Energy Pro–USA’s
NEW PURCHASING PARADIGM
Lessons Learned From YOU ‐ Our Clients ● You want ‐ RESULTS not reports ● You want ‐ Accurate measurement of RESULTS ● You want ‐ Implementation to insure RESULTS ● You want ‐ A partner that provides capital to enhance RESULTS
The Only Thing Energy Pro Sells Is RESULTS.
Only Gets Paid for Savings Not for Reports
Only for Savings
Not by the Hour
Points of Favorable Difference Bundled Services
Value Differentiators
Energy Management System
Implements Improvements
Investor
Energy Supplier Networks Environmental Benefits
Energy Benchmarking
Accountability For Results
Increased Efficiency
Special Projects Team
Measurement Modeling
Sustainability
Engineering
Equipment Supplier
Analysis Reports
Project Developer Lending
Training
Points of Parity With Other Energy Suppliers
Energy Pro‐USA
AT‐A‐GLANCE AT‐A‐GLANCE
NEW PURCHASING PARADIGM
He
t us d n y I v a
r e n art P l ria
WHAT CAN EP DO FOR YOU?
Heavy Industrial Partner Receives: Improved Efficiency Lower Energy Costs Infinite IRR Increased Shareholder Value
EP Investment More Investment More Savings
Costs y g r e n E d Projecte
50% to Customer
Savings Dollarized Energy Savings
Utility Bill Savings Repay Energy Pro Investment
50% to Energy Pro
Energy Management Best Practices at Best‐in‐Class Organizations
INTRODUCING ENERGY PRO–USA’S
ENERGY OPTIMIZATION • VALUE PROPOSITION A Roadmap to Increasing Contributed Margins •Establishing an Energy Requirement Plan: The New Best Practice Standard •Systematic Benchmarking and Data‐Based Decision Making •Asset Renewal and Expansion
Total Energy Use
Energy Best Practices New Standard
rement i u q e R l a c i H is to r
New St
andard
Time
The “Energy Requirement Plan” is the optimum amount of energy required per unit of production and its impact on energy use.
Measure Operating Performance Against the Energy Requirements Plan Energy History Analysis
Energy Requirement Plan
Analysis Of Equipment & Operating Procedures
Metering Production & Temperature Data
Savings From Measurement Models
Daily/Monthly Energy Report
Process Modification
Comparison Of Actual To ERP
Management Review/Energy Coordinator
Variance Explanation
Action Needed Action Taken
Results Real Time… Information Knowledge Sharing Decision Team Work
Fix the Problem Before It Is Broken
Heavy Industrial Partner Country
Asia
Location Plant 1
Area
Hot Rolling Mill
Reports
Benchmark Reports
Heavy Industrial Partner Country
Area
Location Plant 2
Americas
Reports
Enterprise
Savings Evaluations
Natural Gas Usage
Electric Usage 44,000
42,000
42,000
40,000
40,000
MMBTU
MMBTU
44,000
38,000 36,000 34,000
38,000 36,000 34,000 32,000
32,000
30,000 30,000 1
3
5
7
9
11
13
15
Actual
17
19
21
23
25
27
29
1
31
3
5
7
11
13
15
Actual
Predicted
17
19
21
23
25
27
29
31
23
25
27
29
31
Predicted
Total Energy Usage
Steam Usage 44,000
44,000
42,000
42,000
40,000
40,000
MMBTU
MMBTU
9
38,000 36,000 34,000
38,000 36,000 34,000 32,000
32,000
30,000
30,000 1
3
5
7
9
11
Actual
13
15
17
19
21
Predicted
23
25
27
29
31
1
3
5
7
9
11
Actual
13
15
17
19
21
Predicted
Heavy Industrial Partner Country
Area
Location Plant 2
Americas
Reports
Enterprise
Power Plant Total MMBTU Model DAILY SAVINGS REPORT
May 2006
Predict ed
Actual
Savings
%
Usage
Usage
MMBTU
Variance
$
Date
Day
05/01/06
Sat
42,459
36,931
5,528
13.0%
$$$
05/02/06
Sun
42,467
37,367
5,100
12.0%
$$$
05/03/06
Mon
41,692
37,025
4,667
11.2%
$$$
05/04/06
Tue
40,609
36,871
3,738
9.2%
$$$
46,000
05/05/06
Wed
41,443
37,231
4,213
10.2%
$$$
44,000
05/06/06
Thu
39,191
35,491
3,700
9.4%
$$$
05/07/06
Fri
37,646
35,866
1,780
4.7%
$$$
05/08/06
Sat
43,220
39,793
3,427
7.9%
$$$
05/09/06
Sun
39,080
35,245
3,835
9.8%
$$$
34,000
05/10/06
Mon
38,657
35,498
3,160
8.2%
$$$
32,000
05/11/06
Tue
39,078
34,539
4,539
11.6%
$$$
30,000
05/12/06
Wed
38,333
32,898
5,435
14.2%
$$$
05/13/06
Thu
38,592
33,229
5,363
13.9%
$$$
05/14/06
Fri
41,207
36,058
5,150
12.5%
$$$
05/15/06
Sat
40,675
34,880
5,795
14.2%
$$$
05/16/06
Sun
40,958
35,503
5,455
13.3%
$$$
05/17/06
Mon
41,347
36,194
5,153
12.5%
$$$
05/18/06
Tue
41,663
36,531
5,132
12.3%
$$$
05/19/06
Wed
40,809
36,309
4,500
11.0%
$$$
05/20/06
Thu
41,412
38,155
3,257
7.9%
$$$
Power Plant Total Usage
ALERT
42,000
MMBTU
Daily Energy Report
40,000 38,000 36,000
1
3
5
7
9
11
13
15
Actual
17
19
21
23
25
29
31
Predicted
Performance Trend -- MMBTU Savings M M BTU
27
Savings
ALERT
8,000 6,000 4,000 2,000 0
05/21/06
Fri
42,529
39,353
3,175
7.5%
$$$
05/22/06
Sat
39,482
34,574
4,908
12.4%
$$$
05/23/06
Sun
41,733
37,993
3,739
9.0%
$$$
05/24/06
Mon
42,008
39,605
2,403
5.7%
$$$
05/25/06
Tue
41,288
42,685
-2,397
-5.5%
$$$
-2,000 -4,000
05/26/06
Wed
41,931
37,846
4,086
9.7%
$$$
05/27/06
Thu
41,546
37,617
3,929
9.5%
$$$
05/28/06
Fri
40,742
36,496
4,245
10.4%
$$$
05/29/06
Sat
41,905
36,456
5,450
13.0%
$$$
05/30/06
Sun
40,696
36,915
3,781
9.3%
$$$
05/31/06
Mon
38,405
35,320
3,085
8.0%
$$$
TOTAL:
1,262,803
1,131,475
131,327
10.4%
$$$
MTD:
1,262,803
1,131,475
131,327
10.4%
$$$
1
3
5
7
9
11
13
15
17
19
21
Predicted Minus Actual
23
25
27
29
31
How Accurate Are We ?
This exhibit calculates the power of our model as a predictive tool
Our Model Enterprise Optimization Model Accuracy
Monthly Accuracy
Annual Accuracy
5%
1%
The models have statistical coefficients indicating they explain the vast majority of the variations in energy use. Monthly deviation were found to be less than plus or minus 5%; yearly deviation less than plus or minus 1%. In summary, ENVIRON believes that the Enterprise Optimization Models are appropriate for estimation of the actual energy savings achieved and for generating invoices to customers. ‐ ENVIRON
Energy intensive manufacturers using Energy Pro’s EOM Technology are
10% more efficient in managing energy than industrials that don’t.
A Financial Best Practice Standard
…Leaders using Capital from Energy Pro’s “Industrial GlobalFund” can shift $100 Million of Budget Dollars Into More Strategic Projects
When you don’t have to show expenses related to improvements, you quickly create profitability
Substantiated Value‐Created Case Histories
Substantiated Value‐Created Case Histories Goodyear Tire A.P. Green Refractories Laclede Steel Ethyl Petroleum Gulf States Steel USS/ Kobe Steel Clark Oil Kropp‐Forge Bethlehem Steel‐ Sparrows Point Division Burns Harbor Division Pennsylvania Steel Technologies Lackawanna Division U.S Enrichment Corporation
Harbison Walker Wagner Castings Continental General Tire Sun Chemical Shell Oil GE Plastics Ball Foster Glass CPC Velsicol Thermal Ceramics Uniroyal DSM Sunoco Uniqema Citgo
Value Models demonstrated savings between 8% and 12% of all fossil fuels‐total energy consumed.
Customer / Site
What was the Impact on the Bottom Line?
Improvements in Performance Per Customer
Energy Budgets
Annual Savings
Savings %
Gulf States Steel
$
26,000,000 $
2,230,000
8.6%
USS/Kobe
$
25,000,000 $
1,820,000
7.3%
Bethlehem Steel Sparrows Point
$
69,000,000 $
6,106,000
8.8%
Algoma Steel
$
19,600,000 $
1,175,000
6.0%
Bethlehm Steel PST
$
25,000,000 $
2,500,000
10.0%
Bethlehem Steel Burns Harbor
$
105,000,000 $
11,150,000
10.6%
Bethlehem Steel Lackawanna
$
14,000,000 $
1,725,000
12.3%
Laclede Steel
$
15,000,000 $
1,900,000
12.7%
Bethlehem Steel Lukens
7.8%
$
30,000,000 $
2,325,000
Clark Oil
$
30,000,000 $
2,830,000
AP Green
$
5,007,800
$
Harbison Walker
$
4,500,000
Ethyl Petroleum
$
6,000,000
Wagner Castings
9.4%
901,000
18.0%
$
592,800
13.2%
$
1,200,000
20.0%
$
11,000,000 $
1,000,000
9.1%
Continental General Tire
$
13,000,000 $
1,800,000
13.8%
Sun Chemical
$
2,600,000
$
427,000
16.4%
GE Plastics (50% 1yr)
$
5,200,000
$
416,000
8.0%
Ball Foster Glass
$
5,581,336 $
384,000
CPC
$
16,000,000 $
2,300,000
14.4%
6.9%
Velsicol
$
3,500,000
$
420,000
12.0%
Thermal Ceramics
$
6,000,000
$
450,000
7.5%
Uniroyal
$
8,000,000
$
600,000
7.5%
DSM
$
7,000,000
$
988,000
14.1%
SPI
$
4,500,000
$
400,000
8.9%
Uniqema
$
2,300,000
$
235,000
10.2%
Citgo
$
7,000,000
$
596,000
8.5%
Englehardt
$
30,000,000
$
3,200,000
10.7%
Terra (Started 1-17-00)
$
16,000,000
$
1,260,000
7.9%
Flexsys (Started 3-6-00)
$
4,200,000
$
598,866
DSM
$
16,000,000
$
2,000,000
12.5%
Velsicol
$
2,367,120
$
430,000
18.2%
El Dorado
$
Hoeganaes
$
14.3%
5,728,782
$
1,554,000
27.1%
13,588,813
$
1,852,000
13.6%
Noveon-Akron
$
2,090,000
$
437,000
20.9%
Noveon-Avon Lakes
$
5,570,200
$
1,243,000
22.3% 29.5%
Astaris
$
4,897,000
$
1,447,000
Combined- Steel
$
328,600,000
$
30,931,000
Average-Steel
$
36,511,111
$
3,436,778
Combined Total- Other Industry
$
237,631,051
$
29,561,666
Average- Other Industry
$
8,801,150
$
1,094,877
N/A 9.35% N/A 13.89%
What was the Impact on the Bottom Line?
Improvements in Performance Per Industry Sector ENERGY BUDGETS
ANNUAL SAVINGS
Combined Steel
$ 328,600,000
Average Steel
$
36,511,111
$ 3,436,778
Combined Total – Other Industry
$ 237,631,051
$ 29,561,666
$ 8,801,150
$ 1,094,877
Average - Other Industry
$ 30,931,000
SAVING %
N/A
9.35 % N/A
13.98 %
Energy Pro's “Energy Optimization Program” guarantees, with our capital, substantial savings ...an infinite IRR to our Heavy Industrial Partner when signing on.
We seek to form an alliance with Heavy Industrial Partner: • Review of Energy Pro’s standard contract and selection of a qualified pilot project to prove our merit • Designate Relationship Managers for Heavy Industrial Partner and Energy Pro–USA • Formation of a Steering Committee • Set Timelines and Schedules