Top/bottom hook,load chain,chain guide,chain container

ER2-015S/IS/SD,ER2-020S/IS/SD,ER2-020L/IL/LD Quantity per unit

Part Number

Figure #

Part Name

ER2-E Remark ER2-015S/IS/SD

ER2-020S/IS/SD

ER2-020L/IL/LD

1 2

1001 002

Top hook assembly Hook latch

1 1

ER2ES1001 ER2ES1002

← ←

← ←

3

004

Suspender

1

T7GB020-9004

←

←

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

027 029 032 033 034 031 121 123 124 186 331 332 346 347 348

Connection yoke P Connection yoke G Yoke bolt Slotted nut Split pin Suspender T Top pin Plate A Socket bolt Shaft clip Chain guide A Chain guide B Socket bolt Spring lock washer

1 1 1 1 1 1 2 1 1 1 1 1 4 4

ER2ES9027 ER2ES9029 ER1ES9032 J1NL001-20160 J1PW01-040030 ER2ES9031 ER2ES9121 ER2ES9123 J1BG1-0601212 ER2ES9186 ER2ES9331 ER2ES9332 J1BE1-0803030 J1WS011-20080

← ← ← ← ← ← ← ← ← ← ← ← ← ←

← ← ← ← ← ← ← ← ← ← ← ← ← ←

19 20 21 22 23 24 25 26 27 28 29 30 31 32

333 334 337 338 357 054 051 053 053 1041 1011 002 1401 1416 5403

Machine screw with spring washer Guide roller Roller pin Limit lever Limit lever pin Limit lever spring Limiting plate Chain spring Cushion rubber Cushion rubber Stopper assembly Bottom hook complete set Hook latch Chain container P assembly Container spring assembly Chain container (E1) assembly

4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

J1AP2-6001212 ER1DL9333 ER1DL9334 ER2ES9337 ER2EL9338 ER2CS9357 X X ER1ES9053 ER1ES9053 ER1ES1041 ER2EM1011 ER2EM1002 ER2ES1401 ER2ES1416 ER2ES5403

← ← ← ← ER2ES9338 ← ER1ES9054 E7SS020S9047 X ← ← ER2ES1011 ER2ES1002 ← ← ←

← ← ← ← ER2EL9338 ← ← ER1DL9051 X ← ← ← ← ← ← ←

5405

Chain container (E2) assembly

1

ER2ES5405

←

←

Max. lifting height 18m

417 418 419 874 1951

Socket bolt Lever nut Socket bolt NC load chain (short pitch) Lubricant tube assembly

1 2 1 1 1

J1BE1-1010032 C2BA200-9074 J1BE1-1007532 KBAN102W ER2CS1951

← ← ← ← ←

← ← ← ← ←

Container hanger A side Container hangers A and B Container hanger B side Nickel plating specification

33 34 35 36 37 38

For top hook For plain trolley, geared trolley connection For plain trolley connection For geared trolley connection For connection yoke For connection yoke For connection yoke For MR connection For body connection For top pin For plate A For top pin

For chain guide A For chain guide A For chain guide B

Load side Load side Load side (only for 1.5t) No-load side

Bottom hook Max. lifting height 4m Max. lifting height 12m

55

Top/bottom hook,load chain,chain guide,chain container (Double chain fall) ER2-030S/IS/SD

1 2

4

5 8

For manual trolley connection For electric 3 trolley connection

11

15

7

10

6

9

14

42

13 12

17

40

21

20

16 22

29

24 25

41

27 28

19

18 26

23

43

44

29

37 38

33 35 36 39 34

30 32 31

56

45

Top/bottom hook,load chain,chain guide,chain container (Double chain fall)

ER2-030S/IS/SD

1001 002 004 030 032 033 034 035 036 037 031 121 123 124 186 331 332 346 347 348 333 334 337 338 357 053 054 051 1041 1011 2011 002 2015 012 013 014 6021 6023 822 5403 417 418 419 874 1951

Top hook assembly Hook latch Suspender Suspender D Yoke bolt Slotted nut Split pin Chain pin Slotted nut Split pin Suspender T Top pin Plate A Socket bolt Shaft clip Chain guide A Chain guide B Socket bolt Spring lock washer Machine screw with spring washer Guide roller Roller pin Limit lever Limit lever pin Limit lever spring Cushion rubber Limiting plate Chain spring Stopper assembly Bottom hook complete set Bottom hook assembly Hook latch Bottom yoke assembly Thrust bearing Thrust collar A Hook stopper A Idle sheave assembly Bottom shaft assembly Name plate C Chain container (E1) assembly Socket bolt Lever nut Socket bolt NC load chain (short pitch) Lubricant tube assembly

Quantity per unit

Part Number

Figure # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

Part Name

1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 4 4 4 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1

ER2-E Remark ER2-030S/IS/SD ER2ER1001 ER2ER9002 T7GB030-9004 ER2ER9030 ER1ES9032 J1NL001-20016 J1PW01-040030 C2BA020-9041 C2BA020-9049 J1PW01-020016 ER2ER9031 ER2ES9121 ER2ES9123 J1BG1-0601212 ER2ES9186 ER2ES9331 ER2ES9332 J1BE1-0803030 J1WS011-20080 J1AP2-6001212 ER1DL9333 ER1DL9334 ER2ES9337 ER2ES9338 ER2CS9357 ER1EM905 ER1ES9054 E7SE020S9047 ER1ES1041 ER2ER1011 ER2ER2011 ER2ER1002 ER2ER2015 J1GS000-51106 E2YS030-9026 E2YS030-9027 ER2ER6021 ER2ER6023 C3BA030-9805 ER2ES5403 J1BE1-1010032 C2BA200-9074 J1BE1-1007532 KBAN102W ER2CS1951

For top hook For manual trolley connection For connection yoke D For connection yoke D For connection yoke D For load chain terminal For load chain terminal For load chain terminal For MR connection For body connection For top pin For plate A For top pin

For chain guide A For chain guide A For chain guide B

No- load side Load side Load side

Bottom hook

Max. lifting height 6m Container hanger A side Container hangers A and B Container hanger B side Nickel plating specification

57

Controller cover electric component ER2-015S/SD,ER2-020S/SD,ER2-020L/LD,ER2-030S/SD 25 27 26

18

4 24 28 1 3 2

29 22 23

30

21

20 19

5

31

8 7 16 14

11

6 15

9

10 12 17 13

plate assembly

58

Controller cover electric component

ER2-015S/SD,ER2-020S/SD,ER2-020L/LD,ER2-030S/SD Quantity per unit

Part Number

Figure #

Part Name

ER2-E Remark ER2-015S/SD

ER2-020S/SD

ER2-020L/LD

ER2-030S/SD

1

1060

Limit switch complete set

1

ER2CI1060

←

←

←

2 3

353 354

Socket bolt Spring lock washer

3 3

J1BE1-0601212

←

←

←

For limit switch

J1WS011-20060

←

←

←

For limit switch

4 5

1441 441

Plate assembly Plate

1 1

ER2ES9441

←

←

←

6

445

Plate screw

3

ER1BS9445

←

←

←

7

577

1

8

578

Transformer Electromagnetic contactor

9

580

10

579

11 12 13 14

583 582 597 598

Lead wire CH meter CH meter support Rectifier

1 1 1 1

15

602

Fuse

1

16

603

Fuse holder

17 18 19

838 449 456

20

Electromagnetic contactor Electromagnetic contactor

1

For forward/reverse switching

1

For emergency stop

1

For 500V Class dual speed

ECP99BKBA

←

←

←

ECP93DIAA

ECP94DIAA

ECP93DIAA

ECP94DIAA

ECP91FZ02

←

←

←

1

ECP92FZAA

←

←

←

Name plate CH Fulcrum pin Cover suspender

1 1 1

ECP99CHAA ER2CS9449

← ←

← ←

← ←

ER2CS9456

←

←

←

457

Cover belt

1

ER2CS9457

←

←

←

21

458

Socket bolt

1

J1BE1-0601616

←

←

←

22

459

Plain washer

1

ER1BS9436

←

←

←

23

460

Spring lock washer

1

J1WS011-20060

←

←

←

24 25

117 109

Packing C Balancer

1 1

ER2ES9117 X

← ER2ES9109

← X

#VALUE! ER2ES9109

26 27

162 163

Socket bolt Spring lock washer

3 3

X

J1BE1-0802525

X

J1BE1-0802525

For balancer

X

J1WS011-20080

X

J1WS011-20080

For balancer

28

104

Controller cover

1

ER2ES9104

←

←

←

29

800

Name plate B

1

30

114

Pan head machine screw

2

J1AK2-5001212

←

←

←

31

153

Machine screw socket bolt

4

J1BG1-0604024

←

←

←

Plate rotation center pin

For cover belt (attached to gear case) For cover belt (attached to gear case) For cover belt (attached to gear case) For controller cover

For cover suspender (attached to controller cover) For controller cover

59

Controller cover electric component (Inverter dual speed) ER2-015IS,ER2-020IS,ER2-020IL,ER2-030IS 14 4

1 5 2

9 20

3

21 16

22 15

26

24

18 19

23

17

25 6 13 12

28

10

27

7 8

11 plate assembly

60

Controller cover electric component (Inverter dual speed)

ER2-015IS,ER2-020IS,ER2-020IL,ER2-030IS

1060

2 3

Quantity per unit

Part Number

Figure # 1

Part Name

ER2-E Remark ER2-015IS

ER2-020IS

ER2-020IL

ER2-030IS

353 354

Limit switch complete set Socket bolt Spring lock washer

1 3 3

ER2CI1060 J1BE1-0601212 J1WS011-20060

← ← ←

← ← ←

← ← ←

4

554

LS harness

1

ER2CI9554

←

←

←

5 6 7 8

1441 441 445 448

Plate assembly Plate Plate screw Bushing

1 1 3 1

ER2EI9441 ER1BS9445 ECP99JBAC

← ← ←

← ← ←

← ← ←

9

1571

Inverter assembly

1

10 11 12 13 14 15 16

508 509 577 598 449 456 457

Interface board Board support Transformer Rectifier Fulcrum pin Cover suspender Cover belt

1 1 1 1 1 1 1

ECP99BKAA

←

←

←

ECP93DIAA ER2CS9449 ER2CS9456 ER2CS9457

ECP94DIAA ← ← ←

ECP93DIAA ← ← ←

ECP94DIAA ← ← ←

17

458

Socket bolt

1

J1BE1-0601616

←

←

←

For cover belt (attached to gear case)

18

459

Plain washer

1

ER1BS9436

←

←

←

For cover belt (attached to gear case)

19

460

Spring lock washer

1

J1WS011-20060

←

←

←

20

117

Packing C

1

ER2ES9117

←

←

←

21

2104

Controller cover assembly

1

22 23 24 25

104 185 5504 800

Controller cover Resistor cover Braking resistor Name plate B

1 1 1 1

ER2EI910 ER2EI9185

← ←

← ←

← ←

26

114

Pan head machine screw

2

J1AK2-5001212

←

←

←

27 28

153 154

Socket bolt Toothed lock washer

4 4

J1BE1-0604024 J1WH012-10060

← ←

← ←

← ←

For limit switch For limit switch Dedicated harness for inverter

For interface board fixing Friction specification, attached to gear case

Plate rotation center pin

For cover belt (attached to gear case) For controller cover 200V class

For cover suspender (attached to controller cover) For controller cover For controller cover

61

Power supply cable, push button (Plug connection) ER2-015S/IS/SD,ER2-020S/IS/SD, ER2-020L/IL/LD,ER2-030S/IS/SD

3

10 11

8

7

6

4

5

12 14 15 16 13

9 1

2

18 17

20 24 23

19 26 25

21 3 push button cord complete set

22

62

Power supply cable, push button (Plug connection)

ER2-015S/IS/SD,ER2-020S/IS/SD, ER2-020L/IL/LD,ER2-030S/IS/SD Quantity per unit

Part Number

Figure #

Part Name

Remark ER2-015S/IS/SD

ER2-020S/IS/SD

ER2-020L/IL/LD

ER2-030S/IS/SD

1

ER1BS9535

←

←

←

2

J1AP2-5001212

←

←

←

1 1 1

ER2CS9511

←

←

←

8

E6SE003S9551

←

←

←

1

535

2

536

3 4 5

1511 511 1523

6

537

7

538

Socket cover

2

8

1564

1

9

546

10

512

11

516

12

1521

13 14 15

521 522 541

16

1542

17

823

18

1527

19

1557

20

557

21

1561

22 23 24 25 26

566 567 568 569 570

Socket 8P assembly Machine screw with spring washer Socket frame packing Machine screw with spring washer Power supply cable 4C assembly Power supply cable 4C Plug 4P Cable support arm Cable support 12 assembly Name plate G Cable hanger 14 assembly 3 push button cord 4C complete set Push button cord 4C 3 push button switch assembly Plug 8P Warning tag PB Tag holder Machine screw Nut

Cord support (wire stopper) Machine screw with spring washer Socket frame complete set Socket frame Socket 4P assembly Tapping flat head machine screw

ER2-E

For cord support L

For socket 4P, 8P For socket 4P, 8P; Attached upon assembly packaging

2

J1AP2-6001616

←

←

←

For cable arm

1

ER2CS9512

←

←

←

For socket frame

6

J1AP2-5002020

←

←

←

For socket frame

ER1BS9541

←

←

←

E6LE010S9806

←

←

←

SWD9013AA E7SE003S9787 J1AP2-4002608 J1NA004-10040

← ← ← ←

← ← ← ←

← ← ← ←

1 1 1 1 1 1 n 1 1 1 1 1 1 1 1

63

Power supply cable, push button (Direct connection) ER2-015S/IS/SD,ER2-020S/IS/SD, ER2-020L/IL/LD,ER2-030S/IS/SD

3

9 10

6

4

5

11 13 14 12

8 1 16 15

7 2

21

18 17

20

22 25 24

19 27 26

23 3 push button cord complete set

64

Power supply cable, push button (Direct connection)

ER2-015S/IS/SD,ER2-020S/IS/SD, ER2-020L/IL/LD,ER2-030S/IS/SD

535

2

536

3

2511

4 5

511 575

6

517

7

568

8

546

9

512

10

516

11

1521

12 13

521 541

14

1542

15 16 17

569 574 823

18

1527

19

1557

20 21 22

341 351 557

23

1561

24 25 26 27

567 568 569 570

Cord support(wire stopper) Machine screw with spring washer Socket frame complete set Socket frame Holder C Tapping flat head machine screw Holder packing Machine screw with spring washer Socket frame packing Machine screw with spring washer Power supply cable 4C assembly Power supply cable 4C Cable support arm Cable support 12 assembly Holder A Cable packing Name plate G Cable hanger 14 assembly 3 push button cord 4C complete set Holder A Cable packing Push button cord 4C 3 push button switch assembly Warning tag PB Tag holder Machine screw Nut

Quantity per unit

Part Number

Figure # 1

Part Name

ER2-E Remark ER2-015S/IS/SD

ER2-020S/IS/SD

ER2-020L/IL/LD

ER2-030S/IS/SD

1

ER1BS9535

←

←

←

2

J1AP2-5001212

←

←

←

1 2

ER2CS9511 ECP5924AL

← ←

← ←

← ←

8

E6SE003S9551

←

←

←

For holeder C

2

ECP5924AM

←

←

←

For holeder C

2

J1AP2-6001616

←

←

←

For cablle support arm

1

ER2CS9512

←

←

←

6

J1AP-5002020

←

←

←

ER1BS9541

←

←

←

ECP5924AA

←

←

←

E6LE010S9806

←

←

←

ECP5924AA

←

←

←

E7SE003S9787 J1AP2-4002608 J1AN004-10040

← ← ←

← ← ←

← ← ←

For cord support L

1

For socket frame

1 1 1 1 1 1 1 n 1 1 1 1 1 1 1 1 1

65

Body,gear case,motor ER2-025S/IS/SD,ER2-050S/IS/SD 41 37 28 36

33

34

22 25

23 38

24

39

21 16

31 32

14

40

9

27 26

15 30

29 17 35

8 13

5

19

6 4

18

3 20

1 7

10 12 11 2

66

Body,gear case,motor

ER2-025S/IS/SD,ER2-050S/IS/SD

107 108 323 115 119 140 160

8

1362

9 10 11

Quantity per unit

Part Number

Figure # 1 2 3 4 5 6 7

Part Name

1 1 1 1 1 2 4

ER2-F Remark ER2-025S/IS

ER2-025SD

ER2-050S/IS

ER2-050SD

ER2ES9107 ER2ES9108 J1SS000-00022 ER2ES9115 ER2ES9119 E6SE005S9120 J1BE1-0604524

← ← ← ← ← ← ←

← ← ← ← ← ← ←

← ← ← ← ← ← ←

360 361 167

Fan cover Fan Snap ring Brake cover Packing B Set pin S Socket bolt Electromagnetic brake assembly Key B Snap ring Socket bolt

1 1 3

ER2ES9360 J1SS000-00030 J1BE1-0805028

← ← ←

← ← ←

← ← ←

For electromagnetic brake For electromagnetic brake For electromagnetic brake

12

168

Spring lock washer

3

J1WS011-20100

←

←

←

13

210

V ring

1

ER2ES9210

←

←

←

For electromagnetic brake Packing between motor shaft and brake cover

14 15

5502 202

Motor shaft with rotor Ball bearing

1 1

ER2FS5502 J1GR050-06007

← ←

← ←

← ←

16

208

Ball bearing

1

J1GR050-06006

←

←

←

17 18 19 20 21 22 23

5501 118 138 155 101 133 136

Motor frame with stator Packing M Set pin S Socket bolt Body B Oil plug Plug packing

1 1 2 4 1 1 1

ER2FS9118 ER2ES9138 J1BE1-1204040 ER2FS9101 E5FE003S9111 E2YS005-9109

← ← ← ← ← ←

← ← ← ← ← ←

← ← ← ← ← ←

24 25 26 27 28 29 30 31 32 33 34 35 36

207 103 133 136 139 116 137 151 152 135 173 960 953

Snap ring Gear case Oil plug Plug packing Spring pin Packing G Set pin S Socket bolt Toothed lock washer Oil plug B Eyebolt packing Name plate load side Oil Full tag

1 1 1 1 1 1 2 5 5 1 1 1 1

J1SR000-00080 ER2FS9103 E5FE003S9111 E2YS005-9109 J1PS11-060025 ER2FS9116 E6SE010S9120 J1BE1-0809028 J1WH012-10080 ER1BS9135 E2YS005-9116

← ← ← ← ← ← ← ← ← ← ←

← ← ← ← ← ← ← ← ← ← ←

← ← ← ← ← ← ← ← ← ← ←

37

935

Warning sticker E

1

38

810

Name plate OF

1

39 40 41

836 868 820

Name plate L Name plate AD Warning sticker HW

1 1 1

1

For fan

For fan cover, brake cover For fan cover, brake cover With hub spring

X

X

For motor frame For bearing holder (for motor shaft) For motor frame For motor frame For motor frame Dedicated body for friction For oil plug

For gear case For oil plug For gear case For gear case For gear case For gear case For gear case F For oil plug B Load side Oil full Danger: Be aware of electric shock Danger: Friction specific oil indicated Limit switch specification Speed display For inverter dual speed

67

Pinion,friction,gear ER2-025S/IS/SD,ER2-050S/IS/SD 17 16 10 7 6

8 11

1

9 15

2 3

5

14

4

22

24 18

25

12 23

21 19

20

26

68

13

Pinion,friction,gear

ER2-025S/IS/SD,ER2-050S/IS/SD Quantity per unit

Part Number

Figure #

Part Name

ER2-F Remark ER2-025S/IS

ER2-025SD

ER2-050S/IS

ER2-050SD

1 2 3

6241 241 221

Load sheave assembly Load sheave Oil seal

1 1 1

ER2FS6241 ER2FS9241 ER2ES9221

← ← ←

← ← ←

← ← ←

4

242

Ball bearing

1

J1GR020-06210

←

←

←

5 6 7

238 240 245

Ball bearing Load gear Snap ring

1 1 1

J1GR000-06405 ER2FS9240 J1SS000-00050

← ← ←

← ← ←

← ← ←

8

243

Ball bearing

1

J1GR000-06010

←

←

←

9

244

Oil seal

1

ER2ES9244

←

←

←

10 11 12 13

222 233 5220 164

1 1 1 3

J1GR000-06303 ER1DS9233 ER2FS5220 J1BE1-0601616

← ← ← ←

← ← ← ←

← ← ← ←

14

1223

1

ER2FS1223

ER2FB1223

ER2FR1223

ER2FT1223

15 16

234 235

Ball bearing Oil seal Pinion assembly Socket bolt Friction clutch complete set Wave washer Nut cover

1 1

ER2ES9234 ER2ES9235

← ←

← ←

← ←

17

840

Name plate FP

1

18

5262

1

ER2FS5262

ER2FB5262

ER2FS5262

ER2FB5262

19

6261

1

ER2FS6261

←

←

←

20 21

261 264

Gear B assembly Gear holder plate assembly Gear holder plate Ball bearing

1 1

ER2FS9261 J1GR000-06203

← ←

← ←

← ←

For pinion For load sheave (motor side) For gear #3 (body side) For load gear For load sheave (gear case side) For load sheave (gear case side) For pinion (gear case side) For seal collar For bearing holder

Danger: Adjustment of friction nut not allowed

22 23 24 25

266 270 271 272

Ball bearing Set pin S Socket bolt Spring lock washer

1 2 3 3

J1GR000-06202 E6SE010S9126 J1BE1-0803535 J1WS011-20080

← ← ← ←

← ← ← ←

← ← ← ←

Gear B (gear case side) For gear holder plate For gear holder plate For gear holder plate

26

1855

Oil pot F (1L)

2

ER1CS1855

←

←

←

For friction clutch specification

69

Top/bottom hook ER2-025S/IS/SD 3 4 6 6 3

1

8 7 2 9 8 7 5

11

For electric trolley connection

For manual trolley connection

14

12

10

15

17 16 13 19 18

20

21

70

Top/bottom hook

ER2-025S/IS/SD

1001 002 004 027 029 032 033 034 031 6121 128 126 6122 131 127 123 124 125 143 1011 002

Top hook complete set Hook latch Suspender Connection yoke P Connection yoke G Yoke bolt Slotted nut Split pin Suspender T Top pin assembly Top pin plug O ring Fixing shaft assembly Fixing shaft plug O ring Plate A Machine screw socket bolt Plate A Machine screw with spring washer Bottom hook complete set Hook latch

Quantity per unit

Part Number

Figure # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

Part Name

1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 2 1 2 1 1

ER2-F Remark ER2-025S/IS/SD ER2FS1001 ER2FS9002 T7GB030-9004 ER2FS9027 ER2FS9029 ER2FS9032 J1NL001-20160 J1PW01-040030 ER2FS9031 ER2FS6121 ER2FS9128 J1OP011-00180 ER2FS6122 ER2FS9131 J1OP011-00090 ER1ES9123 J1BG1-0601616 ER1BS9123 J1AP2-5001212 ER2FS1011 ER2ES9002

For top hook For manual trolley connection For plain trolley connection Geared trolley for MR suspension connection For connection yoke For connection yoke For connection yoke For body connection

For top pin For plate A (top pin) For fixing shaft For plate A (fixing shaft) Bottom hook

71

Load chain, chain guide, chain container ER2-025S/IS/SD

17 2 15

6

5

1 7

9 10

4

16

3 8

18

13

19

11 20

12 14

72

Load chain, chain guide, chain container

ER2-025S/IS/SD

331 332 346 347 348

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Quantity per unit

Part Number

Figure # 1 2 3 4 5

Part Name

ER2-F Remark ER2-025S/IS/SD

Chain guide A Chain guide B Socket bolt Spring lock washer

1 1 4 4

ER2FS9331 ER2FS9332 J1BE1-0803030 J1WS011-20080

333 334 337 338 357 054

Machine screw with spring washer Guide roller Roller pin Limit lever Limit lever pin Limit lever spring Limiting plate

4 1 1 1 1 1 1

J1AP2-6001212 ER1EM9333 ER2FS9334 ER2FS9337 ER2FS9338 ER2CS9357 ER1FH9054

051 053 1041 5404 5405 417 418 419 874 1951

Chain spring Cushion rubber Stopper assembly Chain container (F1) assembly Chain container (F2) assembly Socket bolt Lever nut Socket bolt NC load chain (short pitch) Lubricant tube assembly

1 1 1 1 1 1 2 1 1 1

ER1EM9051 ER1EM9053 ER1ES1041 ER2FS5404 ER2FS5405 J1BE1-1008532 C2BA200-9074 J1BE1-1007532 KBAN112W ER2CS1951

For chain guide A For chain guide A For chain guide B

Load side Load side No-load side No-load side Max. lifting height 8m Max. lifting height 12m Container hanger A side Container hangers A and B Container hanger B side Nickel plating specification

73

Top/bottom hook (Double chain fall) ER2-050S/IS/SD 1 2

10

9 7 6 3 4 11

13 16

8 5

14

12

17

19 18 15 21 20

29 30

25 27 28 31 26

22 24 23

74

Top/bottom hook (Double chain fall)

ER2-050S/IS/SD

2001 002 004 030 032 033 034 035 036 037 031 6121 128 126 6122 131 127 123 124

20 21 22

125 143 1011

23 24 25 26 27 28 29 30 31

2011 002 2015 012 013 014 6021 6023 822

Quantity per unit

Part Number

Figure # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Part Name

ER2-F Remark ER2-050S/IS/SD

Top hook assembly Hook latch Suspender Connection yoke D Yoke bolt Slotted nut Split pin Chain pin Slotted nut Split pin Suspender T Top pin assembly Top pin plug O ring Fixing shaft assembly Fixing shaft plug O ring Plate A

1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1

ER2FR1001 ER2FR9002 MR1GS-9001 ER2FR9030 E5SE050S9006 J1NL001-20200 J1PW01-040035 C2BA030-9041 C2BA030-9049 J1PW01-03018 ER1FR9031 ER2FS6121 ER2FS9128 J1OP011-00180 ER2FS6122 ER2FS9131 J1OP011-00090 ER1ES9123

Machine screw socket bolt Plate A Machine screw with spring washer

2 1 2

J1BG1-0601616 ER1BS9123 J1AP2-5001212

Bottom hook complete set Bottom hook assembly Hook latch Bottom yoke assembly Thrust bearing Thrust collar A Hook stopper A Idle sheave assembly Bottom shaft assembly Name plate C

1 1 1 1 1 1 2 1 1 1

ER2FR1011 ER2FR2011 ER2FR9002 ER2FR2015 J1GS000-51207 E2YS050-9026 E2YS050-9027 ER2FR6021 E5SE050S5054 C3BA030-9805

For top hook For manual trolley connection For connection yoke D For connection yoke D For connection yoke D For load chain terminal For load chain terminal For load chain terminal For MR connection For body connection

For top pin For plate A (top pin) For fixing shaft For plate A (fixing shaft)

For bottom hook

75

Load chain, chain guide, chain container (Double chain fall) ER2-050S/IS/SD

17 2 15

6

5

1 7

9 10

12

4

16

3 8

18 11

19 13

14

12

14

20

76

Load chain, chain guide, chain container (Double chain fall)

ER2-050S/IS/SD Quantity per unit

Part Number

Figure # 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Part Name

ER2-F Remark ER2-050S/IS/SD

16 17

331 332 346 347 348 333 334 337 338 357 053 1041 054 051 5404 5405 417 418

Chain guide A Chain guide B Socket bolt Spring lock washer Machine screw with spring washer Guide roller Roller pin Limit lever Limit lever pin Limit lever spring Cushion rubber Stopper assembly Limiting plate Chain spring Chain container (F1) assembly Chain container (F2) assembly Socket bolt Lever nut

1 1 4 4 4 1 1 1 1 1 1 2 1 2 1 1 1 2

ER2FS9331 ER2FS9332 J1BE1-0803030 J1WS011-20080 J1AP2-6001212 ER1EM9333 ER2FS9334 ER2FS9337 ER2FS9338 ER2CS9357 ER1EM905 ER1ES1041 ER1FS9054 ER1EM9051 ER2FS5404 ER2FS5405 J1BE1-1008532 C2BA200-9074

18 19

419 874

Socket bolt

1

J1BE1-1007532

Container hanger B side

NC load chain (short pitch)

1

KBAN112W

Nickel plating specification

20

1951

Lubricant tube assembly

1

ER2CS1951

15

For chain guide A For chain guide A For chain guide B

No-load side Load side Load side Max. lifting height 4m Max. lifting height 6m Container hanger A side Container hangers A and B

77

Controller cover electric component ER2-025S/SD,ER2-050S/SD 25 27 26

18

4 24 28 1 3 2

29 22 23

30

21

20 19

5

31

8 7 16 14

11

6 15

9

10 12 17 13

plate assembly

78

Controller cover electric component

ER2-025S/SD,ER2-050S/SD Quantity per unit

Part Number

Figure #

Part Name

ER2-F Remark ER2-025S/SD

ER2-050S/SD

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1060 353 354 1441 441 445 577 578 580 579 583 582 597 598 602 603 838 449 456 457

Limit switch complete set Socket bolt Spring lock washer Plate assembly Plate Plate screw Transformer Electromagnetic contactor Electromagnetic contactor Electromagnetic contactor Lead wire CH meter CH meter support Rectifier Fuse Fuse holder Name plate CH Fulcrum pin Cover suspender Cover belt

1 3 3 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1

ER2CI1060 J1BE1-0601212 J1WS011-20060

← ← ←

ER2ES9441 ER1BS9445

← ←

ECP99BKBA ECP94DIAA ECP91FZ02 ECP92FZAA ECP99CHAA ER2CS9449 ER2CS9456 ER2CS9457

← ← ← ← ← ← ← ←

21

458

Socket bolt

1

J1BE1-0601616

←

22

459

Plain washer

1

ER1BS9436

←

23

460

Spring lock washer

1

J1WS011-10060

←

24 25 26 27 28 29

117 109 162 162 104 800

Packing C Balancer Socket bolt Spring lock washer Controller cover Name plate B

1 1 3 3 1 1

ER2FS9117 ER2FS9109 J1BE1-0802525 J1WS011-20080 ER2FS9104

← ← ← ← ←

30

114

Pan head machine screw

2

J1AK2-5001212

←

31

153

Machine screw socket bolt

4

J1BG1-0504022

←

For limit switch For limit switch

For forward/reverse switching For emergency stop For 500V Class dual speed

Plate rotation center pin

For cover belt (attached to gear case) For cover belt (attached to gear case) For cover belt (attached to gear case) For controller cover For balancer For balancer

For cover suspender (attached to controller cover) For controller cover

79

Controller cover electric component (Inverter dual speed) ER2-025IS,ER2-050IS 14 4

1 5 2

9 20

3

21 16

22 15

26

24

18 19

23

17

25 6 13 12

28

10

27

7 8

11 plate assembly

80

Controller cover electric component (Inverter dual speed)

ER2-025IS,ER2-050IS Quantity per unit

Part Number

Figure #

Part Name

1 2 3 4 5 6 7 8

1060 353 354 554 1441 441 445 448

Limit switch complete set Socket bolt Spring lock washer LS harness Plate assembly Plate Plate screw Bushing

1 3 3 1 1 1 3 1

9

1571

Inverter assembly

1

10 11 12 13 14 15 16

508 509 577 598 449 456 457

Interface board Board support Transformer Rectifier Fulcrum pin Cover suspender Cover belt

1 1 1 1 1 1 1

17

458

Socket bolt

18

459

19

ER2-F Remark ER2-025IS

ER2-050IS

ER2CI1060 J1BE1-0601212 J1WS011-20060 ER2CI9554

← ← ← ←

For limit switch For limit switch Dedicated harness for inverter

ER2EI9441 ER1BS9445 ECP99JBAC

← ← ←

For interface board fixing Friction specification, attached to gear case

ECP99BKAA

←

ECP94DIAA ER2CS9449 ER2CS9456 ER2CS9457

← ← ← ←

1

J1BE1-0601616

←

Plain washer

1

ER1BS9436

←

460

Spring lock washer

1

J1WS011-10060

←

20 21 22 23 24 25

117 2104 104 185 5505 800

Packing C Controller cover assembly Controller cover Resistor cover Braking resistor Name plate B

1 1 1 1 1 1

ER2FS9117

←

ER2FI910 ER2EI9185

← ←

26

114

Pan head machine screw

2

J1AK2-5001212

←

27 28

153 154

Socket bolt Toothed lock washer

4 4

J1BE1-0604024 J1WH012-10060

← ←

Plate rotation center pin

For cover belt (attached to gear case) For cover belt (attached to gear case) For cover belt (attached to gear case) For controller cover 200V class

For cover suspender (attached to controller cover) For controller cover For controller cover

81

Power supply cable, push button (Plug connection) ER2-025S/IS/SD,ER2-050S/IS/SD

3

10 11

8

7

6

4

5

12 14 15 16 13

9 1

2

18 17

20 24 23

19 26 25

21 3 push button cord complete set

22

82

Power supply cable, push button (Plug connection)

ER2-025S/IS/SD,ER2-050S/IS/SD

535

2 3

536 1511

4 5 6 7 8 9 10 11 12 13

511 1523 537 538 1564 546 512 516 1521 521

14 15 16 17 18

522 541 1542 823 1527

19 20 21 22 23 24 25 26

1557 557 1561 566 567 568 569 570

Quantity per unit

Part Number

Figure # 1

Part Name

ER2-F Remark ER2-025S/IS/SD

ER2-050S/IS/SD

ER1BS9535 J1AP2-5001212

← ←

ER2CS9511

←

E6SE003S9551

←

For socket 4P, 8P For socket 4P, 8P; Attached upon assembly packaging

J1AP2-6001616 ER2CS9512 J1AP2-5002020

← ← ←

For cable arm For socket frame For socket frame Standard length 5m 2 mm 2

Cord support (wire stopper) Machine screw with spring washer

1 2

Socket frame complete set Socket frame Socket 4P assembly Tapping flat head machine screw Socket cover Socket 8P assembly Machine screw with spring washer Socket frame packing Machine screw with spring washer Power supply cable 4C assembly Power supply cable 4C

1 1 1 8 2 1 2 1 6 1 1

Plug 4P Cable support arm Cable support 14 assembly Name plate G

1 1 n 1

ER1BS9541 E4YS005-2822 E6LE010S9806

← ← ←

Cable hanger 14 assembly 3 push button cord 4C complete set Push button cord 4C 3 push button switch assembly Plug 8P Warning tag PB Tag holder Machine screw Nut

n 1 1 1 1 1 1 1 1

SWD9013AA E7SE003S9787 J1AP2-4002608 J1NA004-10040

← ← ← ←

For cord support L

83

Power supply cable, push button (Direct connection) ER2-025S/IS/SD,ER2-050S/IS/SD

3

9 10

6

4

5

11 13 14 12

8 1 16 15

7 2

21

18 17

20

22 25 24

19 27 26

23 3 push button cord complete set

84

Power supply cable, push button (Direct connection)

ER2-025S/IS/SD,ER2-050S/IS/SD

535

2 3 4 5 6 7 8 9 10 11 12

Quantity per unit

Part Number

Figure # 1

Part Name

ER2-F Remark ER2-025S/IS/SD

ER2-050S/IS/SD

ER1BS9535 J1AP2-5001212

← ←

ER2CS9511 ECP5924AL E6SE003S9551 ECP5924AM J1AP2-6001616 ER2CS9512 J1AP-5002020

← ← ← ← ← ← ←

ER1BS9541

←

ECP5924AA

←

E6LE010S9806

←

536 2511 511 575 517 568 546 512 516 1521

Cord support(wire stopper) Machine screw with spring washer Socket frame complete set Socket frame Holder C Tapping flat head machine screw Holder packing Machine screw with spring washer Socket frame packing Machine screw with spring washer Power supply cable 4C assembly

1 2 1 1 2 8 2 2 1 6 1

521 541 1542 569 574 823

Power supply cable 4C Cable support arm Cable support 12 assembly Holder A Cable packing Name plate G

1 1 1 1 1 1

19 20 21 22 23 24 25

1527 1557 341 351 557 1561 567 568

Cable hanger 14 assembly 3 push button cord 4C complete set Holder A Cable packing Push button cord 4C 3 push button switch assembly Warning tag PB Tag holder

n 1 1 1 1 1 1 1

ECP5924AA

←

E7SE003S9787

←

26 27

569 570

Machine screw Nut

1 1

J1AP2-4002608 J1AN004-10040

← ←

13 14 15 16 17 18

For cord support L

For holeder C For holeder C For cablle support arm For socket frame

85