Electromagnetic Flowmeter

© KROHNE 04/2001

7.02324.21.00 C 31 0000 02 E

GR/PRINTO

Electromagnetic Flowmeters

Variable area flowmeters Vortex flowmeters Flow controllers Electromagnetic flowmeters Ultrasonic flowmeters Mass flowmeters Level measuring instruments Communications engineering Engineering systems & solutions

Electromagnetic flowmeters

The principle of electromagnetic flowmetering has various special advantages over other methods of measurement:

Electromagnetic flowmeters from KROHNE are designed to measure the volumetric flowrate of liquids (with and without solids contents), pulps, pastes and slurries in practically all industrial sectors. The only requirement is that the process product should have a defined minimum electrical conductivity.

KROHNE is of course your competent partner in other sectors of instrumentation and control. Ultra-modern electronic equipment and state-of-the-art production processes, combined with an efficient quality management system, ensure consistently high precision and quality in variable-area flowmeters, CORIMASS mass flow meters, level measuring devices, as well as engineering solutions & systems and communications engineering.

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Measurement largely independent of pressure, density, temperature, viscosity and flow profile

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Short inlet and outlet runs

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Unimpeded tube cross-section

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No additional pressure drop

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No moving parts

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Any installation position

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Turn-down ratio 100:1

Background

Application KROHNE electromagnetic flowmeters are to be found in many industrial sectors and applications. Just a small selection: Chemical industry

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Water and wastewater

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Hydraulic transport, liquid products with up to 50% solids content

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Paper and woodpulp production

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Pharmaceutical

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Food and beverages

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Filling and dispensing processes

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Highly abrasive slurries

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High-pressure industrial processes

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Partially filled pipelines

Non-contact High Pressure Abrasive, Food, Water and special corrosive and measurement Beverage, Wastewater hot products κ ≥ 0.05 µS/cm Pharmaceutical connections

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and many, many other applications in other industries

Signal converter Integral Remote and Remote

FIT and FORGET ! All electromagnetic flowmeters are delivered ready for operation. Install the flowmeter in the pipeline, make the electrical connection, that's it.

Calibration / Sizing / instalMeasuring lation guides Principle Ordering guide

Background 3.1

3

Always one step ahead with KROHNE This highly accurate measurement technology is available with integrally or remote mounted converter, some with measuring errors of less than 0.2% of the measured value. The primary head is installed in the pipeline, while the signal converter for signal processing is remote mounted in a field housing or 19" plug-in unit. In the integral system, the signal converter is mounted in a housing with high protection category directly on the primary head.

With meter sizes of DN 2.5 - 3000 / 1/10" - 120", measurements can be carried out from 2 l/h to 300 000 m3/h and more. Most of the devices are approved for use in hazardous locations. Various materials are available for the measuring tube, liner and electrodes of the flowmeters for most applications.

4

Background 3.1

Background

Production and calibration All electromagnetic flowmeters from KROHNE meet the requirements of CE directives and EMC guidelines. Fabrication and production shops are certified to ISO 9001.

Non-contact High Pressure Abrasive, Food, Water and special corrosive and measurement Beverage, Wastewater hot products κ ≥ 0.05 µS/cm Pharmaceutical connections

Device selection The following tables will help you to find the right device for your particular application. Pages 6 and 7 comprise the various flowmeters (primary heads) and pages 8 and 9 the associated signal converters.

Choice of device (see table for No.)

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Meter size DN 150 or 6"

1, 2, 3, 4, 10, 11, 12

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Operating temperature = 60°C / 140°F

1, 2, 3, 4, 10, 11, 12

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Operating pressure = 40 bar /psig

1, 4, 11, 12

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Process product = a chemical

4, 12

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Measuring error ≤ 0.3% of measured value 4, 12

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Version = K (compact system)

Ordering guide

Feature

Calibration / Sizing / instalMeasuring lation guides Principle

The easiest way is to note down the operating data relevant to your application. Each additional feature will narrow down the number of suitable devices. For example:

Signal converter Integral Remote and Remote

At KROHNE, all electromagnetic flowmeters are calibrated by direct comparison of volumes, the most accurate calibration method of all. The KROHNE calibration rigs are the world's biggest and most accurate, and are certified to EN 45 001. Measurement uncertainty is less than 0.03% of the measured value for meter sizes up to DN 3000 / 120" and above.

4

Primary head = No. 4

ALTOFLUX IFS 4000 K

Signal converter

IFC 020 K or IFC 090 K

Signal converter selected from pages 8 and 9 by the same method.

Background 3.1

5

Altoflux M 900 F Altoflux IFS 4005 F 4) Altoflux IFS 2005 F 4) Tidalflux IFM 4110 PF Batchflux - Batchcontrol Capaflux IFM 5080 K-CAP Variflux IFS 6000 K, F, E Profiflux IFS 5000 K, F, E Altoflux IFS 4000 K, F, E Altoflux IFS 2000 F, E Ecoflux IFS 1000 K, F, E Aquaflux K, F, E

Electromagnetic flowmeters Selection guide

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4

5

6

7

8

9

10

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Sizes from _ to _ / connections DN DN DN DN DN DN DN DN DN DN DN DN DN DN

2.5 10 25 40 50 80 100 125 150 200 250 300 1800 3000

1/ " 10 3/ " 8

1" 11/2" 2" 3" 4" 5" 6" 8" 10" 12" 72" 120"

flange connections flangeless design sanitary connections

Full-scale range from _ to _ 6 l/h 85 l/h 530 l/h 19 m3/h 35 m3/h 50 m3/h 220 m3/h 340 m3/h 760 m3/h 1 350 m3/h 2 100 m3/h 3 050 m3/h 109 000 m3/h 305 000 m3/h

0.02 US Gal/min 0.30 US Gal/min 2.30 US Gal/min 90 US Gal/min 150 US Gal/min 220 US Gal/min 950 US Gal/min 1 500 US Gal/min 3 360 US Gal/min 9 000 US Gal/min 10 000 US Gal/min 14 100 US Gal/min 507 000 US Gal/min 1 400 000 US Gal/min

Application fields (e.g.) chemicals water and sewage partially filled pipes pharmaceutical, sanitary batching (1-10 s) very abrasive slurries high pressure general purpose

4)

4)

K = compact unit (integral converter) F = seperate unit, remote signal converter in field housing E = seperate unit, remote signal converter in 19“ plug-in unit 1) see Data sheet “BATCHFLUX/BATCHCONTROL” 2) see Data sheet “CAPAFLUX IFM5080K-CAP” 3) see Data sheet “TIDAFLUX IFM4110PF” 4) see Data sheet “ALTOFLUX IFS 2000 or 4000”

6

Background 3.1

Altoflux M 900 F Altoflux IFS 4005 F Altoflux IFS 2005 F Tidalflux IFM 4110 PF Batchflux - Batchcontrol Capaflux IFM 5080 K-CAP Variflux IFS 6000 K, F, E Profiflux IFS 5000 K, F, E Altoflux IFS 4000 K, F, E Altoflux IFS 2000 F, E Ecoflux IFS 1000 K, F, E Aquaflux K, F, E

Selection guide

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3

4

5

6

7

8

9

10

11

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Product temperature range >+180°C +180°C +140°C +120°C +100°C + 90°C + 60°C 0°C - 5°C - 20°C - 25°C - 60°C

>+356°F +356°F +284°F +248°F +212°F +194°F +140°F + 32°F + 23°F - 4°F - 13°F - 75°F

on request max. remote max. compact

min.

Operation pressure ≤20 000 psig on request ≤ 580psig ≤ 230 psig ≤ 150psig

Signal converter Integral Remote and Remote

≤ 1 500 bar ≤ 40bar ≤ 16 bar ≤ 10bar

Elecrical conductivity ≥ 0.05 µS/cm ≥ 5.00 µS/cm ≥ 20.00 µS/cm ≥ 50.00 µS/cm

capacitive signal pickup water

Calibration / Sizing / instalMeasuring lation guides Principle

Approvals EEx versions FM Factory Mutual 3A FML Weihenstephan

Combined with _ _ _ _ Error ≤ ± 0.5 % of MV ≤ ± 0.3 % of MV ≤ ± 0.3 % of MV ≤ ± 0.3 % of MV ≤ ± 0.3 % of MV ≤ ± 0.3 (0.2) % of MV ≤ ± 0.3 (0.2) % of MV ≤ ± 0.4 % of MV ≤ ± 0.4/0.2/0.1 % of MV ≤ ± 0.5 % of MV ≤ ± 1.0 % of MV

Ordering guide

Signal converter IFC 010 K, F IFC 020 K IFC 020 F, E IFC 090 K IFC 090 F IFC 110 F IFC 210 E SC 150 F IFC 012 K / 014 K IFC 090 K-CAP IFC 110 PF

Non-contact High Pressure Abrasive, Food, Water and special corrosive and measurement Beverage, Wastewater hot products κ ≥ 0.05 µS/cm Pharmaceutical connections

1

Background

Electromagnetic flowmeters

1) 2) 3)

(MV=Measured Volume) 4)

4)

K = compact unit (integral converter) F = seperate unit, remote signal converter in field housing E = seperate unit, remote signal converter in 19“ plug-in unit 1) see Data sheet “BATCHFLUX/BATCHCONTROL” 2) see Data sheet “CAPAFLUX IFM5080K-CAP” 3) see Data sheet “TIDAFLUX IFM4110PF” 4) see Data sheet “ALTOFLUX IFS 2000 or 4000”

Background 3.1

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Signal converters for electromagnetic flowmeters Selection guide

SC 150 F IFC 012 K / 014 K IFC 210 E IFC 110 F + IFC 110 PF IFC 090 K, F + IFC 090 K–CAP IFC 020 K, F, E IFC 010 K, F 1

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4

5

6

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Standard equipment and approvals outputs- / inputs forward / reverse flow low-flow cutoff limit contact loop test fiunction galvanic isolation overvoltage protection automatic range change external totalizer reset external range selector magnetic sensors (option) empty pipe detection

EEx versions EEx, intrinsically safe FM Factory Mutual Custody transfer (in preparation)

Flow measurement, e.g. liquids, pastes sludges and slurries, contents ≤ 3% contents ≤ 5% contents ≤ 30% pulsating flow, 200 pulses/min batching process paper and pulp industries dredging industry hydraulic transport (ore dressing) partially filled pipes, only IFC 110 PF capacitive signal pickup, only IFC 090 K-CAP

K = compact unit (integral converter) F = seperate unit, remote signal converter in field housing 1) see Data sheet “BATCHFLUX/BATCHCONTROL” 2) see Data sheet “CAPAFLUX IFM5080K-CAP” for IFC 090 K-CAP

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Background 3.1

3)

E = seperate unit, remote signal converter in 19“ plug-in unit see Data sheet “TIDAFLUX IFM4110PF” for IFC 110 PF

Selection guide

SC 150 F IFC 012 K / 014 K IFC 210 E IFC 110 F + IFC 110 PF IFC 090 K, F + IFC 090 K–CAP IFC 020 K, F, E IFC 010 K, F 2

3

4

5

6

7

Current output 0 / 4 - 20 mA 0 / 4 - 20 mA and others

Pulse output 0-10 pulses/s (scalable) 0-100 Hz, 0-1 000 Hz for full-scale 0-1 000 Hz for full-scale, scalable 0-10 000 Hz for full-scale, scalable

Status (binary) output 1 for e.g. flow direction, indications max. 2 e.g. for flow direction, limits 4 for e.g. flow direction, automatic range change

Control input max. 2 for e.g. totalizer reset, hold outputs

Interface

Signal converter Integral Remote and Remote

HART®, RS 485 (standard) HART®, smart, RS 485 (option) HART® (option) Profibus Fieldbus others on request

Non-contact High Pressure Abrasive, Food, Water and special corrosive and measurement Beverage, Wastewater hot products κ ≥ 0.05 µS/cm Pharmaceutical connections

1

Background

Signal converters for electromagnetic flowmeters

Power consumption

Calibration / Sizing / instalMeasuring lation guides Principle

≤ 3W ≤ 5W ≤ 5 VA / 4 W ≤ 10 VA / 8 W ≤ 11 VA / 14 W ≤ 15 VA / 15 W ≤ 50 VA

Power supply 24, 48, 100-240 V AC, 48-63 Hz 24 V DC 85-264 V AC, 48-63 Hz 24 V AC / DC 100-240 V AC, 48-63 Hz

Ordering guide

2)

K = compact unit (integral converter) F = seperate unit, remote signal converter in field housing 1) see Data sheet “BATCHFLUX/BATCHCONTROL” 2) see Data sheet “CAPAFLUX IFM5080K-CAP” for IFC 090 K-CAP

3)

3)

1)

E = seperate unit, remote signal converter in 19“ plug-in unit see Data sheet “TIDAFLUX IFM4110PF” for IFC 110 PF

Background 3.1

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Integral systems of electromagnetic flowmeters

ECOFLUX IFM 1010 K IFM 1020 K IFM 1080 K

AQUAFLUX 010 K 020 K 080 K

ALTOFLUX IFM 4010 K IFM 4020 K IFM 4080 K

Characterization

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Flangeless version Rugged measuring tube with stainless steel reinforced Teflon® PFA liner Particularly economical Wide field of application

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Signal converter, see page 8 Electrical conductivity Full scale range (0.3 - 12m/s) / (1 - 40ft/s) Meter size Pressure rating Product temperature Protection category (IEC 529/EN 60 529) Materials measuring section/liner

Hazardous duty versions*

electrodes

Hastelloy C4

IFC 010 K, IFC 020 K or IFC 090 K ≥ 20µS/cm 85liter/h - 33 000m3/h 0.3 - 156 000 US Gal/min DN10 - 1000 and 3/8” - 40” up to 40bar/580psig – 5 to + 90°C/+ 23 to + 194°F IP 67, equivalent to NEMA 6 ≥ DN 25 / ≥ 1” hard rubber ≤ DN 20 / ≤ 3/4” Teflon® PTFE Hastelloy C4

European Standard FM-Factory Mutual

no Class I, II, III, Div 2**

no no

Fields of application Industry

IFC 010 K, IFC 020 K or IFC 090 K ≥ 5 µS/cm (water ≥ 20 µS/cm) 85liter/h - 760m3/h 0.3 - 3 360US Gal/min DN10 - 150 and 3/8” - 6” up to 16bar/230psig, – 25 to + 120°C/– 13 to + 248°F IP 67, equivalent to NEMA 6 Teflon® PFA

Flanged connections Steel housing Teflon® PFA liner, reinforced with stainless steel mesh, for high chemical, vacuum and abrasion resistance

IFC 010 K, IFC 020 K or IFC 090 K ≥ 5µS/cm (water ≥ 20µS/cm) 85liter/h - 33 000m3/h 0.3 - 156 000US Gal/min DN10 - 1000 and 3/8” - 40” up to 40bar/580psig – 60 to + 140°C/– 75 to + 284°F IP 67, equivalent to NEMA 6 Teflon® PFA, Teflon® PTFE, ETFE (Tefzel), (others on request) Hastelloy C4, platinum, titanium, stainless steel 1.4571/316 Ti. EEx dqe or dq ib IIC T3 . . . T6 Class I, II, III, Div 1, 2

environmental engineering, water environmental engineering, and sewage, agriculture, water and sewage batching of fertilizers and liquids feeds

the ”workhorse” for water, sewage and waste water, chemicals, paper, cellulose, ore dressing

Abrasion resistance

very good

higher than required for the applications in question

dependent on liner material, very high with Teflon® PFA

Chemical resistance of liner ... with alkalis, e. g. NaOH

NaOH up to 70% at 20°C/68°F

NaOH up to 50% at 20°C/68°F

... with acids, e. g. HNO3

HNO3 up to 65% at 20°C/68°F

HNO3 up to 5% at 20°C/68°F

all concentrations with Teflon® PFA or PTFE liners all concentrations with Teflon® PFA or PTFE liners

(limited by electrode material)

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Flanged connections Steel housing µP-signal converter in plastics housing Available with or without indicator Particularly economical

Background 3.1

(select materials for grounding rings and gaskets for process compatibility)

VARIFLUX IFM 6010 K IFM 6020 K IFM 6080 K

CAPAFLUX IFM 5080 K-CAP

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Various sanitary/flanged connections Stainless steel housing FDA approved Teflon® PFA liner, vacuum resistant, CIP and SIP cleaning facilitated by unique metal reinforcement of the PFA Largest assortment of sanitary connections

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Excellent measuring accuracy and repeatability Dimensionally stable Al2O3 measuring tube, suitable for SIP and CIP cleaning Crevice-free CERMET electrodes Specially developed for use on filling machines Fast and accurate volumetric filling processes for even the smallest amounts Batching times > 1s Low power consumption, < 3W Also available with integrated batch controller

IFC 090 K-CAP (similar to IFC 090 K) ≥ 0,05 µS/cm (water ≥ 1 µS/cm) 530 liter/h - 340 m3/h 2.3 - 1 500 US Gal/min DN 25 - 100 and 1” - 4” up to 40 bar/580 psig – 20 to + 100°C/– 4 to + 212°F 5 IP 67, equivalent to NEMA 6 fused aluminium oxide, 99.7% Al2O3

IFC 011 K (similar to IFC 010 K) ≥ 5 µS/cm (water ≥ 20 µS/cm) 6 liter/h - 50 m3/h 0.02 - 220 US Gal/min DN 2.5 - 40 and 1/10” - 11/2” up to 10 bar/150 psig – 25 to + 140°C/– 13 to + 284°F IP 67, equivalent to NEMA 6 fused aluminium oxide, 99.7% Al2O3

Cermet, platinum

Hastelloy C4, platinum, titanium stainless steel 1.4571/316 Ti EEx dme ib IIC T3 . . . T6 Class I, II, III, Div 1, 2**

capacitive electrodes, not wetted yes, yes, in preparation

Cermet, platinum

all applications requiring extremely high measuring stability under arduous operating conditions.

food and beverage, pharmaceutical, cosmetics, chemical

extremely high

high

all sectors where what counts are leak-tight batching of fertilizers and liquid feeds and crevice-free tubes for flow-metering the most difficult products, including lowconductivity and deposit-forming products extremely high extremely high

NaOH up to 50% at 50°C/122°F

all concentrations

NaOH up to 50% at 50°C/122°F

NaOH up to 50% at 50°C/122°F

HNO3 up to 99% at 90°C/194°F, HF (hydrofluoric acid), all concentr. up to 50°C/122°F (select materials for grounding rings and gaskets for process compatibility)

all concentrations

HNO3 up to 99% at 90°C/194°F, HF (hydro-fluoric acid), all concentr. up to 50°C/122°F

HNO3 up to 99% at 90°C/194°F

EEx dme ib IIC T3 . . . T6 Class I, II, III, Div 2**

(select materials for grounding rings and gaskets for process compatibility)

no no

Ordering guide

IFC 010 K, IFC 020 K or IFC 090 K ≥ 5 µS/cm (water ≥ 20 µS/cm) 6 liter/h - 220 m3/h 0.3 - 950 US Gal/min DN 2.5 - 80 and 1/10” - 3” up to 40 bar/580 psig – 60 to + 140°C/– 75 to + 284°F IP 67, equivalent to NEMA 6 Teflon® PFA

Calibration / Sizing / instalMeasuring lation guides Principle

IFC 010 K, IFC 020 K or IFC 090 K ≥ 5µS/cm (water ≥ 20µS/cm) 6liter/h - 340m3/h 0.02 - 1 500US Gal/min 0.75 – 54ft/s DN 2.5 - 100 and 1/10” - 4” up to 40bar/580psig – 60 to + 140°C/– 75 to + 284°F IP 67, equivalent to NEMA 6 fused aluminium oxide, 99.7% Al2O3

Signal converter Integral Remote and Remote

Flangeless version Stainless steel housing The only precision flowmeter with flow profile-optimizing measuring tube Influence on measuring accuracy from temperature, viscosity, pressure and flow profile is extremely slight

Precision flowmeter With capacitive signal pickup (electrodes not in contact with the product) Minimum required electrical conductivity only 0.05µS/cm (water: 1µS/cm) No need for selection of electrode material, liner has high chemical resistance No electrochemical effects at the electrodes, also suitable 7for the most difficult chemical processes Not affected by electrically insulating deposits Abrasion resistant, suitable for products with high solids contents No crevices, no blind spots: sanitary With flow profile-optimizing measuring tube

Non-contact High Pressure Abrasive, Food, Water and special corrosive and measurement Beverage, Wastewater hot products κ ≥ 0.05 µS/cm Pharmaceutical connections

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BATCHFLUX BATCHCONTROL

Background

PROFIFLUX IFM 5010 K IFM 5020 K IFM 5080 K

(select materials for grounding rings and electrodes for process compatibility)

Background 3.1

11

Primary heads of electromagnetic flowmeters

Characterization

ECOFLUX IFS 1000 F

AQUAFLUX F

ALTOFLUX IFS 4000 F IFS 4005 F

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Flangeless version Rugged measuring tube with stainless steel reinforced Teflon® PFA liner Particularly economical Wide field of application

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Flanged connections Steel housing Liner of Polypropylene, NSFapproved Polyurethane liner and KTW approved hard rubber quality Particularly economical

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Magnetic system Electrical conductivity Full scale range (0.3 - 12m/s) / (1 - 40ft/s) Meter size Pressure rating Product temperature Protection category (IEC 529/EN 60 529)

Flanged connections Steel housing Teflon® PFA liner, reinforced with stainless steel mesh, for high chemical, vacuum and abrasion resistance IFS4000F for largely homogeneous liquids, slurries, pastes IFS 4005 F for liquids with high solids content

pulsed DC field ≥ 5 µS/cm (water ≥ 20 µS/cm) 85liter/h - 760m3/h 0.3 - 3 360 US Gal/min DN10 - 150 and 3/8” - 6” up to 16bar/230psig – 25 to + 120°C/– 13 to + 248°F IP 67, equivalent to NEMA 4/4X

pulsed DC field ≥ 20µS/cm 85liter/h - 305 000m3/h 0.3 - 1 400 000US Gal/min DN10 - 3000 and 3/8” - 120” up to 40bar/580psig – 5 to + 90°C/+ 23 to + 194°F IP 67, equivalent to NEMA 6

pulsed DC field ≥ 5µS/cm (water ≥ 20µS/cm) 85 liter/h - 305 000 m3/h 0.3 - 1 400 000 US Gal/min DN 10 - 3000 and 3/8” - 120” up to 40bar/580psig – 60 to + 180°C/– 76 to + 356°F IP 67, equivalent to NEMA 6

measuring section/liner

Teflon® PFA

electrodes

Hastelloy C4

≥ DN 25 / ≥ 1” hard rubber ≤ DN 20 / ≤ 3/4” Teflon® PTFE Hastelloy C4

Teflon® PFA, Teflon® PTFE, ETFE (Tefzel) Hastelloy C4, platinum, titanium, stainless steel 1.4571/316 Ti.

no no no

EEx eq ib IIC T3 . . . T6 Class I, II, III, Div 1, 2 no

IFC 010 F / IFC 020 F, E IFC 090 F IFC 110 F

IFC 010 F / IFC 020 F, E IFC 090 F IFC 110 F

IFS 4000 F: IFC 010 F / IFC 020 F, E IFC 090 F IFC 110 F IFS 4005 F: SC 150 F

environmental engineering water and sewage, agriculture, batching of fertilizers and liquids feeds

environmental engineering, water and sewage

the ”workhorse” for water, sewage and waste water, chemicals, paper, cellulose, ore dressing

Abrasion resistance

very good

higher than required for the applications in question

dependent on liner material, very high with Teflon® PFA

Chemical resistance of liner ... with alkalis, e. g. NaOH, KOH

NaOH up to 70% at 20°C/68°F

NaOH up to 50% at 20°C/68°F

HNO3 up to 65% at 20°C/68°F (limited by electrode material)

HNO3 up to 5% at 20°C/68°F

all concentrations with Teflon® PFA or PTFE liners all concentrations with Teflon® PFA or PTFE liners

Materials

Approvals/Tests Hazardous duty version: European-Standard no (* in preparation) FM-Factory Mutual pending Div 2** Food and beverage no Combined with signal converter

(see Pages 8 and 9) Fields of application Industry

... with acids, e. g. HNO3

(limited by electrode material)

12

Background 3.1

(select materials for grounding rings and gaskets for process compatibility)

ALTOFLUX IFS 2000 F IFS 2005 F

VARIFLUX IFS 6000 F

● Flangeless (sandwich) design ● Stainless steel housing ● The only precision flowmeter

● Flanged connections ● Steel housing ● Measuring tube made of Al2O3

● Various sanitary/flanged connec-

pulsed DC field ≥ 5µS/cm (water ≥ 20µS/cm) 6liter/h - 340m3/h 0.02 - 1 500US Gal/min DN 2.5 - 100 and 1/10” - 4” up to 40bar/580psig – 60 to + 180°C/– 76 to + 356°F IP 67, equivalent to NEMA 6

pulsed DC field ≥ 5 µS/cm (water ≥ 20 µS/cm) 19 liter/h - 2100 m3/h 84 - 930 US Gal/min DN 150 - 250 and 6” - 10” up to 16bar/230 psig – 60 to + 120°C/– 76 to + 248°F IP 65, equivalent to NEMA 4/4X

pulsed DC field ≥ 5 µS/cm (water ≥ 20 µS/cm) 6 liter/h - 220 m3/h 0.02 - 950 US Gal/min DN 2.5 - 80 and 1/10” - 3” up to 40 bar/580 psig – 60 to + 180°C/– 76 to + 356°F IP 67, equivalent to NEMA 6

pulsed DC field ≥ 50 µS/cm 35 liter/h - 100 000 m3/h 0.2 - 500 000 US Gal/min DN 200 - 1800 and 8” - 24” up to 10 bar/150 psig – 5 to + 60°C/+ 23 to + 140°F IP 67, equivalent to NEMA 6

fused aluminium oxide, 99.7% Al2O3

fused aluminium oxide, 99.7 % Al2O3

Irathan, 12 mm/0.47”

Cermet, platinum

Hastelloy C4, platinum stainless steel 1.4571/316 Ti

Teflon®-PFA FDA approved Hastelloy C4, platinum, titanium, stainless steel 1.4571/316 Ti

EEx me ib IIC T3 . . . T6 Class I, II, III, Div 2** yes

no Class I, II, III, Div. 2 no

EEx me ib IIC T3 . . . T6* Class I, II, III, Div. 1, 2* Dairy and Research Center Weihenstephan, A3

Ex N, Zone 2 (option) in preparation no

IFS 5000 F: IFC 010 F / IFC 020 F, E IFC 090 F IFC 110 F

IFS 2000 F: IFC 020 F, E IFC 090 F IFC 110 F IFS 2005 F: SC 150 F

IFC 010 F / IFC 020 F, E IFC 090 F IFC 110 F

IFC 110 PF

all applications requiring extremely high measuring stability under arduous operating conditions.

aluminium, ore mining, heat measurement

food and beverage, pharmaceutical, cosmetics, chemical

sewage in partially filled pipelines

extremely high

extremely high

high

very high

NaOH up to 50% at 50°C/122°F

NaOH up to 50% at 50°C/122°F

all concentrations

NaOH up to 10% at 30°C/86°F

HNO3 up to 99% at 90°C/194°F, HF (hydrofluoric acid), all concentr. up to 50°C/122°F

HNO3 up to 99 % at 90°C/194°F

all concentrations

HNO3 up to 5% at 20°C/68°F

(select materials for grounding rings and gaskets for process compatibility)

(select materials for grounding rings, electrodes and gaskets for process compatibility)

(select materials for connections and electrodes for process compatibility)

● Designed for partially filled pipelines tions, stainless steel housing ● Excellent measuring accuracy, also ● FDA approved Teflon® PFA liner, vacfor low levels, through the integrated almost as hard as diamonds uum resistant, CIP and SIP capacitive level measuring system ● High measurement and long-term cleaning facilitated by unique ● Saves installation and maintenance stability, even with highly abrasive metal reinforcement of the PFA of sluice underpasses ● Largest selection of sanitary conproducts ● IFS 2000 F: for largely homogeneous nections liquids, slurries, pastes ● IFS 2005 F: for liquids with high (and coarse-grained) solids content

Signal converter Integral Remote and Remote

Hastelloy C4

Non-contact High Pressure Abrasive, Food, Water and special corrosive and measurement Beverage, Wastewater hot products κ ≥ 0.05 µS/cm Pharmaceutical connections

●

with flow profile-optimizing measuring tube Influence on measuring accuracy from temperature, viscosity, pressure and flow profile is extremely slight

TIDAFLUX IFS 4000 PF

Background

PROFIFLUX IFS 5000 K

Calibration / Sizing / instalMeasuring lation guides Principle Ordering guide

Background 3.1

13

Signal converters for electromagnetic flowmeters

IFC 010 K IFC 020 K IFC 010 F IFC 020 F IFC 020 E

IFC 090 K IFC 090 F

● IFC 010 K/IFC 020 K of integral design ● IFC 010 F/IFC 020 F in field housing ● Signal processing by microprocessor,

● IFC 090 K of integral design ● IFC 090 F in field housing ● Signal processing by microprocessor,

good dynamic response. Basic version with display/totalizing and control unit with plain-text operator prompting, all functions/data can be set. IFC 020: display/totalizing, HART®/ RS 485 interface, higher field current, IFC 020 E 19” plug-in version.

Characterization

very good dynamic response. Basic version with display/totalizing and control unit with clear-text operator prompting, all functions/data can be set (also with magnetic sensors without opening the housing)

Application For liquids, pastes, sludges and slurries with up to 3% Liquids, pastes, sludges and slurries with solids solids content, IFC 020 for pulsating flows with up to content up to 5%, also for pulsating flows up to approx. 200 pump lifts/min, and batching processes. approx. 200 pump lifts/min, and batching processes Special features

Magnetic field excitation Full-scale range Outputs

Current Pulse Status

Identical electronic module for remote-system and compact flowmeters = simplified stocking of spares. Modular electronic unit easily upgradable, easily adaptable to meet additional requirements Bidirectional pulsed DC field.

Outstanding repeatability and dynamic response through higher field frequency and field current. Modular electronic unit, easily upgradable, easily adaptable to meet additional requirements. Bidirectional pulsed DC field.

0.3 – 12m/s, 1 – 40ft/s configurable in user-definable flow units 0/4 – 20 mA 0 – 10 pulses/s (scalable), 0 – 100 Hz 0 – 1000 Hz for full-scale range Binary output, e.g. for flow direction error indication

0.3 – 12m/s, 1 – 40ft/s configurable in user-definable flow units 0/4 – 20 mA, etc. 0 – 1000 pulses/s (scalable) for full-scale range

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Binary output, e.g. for direction of flow error indication, range selection

Control input

Interfaces (option)

HART®, smart, RS 485; Profibus in preparation

Binary outputs switch-selectable to the control input, e.g. set outputs and totalizer to zero, external range change, etc. HART®, smart, RS 485; Profibus; Fieldbus

Power supply

24, 48, 100 – 240V AC, 48 – 63Hz and 24 V DC

24, 48, 100 – 240V AC, 48 – 63Hz and 24V DC

Power consumption

5VA / 4W

10VA / 8W

Error limits

± 0.5% of measured value

± 0.3% of measured value

Low-flow cutoff Forward/reverse flow measurement Limit contact Test function for converter and receiver instruments Galvanic isolation Overvoltage protector (supply power and all outputs)

Low-flow cutoff, Forward/reverse flow measurement, Automatic range change Limit contacts, External range selector, External totalizer reset Test function for converter and receiver instruments, Galvanic isolation Overvoltage protector (supply power and all inputs and outputs)

Other versions Hazardous-duty version European Standard FM (Factory Mutual)

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in preparation in preparation

For custody transfer

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in preparation

overall system

Standard equipment

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Background 3.1

● Signal converter in field housing ● Signal processing by microprocessor,

● Signal converter in field housing for wall mounting ● Signal processing by microprocessor,

outstanding interference rejection, very good dynamic response ● Basic version without display or control unit ● Option: display/totalizing and control unit with plain-text operator prompting, all functions/data can be set. ● IFC 110 PF for TIDALFLUX IFS 4000 PF

outstanding interference rejection, through high field frequency and field current, very good measuring stability despite high frequency. ● Option: magnetic sensors for setting all data without opening the housing

Non-contact High Pressure Abrasive, Food, Water and special corrosive and measurement Beverage, Wastewater hot products κ ≥ 0.05 µS/cm Pharmaceutical connections

SC 150 F

Background

IFC 110 F IFC 110 PF

Characterization

Application Liquids, pastes, sludges and slurries with solids con- Liquids, pastes, slurries, sludges with solids contents tents up to 5%, also for pulsating flows up to approx. in excess of 30%, e.g. paper and pulp industry, 200 pump lifts/min, and batching processes hydraulic conveyance (ore dressing), dredging industry Special features Heavy-duty electronic module, Excellent measuring signals, Outstanding repeatability through high field current, Designed for toughest process conditions Bidirectional, pulsed high-power DC field.

0.3 – 12m/s, 1 – 40ft/s configurable in userdefinable flow units 0/4 – 20mA, etc. 0 – 10 000 pulses/s (scalable)

0.3 – 12m/s, 1 – 40ft/s configurable in userdefinable flow units 0/4 – 20mA, etc. 0 – 10 000 pulses/s (scalable)

4 binary outputs, e.g. for flow direction, error indication, automatic range change

Binary output, e.g. for direction of flow, error indication

2, e.g. totalizer reset, hold outputs, set outputs to zero, test HART®, smart, RS 485; Profibus in preparation

– RS 485

Interfaces (option)

85 – 264V AC, 48 – 63 Hz and 24V DC/AC

100 – 240V AC, 48 – 63Hz

Power supply

15VA / 15W

approx. 50VA

Power consumption

± 0.3% of measured value (option: 0.2%)

± 0.4% of measured value

Error limits

Signal converter Integral Remote and Remote

3 status indication outputs and 2 control inputs allow easy, flexible system integration. Modular electronic unit, easily upgradable, with unassigned slots for add-on board Bidirectional pulsed DC field, field.

Magnetic field excitation Full-scale range Outputs

Current Pulse Status

Control input

Calibration / Sizing / instalMeasuring lation guides Principle

overall system

Standard equipment Low-flow cutoff, Forward/reverse flow measurement, Low-flow cutoff, Forward/reverse flow measurement Automatic range change, Limit contacts, External Automatic range change, Limit contacts, range selection, External totalizer reset, Function test Galvanic isolation of converter and receiver instruments, Galvanic isolation Overvoltage protector (supply power and all inputs and outputs)

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in preparation

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For custody transfer

Ordering guide

in preparation in preparation

Other versions Hazardous-duty version European Standard FM (Factory Mutual)

Background 3.1

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