Engineering Standard Index.docx

ENGINEERING STANDARD OPERATING PROCEDURES Updated June / July 2015 INDEX 1.

WORKING UNDER OR CLOSE TO OVERHEAD POWER LINES.

2.

PROTECTION OF PERSONS AGAINST PERSONAL INJURY DURING ELECTRICAL STORMS.

3.

BY-PASS OF ELECTRICAL SAFETY CIRCUITS.

4.

CONNECTING AND DISCONNECTING OF A DIESEL GENERATOR.

5.

CLEANING NEAR LIVE ELECTRICAL EQUIPMENT.

6.

LDV MAXIMUM TOWING CAPACITY AND SPEED.

7.

MAINTENANCE AND USAGE OF SAND AND OIL TRAPS.

8.

BUNDWALLS.

9.

OPERATING A PEDASTAL OR BENCH GRINDER.

10. OPERATING A HYDRAULIC PULLER SET. 11. THE STORAGE AND SAFE HANDLING OF CHEMICALS. 12. CHANGING GROUND ENGAGING TOOLS. 13. PORTABLE ELECTRICAL POWER TOOLS AND APPLIANCES. 14. THE USAGE OF SEWERAGE SYSTEMS. 15. OPERATING AND MAINTENANCE OF PEDASTAL DRILLING MACHINES. 16. OIL SAMPLING (LUBRICATING OIL). 17. WASHING EARTH MOVING EQUIPMENT AND COMPONENTS WITH WATER UNDER PRESSURE. 18. TOWING OF PUMPS, LIGHTING PLANTS, WELDING PLANTS, TRAILERS AND MOBILE COMPRESSORS. 19. USE OF LANCING EQUIPMENT. 20. STORAGE, HANDLING AND USE OF LOW HYDROGEN WELDING ELECTRODES. 21. INSPECTION AND WORKING AT DAMS. 22. BOARDING AND DISEMBARKING FROM MACHINERY OR EQUIPMENT. 23. CHANGING OF IDLERS ON CONVEYOR BELTS. 24. CLEANING AND WASHING OF WORKSHOP FLOORS AND SURROUNDING AREAS. 25. USE OF OXY-ACETYLENE EQUIPMENT. 26. SPLITTING OF PIPELINES WHILST OVERHAULING PUMPS.

27. USE OF HAND HELD ANGLE GRINDERS. 28. MAINTENANCE AND REPAIRS OF MINE AND CONTRACTOR MACHINERY AND VEHICLES. 29. USE OF POTABLE WATER. 30. TYRE MOUNTING, DISMOUNTING AND INFLATING. 31. USE OF STORMWATER TRENCHES. 32. DEMARCATION OF AISLES, WALKWAYS, STORAGE AREAS AND ACCESSIBLE AREAS SIGN POSTED. 33. USE, STORAGE AND DECANTING OF PETROLIUM AND OTHER CHEMICAL PRODUCTS. 34. COLOUR CODING PLANT, EQUIPMENT AND PIPELINES. 35. MACHINE GUARDING. 36. USE, HANDLING AND STORAGE OF LIQUID NITROGEN. 37. LABELLING OF ELECTRICAL SWITCHGEAR AND CRITICAL WATER VALVES. 38. WORKING AT HEIGHTS. 39. LIFTING MACHINES AND LIFTING TACKLE. 40. PRESSURED SYSTEMS, PORTABLE GAS CONTAINERS AND BOILERS. 41. JUMP-STARTING. 42. USE AND CHECKING OF LOW VOLTAGE SYSTEM EARTH LEAKAGE RELAYS. 43. NOTICES AND SIGNS: ELECTRICAL, MECHANICAL, PROTECTIVE EQUIPMENT, TRAFFIC AND SYMBOLIC SAFETY SIGNS. 44. HANDTOOLS. 45. ERGONOMICS. 46. REMOVING OR REPLACING PINS AND BEARINGS. 47. SAFETY INSPECTION ON NEW EQUIPMENT OR MACHINERY. 48. DUTIES OF THE TYRE-BAY CONTRACTOR. 49. USE OF ELECTRICAL WELDING AND ARC AIR GOUGING EQUIPMENT. 50. LOADING AND OFF-LOADING OF MACHINES ONTO AND OFF A LOWBED. 51. HANDLING OF EARTHMOVING EQUIPMENT TRACKS. 52. TOOLS. 53. GOOD HOUSEKEEPING. 54. REMOVING AND REPLACING THE REAR AXLE OF A FRONT-END LOADER OR TYRE DOZER. 55. SAFETY INSPECTIONS ON EQUIPMENT AND MACHINERY. 56. LINE BORING MACHINES. 57. REMOVE AND INSTALL A STARTER MOTOR ON AN EARTHMOVING MACHINE.

58. FITTING AND TORQUING OF WHEEL BOLTS/STUDS ON EARTHMOVING EQUIPMENT HUBS. 59. LOADING AND SECURING OF LOADS. 60. WASHING AND CLEANING OF LIGHT VEHICLES IN THE WASHBAY AREA. 61. DOCUMENTATION FOR THE COMPONENT CHANGE ON EARTMOVING EQUIPMENT. 62. OPERATING A ROTA JET CLEANER. 63. MINIMIZING THE RISK OF A TYRE BLOW OUT ON EARTH MOVING EQUIPMENT. 64. DE – ENERGIZING OF STORED ENERGY (UNSEEN HAZARDS). 65. BRAKE RAMP TESTING. 66. HAZARDOUS WASTE DISPOSAL. 67. DIESEL BOWSERS, TANKS + REFUELLING. 68. SAFETY STANDS + TRESTLES 69. MACHINERY / EQUIPMENT REPAIRS IN DEMARCATED BLASTING AREAS. 70. LOCKOUT OF MACHINERY DURING PARKING, BREAKDOWN AND REPAIRS. 71. TOWING OF EARTHMOVING EQUIPMENT. 72.

MODIFICATION AND BY – PASS OF SAFETY AND OTHER SYSTEMS.

73.

PRESSURISING SUSPENSION SYSTEM USING NITROGEN.

74.

WELDING AND CUTTING ON FUEL AND HYDRAULIC TANKS.

75. DESIGN SPECIFICATIONS; MANUFACTURING, PURCHASING AND ENGINEERING CONTROLS. 76. DRIVING. 77. PROCUREMENT [Purchasing + dispatching procedures). 78. DIGGING WITH A PICK AND SHOVEL. 79. WORKING WITH A WHEELBARROW. 80. MAKING TEA / COFFEE. 81. CLEANING OFFICES AND STORES. 82. CLEANING WORKSHOPS 83. STACKING + PACKING OF EQUIPMENT + MATERIAL 84. FILLING OF WATER BOWSER 85. FALLING OBJECTS 86. OVERTURNED ADT OR RDT. 87. ADMINISTARTIVE DUTIES FOR A SERVICE TRUCK DRIVER / HIAB OPERATOR. 88. THE HANDLING AND CHANGING OF COMPONENTS ON EARTHMOVING EQUIPMENT. 89. MOUNTING AND DISMOUNTING OF A HAMMER

90. USING A ROCK / BAR BREAKER TO REMOVE AND INSTALL PINS ON MACHINES 91. REMOVAL AND INSTALLATION OF A TOOL FROM A ROCK BREAKER HAMMER 92. MAKING UP AND THE ASSEMBLING OF HYDRAULIC HOSE 93. TRANSFER OF EARTHMOVING EQUIPMENT 94. OPERATING A TELLYHANDLER 95. USE OF COMPANY PROPERTY / EQUIPMENT 96. OPERATING PROCEDURE FOR WATER PUMP 97. TRAMMING OF TRACK BOUND MACHINERY 98. IDLE TIMER SHUT DOWN PROCEDURE 99. TESTING FOR OPERATION OF MACHINES 100. HANDLING OF FLUID CONNECTORS 101. ROBBING OF PARTS / COMPONENTS 102. TYRE STORAGE, HANDLING AND INSPECTION 103. LOADING, OFF LOADING TYRES FROM A DELIVERY TRUCK 104. LIFTING MACHINE WITH A HYDRAULIC JACK 105. VEHICLE AND TYRE FIRE (TYRE OVERHEATING) 106. CRUSHER MAINTENANCE 107. BLIND SPOTS ON HEAVY MACHINERY 108. TYRE MARKING FOR UNIQUE IDENTIFICATION 109. SPRAY PAINTING 110. INSTALLING + REMOVING A BOWL (777 + 785) 111. INSTALLING + REMOVING A BOWL CYLINDER (777 + 785) 112. INSTALLING A BOOM LIFT CYLINDER ON A FRONT END LOADER 113. INSTALLING + REMOVING A STEERING CYLINDER (777 + 785) 114. INSTALLING + REMOVING A FRONT SUSPENSION CYLINDER (777 + 785) 115. INSTALLING + REMOVING A REAR SUSPENSION CYLINDER (777 + 785) 116. INSTALLING + REMOVING A FINAL DRIVE (777 + 785) 117. INSTALLING + REMOVING A BOOM TILT CYLINDER ON A FRONT END LOADER 118. INSTALLING + REMOVING A FRONT AND REAR WHEEL (777 + 785) 119. INSTALLING + REMOVING A BUCKET ON A FRONT END LOADER 120. INSTALLING + REMOVING AN ENGINE ON A DOZER D11R

121. INSTALLING + REMOVING A BELLY PLATE ON A DOZER D11R 122. INSTALLING + REMOVING A BLADE ON A DOZER D11R 123. INSTALLING + REMOVING CUTTING EDGES ON A DOZER D11R 124. INSTALLING + REMOVING TRACKS ON A DOZER D11R 125. REPAIR / REPLACING CARRIER ROLLER ON TRACK DRIVEN MACHINES 126. DYNAMIC BRAKE TESTING 127. WORKING ON MACHINERY WITH MOTOR RUNNING 128. WASHING A WATER TRUCK – ADT 25 129. TESTING MACHINES IN A WORKSHOP AREA 130. CHANGING BRAKE PADS ON A 777D DUMPTRUCK