Company Profile New

Web Site : http://www.hemaengineering.com

INDEX 

GENERAL



OVERVIEW



ORGANISATION CHART WITH KEY PERSONNEL



PRODUCTION ACTIVITY



CLIENTS



RANGE OF PRODUCTS



LIST OF PLANT AND MACHINERY



LIST OF TOOL ROOM MACHINERY & UTILITIES



LIST OF Q.A. EQUIPMENTS

OVERVIEW Hema Group of companies came into existence in the year 1972 under the able leadership of Sh. K.K. Jajoo, A qualified engineer having done B.E. (Mechanical). He specialised in the manufacturing of sheet metal and forging components. These companies continued to grow at a very fast speed due to the hard work, dedication and quality consciousness of Sh. K.K. Jajoo. His efforts were fully rewarded when these companies were selected as major ancilliary units of M/s Hero Honda Motors Ltd. in the year 1983 for manufacturing sheet metal components required as original parts for Hero Honda Motor Cycle. Thus the companies became original equipment manufacturer (OEM) for motor Cycles conforming to the Japanese Industrial Standard (JIS). Now these companies have grown manifold in terms of range of components through their conscious approach towards quality. We have got the following Manufacturing Units. At Gurgaon M/s. Hema Engineering Industries Ltd. (Unit –I), 1/3 Km, Khandsa Road, Gurgaon-122001, Haryana. Telephone No.- 0124-2370740-44 ( 5 lines) Fax – 91-124-2370747. [email protected] We have one Mfg. Unit around Bangalore. At Hosur M/s. Hema Engineering Industries Ltd.(Unit-II), Vill.- Upparapalli, P.O.-Mathagondapalli, Thally Road, Hosur– 635114 (Tamilnadu). Telephone No.-04347-233476,233764.Email– [email protected] At Manesar M/s. Hema Engineering Industries Ltd. (Unit-III), Plot No.-15, Sector – 3, IMT – Manesar, Gurgaon (Haryana). Telephone No.-0124-2290440,2290441.Fax –91-124-2290165 Email – [email protected] At Dharuhera M/s Kay Jay Auto Limited, 69 Km Delhi-Jaipur Highway, Dharuhera, Haryana. Telephone No.-0127442370-74 (5 lines), 42289. Fax – 91-1274-42375. Email – [email protected] The top management and major shareholdings of all the aforesaid companies is given as under: 1. 2. 3. 4. 5.

Sh. K.K. Jajoo Sh. Chandresh Jajoo Smt. Vijya Jajoo Sh. K.K. Gattani Smt. Monica Jajoo

-

Chairman Managing Director Director (Material) Director (Technical) Major Shareholder

All of above got rich technical and industrial experience. Hence all the companies hope to do even better in future with the aforesaid people at the helm of affairs.

GENERAL CONSTITUTION

CAPITAL INV. (IN RS.)

DATE OF INCORPORATION

DATE OF COMMENCEMENT OF PRODUCTION

HEMA

80 MILLION

9/1/81

NOV., 1987

ENGINEERING

PROMOTORS SH. K.K. JAJOO

WORKS ADDRESS :

SH. CHANDRESH JAJOO

INDUSTRIES

1/3 KHANDSA ROAD,

5.25 ACRE

REGD. OFFICE ADDRESS :

GURGAON, HARYANA

LTD.

NEW DELHI -62 TEL. NO. :

0124-2370740 - 44 (6 LINES)

TEL. NO. :

011-6565-204,839

FAX

91-124-2370747

FAX NO. :

91-11-6969677

[email protected]

MOBILE

Email

HEMA

SEP., 1997

: :

ADDRESS :

ENGINEERING

VILL. -UPPARAPALLI,

1.5 ACRE

P.O. -MATHAGONDAPALLI,

INDUSTRIES

TAALLY ROAD,

LTD.

HOSUR-635114

(UNIT - II)

(TAMIL NADU) TEL. NO. : Email MARCH, 2001

04347 -233476, 233764

[email protected]

:

MOBILE HEMA

:

ADDRESS :

ENGINEERING

o9842730957 PLOT # 15, SECTOR-3,

1.0 ACRE

IMT-MANESHAR,

INDUSTRIES

GURGAON (HARYANA)

LTD. (UNIT - III)

TEL. NO. :

2290440, 2290441

FAX NO. :

91-124-2290165

Email

:

MOBILE 45 MILLION

6/13/83

MAY, 1985

170A, WESTREN AVENUE,

SMT. VIJAYA JAJOO

(UNIT - I)

KAY JAY

PLOT AREA OF WORKS

[email protected] :

ADDRESS :

AUTO LIMITED

9810499646 69 KM, DELHI-JAIPUR HIGHWAY, DHARUHERA HARYANA

TEL NO.

:

01274-42370-74

FAX. NO. :

01274-42375

Email

[email protected]

Mobile :

:

9810499641, 9810499642

2.0 ACRE

:

Chairman

9810174214

M.D.

9810017380

Director

9810499647

V.P. (O)

9810499645

G.M. (Finance)

9810977257

KEY PERSONNEL ORGANISATION CHART (HEMA ENGG. IND. LTD. – UNIT – I) DIRECTOR

INCHARGE PAINT & POWDER COATING SHOP

INCHARGE MAINTENANCE

MANAGING DIRECTOR

CHAIRMAN

A. G. M. FINANCE

INCHARGE P&A

INCHARGE TEXATION

INCHARGE PROD. DEVELOPMENT

VICE PRESIDENT

GENERAL MANAGER (OPERATION)

INCHARGE TOOL ROOM

INCHARGE Q. A.

INCHARGE PROD. (WELD SHOP)

INCHARGE PLATING SHOP

INCHARGE MARKETINIG

INCHARGE SECURITY

INCHARGE P.A.D.

INCHARGE PURCHASE

INCHARGE SYSTEM & QA

INCHARGE PRESS & STRUT SHOP

INCHARGE STORE

KEY PERSONNEL ORGANISATION CHART (HEMA ENGG. IND. LTD. – UNIT – II) K. K. JAJOO CMD

CHANDRESH JAJOO (DIRECTOR)

VICE PRESIDENT

INCHARGE (PURCHASE)

INCHARGE (PLATING)

INCHARGE (PROD. SHOP)

INCHARGE (Q. A.)

INCHARGE (FINANCE)

INCHARGE (STORE)

KEY PERSONNEL ORGANISATION CHART (HEMA ENGG. IND. LTD. – UNIT – III) DIRECTOR TECH. & HEAD OF MAINT.

INCHARGE MAINTENANCE

MANAGING DIRECTOR

CHAIRMAN

INCHARGE (P&A)

A. G. M. FINANCE

VICE PRESIDENT

UNIT HEAD

INCHARGE PURCHASE

INCHARGE P.A.D.

INCHARGE SECURITY

INCHARGE (SYSTEM)

KEY PERSONNEL ORGANISATION CHART (KAY JAY AUTO LIMITED – DHARUHERA) K. K. JAJOO CHAIRMAN

CHANDRESH JAJOO (MANAGING DIRECTOR)

A. G. M. (FINANCE)

INCHARGE (SYSTEM & QA)

A.G.M. (H. R. D.)

UNIT HEAD

A. M. SECURITY

INCHARGE (WELD & PRESS SHOP)

INCHARGE (M/C SHOP)

INCHARGE (STORE)

INCHARGE (PLATING SHOP)

PRODUCTION ACTIVITY

CLIENTS AT UNIT – I                   

HERO HONDA MOTORS LTD., DHARUHERA HERO HONDA MOTORS LTD., GURGOAN TVS MOTOR CO. LTD, HOSUR TVS MOTOR CO. LTD,, MYSORE GABRIEL INDIA LTD., GURGAON GABRIEL INDIA LTD., HOSUR HYDRAULICS LTD, GURGAON MAJESTIC AUTO LTD., GHAZIABAD STALLION SHOX LTD., NOIDA RENOWNED AUTO PRODUCTS, HOSUR AUTOFIT LTD., DHARUHERA EUROTHERM, GERMANY ESCORTS LTD., FARIDABAD MUNJAL SHOWA LTD., GURGAON AUTOMAX LTD., GURGAON DELPHI AUTOMOTIVES, NOIDA SANDHAR INDUSTRIES, GURGAON HONDA SIEL MOTORS LTD., NOIDA MINDA INDUSTRIES, NEW DELHI

AT UNIT – III                

AT UNIT – II            

TVS MOTOR CO. LTD., HOSUR TVS MOTOR CO. LTD.,, MYSORE RENOWNED AUTO PRODUCTS, HOSUR GABRIEL INDIA LTD., HOSUR ARACO LTD. FIEM AUTO LTD. RAJ SHRIYA AUTO LTD. HITECH AUTO LTD. BHARAT TECHNOLOGY LTD., HOSUR RAJ SHRIYA AUTO LTD., HOSUR HITECH AUTO LTD., HOSUR ADEEP ROLLO FORM LTD., HOSUR

HERO HONDA MOTORS LTD, DHARUHERA HERO HONDA MOTORS LTD, GURGAON OMAX AUTO LTD., DHARUHERA SPEEDOMAX LTD., SHIDRAWALI MUNJAL SHOWA LTD., GURGAON OMAX AUTO LTD., MANESAR SPEEDOMAX LTD., SHIDHRAWALI MAJESTIC AUTO LTD., LUDHIANA DENSO LTD., MANESAR FIAMM MINDA AUTOMATION LTD., NAHARPUR MINDA FIAMM ACOUSTIC LTD. DELHI MINDA INDUSTRIES LTD., SONEPAT MINDA SWITCH LTD., NAWADA SATYAM AUTO COMP. LTD.MANESAR SUPER CIRCLE AUTO LTD., DELHI HONGO INDIA LTD., NOIDA.

KAY JAY AUTO           

HERO HONDA MOTORS LTD, DHARUHERA YAMAHA MOTORS LTD, FARIDABAD YAMAHA MOTORS LTD, NOIDA MAJESTIC AUTO LTD., LUDHIANA EMKAY AUTOMOBILES INDUSTRIES PVT. LTD., GURGAON. AUTOFIT LTD., DHARUHERA M & M AUTO LTD., GURGAON GILLETTE INDIA LTD., BHIWADI. GILLETTE INDIA LTD., RISHIKESH. CONTENENTAL ENGINES LTD., BHIWADI ADEEP ROLOFORMS, MANESAR

RANGE OF PRODUCTS UNIT – I

UNIT – II

KAY JAY AUTO LTD.

  

   



 

 Shocker parts (Front for two wheeler) for Chasis parts for Hero Honda Motors M/s Renowned Auto Products.  Chasis parts for Hero Honda Ltd. Motors Ltd. Front Fork (Two wheeler) parts for  Rear wheel (Two wheeler) supporting parts for all Models of TVS Motor Co.  Front / RR panel (Two wheeler) Gabriel, Hydraulics Ltd. Rear Fork (Two wheeler) parts for Ltd. parts for Hero Honda Motors Ltd. Hero Honda Motors Ltd. / TVS Motor  Rear fork (Two wheeler) for all model of  Muffler for Majestic Auto Ltd. co. Ltd. / Majestic Auto Ltd. TVS Motors  Muffler parts for Hero Honda Front / RR Panel (Two wheeler) parts Hero Honda Motors Ltd.  Safety Parts eg. Crash guard & sariguard, Motors Ltd. Muffler parts for Hero Honda Motors Handle Guard.  Front / RR wheel parts for Hero Ltd UNIT – III Honda Motors Ltd. / Hero Motors Seat parts for Hero Honda Motors Ltd. Ltd. , Yamaha Motors Ltd. Front / RR wheel parts for Hero Honda  Chain parts for Hero Honda Motors Ltd. Motors Ltd / Hero Motors Ltd. /  Strut parts (Four wheeler) for Maruti  Radiator parts (Four wheeler) for Yamaha Motors Ltd.  Muffler parts for Hero Honda Motors Ltd Climate System India Ltd. Shocker parts (Two wheeler) for  Plating Job work on shocker  Fendor Parts for HHML. Munjal Showa Ltd., Gabriel India Ltd., springs for Maruti.  Seat & Utility Parts for TVS. Yamaha Motors Ltd., Hydraulics Ltd.  MSR components & Top Plate Job Strut parts (Four wheeler) for Maruti  Chassis Parts for HHML. Work for Gillette.  Front Rear Panel Parts for HHML. (Act as sub vendor) Rear wheel (Two wheeler) supporting  Muffler Parts for HHML.

parts for Hero Honda Motors Ltd.,  Radiator Parts (Four Wheel) for CSIL. TVS motor co. Ltd., Majestic Auto Ltd.  Horn (Two Wheeler & Four Wheeler) Parts for Minda Group of Industries.  Powder Coating J/W for Honda Ciel Ltd.  Handle Bar for TVS SUZUKI.  Head light Parts for MINDA / MUL.

FUTURE AIMS AND OBJECTIVES The group has embarked upon an ambitious plan of all around expansion programme keeping in view the future demand of quality components.

Our future targets are:  ISO 14001 – Environment Management System in place with all units.  Total Productive Maintenance (T.P.M)  Working towards Lean Manufacturing.  Also, we are targeting to achieve Rs. 60 Crore Export

Turn

Over

Rs 100 Crore by 2006~07.

by

2005~06

and

LIST OF Q.A. EQUIPMENTS #

DESCRIPTION

RANGE

LEAST COUNT

MAKE

1

Cordinate Measuring Machine

700x700x500

0.0001 mm

Brown and Sharp

QTY. (IN NOS.) UNIT-1 UNIT-II UNIT-III KAY JAY 1

2

VERNIER CALIPER

0-150 & 0 - 200

0.0280.01MM

Mitutoyo

9

-

3

''

0-300

0.0280.01MM

''

10

1

4

''

0-600

0.02

''

1

5

''

0-200

0.02

''

1

6

HEIGHT GAUGE

0-300 & 0 - 450

0.02 & 0.01

''

6

7

''

0-600

0.02 & 0.01

''

6

1

8

MICROMETER

0-25,0-50,25-50,

0.01

''

18

2

9

50-75, 75-100

3

1

5 9

1

2 1

1 EACH

6

''

10

''

0-25,0-50,25-50

0.001

''

4

11

''

0-100,100-200,150-300

0.01

''

3

12

''

(3 ANVIL)

2.3-25

0.01

''

1

13

''

(BALL POINT)

0-25

0.01

''

1

14

''

(POINTED)

0-25

0.01

''

1

15

''

(INSIDE)

5-30, 25-50

0.01

''

3

16

''

(DEPTH)

0-150

0.01

''

1

1

17 PROFILE PROJECTOR (X-20)

DIA 600

0.002

Isomet

1

1

18 UNIVERSAL TESTING M/C

20 T

-

Ratnakar

1

19

10 T

-

''

-

1

20 DIAL INDICATOR

''

0-10 MM

0.01

Mitutoyo

8

1

21

0-1.0 MM

0.001

''

3

22 DIAL TEST INDICATOR

0-0.10

0.001

''

3

23

0-0.8/1.0

0.01

''

16

1 1

'' ''

24 SURFACE PLATE (C.I.)

600X600/900

-

Local

7

25

1000X1000

-

SED & PMT

3

26 BORE GAUGE

''

(GRANITE)

18-35

-

Mitutoyo

3

27

3.5-60, 50-100

-

''

2

28 TORQUE WRENCH

''

0-900 Kgf cm

1 KgfCm

Tonichi

2

29

0-1200 Kgf cm

5K

Britool

1

30 BEVEL PROTECTOR

0-180 & 0 - 360

5'

Mitutoyo

4

31 COMBINATION SET

0-180 0

5'

''

1

32 SINE BAR

0-200 mm

-

Omega

1

33 COMPARATER STAND

-

-

Instrumentation

1

34 ROCKWELL HARDNESS TESTER

0-100 HRC

1 HRC

Krystal / Justy

2

35 SHORE 'A' HARDNESS TESTER

0-100

1 Shore 'A'

Blue Steel Engg.

1

36 CUPPING TEST M/C

0-60 MM

0.05 MM

Local

1

37 PAINT THICKNESS TESTER

0-100 Micron

1 Micron

Germany

1

''

2 1 3 2 1

2

1

1

1

1

1

1

38 PLATING THICKNESS TESTER 39 MAGNETIC 'V' BLOCK

3", 4", 5"

-

Jafugi, Omega

13

2

40 RIGHT ANGLE PLATE

6", 8", 12",20"

-

Omega

6

1

41 RADIUS GAUGE

1-7,7.5-15,15.5-25

-

Mitutoyo

14

42

'' DEAD WEIGHT PRESSURE GAUGE & 43 TESTER

0.5-7.0

-

''

-

Ravika

1

44 DIAL GAUGE CALIBRATER

HP 34-00 Kg/Cm2

-

45 TPG

M5 X 0.8 -6H

-

Size Control

2

4

2

46

''

M6 X 1.0 -6H

-

''

6

6

2

47

''

M6 X 1.0 -6G

-

''

4

6

2

48 TRG

M8 X 1.25 -6H

-

''

6

6

2

49

''

M10X 1.50 -6H

-

''

6

6

2

50

''

M8X1.25-6H

-

''

2

4

1

51

''

BC 3.2 X 40 TPI

-

''

4

2

52

''

BC 3.5 X 40 TPI

-

''

3

2

53

''

10 SWG X 40 TPI

-

''

2

2

54

''

BC 3.5 X 40 TPI

-

''

-

4

BC 3.2 X 40 TPI -

-

'' Mitutoyo -

1 1

55 '' 56 SURFACE FINISH TESTER 57 OPTICAL PLATE

LP 0.4-40 Kg/Cm2

6 2 1 EACH

5 1

-

-

4 -

LIST OF PLANT AND MACHINERY S.NO.

DESCRIPTION UNIT-I

1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.1 1.11 1.12 2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12 2.13 3.0 3.1 3.2 3.3 3.4 3.5 4.0 4.1 4.2 4.3 4.4 4.5 4.6 5.0 5.1 5.2 5.3 6.0 6.1 6.2 7.0 7.1 7.2 7.3 7.4

PRESS SHOP 200 TON ( WITH FEEDER) 200 TON ( W/O FEEDER) 150 TON 100 TON 55 TON 50 TON 30 TON 20 TON 10 TON 5 TON HAND PRESS HAND PRESS 400 TON WELDING SHOP SPM MIG WELDING SET PROJECTION WELDING 75 KVA PROJECTION WELDING 100 KVA PROJECTION WELDING 150 KVA SPOT WELDING DOUBLE ENDED BORING M/C ROLLING M/C SHEET BELT GRINDER SEAM WELDING WIRE BRUSHING HAND DISC GRINDER PNEUMATIC GRINDER MACHINE SHOP WIRE STRAIGTHONING / CUTTING SPOKE MFG. M/C NIPPLE MFG. M/C HEADER DRILLING M/C AUTO PLATING SHOP AUTO Zn. PLATING SHOP MANUAL Zn. PLATING SHOP S.S.T. CHAMBER CASS TEST CHAMBER HYDROGEN DE-EMBRITTLEMENT OVEN HANGER COATING FURNANCE TRI-NI. CR. PLATING SHOP AUTO SHOP MANUAL SHOP RE CHROME PAINT SHOP ELECTROSTATIC CONVEYORISED AUTO CONTROLLED HUMIDITY CHAMBER POWDER COATING SHOP NINE TANK PHOSPHATING PROCESS S.S.T. AUTO SHOWER PT & POWDER COATING SHOP SPOT WELDING M/C 35 KVA

QTY. (IN NOS.) UNIT-II UNIT-III

KAY JAY

1 1 8 3 4 2 2 3 1 1

1 2 2 1 -

2 11 6 6 5 2 1 1 -

2 2 3 5 1 1 1 2 -

15 130 1 2 1 1 3 1 3 2 12 15

3 12 2 1 1 1 1 -

3 20 1 2 4 2 1 2 1 1

2 6 1 2 1 1 1 1

5 5 10 5 8

-

7

2 2 5 2 1

2 2 -

1 1 1

-

1 1 1 1 1 1

-

2 1

-

3 1 1

3 1

-

-

-

1 2 1 1

1 -

-

-

LIST OF TOOL ROOM MACHINERY & UTILITIES S.NO.

DESCRIPTION

QTY. (IN NOS.) UNIT-I

UNIT-II

UNIT-III

KAY JAY

1

LATHE M/C

6

1

1

4

2

VERTICAL MILLING M/C

2

-

2

2

3

UNIVERSAL MILLING M/C

1

1

-

-

4

SURFACE GRINDER

7

1

2

1

5

CYLINDRICAL GRINDER

1

-

-

-

6

WIRE CUT M/C

2

-

-

-

7

BFW CNC MACHINING CENTRE

1

-

-

-

8

SHAPER

2

-

1

1

9

BENCH GRINDER

1

1

1

1

10

POWER HACKSAW

1

-

1

1

11

HEAT TREATMENT FURNACE

1

-

-

-

LIST OF UTILITIES S.NO.

DESCRIPTION

QTY. (IN NOS.) UNIT-I

UNIT-II

UNIT-III

KAY JAY

1

SCREW COMPRESSOR

9

2

2

2

2

THERMOPACK

1

-

-

1

3

AIR COMPRESSOR (RECIPROCATING)

3

-

-

2

4

GENERATOR 250 KVA

5

-

1

4

5

GENERATOR 800 KVA

1

-

1

1

6

GENERATOR 110 KVA

-

-

1

1

7

GENERATOR 140 KVA

-

1

-

-

8

GENERATOR 500 KVA

-

-

1

1

9

E.T.P.

2

1

-

1

10

S.T.P.

1

1

-

1

11

D.M. WATER PLANT

1

1

-

-

12

SOFTNER PLANT

2

-

1

1

13

LDO UNDERGROUND TANK

1

1

1

1

14

DIESEL UNDER TANK

2

1

1

1

15

R.O.

1

1

2

-

16

GENERATOR – 1250 KVA

1

-

-

-