Real-Time Simulation Models of
Power Electronics & Drives Department of Electrical Engineering Indian Institute of Science Bangalore 560012 Jayalakshmi Kedarisetti Dinesh Gopinath Mridula Jain December 2, 2006
Contents 1 Real-Time Simulation Of Dynamic Systems 1.1 Introduction . . . . . . . . . . . . . . . . . . 1.2 Integration Methods . . . . . . . . . . . . . 1.3 Simulating An RLC Circuit . . . . . . . . . 1.4 Implementation . . . . . . . . . . . . . . . . 1.5 FPGA Design Files . . . . . . . . . . . . . . 1.6 Conclusion . . . . . . . . . . . . . . . . . . .
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13 13 13 14 15 16 17 17 17 21 22 22 23 24 24 28 29 29 30 31 31 35
3 Real-Time Simulation of Separately Excited DC Machine 3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2 Open Loop Control of DC Machine . . . . . . . . . . . . . . .
37 37 37
2 Real-Time Simulation Of SMPC 2.1 Introduction . . . . . . . . . . . 2.2 Basic Principle of Operation . . 2.3 Buck Converter . . . . . . . . . 2.3.1 Power Circuit Design . 2.3.2 Implementation . . . . . 2.3.3 Normalized Equations . 2.3.4 FPGA Design Files . . . 2.3.5 Waveforms . . . . . . . . 2.4 Boost Converter . . . . . . . . . 2.4.1 Power Circuit Design . 2.4.2 Implementation . . . . . 2.4.3 Normalized Equations . 2.4.4 FPGA Design Files . . . 2.4.5 Waveforms . . . . . . . . 2.5 Buck-Boost Converter . . . . . 2.5.1 Power Circuit Design . . 2.5.2 Implementation . . . . . 2.5.3 Normalized Equations . 2.5.4 FPGA Design Files . . . 2.5.5 Waveforms . . . . . . . . 2.6 Conclusion . . . . . . . . . . . .
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CONTENTS
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38 39 41 42 42 43 43 43 43 44 44 44 44 46 46 48 48 48 49
4 Real-Time Simulation of Induction Machine 4.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . 4.2 Basic Principle of Operation . . . . . . . . . . . . . . 4.3 Modelling of Induction Machine using Space Phasors 4.4 Implementation . . . . . . . . . . . . . . . . . . . . . 4.5 Normalized Equations . . . . . . . . . . . . . . . . . 4.6 FPGA Design Files . . . . . . . . . . . . . . . . . . . 4.7 Waveforms . . . . . . . . . . . . . . . . . . . . . . . . 4.8 Conclusion . . . . . . . . . . . . . . . . . . . . . . . .
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51 51 51 53 55 57 57 57 68
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69 69 69 71 72 72 74 76 77 77 81
3.3 3.4
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3.6 3.7 3.8
3.2.1 Implementation . . . . . . . . . 3.2.2 FPGA Design Files . . . . . . . Closed Loop Control of DC Machine . Transfer Functions Of The Subsystems 3.4.1 DC Motor and Load . . . . . . 3.4.2 Chopper . . . . . . . . . . . . . 3.4.3 Current and Speed Controllers . 3.4.4 Current Feedback . . . . . . . . 3.4.5 Speed Feedback . . . . . . . . . Simulation of DC Motor Drive . . . . . 3.5.1 DC Motor Equations . . . . . . 3.5.2 Speed-Feedback Filter . . . . . 3.5.3 Current-Feedback Filter . . . . 3.5.4 Speed Controller . . . . . . . . 3.5.5 Current Controller . . . . . . . 3.5.6 Chopper . . . . . . . . . . . . . Implementation . . . . . . . . . . . . . FPGA Design Files . . . . . . . . . . . Conclusion . . . . . . . . . . . . . . . .
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5 V/F Control of Induction Motor Drive 5.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2 Basic Principle of V/F operation . . . . . . . . . . . . . . 5.3 Sine-Triangle Modulation . . . . . . . . . . . . . . . . . . . 5.4 Implementation of V/F Sine-Triangle Modulator in FPGA 5.4.1 Generation of V/F sine waves . . . . . . . . . . . . 5.4.2 Carrier Generation . . . . . . . . . . . . . . . . . . 5.4.3 Generation of PWM . . . . . . . . . . . . . . . . . 5.4.4 Slow Start of Induction Motor . . . . . . . . . . . . 5.5 Open-loop V/F Control of IM - Real-time Simulation . . . 5.6 Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . .
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6 Real-Time Simulation Of Switched Reluctance Motor 6.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . 6.2 Basic Principle of Operation . . . . . . . . . . . . . . . . 6.3 Inductance Gradient (L vs θ) . . . . . . . . . . . . . . . 6.4 Flux-Linkage Characterstics . . . . . . . . . . . . . . . . 6.5 Torque Characterstics . . . . . . . . . . . . . . . . . . . 6.6 Position Sensor . . . . . . . . . . . . . . . . . . . . . . . 6.7 Control Strategy . . . . . . . . . . . . . . . . . . . . . . 6.8 Implementation . . . . . . . . . . . . . . . . . . . . . . . 6.9 Normalized Equations . . . . . . . . . . . . . . . . . . . 6.10 FPGA Design Files . . . . . . . . . . . . . . . . . . . . . 6.11 Waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . 6.12 Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . .
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83 83 83 85 86 87 91 92 95 97 97 97 106
7 Control and Real-Time Simulation of Matrix Converters 7.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2 Basic Principle of Operation . . . . . . . . . . . . . . . . . . 7.3 Direct and Indirect Matrix Converters . . . . . . . . . . . . 7.3.1 Direct Matrix Conversion . . . . . . . . . . . . . . . 7.3.2 Indirect Matrix Conversion . . . . . . . . . . . . . . . 7.4 Modulation of Matrix Converters . . . . . . . . . . . . . . . 7.4.1 Indirect Converter Modulation . . . . . . . . . . . . . 7.4.2 Direct Converter Modulation . . . . . . . . . . . . . 7.5 Implementation of Modulators in FPGA . . . . . . . . . . . 7.5.1 Output Modulator . . . . . . . . . . . . . . . . . . . 7.6 Modelling of Direct and Indirect Matrix Converters . . . . . 7.6.1 Indirect Converter . . . . . . . . . . . . . . . . . . . 7.6.2 Direct Converter . . . . . . . . . . . . . . . . . . . . 7.7 Real-Time Simulation . . . . . . . . . . . . . . . . . . . . . . 7.8 Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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107 107 107 109 109 110 112 112 117 118 119 122 124 126 127 131
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List of Figures 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8
Triggering Timing. . . . . . . . . . . . . Zero Order Integrator (Euler’s method). First Order Integrator . . . . . . . . . . Second Order Integrator . . . . . . . . . Series RLC Circuit. . . . . . . . . . . . . FPGA Design File for RLC Circuit . . . FPGA Design File for Euler’s Integration Transient Wave forms of RLC Circuit . .
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4 5 6 7 8 10 11 11
2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12 2.13 2.14 2.15 2.16
Basic Switching Converter . . . . . . . . . . . . . . . . . Buck Converter . . . . . . . . . . . . . . . . . . . . . . . FPGA Design File of Buck Converter . . . . . . . . . . . FPGA Design File of Buck Converter . . . . . . . . . . . Buck Converter Off-line Simulation Waveforms . . . . . . Buck Converter Real-Time Simulation Waveforms . . . . Boost converter . . . . . . . . . . . . . . . . . . . . . . . FPGA Design File of Boost Converter . . . . . . . . . . FPGA Design File of Boost Converter . . . . . . . . . . Boost Converter Off-Line Simulation Waveforms . . . . . Boost Converter Real-Time Simulation Waveforms . . . . Buck-Boost Converter . . . . . . . . . . . . . . . . . . . FPGA Design File of Buck-Boost Converter . . . . . . . FPGA Design File of Buck-Boost Converter . . . . . . . Buck-Boost Converter Off-Line Simulation Waveforms . . Buck-Boost Converter Real-Time Simulation Waveforms
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13 14 18 19 20 20 21 25 26 27 27 28 32 33 34 34
3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8
DC Motor Model. . . . . . . . . . . . . Generalized Machine Model. . . . . . . FPGA Design File for DC Machine . . Modelling of DC Machine . . . . . . . Block Diagram of the DC Motor Drive Filter . . . . . . . . . . . . . . . . . . . PI-Controller . . . . . . . . . . . . . . Saturation . . . . . . . . . . . . . . . .
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vi
LIST OF FIGURES
3.9 DC Motor Drive with Speed and Current Feedback . . . . . . 3.10 DC Motor Drive with Speed and Current Feedback . . . . . .
50 50
4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 4.11 4.12 4.13 4.14
Equivalent Circuit . . . . . . . . . . . . . . . . . . . Twophase equivalent of a 3-phase induction motor . . FPGA Design File for isa . . . . . . . . . . . . . . . . FPGA Design File for isb . . . . . . . . . . . . . . . . FPGA Design File for isra . . . . . . . . . . . . . . . . FPGA Design File for isrb . . . . . . . . . . . . . . . . FPGA Design File for ωm . . . . . . . . . . . . . . . FPGA Design File for Eulers Integration . . . . . . . Vsa*k and Vsb*k waveforms where k=1/(1.5*sqrt(2)) Vsa and Vsb waveforms . . . . . . . . . . . . . . . . isa ,isb , isra and isrb waveforms . . . . . . . . . . . . . . isa ,isb , isra and isrb waveforms . . . . . . . . . . . . . . ωm and Mg ∗ 0.2/16 waveforms . . . . . . . . . . . . ωm and Mg ∗ 0.2 waveforms . . . . . . . . . . . . . .
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5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10 5.11 5.12 5.13 5.14 5.15 5.16
Torque-Speed Characteristics of Induction Motor . V/F relation including low frequency voltage boost Sine-Triangle PWM . . . . . . . . . . . . . . . . . . Three Phase VSI . . . . . . . . . . . . . . . . . . . Theta Address Generation Scheme . . . . . . . . . p.u Sine wave . . . . . . . . . . . . . . . . . . . . . Generation of Three-phase V/F Sine waves . . . . . Carrier Generation Scheme in FPGA . . . . . . . . Sine Wave and Triangular Carrier . . . . . . . . . . PWM Generation for U-phase . . . . . . . . . . . . PWM Signals for U and V phases . . . . . . . . . . Slow Starting Logic . . . . . . . . . . . . . . . . . . Slow Starting V/F Sine Wave Reference . . . . . . VSI Model Implementation in FPGA . . . . . . . . Interconnection of Different Modules for v/f Drive. Real-Time Simulation Waveforms . . . . . . . . . .
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70 70 71 72 74 74 74 75 76 76 77 78 78 79 80 80
6.1 6.2 6.3 6.4 6.5 6.5 6.5 6.6 6.7 6.8
Cross-section of and 8/6 pole 4-phase SR Motor . . . . . Idealised Inductance Profile of the Four Different Phases Flux-linkage Characterstics . . . . . . . . . . . . . . . . . Torque Characterstics . . . . . . . . . . . . . . . . . . . (a) Inductance Profiles of the Four Stator Phases . . . . (b) Position Signals for Forward Rotation . . . . . . . . . (c) Position Signals for Reverse Rotation . . . . . . . . . Low Speed Control Strategy . . . . . . . . . . . . . . . . Control Strategy at High Speed . . . . . . . . . . . . . . FPGA Design File for Speed to Position Conversion . . .
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84 85 87 88 91 91 91 95 95 98
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LIST OF FIGURES
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6.9 6.10 6.11 6.12 6.13 6.14 6.15 6.16 6.17 6.18 6.19
FPGA Design File for Sector Selection . . . . . . . . . . . . . FPGA Design File for Generation of Position Signals . . . . . (a) FPGA Design File for Generation of Enable Signals . . . . (b) FPGA Design File for Generation of Enable Signals . . . . High Speed (Forward) and Full Load (Forward) Waveforms . . Low Speed (Forward) and Full Load (Forward) Waveforms . . Starting Speed (Forward) and Full Load (Forward) Waveforms High Speed (Reverse) and Full Load (Forward) . . . . . . . . High Speed (Reverse) and Full Load (Reverse) . . . . . . . . . High Speed (Forward) and Full Load (Reverse) . . . . . . . . High Speed and Half Load . . . . . . . . . . . . . . . . . . . .
99 100 101 102 103 103 103 104 104 104 105
7.1 7.2 7.3 7.4 7.5 7.6 7.7 7.8 7.9 7.10 7.11 7.12 7.13 7.14 7.15 7.16 7.17 7.18 7.19 7.20 7.21 7.22 7.23 7.24 7.25 7.26 7.27 7.28 7.29
Matrix Converter Topology . . . . . . . . . . . . Indirect Matrix Converter Topology . . . . . . . . Input Converter and the Current Space Phasors . Sector Definition . . . . . . . . . . . . . . . . . . Modulation Functions and Raw Switch Signals . . VSI and Space vectors . . . . . . . . . . . . . . . Switch Signal Generation for VSI : Sector 1 . . . Input Modulator Implementation in FPGA . . . . Structure of Input Modulator . . . . . . . . . . . Output Modulator Implementation in FPGA . . . Reference angle Generation . . . . . . . . . . . . Calculation of Duty Ratios . . . . . . . . . . . . Calculation of Modulating Functions . . . . . . . Duty Ratios dα and dβ . . . . . . . . . . . . . . . PWM signals for S1 and S2 of Input Converter . . PWM signals for Su and Sv of Output Converter PWM signals for Sau and Sbu of Direct Converter DC link voltage : Indirect Matrix Converter . . . Structure of Output Modulator . . . . . . . . . . Indirect Converter Model . . . . . . . . . . . . . . Output Line Voltage: Indirect Matrix Converter . Output Phase Voltage : Indirect Matrix Converter Direct Matrix Converter Model . . . . . . . . . . Line-Line Voltage : Direct Matrix Converter . . . Phase Voltage: Direct Matrix Converter . . . . . Input Converter Model in FPGA . . . . . . . . . DC link voltage : Real-time simulation . . . . . . Output Phase Voltage : Real-time simulation . . Real-time Simulation Results . . . . . . . . . . .
108 110 112 113 114 115 116 118 119 119 120 121 122 122 123 123 124 125 125 126 126 127 127 128 128 129 130 130 131
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viii
LIST OF FIGURES
List of Tables 1.1 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 PU Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 9
2.1 2.2 2.3 2.4 2.5 2.6 2.7
Parameters of the Buck converter . . . . Base Values for the Buck converter . . . Per Unit Values . . . . . . . . . . . . . . Parameters of the Boost converter . . . . Base Values for the Boost converter . . . Parameters of the Buck-Boost converter Base Values for Buck-Boost converter . .
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3.1 3.2 3.3 3.4
Details of the DC Motor Parameters . . . . . . . PU Values . . . . . . . . Parameters . . . . . . .
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4.1 4.2 4.3 4.4 4.5
Details of the Induction Motor . . . . Parameters of the Induction Motor . Base Values . . . . . . . . . . . . . . PU Values . . . . . . . . . . . . . . . Equations for implementing in Digital
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6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9
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7.1 Switch Signals . . . . . . . . . . . . . . . . . . . . . . . . . . .
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LIST OF TABLES
Chapter 1
Real-Time Simulation Of Dynamic Systems 1.1
Introduction
Any system can be represented by a mathematical model. Dynamic systems are represented by differential equations or difference equations. Simulation of dynamic systems require the solving of these differential/difference equations. In off-line simulation tools, the solution is carried out in a non-real time manner. For example, if it is required to study the response of a system for a few seconds, it may take minutes or even hours to complete the simulation. This depends on the complexity and simulation parameters. This is because the actual time involved in the calculation of the variables is more. On the other hand in Real-Time Simulation, the results are produced almost instantly. This is possible if the system model is implemented by an electronic circuit. Historically, analog computers were used to solve differential equations. But analog circuits are less flexible in simulating complex systems. Real-time simulation can be done with digital circuits or microprocessors also. Here, the systems equations need to be translated to difference-equations. However, conventional microprocessors and Digital Signal Processors (DSPs) suffer from an inherent bottleneck in performing calculations. They process the data in a sequential manner. So, there is a limit to the minimum simulation step time that is possible for a fixed clock frequency. This limitation can be overcome by paralleling processors. Such a scheme is scalable and very useful for simulating very large dynamic systems with several variables. For real-time simulation of comparatively less-complex systems, a less costly alternative is required. An FPGA is a suitable platform for implementing such systems. The basic advantage of an FPGA is that it can be programmed to process data in parallel. Thus the implementation of system equations on an FPGA results in very short execution time. The system model is realized as a combination of sequential and combinational logic elements. This digital circuit is then programmed in to the FPGA. The minimum time required to calculate the present state
4
Real-Time Simulation Of Dynamic Systems Calculate State Variables CSV Update State Variables USV ∆τ
Figure 1.1: Triggering Timing. variables from previous state variables is the sum of propogation delay of all logical elements and setup and hold times of sequential elements. A clock signal drives the digital circuit. During each clock cycle, the present states of the system are calculated. These calculations are split into two stages as shown in Fig. 1.1. In the first stage the present states of the system are calculated using the previous states of the system. In the second stage the values are updated.
1.2
Integration Methods
The dynamic systems may be represented generally in the form of ODE dyi = ei (xj , yk , t), dt
i, j, k = 1, . . . , n
(1.1)
where xj (t) are the independent forcing functions, yk (t) are the state variables and t the time as variable of integration. The procedure for solving a system of equations simply involves applying the one-step technique for every equation at each step before proceeding to the next step. There are several integration methods [1] to solve the differential equations (1.1). These methods differ in complexity. Each integration method can be implemented by digital logic elements in FPGA. Because of its simplicity, euler’s algorithm is widely used. A. Backwards Euler’s Method In this method, the time axis is subdivided into several intervals. In each interval, ei is approximated by a constant representing the average of ei in that interval. A new value of yi is predicted using the slope (equal to the first derivative at the previous value) to extrapolate linearly over the step size ∆t. yi (n) = yi (n − 1) + ei (n − 1) ∗ ∆t (1.2)
In digital logic circuit, Euler’s method is represented as shown in Fig. 1.2.
1.2 Integration Methods
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e n−1 Multiplier ∆τ
D−Flipflop
ADDER
yn
USV yn−1
D−Flipflop CSV
Figure 1.2: Zero Order Integrator (Euler’s method). D-Flipflop is used for delaying the input until the next clock pulse is given. With the rising edge of the clock pulse CSV, yi (n − 1) is latched. Error function ei (n − 1) which is dependent on the previous state variables yi (n − 1) is calculated and given as input to the integration block. Inputs to the ADDER block are yi (n − 1), ei (n − 1) ∗ ∆t as in the eq. (1.2). State variables are updated with the rising edge of the clock USV. B. Heun’s Method The curve ei is approximated as a straight line within the interval (n − 1)∆t to n∆t. The area under this straight line is an estimate of the integral of ei between the limits (n − 1)∆t and n∆t. So yi (n) = yi (n − 1) + ∆t
ei (n − 1) + ei (n) 2
(1.3)
Implementation of the Heun’s method with logical elements is similar to Eulers method except the input ei (n − 1) is replaced by the average of ei (n − 1) and ei (n). With the given previous state variable yi (n − 1), ei (n − 1) is calculated. As said before, FPGA is a parallel device. so ei (n − 1) has to be latched (Latch) for calculating the average of error functions. Multiplexer (MUX) selects either ei (n − 1) or average of error functions depending upon the clock ‘Avg’. So Heun’s method requires two clock cycles to calculate the present state variables Fig. 1.3. The dotted line shows division of the on period CSV into two halfs. Obviously, heun’s method of integration appropriates more number of logic elements when compare to Eulers method.
6
Real-Time Simulation Of Dynamic Systems
ADDER 2
D−Flipflop e n−1
Latch
err
MUX Avg
err Multiplier ∆τ yn−1
ADDER
D−Flipflop
yn
USV
MUX
yn−1 yn−pred
Avg
D−Flipflop CSV D−Flipflop Avg (a)
yn−1
CSV e n−1
Latch
yn−pred
Avg yn
USV
∆τ (b)
Figure 1.3: (a) First Order Integrator (Heun’s Method) (b) Triggering Timing.
1.2 Integration Methods
7
__ 1 2
e n−1
err
MUX K1 / K2
err Multiplier ∆τ yn−1
ADDER
D−Flipflop
yn
USV yn−1
MUX
yn−pred
Avg
D−Flipflop CSV D−Flipflop K1 / K2 (a)
yn−1
CSV e n−1
K1 / K2
yn
USV
∆τ (b)
Figure 1.4: (a) Second Order Runge-Kutta Method (b) Triggering Timing. C. Second-Order Runge-Kutta Method
where
yi (n) = yi (n − 1) + k2 ∗ ∆t k1 = ei yi (n − 1), t(n − 1) 1 1 k2 = ei yi (n − 1) + k1 ∆t, t(n − 1) + ∆t 2 2
(1.4)
This is the improved polygon method. This method also requires two clock cycles to calculate the present state variables fig. 1.4. Eventhough there are different integration methods to solve (1.1), the only difference would be the formulation of subroutine to compute the slopes. The higher order techniques are always the methods of preference [1]. However, other factors such as programming costs and the accuracy requirements of the problem must also be considered when choosing a solution technique.
8
Real-Time Simulation Of Dynamic Systems
Ra
L
+
i Vg
C
Vc
_ Vg = 100 V; Ra = 10 Ω ; L = 20 mH; C = 4 µ H
Figure 1.5: Series RLC Circuit.
1.3
Simulating An RLC Circuit
An electrical series RLC circuit is shown in Fig 1.5. A transient current and voltages are established in the circuit when the switch is suddenly closed. Equations that describe the transient behavior of the circuit 1.5 are Vg = Ri + L i=C
di + vc dt
dvc dt
(1.5a) (1.5b)
Equations (1.5) are a pair of first-order linear differential equations that can be solved using any above mentioned numerical methods. The equations are first normalized with the help of arbitrary values Vb , Rb . i
R i L d ib vc Vg = + + Vb Rb ib Rb dt Vb vc d i Vb = CRb ib dt
(1.6a) (1.6b)
where ib = Vb /Rb . With the following abbrevations, i R vc L Vg = Vg∗ , = i∗ , = R∗ , = vc∗ , = τLR , CRb = τCR , Vb ib Rb Vb Rb a nondimensional equation results ∗ di∗ ∗ −R −1 i 1 τLR dt Vg∗ = + dvc∗ τCR 1 0 vc∗ 0 dt
(1.7)
These first order linear differential equations can be solved using any numerical methods as mentioned in section 1.2.
1.4 Implementation
1.4
9
Implementation
A. Parameters : The Table. 1.1 gives the base values for voltage, current and the values of other quantities. Input Voltage (Va ) Ra , L, C
100V 10Ω, 20mH, 4µF
Voltage (Vb )
100V
Current (Ib )
10A
R∗
V ∗ /I ∗ = 1
τLR
L/Rb = 2e−3
τCR
CRb = 40e−6
Step time (∆T )
25.6µ
Table 1.1: Parameters
pu value
Equivalent digital Value
Equivalent decimal value
2 pu
7F F FH
32767d
1 pu
3F F FH
16383d
0 pu
000H
0d
-1 pu(16bit)
C000H
49152d
-2 pu(16bit)
8000H
32768d
Table 1.2: PU Values
B. PU System Followed : The Table 1.2 shows the digital equivalent for the pu values. The bit length of the digital word is not limited in an FPGA. Inorder to incorporate the signed arithmetic, the digital equivalent for a negative pu value is chosen as the 1’s compliment of digital equivalent of its corresponding positive pu value.
1.5
FPGA Design Files
FPGA Design files of RLC Circuit are placed in ‘fpga program files’ folder. Fig. 1.6 and Fig. 1.7 are the FPGA design files to implements the equations given in (1.7). The output waveforms are shown in Fig. 1.8
Figure 1.6: FPGA Design File for RLC Circuit
10 Real-Time Simulation Of Dynamic Systems
1.6 Conclusion
Figure 1.7: FPGA Design File for Euler’s Integration
Figure 1.8: RLC Circuit (Eulers Integration). (1) Input Voltage (2) Inductor Current (3) Capacitor Voltage
1.6
Conclusion
In this chapter, different integration methods are explained. Simple RLC circuit has been implemented in FPGA based controller.
11
12
Real-Time Simulation Of Dynamic Systems
Chapter 2
Real-Time Simulation Of SMPC 2.1
Introduction
DC-to-DC converters convert electrical power provided from a source at a certain dc voltage to electrical power at a different dc voltage. Linear regulators are most common converters used for this purpose. They are simple to analyze and design, also provide very high quality output voltage. But the major drawback of linear regulators is their poor efficiency[11]. The losses in such converters appear as heat in the series and shunt elements. The linear regulators are therefore used only for low power levels. For the applications, where the efficiency is very important, linear regulators are not suitable. In such applications, switched mode power converters are standard. Switched mode power converters use power electronics semiconductor devices which operate in ON and OFF states. Because there is a small power loss (ideally zero) in those states (very small voltage across a switch in the ON state and zero current through a switch in OFF state), switching converters can achieve high energy conversion efficiency.
2.2
Basic Principle of Operation
The basic circuit for SMPC is shown in Figure 2.1. on + Vg −
off
Vo(t) R
Figure 2.1: Basic Switching Converter
14
Real-Time Simulation Of SMPC
The average value of output voltage depends upon the position of switch. The ON position connects the source Vg to the output. In the OFF position, output is totally isolated from the input. The switch is operated at a switching period of Ts For a fraction [dTs ] of the switching period, the switch is kept ON. For the rest of the time [(1 − d)TS ], switch is kept OFF. The fraction d is defined as duty ratio of the switch[12]. The average output voltage can be calculated in terms of d and is found to be: Z TS Z Ton Z Ts Ton 1 1 1 0 dt = Vg Vg dt + Vo = = Vg d (2.1) Vo dt = Ts 0 Ts 0 Ts Ton Ts
2.3
Buck Converter
Buck converter is also known as step-down converter. As the name implies, a step down converter produces a lower output voltage than the dc input voltage. Figure 2.2 shows the circuit diagram of a Buck Converter with a resistive load and a low pass filter. L
on
Vg
+
off
iL Vc
−
C
R
Figure 2.2: Buck Converter The dynamic equations and output equations of the buck converter are obtained as follows. During ON time: di = Vg − Vc dt dvc Vc C = il − dt r L
(2.2a) (2.2b)
During OFF time: di = −Vc dt Vc dvc = il − C dt r L
(2.3a) (2.3b)
2.3 Buck Converter
15
Combining equations 2.2 and 2.3 , following equations are obtained di = Vg (d) − Vc dt Vc dvc = il − C dt r L
(2.4a) (2.4b)
vo = v c
(2.5)
Vo = dVg
(2.6)
Ig = dIo
(2.7)
The above equations describe the complete modelling of the buck converter. The Eqn 2.4 is the dynamic equation of the converter. Eqn 2.6 and Eqn 2.7 give the relation between input-output voltage and current respectively.
2.3.1
Power Circuit Design
A. Design of Inductor : In each sub period [dTS and (1 − d)TS ], the rate of change of current is constant. The current ripple can be determined using the following equation. Vo (1 − d)TS Vg d(1 − d)TS = (2.8) δIo = L L δIo (1 − d)RTS = δi = (2.9) Io L The value of the inductance L is designed such that δi is 10% of the output current Io . B. Design of Capcitor : The charging and discharging current of the capacitor decides the voltage ripple. The ac part of the inductor current flows into the capacitor. δVo =
1 1 δIo TS δQ = C C2 2 2
(2.10)
Vo (1 − d)TS2 8LC
(2.11)
δVo =
δVo (1 − d)TS2 = δv = (2.12) Vo 8LC The capacitor C is designed for δv to be 1% of the output voltage Vo .
16
Real-Time Simulation Of SMPC
2.3.2
Implementation
A. Parameters : The parameters of the Buck Converter used in the simulation program are shown in the Table 2.1. Quantity Vg L R C Tlr Trc d Ts 4t
Value 13.33V 0.64mH 5Ω 40µF 0.00013 0.0002 .75 102.4µsec 3.2µsec
Table 2.1: Parameters of the Buck converter
B. Base Values for Different Quantities : As the implementation is digitally realized, there arises the need for following a pu system for simple understanding. For perunitization of different quantities, the base values are required, which can be chosen as per convenience. The Table. 2.2 shows the base values for voltage, resistance and current. The other bases are calculated from the above mentioned base quantities. Voltage (Vb ) resistance (Rb ) Current (Ib )
13.33V 5Ω 2A
Table 2.2: Base Values for the Buck converter
C. PU System Followed : The Table 2.3 shows the digital equivalent for the pu values. The digital equivalent for a negative pu value is chosen as the 1’s compliment its corresponding positive pu value. pu value 2 pu 1 pu 0 pu -1 pu(16bit) -2 pu(16bit)
Equivalent digital Value 7F F FH 3F F FH 000H C000H 8000H
Equivalent decimal value 32767d 16383d 0d 49152d 32768d
Table 2.3: Per Unit Values
2.3 Buck Converter
2.3.3
17
Normalized Equations
In this section, all the equations are perunitized and are made ready for implementation. di = Vg (d) − Vc (2.13a) dt dvc Vc C = il − (2.13b) dt r Dividing the above equations by ib , and Vb respectively, Z 1 Vg(pu) d − Vc(pu) dt iL(pu) = Tlr Z 1 iL(pu) d − Vc(pu) dt Vc(pu) = Trc Using the Eulers Method of integration [1], the equation in digital domain can be written as L
iL (n) = iL (n − 1) + e (n − 1) (4t)
where
e (n − 1) = Vg (n − 1) (d) − Vc (n − 1)
1 Tlr
Vc (n) = Vc (n − 1) + e (n − 1) (4t)
where
(2.14)
(2.15)
1 Trc The digital realization for the above equations requires adders, subtractors, multipliers and dividers. All these entities are available in the library of Quartus-II tool. Apart from these arithimetic logic entities, D-Flip Flops are also needed for storing previous data values, in the case of performing integration. e (n − 1) = iL (n − 1) (d) − Vc (n − 1)
2.3.4
FPGA Design Files
FPGA Design files of Buck Converter are placed in ‘fpga program files’ folder. Fig. 2.3 and Fig. 2.4 are the FPGA design files to implements the equations given in eqns 2.14 and 2.15. 2.3.5
Waveforms
The program developed (using the equations 2.14 and 2.15 ) for direct online simulation in Quartus II tool are downloaded into FPGA board. The waveforms are recorded and are compared with the off-line simulation waveforms as shown in Figs 2.5 and 2.6.
18 Real-Time Simulation Of SMPC
Figure 2.3: FPGA Design File of Buck Converter for PWM wave generation and DAC Interfacing
2.3 Buck Converter
Figure 2.4: FPGA Design File of Buck Converter for Vc and iL
19
20
Real-Time Simulation Of SMPC
2 1.5 Vg 1 0.5 0
0
0.001
0.002
0.003
0.004
0.005
0.006
0.007
0.008
0.009
0.01
0
0.001
0.002
0.003
0.004
0.005
0.006
0.007
0.008
0.009
0.01
0
0.001
0.002
0.003
0.004
0.005
0.006
0.007
0.008
0.009
0.01
1 Vo 0.5
0 1.5 iL 1 0.5 0
t (sec)
Figure 2.5: Vg, Vo and iL waveforms (off-line simulation) for Buck Converter Scale: y-axis: all quantities in per unit
Figure 2.6: Vg, Vo and iL waveforms (real time simulation) for Buck Converter Scale: y-axis: 1 division = 5V (1 per unit = 5V )
2.4 Boost Converter
2.4
21
Boost Converter
Boost converter is also known as step-up converter. It produces a higher output voltage than the dc input voltage. Thus the gain of the converter is more than unity. The practical range of duty ratio is 0 to 0.66. Figure 2.7 shows the circuit diagram of a Boost Converter with a resistive load and a low pass filter. L
iL
Vg
off
+
on
−
Vc
C
R
Figure 2.7: Boost converter The dynamic equations and output equations of the Boost converter are obtained as follows. During ON time: diL = Vg dt Vc dvc =− C dt r L
(2.16a) (2.16b)
During OFF time: diL = Vg − Vc dt dvc Vc C = il − dt r L
(2.17a) (2.17b)
Combining equations 2.16 and 2.17 , following equations are obtained diL = Vg − Vc (1 − d) dt dvc Vc C = iL (1 − d) − dt r L
vo = v c
(2.18a) (2.18b) (2.19)
22
Real-Time Simulation Of SMPC
Vo =
Vg (1 − d)
(2.20)
Io (2.21) (1 − d) The above equations describe the modelling of the boost converter. The Eqn 2.18 is the dynamic equation of the converter. Eqn 2.20 and Eqn 2.21 give the relation between input-output voltage and current respectively. Ig =
2.4.1
Power Circuit Design
A. Design of Inductor : In each sub period [dTS and (1 − d)TS ], the rate of change of current is constant. The current ripple can be determined using the following equation. δIL =
Vg dTS L
(2.22)
δIL d(1 − d)2 RTS = δi = (2.23) IL L The value of the inductance L is designed such that δi is 10% of the output current Io . B. Design of Capacitor : The charging and discharging current of the capacitor decides the voltage ripple. The entire ac part of the inductor current flows into the capacitor. δVo =
Io dTS δQ = C C
(2.24)
δVo dTS = δv = (2.25) Vo RC The capacitor C is designed for δv to be 1% of the output voltage Vo . 2.4.2
Implementation
A. Parameters : The parameters of the Boost Converter used in the simulation program are shown in the Table 2.4. B. Base Values for Different Quantities : As the implementation is digitally realized, there arises the need for following a pu system for simple understanding. For perunitization of different quantities, the base values are required, which can be chosen as per convenience. The Table. 2.5 shows the base values for voltage, resistance and current. The other bases are calculated from the above mentioned base quantities.
2.4 Boost Converter
23 Quantity Vg L R C Tlr Trc d Ts 4t
Value 2.5V 0.32mH 5Ω 102.4µF 0.000064 0.000512 0.25 102.4µsec 3.2µsec
Table 2.4: Parameters of the Boost converter Voltage (Vb ) resistance (Rb ) Current (Ib )
10V 5Ω 2A
Table 2.5: Base Values for the Boost converter 2.4.3
Normalized Equations
In this section, all the equations are perunitized and are made ready for implementation. diL = Vg − Vc (1 − d) (2.26a) dt dvc Vc C = iL (1 − d) − (2.26b) dt r Dividing the above equations by ib , and Vb respectively, Z 1 Vg(pu) − Vc(pu) (1 − d) dt iL(pu) = Tlr Z 1 Vc(pu) = iL(pu) (1 − d) − Vc(pu) dt Trc Using the Eulers Method of integration, the equation in digital domain can be written as L
where
iL (n) = iL (n − 1) + e (n − 1) (4t) e (n − 1) = Vg (n − 1) − (1 − d)Vc (n − 1)
where
(2.27) 1 Tlr
Vc (n) = Vc (n − 1) + e (n − 1) (4t) e (n − 1) = (1 − d)iL (n − 1) − Vc (n − 1)
(2.28) 1 Trc
24
Real-Time Simulation Of SMPC
2.4.4
FPGA Design Files
FPGA Design files of Boost Converter are placed in ‘fpga program files’ folder. Fig. 2.8 and Fig. 2.9 are the FPGA design files to implement the equations given in eqns 2.27 and 2.28. 2.4.5
Waveforms
The program developed (using the equations 2.27 and 2.28 ) for direct online simulation in Quartus II tool are downloaded into FPGA board. The waveforms are recorded and are compared with the off-line simulation waveforms as shown in Figs 2.10 and 2.11.
2.4 Boost Converter
Figure 2.8: FPGA Design File of Boost Converter for PWM wave generation and DAC Interfacing
25
26 Real-Time Simulation Of SMPC
Figure 2.9: FPGA Design File of Boost Converter for Vc and iL
2.4 Boost Converter
27
2 1 Vg 0 −1
0
0.001
0.002
0.003
0.004
0.005
0.006
0.007
0.008
0.009
0.01
0
0.001
0.002
0.003
0.004
0.005
0.006
0.007
0.008
0.009
0.01
0
0.001
0.002
0.003
0.004
0.005
0.006
0.007
0.008
0.009
0.01
0.8 0.6 Vo 0.4 0.2 0 1.5
iL
1 0.5 0
time (sec)
Figure 2.10: Vg, Vo and iL waveforms (off-line simulation) for Boost Converter Scale: y-axis: all quantities in per unit
Figure 2.11: Vg, Vo and iL waveforms (real time simulation) for Boost Converter Scale: y-axis: 1 division = 2V (1 per unit = 5V )
28
Real-Time Simulation Of SMPC
2.5
Buck-Boost Converter
Buck-Boost converter can be obtained by the cascade connection of the two basic converters: the Buck converter and the Boost converter. The gain of this converter may be above or below unity. The output polarity is opposite to that of input polarity. The practical range of duty ratio is 0 to 0.66. Figure 2.12 shows the circuit diagram of a Boost Converter with a resistive load and a low pass filter. on Vg
off
+
Vc
L
−
C
R
iL
Figure 2.12: Buck-Boost Converter The dynamic equations and output equations of the Buck-Boost converter are obtained as follows. During ON time: diL = Vg dt Vc dvc =− C dt r L
(2.29a) (2.29b)
During OFF time: diL = Vc dt Vc dvc = −il − C dt r L
(2.30a) (2.30b)
Combining equations 2.29 and 2.30 , following equations are obtained diL = Vg (d) + Vc (1 − d) dt Vc dvc = −iL (1 − d) − C dt r L
vo = v c
(2.31a) (2.31b) (2.32)
2.5 Buck-Boost Converter
29
Vo = −Vg
d (1 − d)
(2.33)
d (2.34) (1 − d) The above equations describe the modelling of the Buck-Boost converter. The Eqn 2.31 is the dynamic equation of the converter. Eqn 2.33 and Eqn 2.34 give the relation between input-output voltage and current respectively. Ig = I o
2.5.1
Power Circuit Design
A. Design of Inductor : In each sub period [dTS and (1 − d)TS ], the rate of change of current is constant. The current ripple can be determined using the following equation. δIL =
Vg dTS L
(2.35)
δIL (1 − d)2 RTS = δi = (2.36) IL L The value of the inductance L is designed such that δi is 10% of the output current Io . B. Design of Capacitor : The charging and discharging current of the capacitor decides the voltage ripple. The entire ac part of the inductor current flows into the capacitor. δVo =
Io dTS δQ = C C
(2.37)
dTS δVo = δv = (2.38) Vo RC The capacitor C is designed for δv to be 1% of the output voltage Vo . 2.5.2
Implementation
A. Parameters : The parameters of the Buck-Boost Converter used in the simulation program are shown in the Table 2.6. B. Base Values for Different Quantities : As the implementation is digitally realized, there arises the need for following a pu system for simple understanding. For perunitization of different quantities, the base values are required, which can be chosen as per convenience. The Table. 2.7 shows the base values for voltage, resistance and current. The other bases are calculated from the above mentioned base quantities.
30
Real-Time Simulation Of SMPC Quantity Vg L R C Tlr Trc d Ts 4t
Value 7.5V 0.64mH 5Ω 102.4µF 0.000128 0.000512 .25 102.4µsec 3.2µsec
Table 2.6: Parameters of the Buck-Boost converter Voltage (Vb ) resistance (Rb ) Current (Ib )
10V 5Ω 2A
Table 2.7: Base Values for Buck-Boost converter 2.5.3
Normalized Equations
In this section, all the equations are perunitized and are made ready for implementation. diL = Vg (d) + Vc (1 − d) dt dvc Vc C = −iL (1 − d) − dt r
(2.39a)
L
(2.39b)
Dividing the above equations by ib , and Vb respectively, Z 1 iL(pu) = dVg(pu) + Vc(pu) (1 − d) dt Tlr Z 1 Vc(pu) = − iL(pu) (1 − d) + Vc(pu) dt Trc
Using the Eulers Method of integration, the equation in digital domain can be written as iL (n) = iL (n − 1) + e (n − 1) (4t) where e (n − 1) = (dVg (n − 1) + (1 − d)Vc (n − 1) Vc (n) = Vc (n − 1) + e (n − 1) (4t)
(2.40) 1 Tlr (2.41)
2.5 Buck-Boost Converter
where e (n − 1) = − (1 − d)iL (n − 1) − Vc (n − 1) 2.5.4
31
1 Trc
FPGA Design Files
FPGA Design files of Buck-Boost Converter are placed in ‘fpga program files’ folder. Fig. 2.13 and Fig. 2.14 are the FPGA design files to implement the equations given in eqns 2.40 and 2.41. 2.5.5
Waveforms
The program developed (using the equations 2.40 and 2.41 ) for direct online simulation in Quartus II tool are downloaded into FPGA board. The waveforms are recorded and are compared with the off-line simulation waveforms as shown in Figs 2.15 and 2.16.
32 Real-Time Simulation Of SMPC
Figure 2.13: FPGA Design File of Buck-Boost Converter for PWM wave generation and DAC Interfacing
2.5 Buck-Boost Converter
Figure 2.14: FPGA Design File of Buck- Boost Converter for Vc and iL
33
34
Real-Time Simulation Of SMPC
2 1 Vg 0 −1
0
0.001
0.002
0.003
0.004
0.005
0.006
0.007
0.008
0.009
0.01
0
0.001
0.002
0.003
0.004
0.005
0.006
0.007
0.008
0.009
0.01
0
0.001
0.002
0.003
0.004
0.005
0.006
0.007
0.008
0.009
0.01
0 −0.1 Vo −0.2 −0.3 −0.4 0.8 0.6 i 0.4 L 0.2 0
time (sec)
Figure 2.15: Vg, Vo and iL waveforms (off-line simulation) for Buck-Boost Converter Scale: y-axis: all quantities in per unit
Figure 2.16: Vg, Vo and iL waveforms (real time simulation) for Buck-Boost Converter Scale: y-axis: 1 division = 2V (1 per unit = 5V )
2.6 Conclusion
2.6
Conclusion
In this chapter Real Time Simulation of basic Switching Power Converters is presented. The Real time simulation is done by using Quartus II software (version 5.0). Results are also verified with MATLAB Simulation results. MATLAB models used for offline simulation are placed in folder named simulinkprogramfiles.
35
36
Real-Time Simulation Of SMPC
Chapter 3
Real-Time Simulation of Separately Excited DC Machine 3.1
Introduction
The Direct Current machine have been dominating the field of adjustable speed drives for over a century; they are still the most common choice if a controlled electric drive operating over a wide speed range is specified. This is due to their excellent operational properties and control characteristics.
3.2
Open Loop Control of DC Machine
The DC motor model used in the simulation is shown in Fig. 3.1. The model represents a separetly excited dc motor. The mechanical load is defined by the parameters J, B and mL . The state equations describing the dc motor drive used in the simulation are the followings: di = −Ra Ia − Ke ωm + Va dt dωm J = Ke Ia − Bωm − mL dt La
(3.1a) (3.1b)
The equations (3.1) are normalized with the help of rated values of Vb , Ib and ωmb . Other base values which can be inferred from these base values. The equations (3.1) are formulated in a way suitable for block diagram representation. dIa∗ ∗ ∗ −Ra∗ −Ke∗ Ia 1 0 Va τeb dt (3.2) + ∗ = ∗ dωm Ke∗ −B ∗ ωm 0 −1 m∗L τmb dt where x∗ equals to perunitized value of x.
38
Real-Time Simulation of Separately Excited DC Machine
+
Ia
Va
M
L
Ra
Ia
1
kφ
La
S
B
+
E = k φω −
_
ω
1
J
E
Electrical Section
kφ Mechanical Section
Ra , La = Armature resistance (0.024 Ω ) and inductance (0.7 mH) k φ = Ke = EMF Constant (frequency constant) = 8.5 v/rad/s B = Motar and load viscous friction coefficient = 0 J = Motar and load Inertia = 8.4 kg−m 2 Va = Input Voltage = 460 V , M L = Load torque Rated speed =500 rpm, Rated Power = 300 kW
Figure 3.1: DC Motor Model. Any Electrical machine can be represented in the form of state equations (3.2). A generalized user machine block(Fig 3.2) is developed such that any machine equations can be solved by knowing the state matrix and input matrix. xn−1 A11 yn−1 A12 Va B11 mL B12 xn−1 A21 yn−1 A22 Va B21 mL B22
Multiply Multiply Multiply
Integration
ADD
Block
Multiply
∆τ τe
Multiply
e yn−1
Multiply Multiply
xn−1
yn Integration
ADD
Block
yn−1
∆τ τm
Multiply
A= System Matrix
xn
e xn−1
B= Input Matrix
∆τ= Step Size
Figure 3.2: Generalized Machine Model.
3.2.1
Implementation
A Parameters : The details of the separetly excited DC machine and the values of other quantities are given in table. 3.1 and 3.2
3.2 Open Loop Control of DC Machine
39
VOLTAGE
460 V
RATED CURRENT
690 A
POWER
300 kW
SPEED
500 rpm
Table 3.1: Details of the DC Motor Voltage (Vb )
460V
Current (Ib )
690A
Mechanical Speed(ωmb )
2π ∗
Nb 60
= 52.359rad/sec
Ra∗
0.0359
Ke∗
0.9675
m∗L
1.0000
τeb
0.0011
τmb
0.0726
Step time (∆t)
6.400µ
Table 3.2: Parameters B PU System Followed : The Table 3.3 shows the digital equivalent for the pu values. The digital equivalent for a negative pu value is chosen as the 1’s compliment its corresponding positive pu value. pu value
Equivalent digital Value
Equivalent decimal value
1 pu
F F F F FH
1048575d
0 pu
00000H
0d
F 00001H
15728641d
-1 pu(24bit)
Table 3.3: PU Values
3.2.2
FPGA Design Files
FPGA Design files of DC Machine are placed in ‘fpga program files’ folder. Similarly simulink files are in ‘simulinkprogramfiles’ folder. Fig. 3.3 is the FPGA design file for DC machine. Real-time simulation of DC machine open loop consumed 4% of overall logic elements in FPGA board.
40
Real-Time Simulation of Separately Excited DC Machine
Figure 3.3: FPGA Design File for DC Machine 1.5
(1)
1 0.5 0 1.5
(2)
0.2
0.4
0.6
0.8
1
1.2
1.4
1.6
0
0.2
0.4
0.6
0.8
1
1.2
1.4
1.6
0
0.2
0.4
0.6
0.8
1
1.2
1.4
1.6
0
0.2
0.4
0.6
0.8
1
1.2
1.4
1.6
1 0.5 0 10
(3)
0
5 0 −5 2
(4)
1 0
Time
(a)
(b)
Figure 3.4: DC Machine (1) Input Voltage (2) Load Torque (3) Armature Current (4) Speed. (a) MATLAB/SIMULINK OFF-Line Simulation Waveforms (b) FPGA Real-Time Simulation Waveforms Fig. 3.4(a) (OFF-Line Simulation Waveforms ) and Fig. 3.4(b) (Real Time Simulation Waveforms) shows the waveforms obtained for th DC machine in open loop.
3.3 Closed Loop Control of DC Machine vω m−ref (s)
vω m−error (s) GN(s) v ia−ref (s) + Limiter Speed Controller
41
v ia−error (s) Gc (s) + Limiter v ia−fb (s)
vω m−fb (s)
v ref (s)
Current Controller
Gch (s)
v a (s)
ωm DC MOTOR
i
Chopper
G2 (s)
G1 (s)
Current Feedback
Speed Feedback
Figure 3.5: Block Diagram of the DC Motor Drive
3.3
Closed Loop Control of DC Machine
In practice,the choice of DC motor drive is normally motivated by the possibility of operating over a wide range of the torque/speed plane with low losses and matching the behaviour of the motor to the needs of the mechanical load. To achieve the desired operating characteristics in the presence of supply-and load -disturbances,feedback control is usually necessary. Another reason why DC drives are normally contained in feedback loops is that the armature of a large motor represents a very small impedance which when supplied with nominal voltage would result in an excessive current of up to 10 times the nominal value. Under normal conditions, this is prevented by the induced armature voltage e, which cancels most of the applied voltage Va so that only the difference is driving the armature current ia . In transient operation,there is always the danger of excessive current due to rapidly changing armature voltage or speed; the same is true with a steady state overload of the motor. It is therefore important to provide a fast current or torque limit to protect the motor, the power supply and the load. This is best realized by FEEDBACK CONTROL establishing an effective safeguard against electrical and mechanical stresses. In most cases, the user of a controlled drive wants to be able to select a reference speed vwm−ref which the motor should maintain as long as it is not overloaded. The control schematic of a separately excited dc motor drive is shown in Fig. 3.5. The motor drive shown is a speed controlled system. The dc output of a converter is fed to the armature of the dc drive. The field is separately excited, and the field supply is kept constant for armature control. The dc motor has a tacho generator whose output is utilized for closing the speed loop. The output of the tachogenerator is filtered to remove the ripples to provide the signal, vwm−f b . The speed command vwm−ref is compared to the speed signal to produce a speed error sinal. This signal is processed through a proportional-plus-integral(PI) controller to determine the torque command. The torque command is limited, to keep it with in safe current limits, and
42
Real-Time Simulation of Separately Excited DC Machine
the current command is obtained by propoer scaling. The armature current command via−ref is compared to the actual armature current via−f b to have a zero current error. In case there is an error, a PI current controller processes it to alter the control signal vref . The control signal accordingly modifies the triggering angle of the converter and so the dc output of the converter. The inner current loop assures a fast current response and hence also limits the current to a safe preset level. This inner current loop makes the converter a linear current amplifier. The outer speed loop ensures that the actual speed is always equal to the command speed and that any transient is overcome within the shotest feasible time without exceeding the motor and converter capability.
3.4 3.4.1
Transfer Functions Of The Subsystems DC Motor and Load
The equivalent circuit of the separately excited DC motor can be represented as in Fig. 3.5. The transfer function first between speed and input voltage is given by 1
F1
ωm (s) = Ra 1 = Va (s) 1 + =
1 1 cφ + sTa J s (cφ)2 Ra (Ta s+1)Js
1 cφ
(3.3)
1 + sTem (1 + sTa )
where Ta = La /Ra is electrical time constant and Tem = JRa /(cφ)2 is electromechanical time constant. The transfer function between armature current and input voltage is given by 1
F2
ωm (s) ia (s) Js ia (s) cφ = = = Va (s) Va (s) ωm (s) 1 + sTem (1 + sTa ) cφ 1 sTem = Ra 1 + sTem (1 + sTa )
(3.4)
Similarly the transfer function between speed and load torque is given by F3 =
Ra ωm (s) 1 + sTa =− 2 mL (s) (cφ) 1 + sTem (1 + sTa )
(3.5)
The transfer function between armature current and load torque is given by 1
ia (s) cφ = F4 = mL (s) 1 + sTem (1 + sTa )
(3.6)
3.4 Transfer Functions Of The Subsystems
3.4.2
43
Chopper
The chopper is modeled as first-order lag with a gain of G. The time delay Td corresponds to the average conduction time. The transfer function is then Gch (s) =
Va (s) G = vref (s) 1 + sTd
(3.7)
where G = Vs /vref m , Vs is input to the chopper and vref m is the maximum control voltage. Increasing the chopper frequency decreases the delay time, and hence the transfer function becomes a simple gain. 3.4.3
Current and Speed Controllers
The current and speed controllers are of proportional-integral type. They are represented as Kc (1 + sTc ) vref (s) = via−ref (s) − via−f b (s) sTc
(3.8)
via−ref (s) KN (1 + sTN ) = vwm−ref (s) − vwm−f b (s) sTN
(3.9)
Gc (s) =
GN (s) =
where the subscripts c and N correspond to the current and speed controllers, respectively. The K and T correspond to the gain and time constants of the controller. Design of controllers is discussed in ref. [3] 3.4.4
Current Feedback
The gain of the current feedback is K2 . In the case of a filtering requirement, a low-pass filter can be included in the analysis. The equivalent transfer function is represented as via−f b (s) K2 G2 (s) = = (3.10) ia (s) 1 + sT2 where T2 is the smoothing filter time constant. 3.4.5
Speed Feedback
The transfer function of the speed feedback filter is G1 (s) =
K1 vωm−f b (s) = ωm (s) 1 + sT1
(3.11)
where K1 is gain, T1 is the time constant and vωm−f b is one of the inputs to speed error block.
44
Real-Time Simulation of Separately Excited DC Machine
3.5
Simulation of DC Motor Drive
The equations for various subsystems are derived in the last section and then assembled for real time simulation in this section. It is assumed that field current is constant. 3.5.1
DC Motor Equations
The motor equations are given by (3.1) and the normalized equations are given by (3.2) 3.5.2
Speed-Feedback Filter
The transfer function of the speed feedback filter is given by equation (3.11). In time domain, this equation can be arranged as following: dvωm−f b 1 = (K1 ωm − vωm−f b ) dt T1
(3.12)
This equation is normalized and resulted in the following form: ∗ dvωm−f 1 K1 ωmb ∗ b ∗ = ( ωm − vωm−f b) dt T1 Vb
(3.13)
By using Euler’s method of integration, ∆t K1 ωmb ∗ ∗ ∗ ∗ ωm (n − 1) − vωm−f b (n − 1) vωm−f b (n) = vωm−f b (n − 1) + T1 Vb (3.14) 3.5.3
Current-Feedback Filter
The transfer function of the current feedback filter is given by equation (3.10). In time domain, this equation can be arranged as following: dvia−f b 1 = (K2 ia − via−f b ) dt T2
(3.15)
This equation is normalized and resulted in the following form: ∗ dvia−f 1 K2 I b ∗ b ∗ = ( i − via−f b) dt T2 Vb a
By using Euler’s method of integration, ∆t K2 Ib ∗ ∗ ∗ ∗ i (n − 1) − via−f b (n − 1) via−f b (n) = via−f b (n − 1) + T2 Vb a
(3.16)
(3.17)
45
Figure 3.6: Filter
3.5 Simulation of DC Motor Drive
46
Real-Time Simulation of Separately Excited DC Machine
3.5.4
Speed Controller
The transfer function of the speed controller is given by equation (3.9). In time domain, this equation can be arranged as following: Z 1 via−ref = KN (vwm−ref − vwm−f b ) dt + KN (vwm−ref − vwm−f b ) (3.18) TN This equation is normalized and resulted in the following form: Z 1 ∗ ∗ ∗ ∗ ∗ via−ref = KN (vwm−ref − vwm−f b ) dt + KN (vwm−ref − vwm−f b ) T | {z } |N {z } P −Controller I−Controller
(3.19)
By using Euler’s method of integration, ∗ via−ref (n) =
∆t ∗ ∗ KN vwm−error (n − 1) + y(n − 1) + KN vwm−error (n) (3.20) TN
∗ ∗ ∗ where vwm−error = vwm−ref − vwm−f b , y(n − 1) is previous value of I-Controller.
In order to maintain the drive system in safe operating region, the current ∗ is limited to allowable maximum limits determined by the refernce via−ref motor peak current capabilities. This reference limit is integrated into the simulation as ∗ ∗ 0 ≤ via−ref ≤ via−ref (3.21) −max
3.5.5
Current Controller
The transfer function of the current controller is given by equation (3.8). In time domain, this equation can be arranged as following: Z 1 vref = Kc (via−ref − via−f b ) dt + Kc (via−ref − via−f b ) (3.22) Tc This equation is normalized and resulted in the following form: Z 1 ∗ ∗ ∗ ∗ ∗ vref = Kc (via−ref − via−f b ) dt + Kc (via−ref − via−f b ) Tc | {z } | {z } P −Controller
(3.23)
I−Controller
By using Euler’s method of integration, ∗ vref (n) =
∆t ∗ ∗ Kc via−error (n − 1) + y(n − 1) + KN via−error (n) Tc
(3.24)
∗ ∗ ∗ − via−f where via−error = via−ref b , y(n − 1) is previous value of I-Controller.
47
Figure 3.7: PI-Controller
3.5 Simulation of DC Motor Drive
48
Real-Time Simulation of Separately Excited DC Machine
Figure 3.8: Saturation 3.5.6
Chopper
The transfer function of the chopper is given by equation (3.7). At high frequency of chopper, the transfer function becomes a simple gain. Va = G vref
(3.25)
This equation is normalized and resulted in the following form: ∗ Va∗ = G vref
(3.26)
Discretizing the above equation results in ∗ Va∗ (n) = G vref (n)
3.6
(3.27)
Implementation
A. Closed Loop Parameters : The details of the separetly excited DC machine and the values of other quantities are given in table. 3.4. B. PU System Followed : The Table 3.3 shows the digital equivalent for the pu values. The digital equivalent for a negative pu value is chosen as the 1’s compliment its corresponding positive pu value.
3.7
FPGA Design Files
FPGA Design files of Closed loop DC Machine are placed in ‘fpga program files’ folder. Similarly simulink files are in ‘simulinkprogramfiles’ folder. Fig. 3.6,
3.8 Conclusion
49 DC Bus Voltage
650V
Maximum Current Chopper Switching frequency
1200A 1000Hz
K1
0.1909
T1
0.0167
K2
0.0083
T2
0.0016
KN
1.0308
TN
0.0837
KC
0.3089
TC
0.0292
G
65
Step time (∆t)
6.400µ
Table 3.4: Parameters Fig. 3.7 and Fig. 3.8 are the FPGA design files respectively, to implement filter, PI controller and saturation block. Figure 3.9 shows the waveforms obtained for th DC motor in close loop. Initially,the motor is running at no load along with full load refernce and 50 percent torque is applied after some time. Motor rotates in reverse direction when speed reference has changed from positive to negitive.
3.8
Conclusion
DC Motor open loop as well as closed loop has implemented in FPGA based controller. Both Real-time and offline simulation results are presented.
50
Real-Time Simulation of Separately Excited DC Machine
Figure 3.9: DC Motor Drive with Speed and Current Feedback [ (1) ωref (2) mL (3) ia (4) ωm ]
0.05
ωref
0
−0.05 1
mL
2
1
1.5
2
2.5
0
0.5
1
1.5
2
2.5
3
0 −2 2
ωm
0.5
0.5 0
ia
0
0
0.5
1
1.5
2
0
0.5
1
1.5
2
2.5
0 −2
2.5
time
Figure 3.10: DC Motor Drive with Speed and Current Feedback
Chapter 4
Real-Time Simulation of Induction Machine 4.1
Introduction
In the past, mostly DC motors alone were used for variable speed applications. With the advances in power electronics, induction motors are replacing DC Motors in variable speed drives. The 3-phase induction motors are most preferred for drive applications because of ruggedness, smaller size and low cost. The basic theory of the squirrel cage induction motor is reviewed here.
4.2
Basic Principle of Operation
The induction motor has a three phase winding on the stator and a rotor cage with end rings which electrically behaves as another three phase winding. When the stator windings are supplied with balanced three phase currents, a revolving magneto motive force is produced in the air gap. If the stator winding is designed properly, the spatial distribution of the stator mmf at any instant of time can be assumed to be sinusoidal. The location of the positive peak (north pole) of this mmf is taken as its instantaneous position. The speed of rotation of the stator mmf wave is given by 120 fs revolution per minute (4.1) Ns = p where fs is the frequency of the stator currents; P is the number of poles. Because of the stator mmf, a rotating flux wave is produced in the airgap of the machine. This flux wave has also sinusoidal spatial distribution at any instant of time and rotates in space in the same direction and with the same speed as the stator mmf. The speed of the stator mmf (or the flux) is referred to as the synchronous speed. As the flux sweeps past the rotor conductors, emfs are induced in these conductors. Since the rotor bars are shorted by the end rings, currents flow in
52
Real-Time Simulation of Induction Machine
Is Rs
I 'r Lls Ic
Vs
Rm
Io
L'lr Im
Lm
1:n
Vm
ws
E 'r = n s V m
R 'r
wr
Figure 4.1: Equivalent Circuit the rotor conductors. The interaction of the rotor currents and flux produces torque and the rotor begins to turn. The rotor attempts to catch up with the flux. However since this would result in disappearance of torque, an equlibrium is reached where the rotor runs at a speed such that the relative motion of the flux is sufficient to produce enough torque to sustain the rotor speed. If the rotor runs at a speed of N revolutions per minute, the relative speed of the flux with respect to the rotor is given by Nr = N s − N
(4.2)
The slip ’s’ of the machine is defined as the ratio Nr /Ns . Let ωr and ωs be the angular frequencies of the rotor and stator currents respectively. The airgap flux rotating at ωs electrical radians per second induces back emf Vm in the stator. The flux moves at a speed ωr with respect to the rotor. The corresponding emf induced in the rotor can be written as Er0 = n.s.Vm
(4.3)
where n is the rotor to stator turns ratio and s is slip. Therefore, the machine can be represented by an equivalent circuit as shown in figure 4.1. The two sides of the tranformer work at different frequencies, namely, ωr and ωs .
4.3 Modelling of Induction Machine using Space Phasors
53 bs
br is2
isb
ir1 irb
ε
ir2 is3
is1 ir3
ar
ira ε
Space Vector Transformation
isa
as
Figure 4.2: Twophase equivalent of a 3-phase induction motor
4.3
Modelling of Induction Machine using Space Phasors
The symmetrical three phase squirrel cage induction motor has a three phase system of coils on the stator and a cage on the rotor which can be considered to be equivalent to a three phase winding. The two sets of windings can be represented by two equivalent two phase coils as shown in Fig. 4.2. The rotor axis makes an angle ε (t) with respect to the stator axis. Two current space phasors is (t) and ir (t) can be defined for the stator and rotor current as follows: is (t) = isa (t) + jisb (t)
(4.4)
ir (t) = ira (t) + jirb (t)
(4.5)
The flux linkages of various coils can be written down as follows ψsa (t) = Ls isa (t) + M ira (t) cosε (t) − M irb (t) sinε (t)
(4.6)
ψsb (t) = Ls isb (t) + M ira (t) sinε (t) + M irb (t) cosε (t)
(4.7)
where Ls is self inductance of stator coils, M is the maximum value of mutual inductance between stator and rotor coils. Combining equations 4.6 and 4.7 to form the stator flux space phasor. ψ s (t) = ψsa (t) + jψsb (t) = Ls is (t) + M ir (t) ejε(t)
(4.8)
54
Real-Time Simulation of Induction Machine
Similarly the rotor flux linkage space phasor can be derived as ψ r (t) = ψra (t) + jψrb (t) = Lr ir (t) + M is (t) e−jε(t)
(4.9)
Note that Eqn 4.8 is with respect to stator coordinates and Eqn 4.9 is with respect to rotor coordinates. Multiplication of ejε(t) results in clockwise rotation of the coordinate system by an angle of ε (t), while e−jε(t) results in anticlockwise rotation of the coordinate system by the same angle. The voltage-current equations for the stator and rotor windings can be written as follows vsa (t) = Rs isa (t) +
dψsa (t) dt
(4.10)
vsb (t) = Rs isb (t) +
dψsb (t) dt
(4.11)
vra (t) = Rr ira (t) +
dψra (t) dt
(4.12)
dψrb (t) (4.13) dt With the help of equations 4.8, 4.9 the above equations can be rewritten as space phasors as follows, vrb (t) = Rr irb (t) +
dis (t) d + M [ir (t) ejε(t) ] dt dt
(4.14)
d dir (t) + M [is (t) e−jε(t) ] dt dt
(4.15)
v s (t) = vsa + jvsb = Rs is (t) + Ls
v r (t) = vra + jvrb = Rr ir (t) + Lr
For a squirrel cage induction motor v r (t) = 0. With the above two equations, the electrical behaviour of the machine is obtained. It can also be shown that the torque developed by the machine is given by 2P M Im[is (t) [ir (t) ejε(t) ]∗ ] (4.16) 32 Transformation of the rotor current equation 4.9 to the stator stationary coordinates can be done by multiplying ejε(t) , Md (t) =
isr (t) = ir (t) ejε(t)
(4.17)
Simplifying the above equations and separating out the real and imaginary parts, the following equations can be obtained. Rs isa (t) + σLs
M disa (t) M 2 − ωisb (t) − Rr isra (t) − M ωisrb (t) = vsa (t) (4.18) dt Lr Lr
4.4 Implementation
Rs isb (t) + σLs
55
disb (t) M 2 M + ωisa (t) + M ωisra (t) − Rr isrb (t) = vsb (t) (4.19) dt Lr Lr
Rr is ra (t) + σLr
Rr is rb (t) + σLr
J
dis ra (t) M M − Rs isa (t) + M ωisb (t) + Lr ωis rb (t) = − vsa (t) dt Ls Ls (4.20) M M dis rb (t) − M ωisa (t) − Rs isb (t) − Lr ωis ra (t) = − vsb (t) dt Ls Ls (4.21) 2P dωm = M [isra (t) isb (t) − isrb (t) isa (t)] − Ml dt 32 P dε (t) ωm = ω = 2 dt
(4.22)
(4.23)
i h 2 where σ = 1 − LMr Ls ωm - rotor speed in mechanical rad/sec ω-rotor speed in electrical rad/sec J-moment of inertia Ml -Load torque The above equations describe the complete dynamic behaviour of the induction machine. The Eqns. 4.18 and 4.19 serves the purpose of determning the stator voltage v s (t) and the eqns. 4.20 and 4.21 corresponding to the rotor, determine the machine electrical dynamic behaviour. The Eqn. 4.22 determines the mechanical dynamic behaviour of the machine.
4.4
Implementation
A. Parameters : The details of the induction motor is presented in Table. 4.1. The parameters of the Induction motor used in the simulation program are shown in the Table 4.2. VOLTAGE CURRENT POWER POLES (P) SPEED
240 V 40 A 1.5 KW 4 3000 rpm
Table 4.1: Details of the Induction Motor
56
Real-Time Simulation of Induction Machine Quantity Rs Lls Rr Llr M Ls = M + Lls Lr = M + Llr J B
Value O.2Ω 7.2mH 0.4011Ω 3.6mH 88mH 95.2mH 91.6mH 0.2Kg − m2 0.003
Table 4.2: Parameters of the Induction Motor B. Base Values for Different Quantities : As the implementation is digitally realized, there arises the need for following a pu system for simple understanding. For perunitization of different quantities, the base values are required, which can be chosen as per convenience. The Table. 4.3 shows the base values for voltage (chosen as per phase rated voltage of IM), current (chosen as more than the rated line current of IM and less than transient peak current) and frequency (chosen as rated frequency of IM). The other bases are calculated from the above mentioned base quantities. Voltage (Vb ) Current (Ib ) Frequency (fb ) Frequency in rad/sec (ωb ) Resistance(Rb ) Mechanical Speed(ωmb ) Torque(Mb )
240V 200A 50Hz 2π ∗ fb = 314.16rad/sec Vb Ib = 1.2Ω ωb = 157.08rad/sec P/2 3∗Vb ∗Ib = 916.73N − m ωmb
Table 4.3: Base Values
C. PU System Followed : The Table 4.4 shows the digital equivalent for the pu values. The digital equivalent for a negative pu value is chosen as the 1’s compliment its corresponding positive pu value. pu value 2 pu 1 pu 0 pu -1 pu(16bit) -2 pu(16bit)
Equivalent digital Value 7F F FH 3F F FH 000H C000H 8000H
Equivalent decimal value 32767d 16383d 0d 49152d 32768d
Table 4.4: PU Values
4.5 Normalized Equations
4.5
57
Normalized Equations
In this section, all the equations are perunitized and are made ready for implementation. The sampling time for the implementation is chosen as 25.6 µsec. The eqn. 4.18 is repeated here. M2 M disa (t) = vsa (t) + ωisb (t) + Rr isra (t) + M ωisrb (t) (4.24) dt Lr Lr Dividing the above equation by Vb , Rs isa (t) + σLs
disa(pu) (t) = esa(pu) (t) where dt M 2 ωb M ωb esa(pu) (t) =vsa(pu) (t) + ωpu isb(pu) (t) + Rr(pu) isra(pu) (t) + M ωpu isrb(pu) (t) Lr R b Lr Rb Z 1 esa(pu) (t) − Rs(pu) isa(pu) (t) dt =⇒ isa(pu) (t) = σLs Using the Eulers Method of integration, the equation in digital domain can be written as Ts isa (n) = isa (n − 1) + esa (n − 1) − Rs(pu) isa (n − 1) σLs Note that, the sampling time Ts for the implementation is chosen as 25.6 µsec. Rs(pu) isa(pu) (t) + σLs
isa (n) = isa (n − 1) + (esa (n − 1) − 0.17pu isa (n − 1)) 0.0024pu
(4.25)
similarly other equations 4.19, 4.20, 4.21 and 4.22 can also be normalized. Table. 4.5 summarizes all the variables in the form easy for digital realization. All the operations are basically arithimetic operations. The digital realization for the above equations requires adders, subtractors, multipliers and dividers. All these entities are available in the library of Quartus-II tool. Apart from these arithimetic logic entities, D-Flip Flops are also needed for storing previous data values, in the case of performing integration.
4.6
FPGA Design Files
FPGA Design files of Induction Motor are placed in ‘fpga program files’ folder. Similarly simulink files are in ‘simulinkprogramfiles’ folder. Fig. 4.3 to Fig. 4.8 are the FPGA design files to implements the equations given in table 4.5.
4.7
Waveforms
The program developed (using the equations in table. 4.5) for direct online control of Induction machine in Quartus II tool are downloaded into FPGA board. The waveforms are recorded and are compared with the off-line simulation waveforms.
58
Real-Time Simulation of Induction Machine
√ 2 pu Vs1 (n)
Vsa (n)
1.5 ∗
Vsb (n)
0.866 ∗
isa (n)
√ 2 pu (Vs2 (n) − Vs3 (n))
isa (n − 1) − 0.00048puisa (n − 1) + 0.064pu ω (n − 1) isb (n − 1) + 0.00093puisra (n − 1) +0.066puω (n − 1) isrb (n − 1) + 0.00288puVsa (n − 1)
isb (n)
isb (n − 1) − 0.064pu ω (n − 1) isa (n − 1) − 0.00048puisb (n − 1) − 0.066pu ω (n − 1) isra (n − 1) +0.00093puisrb (n − 1) + 0.00288puVsa (n − 1)
isra (n)
isra (n − 1) + 0.00046puisa (n − 1) − 0.069puω (n − 1) isb (n − 1) − 0.001pu isra (n − 1) −0.072puω (n − 1) isrb (n − 1) − 0.00276puVsb (n − 1)
isrb (n)
isrb (n − 1) + 0.069pu ω (n − 1) isa (n − 1) + 0.00046puisb (n − 1) + 0.072pu ω (n − 1) isra (n − 1) −0.001puisrb (n − 1) − 0.00276puVsb (n − 1)
ωm (n)
ωm (n − 1) + [0.0038pu (isra (n) isb (n) − isrb (n) isa (n))] − 0.00074puMl (n − 1)
ω (n)
ωm (n)
Table 4.5: Equations for implementing in Digital Domain
4.7 Waveforms
Figure 4.3: FPGA Design File for isa
59
Real-Time Simulation of Induction Machine
Figure 4.4: FPGA Design File for isb
60
4.7 Waveforms
Figure 4.5: FPGA Design File for isra
61
Real-Time Simulation of Induction Machine
Figure 4.6: FPGA Design File for isrb
62
4.7 Waveforms
Figure 4.7: FPGA Design File for ωm
63
64
Real-Time Simulation of Induction Machine
Figure 4.8: FPGA Design File for Eulers Integration
4.7 Waveforms
65
Figure 4.9: Vsa*k and Vsb*k waveforms where k=1/(1.5*sqrt(2)) Scale: y-axis: 1 per unit = 5V = 240v
3 2 1
Vsa
0 −1 −2 −3 0.5
0.51
0.52
0.53
0.54
0.55
0.56
0.57
0.58
0.59
0.6
0.51
0.52
0.53
0.54
0.55 Time
0.56
0.57
0.58
0.59
0.6
3 2 1
Vsb
0 −1 −2 −3 0.5
Figure 4.10: Vsa and Vsb waveforms Scale: y-axis: 1 per unit = 1V = 240v
66
Real-Time Simulation of Induction Machine
Figure 4.11: isa ,isb , isra and isrb waveforms Scale: y-axis: 1 per unit = 5V = 200A
1
Isa
0 −1 0.5 1
Isb
0.8
0.9
1
1.1
0.6
0.7
0.8
0.9
1
1.1
0.6
0.7
0.8
0.9
1
1.1
0.6
0.7
0.8 Time
0.9
1
1.1
0 −1 0.5 1
Isrb
0.7
0 −1 0.5 1
Isra
0.6
0 −1 0.5
Figure 4.12: isa ,isb , isra and isrb waveforms Scale: y-axis: 1 per unit = 1V = 200A
4.7 Waveforms
67
Figure 4.13: ωm and Mg ∗ 0.2/16 waveforms
Scale:
y-axis1: 1 per unit = 5V = 157.08rad/sec; y-axis2: 1 per unit =5V = 916.73N − m
1.2 1 0.8 0.6
ωm(pu)
0.4 0.2 0 −0.2
0
0.2
0.4
0
0.2
0.4
0.6
0.8
1
0.6
0.8
1
0.06 0.04 0.02
M *0.2 g
0
−0.02 −0.04
Time
Figure 4.14: ωm and Mg ∗ 0.2 waveforms
Scale: y-axis1: 1 per unit = 1V = 157.08rad/sec; y-axis2: 1 per unit = 1V = 916.73N − m
68
Real-Time Simulation of Induction Machine
4.8
Conclusion
The principle of direct on line start Induction Motor has been explained. It is implemented in FPGA based controller. Both Real-time and offline simulation results are presented.
Chapter 5
V/F Control of Induction Motor Drive 5.1
Introduction
Variable Speed Drives (VSDs) are increasingly becoming popular in the industry. Many of the speed control applications such as Fan/Pump drives do not require very good dynamic performance. In such appications the most suitable method of speed control of Induction Motors is V/F control. In this Chapter, the implementation of a V/F Drive controller in FPGA is explained.
5.2
Basic Principle of V/F operation
By keeping the airgap flux constant, and varying the stator frequency ωs , a family of torque speed curves can be obtained for the Induction Motor as shown in Fig. 5.1. This method of speed control is also referred to as constant flux control. Note that constant flux control is only possible up to rated voltage and frequency. For further increase in the frequency beyond rated frequency, if the voltage be increased proportionally this would exceed the rating of the machine. Therefore, beyond the rated frequency the peak torque capability of the motor will come down as the airgap flux reduces below the rated value. This region is known as field weakening region. To keep the airgap flux constant, it is sufficient to keep the ratio of induced emf to stator frequency constant [5]. But this is difficult as the induced emf cannot be measured directly. However this can be done in an approximate manner by keeping the ratio of terminal voltage Vs to ωs a constant. Hence this method is popularly known as V/F control. The terminal voltage and the airgap voltage are reasonably close in magnitude at speeds above 10% of rated speed. At very low speeds (and hence stator frequencies) the drop in the stator resistance and leakage reactance becomes appreciable in magnitude compared to the airgap voltage. Therefore, at low speeds, keeping ωVss constant is not equivalent to
70
V/F Control of Induction Motor Drive
f1
T max
f2
f3
f4
Torque
Field weakening region
Speed
Figure 5.1: Torque-Speed Characteristics of Induction Motor for Constant Flux Control keeping the flux constant. To some extent the drop in torque ability at low speeds can be counterbalanced by giving a boost to the stator voltage Vs at low frequencies above the constant Vfs value. Fig. 5.2 shows one example of a v/f relation. In a V/F drive, the controller produces the required reference
V s(pu) 1.0
0.1 0.1
1.0
f s(pu)
Figure 5.2: V/F relation including low frequency voltage boost frequency command in accordance with the v/f relation. This command is then used by a modulator to produce the gating pulses for the inverter. The inverter
5.3 Sine-Triangle Modulation
71
subsequently drives the Induction Motor. In the following section a popular modulation technique known as Sine-Triangle Pulse Width Modulation (SinePWM) is explained.
5.3
Sine-Triangle Modulation
In Sine-Triangle modulation the duty cycle of the inverter switches is varied in a sinusoidal manner. Because of this, the average of the output voltage in each switching cycle will also vary sinusoidally [5]. This results in an output voltage whose harmonics are at the switching frequency and its sidebands. For obtaining Sine-Triangle PWM, the modulating sine wave is compared with a triangular carrier. For three-phase inverter, three reference sine waves which are shifted each other by 120o are compared against the carrier. The reference waves are produced by the controller preceding the modulator. The PWM signals thus obtained are used for the upper switches of each inverter legs. Fig. 5.3 shows the production of PWM signals for one phase. The lower switches are controlled by the complimentary signals for the respective upper switches. Fig. 5.4 shows the three-phase Voltage Source Inverter (VSI). The gate pulses for the switches are marked in the figure. The amplitude Ar of the reference sine wave is kept less than the amplitude r Ac of the carrier for linear modulation. The ratio m = A is called modulation Ac index. The maximum value of m is 1 for linear modulation. For m greater than 1, the middle pulses begin merging. This will introduce lower order harmonics. This case is known as overmodulation. Here only linear modulation is dealt with. For varying the amplitude of the output voltages produced by the VSI, the modulation index is varied. Similarly, for varying the output frequency, the referece frequency is varied. For low power drives where higher switching frequency is allowed, synchronisation of carrier and reference is not critical if the frequency ratio mf = ffrc is more than 21 [5]. In the forgoing discussion, asynchronous modulation is assumed. 2 pu
Ac
Tc
Ar
1 pu
PWM Tr
Figure 5.3: Sine-Triangle PWM
72
V/F Control of Induction Motor Drive
Sv
DC link
Su
Sw U
Su
Sv
Sw
V W
Figure 5.4: Three Phase VSI
5.4
Implementation of V/F Sine-Triangle Modulator in FPGA
In this section implementation of a V/F sine-triangle modulator with asynchronous PWM is described. The logical steps can be summarized as follows: • Generation of V/F sine references • Generation of Triangle carrier • PWM generation • Slow Start These are detailed in the following. 5.4.1
Generation of V/F sine waves
For sine wave generation 1024 samples per cycle are used. For each sample, the angle θ is incremented in steps of ∆θ. Calculation of ∆θ is as follows: Z θ = ωdt (5.1) ∆θ = 2πf Ts
(5.2)
5.4 Implementation of V/F Sine-Triangle Modulator in FPGA
73
where Ts is the sampling time. ∆θpu = fb .Ts .fpu = 50 × 102.4µs × fpu = 5.12 × 10−3 × fpu
(5.3)
It is to be noted that θb is 2π and fb is 50Hz. In the digital implementation, 1 p.u is 3FFFh, or 16383d . So, ∆θpu is expressed in digital domain as follows: ∆θ = 16383d × 5.12 × 10−3 fpu = 84d × fpu (5.4) ∆θ (n) = ∆θ (n − 1) + ∆θ (5.5) where ∆θ (n) is the nth sample and ∆θ (n − 1) is the (n − 1)th sample of θ. The above is realized in the FPGA as shown in Fig. 5.5. The sine values for each θ are stored in ROM. The address for each step in angle is generated as shown in the Fig. 5.5. In the figure, note that the p.u ∆θ, as in Eqn. 5.4, is obtained as a 32-bit number, and it has been scaled down to 16 bit. This is done by dividing ∆θ[31..0] by 3FFFh. This way, it is ensured that ∆θ remains perunitized. The sine values for 1024 samples are stored in a ROM, with 10bit-wide address bus. The address generated as shown in Fig. 5.5 is to be scaled down to 10 bit. Counter10 is the 10th bit of the up-counter, with a period of 102.4µs. The sine values can be generated by a C or MATLAB program. [6], and stored in the ROM configured in FPGA. The sine wave amplitude is chosen as 1 p.u (3FFFh). Fig. 5.6 shows the sine wave. For generating the three-phase waveforms, the respective angles, θy and θb are calculated by subtracting 120o and 240o from the R-phase angle, θr . Digitally, 120o is 5461d and 240o is 10922d , because 360o is represented by 3FFFh. For each phase a sine table may be used. Another way is to have two sine tables for the two phases and use the three-phase balance relation (Vr + Vy + Vb = 0) to get the third sine wave. Keeping V/F ratio constant
Per-unit values of maximum sine value and maximum frequency are the same (3FFFh). Hence, scaling of sine value for a particular reference frequency can be done by simply multiplying the sine values by the reference frequency with proper scaling. Fig. 5.7 shows the entire scheme in block diagram.
74
V/F Control of Induction Motor Drive freq_ref[15..0] 16 ∆ θ [29..14]
∆ θ[31..0]
θ (n)[15..0]
16 84H
θ (n−1)[15..0] Q
θ (n)[15..0]
D Counter10 clk
address_theta[15..0]
16383D
Figure 5.5: Theta Address Generation Scheme 3FFF H 1 pu
0
o
o
360
180
C000 H −1 pu
Figure 5.6: p.u Sine wave addr_theta_R[15..0] counter10
addr_theta_R[15..0]
A−B
addr_theta_Y[15..0]
5461d
ROM clk
sine_val_R[31..0] freq_ref[15..0]
addr_theta_Y[15..0]
A−B
addr_theta_B[15..0]
10922d
counter10
ROM clk
sine_val_Y[31..0] freq_ref[15..0]
addr_theta_B[15..0] counter10
ROM clk
sine_val_B[31..0] freq_ref[15..0]
Figure 5.7: Generation of Three-phase V/F Sine waves 5.4.2
Carrier Generation
The carrier used for Sine-Triangle Modulation is a triangular waveform. In the FPGA, it is generated digitally by using a counter. The triangular carrier,
5.4 Implementation of V/F Sine-Triangle Modulator in FPGA
75
in analog methods is usually a bipolar signal. In digital implementation both the modulating signal and the carrier used are unipolar in nature. Hence the peak of the carrier is kept at 2 p.u. The sine modulating signals are given an offset of 1 p.u, so that they also become unipolar. A binary up-down counter is configured as shown in Fig. 5.8 for generating the required carrier. 1 p.u is set as 3FFH. Since the carrier peak is set at 2 p.u, the maximum count is 7FFH. The p.u value for the amplitude of carrier is chosen based on the switching frequency required. In the FPGA controller board used, the clock frequency is 20MHz. This means for counting up to 7FFH, it takes 102.4µs. The frequency of carrier and hence the switching frequency used here is nearly 5 kHz. The period of the MSB of the 12-bit counter is 204.8µs.
12
Sub
Triangle carrier
MUX
clock
12 Bit Up Counter
12
A−B
2047 D
2048D count[11..0]
count11
Sub
7FFh
count[11..0]
0
count11
1
triangle carrier 0
102.4 µ s
204.8 µ s
Figure 5.8: Carrier Generation Scheme in FPGA
76
V/F Control of Induction Motor Drive
5.4.3
Generation of PWM
The carrier is compared with the three v/f sine waves generated as described in previous sections individually to get the three PWM pulses. Before comparison, the sine waves have to be given an offset of 1 p.u so that they become unipolar. Also, it has to be noted that the generated sine values are 16 bits wide and the triangle carrier is only 12 bits wide. So, the sine values have to be scaled accordingly, by selecting bits [15..4]. Fig. 5.9 shows the generated triangular carrier and the shifted sine wave for one phase. PWM generation for one phase is shown in Fig. 5.10. The remaining signals are generated similarly with the respective sine values. Fig. 5.11 shows the PWM signals for the upper switches in the U and V legs of VSI.
Figure 5.9: Sine Wave and Triangular Carrier sine_val_R[15..4] shifted_sine_R[11..0] 1024d
12 bit Comparator
triangle_carrier[11..0]
Figure 5.10: PWM Generation for U-phase
PWM_R
5.5 Open-loop V/F Control of IM - Real-time Simulation
Figure 5.11: PWM Signals for U and V phases
5.4.4
Slow Start of Induction Motor
To keep the motor currents within safe limits during starting, the speed reference has to be incremented slowly in a ramp fashion. The required ramping time depends on the motor full load slip. The slow-starting scheme is described in Fig. 5.12. Fig. 5.13 shows the slow rise of the frequency reference signal and the corresponding sinusoidal reference produced by the v/f signal generator.
5.5
Open-loop V/F Control of IM - Real-time Simulation
Once the modulators are developed as described in previous sections, performing a real-time simulation of the entire drive is possible if we can model the VSI and the Induction Motor in FPGA. Modelling of Induction Motor is dealt with in Ch. 4. Modelling of a VSI is a straight forward task, if we assume ideal switches. The equations are algebraic in nature, and are directly converted to their digital per-unit equivalent. The pole voltages of the VSI with respect to the DC link negative point
77
78
V/F Control of Induction Motor Drive Counter freq_cmd[15..0]
freq_input[15..0]
clk
Q a=b
en
enable ab
a=b
clk
D
freq_ref[15..0]
MUX
count enable
enable
MUX
a
freq_ref[15..0] freq_cmd[15..0]
a compare b
a=b ab
Figure 5.12: Slow Starting Logic
Figure 5.13: Slow Starting V/F Sine Wave Reference
can be expressed in terms of the switch states and DC link voltage, as:
Vu (t) = VDC .Su Vv (t) = VDC .Sv Vw (t) = VDC .Sw
(5.6)
5.5 Open-loop V/F Control of IM - Real-time Simulation
79
The line voltages are then given by, Vuv (t) = Vu (t) − Vv (t) Vvw (t) = Vv (t) − Vw (t) Vwu (t) = Vw (t) − Vu (t)
(5.7)
The line-neutral voltages at the load are evaluated from the above, as Vu v(t) − Vw u(t) 3 Vv w(t) − Vu v(t) Vvn (t) = 3 Vw u(t) − Vv w(t) Vwn (t) = 3 Vun (t) =
(5.8)
In the digital implementation of the above equations, 3FFFh is assumed as 1 p.u voltage. The implementation of the model in FPGA is shown in Fig. 5.14. Interconnection of different modules of the entire system for real-time simulation is shown in Fig. 5.15.Some of the important results are shown in Figs. 5.16(a) to 5.16(b). VDC
0
Vu MUX
16
16
Su
Vv
Vuv SUB 16
Vuv
Vwu
5431d
16
0
MUX
VDC 16
Vvw
Vv 16
Sv
Vw
Vvw SUB
16
5431d
0
MUX
VDC
Sw
Vuv
Vvn
SUB
16
16
Vun
SUB
Vwu
Vw 16
SUB Vu 16
Vwu 16
Vvw
Vwn
SUB 5431d
Figure 5.14: VSI Model Implementation in FPGA
80
V/F Control of Induction Motor Drive
Clock
Vdc(p.u)
Timing and Control Signals
Su Modulator
(Master Counter/ carrier generation)
freq_command
Slow Start Logic
Sv
Vu Inverter Model
Sw
freq_ref
Vv
Induction Motor Model
Vw
v/f sine waves
Clock
Figure 5.15: Interconnection of Different Modules for v/f Drive.
(a)
Figure 5.16: Real-Time Simulation: (a) Speed Response for Step Commands (b) Output Line and Neutral Voltages of Inverter Model
(b)
Speed
Torque
5.6 Conclusion
5.6
Conclusion
Basic principles of V/F control scheme for Induction Motor are explained. Developing a v/f controller has been described. The modulation used in the controller is on Sine-triangle modulation. Implementation details of modulator and the v/f controller in the FPGA controller board is also discussed. Finally, an entire open-loop v/f drive consisting of a VSI and an Induction motor is simulated in real-time and the results are given. This shows the capability of the FPGA controller board to work as a full-fledged control and real-time simulation platform.
81
82
V/F Control of Induction Motor Drive
Chapter 6
Real-Time Simulation Of Switched Reluctance Motor 6.1
Introduction
The SR motor differs from the conventional motors in many respects. The motor has saliency both in stator and rotor. The excitation is limited to stator only. The torque is developed by the tendency of the magnetic circuit to adopt a configuration of minimum reluctance. The excitation currents are unidirectional and discontinuous in nature. The stator phases are sequentially excited to obtain continuous rotation. So the SR motor cannot be operated with either AC or DC regular power sources. It has to be necessarily operated from a switching power converter.
6.2
Basic Principle of Operation
In SR motor, when a particular phase is excited, the flux in that phase will try to align the nearest rotor pole along the corresponding stator pole axis. The aligned position between the stator and the rotor pole provides minimum reluctance. This reluctance torque mechanism can be explained with the help of the diagram in Fig. 6.1. The figure shows that the rotor pole is lying along the axis OA. For a counter clockwise rotation, this position of the rotor is referred as unaligned position (0◦ ) with respect to Ph1. After 30◦ movement of the rotor in the same direction, the same rotor pole will lie along OB, which is referred as the aligned position (30◦ ) for Ph1. In Fig. 6.1, the rotor is shown in aligned position with respect to Ph3 and in unlaigned position with respect to Ph1, whereas it is at 15◦ position with respect to Ph2. On the account of the saliency in the rotor, the inductance(L) of the exciting coil is a function of rotor position.
84
Real-Time Simulation Of Switched Reluctance Motor
Figure 6.1: Cross-section of and 8/6 pole 4-phase SR Motor Consider the stator winding excited from a source voltage v dψ v = Ri + dt v = sourcevoltage i = coilcurrent R = coilresistance ψ = f luxlinkage L = coilinductance
(6.1)
d(Li) (6.2) dt L is a function of the rotor position. Equation 6.2 canbe decomposed as di dL v = Ri + L + iω (6.3) dt dθ ω = rotorspeed θ = rotorposition v = Ri +
The applied voltage is dropped in three parts, namely resistive drop(iR), inductive drop(Ldi/dt) and speed dependent counter emf (iωdL/dθ). It may be noted that (unlike other standard machines) the counter emf exists only when there is an inductance gradient with respect to position(dL/dθ 6= 0). We may now see the power relatinship, dL di (6.4) vi = Ri2 + iL + i2 ω dt dθ
6.3 Inductance Gradient (L vs θ)
85
The above equation may be now arranged as vi = Ri2 +
d(Li2 /2) + Tg ω dt
(6.5)
dL (6.6) dθ Equation 6.5 gives the power flow in the machine. The input power is made up of resistive loss (i2 R), rate of change of stored energy(d(Li2 /2)/dt), and the converted mechanical power(Tg ω). Equation 6.6 condenses the torque generating mechanism in the machine. Torque generation requires an excitation current in the coil and inductance gradient in the coil. the polarity of the generated torque is the independent of the polarity of the excitation current. The polarity of the generated torque is dependent only on the polarity of the inductance gradient(dL/dθ). Tg = i2 /2
6.3
Inductance Gradient (L vs θ)
Figure 6.2: Idealised Inductance Profile of the Four Different Phases For an 8/6 pole SR motor, the variation in self-inductances of the different phases with respect to rotor position will be as in Fig. 6.2, when the following assumptions are made1. all the phases are identical 2. magnetic saturation and fringing are neglected
86
Real-Time Simulation Of Switched Reluctance Motor
3. pole widths of the stator and the rotor are the same and 4. the stator has a pole width to pitch of 0.5. The inductance of each phase repeats periodically at 60◦ as shown in Fig. 6.2. The phase difference between two consecutive phases is 15◦ . The winding can be excited either in the positive or negative gradient region of the inductance profile. If the magnetic circuit is assumed to have no mutual coupling between phases and the magnetic characteristics is linear, the torque developed in SR motor can be expressed as given by Eqn. 6.6. By causing excitation during the positive or negative slope region of the inductance profile, the machine can be made to develop positive or negative torque. By sequential switching of the phases, the motor can be driven in either direction. In this set-up, the switching sequence for forward rotation (anticlockwise from the shaft end) is Ph1-Ph2-Ph3-Ph4-Ph1. The sequence for the reverse rotation (clockwise) will be Ph4-Ph3-Ph2-Ph1-Ph4. It can be concluded that the motor can be run in either direction and for both the directions of rotation, the torque can be either positive or negative. Therefore, all four quadrant operation is possible using this motor. Each phase is switched on and switched off at least once in every 60◦ . This is called the fundamental switching frequency for the SR motor. During each fundamental switching period all the phases are excited once and the interval between the excitation of two consecutive phases are called the stroke angle. The total number of strokes per revolution (n), stroke angle (qstroke ) and fundamental switching frequency (f1) in one one phase can be expressed as, n = qNr
(6.7)
2π (6.8) qNr r.p.m f1 = Nr (6.9) 60 where, q is number of phases and Nr is the number of rotor poles. For an 8/6 motor, strokes per revolution is 24, stroke angle is 15◦ and fundamental switching frequency for rated speed (1500 rpm) is 150Hz. Since switching of phases are done in accordance with the information of rotor position, a position sensor and a switching power converter are essential for an SR motor drive. θstroke =
6.4
Flux-Linkage Characterstics
When a voltage pulse is applied to one of the phases of SRM, with all other phases open, its voltage equation is given by v = Ri +
dψ dt
(6.10)
6.5 Torque Characterstics
87
Figure 6.3: Flux-linkage Characterstics where v is the instantaneous voltage across the phase winding; R is its resistance and i the current. The flux-linkage ψ is, Z ψ = (v − Ri)dt (6.11) The flux-linkage, can be computed for different values of current with the help of Eqn. 6.11. Flux-linkage is measured for a set of rotor positions spanning from 0◦ to 30◦ at the step of 1◦ . Since the inductance profile is symmetric with respect to the aligned position of a particular phase the flux-linkage characteristics of a phase will also be symmetric with respect to the aligned position (30◦ ). Flux-linkage characteristics of a 4 kW, 8/6 pole SRM are given in Fig. 6.3. The static flux-linkage characteristics can be approximated by the following mathematical expression. i = K1 (θ)ψ + (ψ > ψ1 )K2 (θ)(ψ − ψ1 )2 + (ψ > ψ2 )K3 (θ)(ψ − ψ2 )3
(6.12)
where ψ1 ,ψ2 are constants; K1 (θ),K2 (θ), K3 (θ) are functions of position. The above parameters K1 (θ),K2 (θ), K3 (θ) are stored in a look-up table for every 2◦ . Linear interpolation can be used for intermediate values. The said values are given in tabular form in Table 6.1.
6.5
Torque Characterstics
Once, the value of current and position of a particular phase is known by 6.12, the instantaneous torque due to that particular phase can be found using the stored static torque data, T = f (ij , θj ), given by table 6.2 and 6.3. In the similiar process, the torque due to other conducting phases also may be found.
88
Real-Time Simulation Of Switched Reluctance Motor
Table 6.1: Position(θ) K1
K2
K3
ψ1
ψ2
0
◦
68
0
0
0.2
0.45
2
◦
66.75
0
0
0.2
0.45
4
◦
65
0
0
0.2
0.45
6
◦
60
0
0
0.2
0.45
8
◦
52.5
0
0
0.2
0.45
10
◦
42
20
0
0.2
0.45
12
◦
29
48
0
0.2
0.45
14◦
22
40
200
0.2
0.45
16◦
17.5
25
400
0.2
0.45
18◦
14.5
13.5
300
0.2
0.45
20◦
13
5.5
200
0.2
0.45
22◦
12
1.5
150
0.2
0.45
24
◦
11
0
125
0.2
0.45
26
◦
10
0
110
0.2
0.45
28
◦
8.9
0
105
0.2
0.45
30
◦
8.5
0
110
0.2
0.45
40
30
20
10
0
−10
−20
−30
−40
0
10
20
30
40
50
60
Figure 6.4: Torque Characterstics The summation of all the phase torques at any instant gives the instantaneous torque of the motor. Torque characteristics of a 4 kW, 8/6 pole SRM are given in Fig. 6.4.
6.5 Torque Characterstics
89
Table 6.2: Torque Current(A)
0
1
2
3
4
5
6
7
8
9
10
0◦
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
2◦
0.00000
0.00361
0.01787
0.02812
0.01801
0.00308
0.00343
0.00334
0.00264
0.00551
0.01451
4◦
0.00000
0.00690
0.02246
0.07362
0.13850
0.21330
0.32130
0.44540
0.58860
0.75030
0.91850
6◦
0.00000
0.01330
0.05761
0.10840
0.18600
0.30410
0.45740
0.64440
0.85890
1.11600
1.40700
8◦
0.00000
0.01440
0.07226
0.22610
0.47110
0.76540
1.12700
1.56500
2.08500
2.69000
3.37200
10◦
0.00000
0.09736
0.38110
0.86270
1.54300
2.44900
3.54700
4.80800
6.21700
7.71200
9.30100
12◦
0.00000
0.12260
0.52270
1.25100
2.29300
3.63800
5.25500
7.07300
9.03400
11.08000
13.16000
14◦
0.00000
0.12260
0.52820
1.27800
2.36600
3.76800
5.45400
7.34900
9.39800
11.54000
13.73000
◦
0.00000
0.05792
0.35600
1.00000
1.98800
3.30900
4.91900
6.74300
8.73200
10.83000
13.00000
18◦
0.00000
0.10010
0.45060
1.14900
2.19300
3.55200
5.19600
7.04500
9.03000
11.12000
13.27000
20◦
0.00000
0.08709
0.41210
1.06600
2.05100
3.33600
4.88100
6.61900
8.48800
10.44000
12.45000
22◦
0.00000
0.01385
0.23870
0.78180
1.62600
2.75200
4.10200
5.61500
7.23700
8.89900
10.56000
24◦
0.00000
0.08618
0.40740
1.04100
1.96400
3.10000
4.41000
5.82000
7.23100
8.57900
9.86000
26◦
0.00000
0.11910
0.46780
1.11000
1.99300
3.04100
4.21900
5.39400
6.47300
7.43500
8.32800
28◦
0.00000
0.10940
0.46230
1.10500
1.92900
2.90800
3.98900
4.99200
5.87000
6.62500
7.32000
30◦
0.00000
0.03928
0.22000
0.52070
0.93840
1.45200
1.93000
2.29700
2.58000
2.84500
3.09300
32◦
0.00000
-0.03928
-0.22000
-0.52070
-0.93840
-1.45200
-1.93000
-2.29700
-2.58000
-2.84500
-3.09300
34◦
0.00000
-0.10940
-0.46230
-1.10500
-1.92900
-2.90800
-3.98900
-4.99200
-5.87000
-6.62500
-7.32000
36◦
0.00000
-0.11910
-0.46780
-1.11000
-1.99300
-3.04100
-4.21900
-5.39400
-6.47300
-7.43500
-8.32800
◦
0.00000
-0.08618
-0.40740
-1.04100
-1.96400
-3.10000
-4.41000
-5.82000
-7.23100
-8.57900
-9.86000
40◦
0.00000
-0.01385
-0.23870
-0.78180
-1.62600
-2.75200
-4.10200
-5.61500
-7.23700
-8.89900
-10.56000
42◦
0.00000
-0.08709
-0.41210
-1.06600
-2.05100
-3.33600
-4.88100
-6.61900
-8.48800
-10.44000
-12.45000
44◦
0.00000
-0.10010
-0.45060
-1.14900
-2.19300
-3.55200
-5.19600
-7.04500
-9.03000
-11.12000
-13.27000
46◦
0.00000
-0.05792
-0.35600
-1.00000
-1.98800
-3.30900
-4.91900
-6.74300
-8.73200
-10.83000
-13.00000
48◦
0.00000
-0.12260
-0.52820
-1.27800
-2.36600
-3.76800
-5.45400
-7.34900
-9.39800
-11.54000
-13.73000
50◦
0.00000
-0.12260
-0.52270
-1.25100
-2.29300
-3.63800
-5.25500
-7.07300
-9.03400
-11.08000
-13.16000
52◦
0.00000
-0.09736
-0.38110
-0.86270
-1.54300
-2.44900
-3.54700
-4.80800
-6.21700
-7.71200
-9.30100
54◦
0.00000
-0.01440
-0.07226
-0.22610
-0.47110
-0.76540
-1.12700
-1.56500
-2.08500
-2.69000
-3.37200
56◦
0.00000
-0.01330
-0.05761
-0.10840
-0.18600
-0.30410
-0.45740
-0.64440
-0.85890
-1.11600
-1.40700
58◦
0.00000
-0.00690
-0.02246
-0.07362
-0.13850
-0.21330
-0.32130
-0.44540
-0.58860
-0.75030
-0.91850
◦
0.00000
-0.00361
-0.01787
-0.02812
-0.01801
-0.00308
-0.00343
-0.00334
-0.00264
-0.00551
-0.01451
60◦
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
theta
16
38
59
90
Real-Time Simulation Of Switched Reluctance Motor
Table 6.3: Torque (contd..) Current(A)
11
12
13
14
15
16
17
18
19
20
0◦
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
2◦
0.04549
0.07810
0.11400
0.15260
0.19630
0.24820
0.30800
0.37420
0.44840
0.53060
4◦
1.10100
1.30600
1.51800
1.74800
1.99300
2.25600
2.54800
2.85800
3.16100
3.43300
6◦
1.72900
2.07600
2.45900
2.88200
3.34300
3.83600
4.35400
4.92100
5.56800
6.32600
8◦
4.12800
4.96300
5.87600
6.85000
7.89400
9.00800
10.19000
11.45000
12.71000
13.94000
10◦
10.97000
12.70000
14.49000
16.33000
18.21000
20.14000
22.10000
24.11000
26.21000
28.46000
◦
15.25000
17.37000
19.50000
21.67000
23.86000
26.05000
28.25000
30.46000
32.64000
34.77000
14◦
15.93000
18.15000
20.36000
22.57000
24.76000
26.94000
29.12000
31.30000
33.48000
35.66000
16◦
15.21000
17.41000
19.60000
21.77000
23.89000
25.99000
28.04000
30.05000
31.98000
33.82000
18◦
15.45000
17.64000
19.81000
21.94000
24.03000
26.07000
28.04000
29.92000
31.70000
33.35000
20◦
14.47000
16.49000
18.48000
20.42000
22.30000
24.13000
25.90000
27.58000
29.21000
30.79000
22◦
12.22000
13.85000
15.46000
17.04000
18.58000
20.08000
21.53000
22.93000
24.27000
25.59000
24◦
11.11000
12.33000
13.54000
14.74000
15.94000
17.11000
18.26000
19.39000
20.47000
21.52000
26◦
9.18100
10.01000
10.82000
11.63000
12.44000
13.24000
14.03000
14.82000
15.57000
16.28000
28◦
7.98000
8.61700
9.24100
9.85000
10.45000
11.04000
11.64000
12.23000
12.80000
13.33000
30◦
3.30800
3.50600
3.69900
3.87800
4.03400
4.18800
4.34200
4.49500
4.68300
4.95200
32◦
-3.30800
-3.50600
-3.69900
-3.87800
-4.03400
-4.18800
-4.34200
-4.49500
-4.68300
-4.95200
34◦
-7.98000
-8.61700
-9.24100
-9.85000
-10.45000
-11.04000
-11.64000
-12.23000
-12.80000
-13.33000
36◦
-9.18100
-10.01000
-10.82000
-11.63000
-12.44000
-13.24000
-14.03000
-14.82000
-15.57000
-16.28000
38◦
-11.11000
-12.33000
-13.54000
-14.74000
-15.94000
-17.11000
-18.26000
-19.39000
-20.47000
-21.52000
40◦
-12.22000
-13.85000
-15.46000
-17.04000
-18.58000
-20.08000
-21.53000
-22.93000
-24.27000
-25.59000
42◦
-14.47000
-16.49000
-18.48000
-20.42000
-22.30000
-24.13000
-25.90000
-27.58000
-29.21000
-30.79000
44◦
-15.45000
-17.64000
-19.81000
-21.94000
-24.03000
-26.07000
-28.04000
-29.92000
-31.70000
-33.35000
46◦
-15.21000
-17.41000
-19.60000
-21.77000
-23.89000
-25.99000
-28.04000
-30.05000
-31.98000
-33.82000
48◦
-15.93000
-18.15000
-20.36000
-22.57000
-24.76000
-26.94000
-29.12000
-31.30000
-33.48000
-35.66000
50◦
-15.25000
-17.37000
-19.50000
-21.67000
-23.86000
-26.05000
-28.25000
-30.46000
-32.64000
-34.77000
52◦
-10.97000
-12.70000
-14.49000
-16.33000
-18.21000
-20.14000
-22.10000
-24.11000
-26.21000
-28.46000
54◦
-4.12800
-4.96300
-5.87600
-6.85000
-7.89400
-9.00800
-10.19000
-11.45000
-12.71000
-13.94000
56◦
-1.72900
-2.07600
-2.45900
-2.88200
-3.34300
-3.83600
-4.35400
-4.92100
-5.56800
-6.32600
◦
-1.10100
-1.30600
-1.51800
-1.74800
-1.99300
-2.25600
-2.54800
-2.85800
-3.16100
-3.43300
59◦
-0.04549
-0.07810
-0.11400
-0.15260
-0.19630
-0.24820
-0.30800
-0.37420
-0.44840
-0.53060
60◦
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
theta
12
58
6.6 Position Sensor
6.6
Position Sensor
Figure 6.5: (a) Inductance Profiles of the Four Stator Phases
Figure 6.5: (b) Position Signals for Forward Rotation
Figure 6.5: (c) Position Signals for Reverse Rotation For an SR motor drive, switching on and switching off the phases are synchronised with the rotor position. The test motor is provided with four discrete sensors. The position signals made available from the position sensors. In real-time simulation, these position signals are generated continuously in
91
92
Real-Time Simulation Of Switched Reluctance Motor
the simulation itself and are given in Fig. 6.5. In this figure, the idealised inductance profiles of the four phases are also given.
6.7
Control Strategy
The traditional control method employs two regimes of control namely low speed chopping control, and high speed angle control. This angle control mode has been referred to as single pulse mode by many authors. For an 8/6 pole SR motor, each phase gets excited periodically at 60◦ interval. The phase difference between successive phases will be 15◦ each. The control is defined in all the four quadrants of operation of the motor. These are 1. FSFT: Forward Speed Forward Torque 2. FSRT: Forward Speed Reverse Torque 3. RSFT: Reverse Speed Forward Torque 4. RSRT: Reverse Speed Reverse Torque Again, in each quadrant, the control is divided in three speed ranges namely, 1. Starting speed((Less than 100 rpm in either direction) 2. Medium speed (Between 100 and 750 rpm in either direction) 3. High speed (Above 750 rpm in either direction). Table 6.4 gives the digital raw enabling signals (produced from P, Q, R, S) for each phase under different operating conditions stated above. It may be verified from the position signals that the right polarity of torque will be generated if the different phases are excited in the enabling periods given in Table 6.4. The raw enable signals are further mixed with other appropreiate signals for driving the switches in the four phases of the machine. These are explained in the following sections.
Phase
Starting Speed
Low Speed
High Speed
Forward
Reverse
Forward
Reverse
Forward
Reverse
A
P
P
PS
PR
S
R
B
Q
Q
QR
QS
R
S
C
P
P
PS
PR
S
R
D
Q
Q
QR
QS
R
S
Table 6.4: Switch Control Signals
6.7 Control Strategy
93
Starting Speed Current Controlled Operation: In the starting speed ranges, the individual phases are turned on/off in the raw enable duration and phase current is maintained at the desired current, I ∗ by chopping control. I ∗ is made a function of the desired torque. The control strategy is illustrated in Fig. 6.6. In the starting operation (or very low speed of operation), the raw enable signal is ended with the logic signal (I ≤ I ∗ ). The switch control signal for the different phases are given below. SA = P (I ≤ I ∗ )(T SB = Q(I ≤ I ∗ )(T SC = P (I ≤ I ∗ )(T SD = Q(I ≤ I ∗ )(T
> 0) + P (I ≤ I ∗ )(T > 0) + Q(I ≤ I ∗ )(T > 0) + P (I ≤ I ∗ )(T > 0) + Q(I ≤ I ∗ )(T
< 0) < 0) < 0) < 0)
Low Speed Current Controlled Operation: In the low speed of operation ( speed upto 750 rpm), current control is used. The switch enable signals are given by the equations below. In both the starting region of operation and low speed of operation the phase current feedback is also required to implement the switch control. SA = P S(I ≤ I ∗ )(T > 0) + P R(I ≤ I ∗ )(T SB = QR(I ≤ I ∗ )(T > 0) + QS(I ≤ I ∗ )(T SC = P S(I ≤ I ∗ )(T > 0) + P R(I ≤ I ∗ )(T SD = QR(I ≤ I ∗ )(T > 0) + QS(I ≤ I ∗ )(T
< 0) < 0) < 0) < 0)
High Speed Single Pulsed operation: In the high speed range, back-emf is considerable and it exceeds the supply voltage. Phase currents no longer can be controlled by chopping method. The individual phases are controlled with two parameters defined as T-on and T-off. These turn-on time, T-on and turn-off time, T-off are illustrated in Fig. 6.7. The raw enable signal for this mode (shown in Table 6.4) is mixed with a controlled T-on and controlled Toff angles. Hence control of torque in this region is realised by controlling the dwell angle. Normally the T-on angle is defined as a function of shaft speed and demanded torque, whereas T-off angle is defined as a function of speed only. At any particular speed, the desired average torque may be obtained by more than one combination of these angles. Among these, the combinations which give minimum torque ripple and minimum peak current are desired. Generally, exhaustive search method is employed in simulation to calculate the optimum value of these parameters. These are stored in a look up table as a function of load torque and speed and referred by the controller as desired. The angle θ1 is a function of shaft speed as well as the desired torque. The angle θ2 is a function of the shaft speed. The per unit shaft speed may vary in the range of 0.5 to 1 in either direction. The desired per unit torque may vary in the range of -1 to +1. For the controller the values of θ1 and θ2 are stored in a look-up Table 6.5, 6.6 and referred to as desired.
94
Table 6.5: θ1 Torque
-1.00
-0.90
-0.80
-0.70
-0.60
-0.50
-0.40
-0.30
-0.20
-0.10
0.00
0.10
0.20
0.30
0.40
0.50
0.60
0.70
0.80
0.90
1.00
Speed -1.00
55.4
54.7
53.85
53.05
52.1
51
49.85
48.5
46.6
44
41
38.9
41.5
43.2
44.7
45.7
46.7
47.6
48.5
49.1
49.8
-0.90
53.65
53.05
52.3
51.5
50.7
49.8
48.75
47.5
45.9
43.5
40.5
38.4
40.8
42.4
43.6
44.6
45.5
46.3
47
47.8
48.4
51.8
51.3
50.7
50.05
49.3
48.5
47.55
46.5
45
42.7
40
38
40
41.5
42.6
43.55
44.4
45.1
45.7
46.35
46.9
-0.70
50.05
49.6
49.1
48.5
47.9
47.2
46.4
45.4
44.05
42
39.5
37.6
39.5
40.9
41.9
42.7
43.5
44.05
44.55
45
45.6
-0.60
48.25
47.9
47.45
47
46.45
45.8
45.1
44.25
43.1
41.25
39
37.2
39
40.1
41
41.7
42.3
42.85
43.3
43.8
44.2
-0.51
46.4
46.05
45.7
45.3
44.9
44.4
43.8
43
42
40.4
38
36.5
38.2
39.2
39.9
40.4
40.9
41.4
41.9
42.2
42.5
0.51
17.5
17.8
18.1
18.6
19.1
19.6
20.1
20.8
21.8
23.5
21.5
19.6
18
17
16.2
15.6
15.1
14.7
14.3
13.95
13.6
0.60
15.8
16.2
16.7
17.15
17.7
18.3
19
19.9
21
22.8
20.8
18.85
16.9
15.75
14.9
14.2
13.55
13
12.55
12.1
11.75
0.70
14.4
15
15.45
15.95
16.5
17.3
18.1
19.1
20.5
22.4
20.2
18
15.95
14.6
13.6
12.8
12.1
11.5
10.9
10.4
9.95
0.80
13.1
13.65
14.3
14.9
15.6
16.45
17.4
18.5
20
22
19.6
17.3
15
13.5
12.45
11.5
10.7
9.95
9.3
8.7
8.2
0.90
11.6
12.2
13
13.7
14.5
15.4
16.4
17.6
19.2
21.6
19
16.5
14.1
12.5
11.25
10.2
9.3
8.5
7.7
6.95
6.35
1.00
10.2
10.9
11.5
12.4
13.3
14.3
15.3
16.8
18.5
21.1
18.5
16
13.4
11.5
10.15
9
7.9
6.95
6.15
5.3
4.7
Torque
-1.00
-0.90
-0.80
-0.70
-0.60
-0.50
-0.40
-0.30
-0.20
-0.10
0.00
0.10
0.20
0.30
0.40
0.50
0.60
0.70
0.80
0.90
1.00
-1.00
30
30
30
30
30
30
30
30
30
30
41
26.9
26.9
26.9
26.9
26.9
26.9
26.9
26.9
26.9
26.9
-0.90
30.50
30.50
30.50
30.50
30.50
30.50
30.50
30.50
30.50
30.50
40.50
27.00
27.00
27.00
27.00
27.00
27.00
27.00
27.00
27.00
27.00
-0.80
30.80
30.80
30.80
30.80
30.80
30.80
30.80
30.80
30.80
30.80
40.00
27.20
27.20
27.20
27.20
27.20
27.20
27.20
27.20
27.20
27.20
-0.70
31.20
31.20
31.20
31.20
31.20
31.20
31.20
31.20
31.20
31.20
39.50
27.50
27.50
27.50
27.50
27.50
27.50
27.50
27.50
27.50
27.50
-0.60
31.50
31.50
31.50
31.50
31.50
31.50
31.50
31.50
31.50
31.50
39.00
27.80
27.80
27.80
27.80
27.80
27.80
27.80
27.80
27.80
27.80
-0.51
31.80
31.80
31.80
31.80
31.80
31.80
31.80
31.80
31.80
31.80
38.00
28.00
28.00
28.00
28.00
28.00
28.00
28.00
28.00
28.00
28.00
0.51
32.00
32.00
32.00
32.00
32.00
32.00
32.00
32.00
32.00
32.00
21.50
28.20
28.20
28.20
28.20
28.20
28.20
28.20
28.20
28.20
28.20
0.60
32.20
32.20
32.20
32.20
32.20
32.20
32.20
32.20
32.20
32.20
20.80
28.50
28.50
28.50
28.50
28.50
28.50
28.50
28.50
28.50
28.50
0.70
32.50
32.50
32.50
32.50
32.50
32.50
32.50
32.50
32.50
32.50
20.20
28.80
28.80
28.80
28.80
28.80
28.80
28.80
28.80
28.80
28.80
0.80
32.80
32.80
32.80
32.80
32.80
32.80
32.80
32.80
32.80
32.80
19.60
29.20
29.20
29.20
29.20
29.20
29.20
29.20
29.20
29.20
29.20
0.90
33.00
33.00
33.00
33.00
33.00
33.00
33.00
33.00
33.00
33.00
19.00
29.50
29.50
29.50
29.50
29.50
29.50
29.50
29.50
29.50
29.50
1.00
33.10
33.10
33.10
33.10
33.10
33.10
33.10
33.10
33.10
33.10
18.50
30.00
30.00
30.00
30.00
30.00
30.00
30.00
30.00
30.00
30.00
Table 6.6: θ2 Speed
Real-Time Simulation Of Switched Reluctance Motor
-0.80
6.8 Implementation
Figure 6.6: Low Speed Control Strategy
Figure 6.7: Control Strategy at High Speed
6.8
Implementation
A. Parameters : The details of the switched reluctance motor is presented in Table. 6.7. B. Base Values for Different Quantities : The Table. 6.8 shows the base values for voltage (chosen as per phase rated voltage of SR Motor), current (chosen rated current) and frequency (chosen as rated frequency). The other bases are calculated from the above mentioned base quantities. C. PU System Followed : The Table 6.9 shows the digital equivalent for the pu values. The signed arithmetic, the digital equivalent for a negative pu value is chosen as the 1’s compliment of its corresponding positive pu value.
95
96
Real-Time Simulation Of Switched Reluctance Motor
VOLTAGE
280 V
CURRENT
18 A
POWER
4kW
POLES (P) SPEED
8/6 1500 rpm
Resistance
O.2Ω
Table 6.7: Details of the Switched Reluctance Motor
Voltage (Vb )
280V
Current (Ib )
18A
Speed (Nb )
1500rpm
Frequency in rad/sec (ωb )
2π ∗
Nb 60
∗ Nr = 942.48rad/sec Vb Ib
Resistance(Rb ) Mechanical Speed(ωmb )
2π ∗
Nb 60
= 15.556Ω
= 157.08rad/sec Vb ωmb
Flux Linkages(ψb )
= 0.29771
Vb ∗Ib ωmb
= 32.086N − m
K1(b)
Ib ψb
= 32.086N − m
K2(b)
Ib ψb2
= 32.086N − m
K3(b)
Ib ψb3
= 32.086N − m
Torque(Mb )
Table 6.8: Base Values
pu value
Equivalent digital Value
Equivalent decimal value
1 pu
3F F FH
16383d
0 pu
000H
0d
C000H
49152d
-1 pu(16-bit)
Table 6.9: PU Values
6.9 Normalized Equations
6.9
97
Normalized Equations
In this section, all the equations are perunitized and are made ready for implementation. The sampling time for the implementation is chosen as 25.6 µsec. The eqn. 6.1 is repeated here. v = Ri +
dψ dt
(6.13)
Dividing the above equation by Vb v(pu) = R(pu) i(pu) +
ψb dψ(pu) Vb dt
(6.14)
Using the Eulers Method of integration, the equation in digital domain can be written as ψ (n) = ψ (n − 1) + v (n − 1) − R(pu) i (n − 1) Ts ωb
Note that, the sampling time Ts for the implementation is chosen as 25.6 µsec. ψ (n) = ψ (n − 1) + v (n − 1) − 0.0129(pu) i (n − 1) ∗ 0.004pu (6.15) The flux linkage charcteristic equation is given by 6.12 and the corresponding normalized equation is as follows: i (n) = K1(pu) ψ (n) + (ψ (n) > ψ1(pu) ) K2(pu) (ψ (n) − ψ1(pu) )2 + (ψ (n) > ψ2(pu) ) K3(pu) (ψ (n) − ψ2(pu) )3
(6.16)
Once, the value of current and position of a particular phase is known, the instantaneous torque due to that particular phase can be found using the stored static torque data table 6.2, 6.3. In the similiar process, the torque due to other conducting phases also may be found. the summation of all the phase torques at any instant gives the instantaneous torque of the motor.
6.10
FPGA Design Files
FPGA Design files of Switched Reluctance Motor are placed in ‘fpga program files’ folder. Similarly simulink files are in ‘simulinkprogramfiles’ folder. Fig. 6.8 to Fig. 6.12 are the FPGA design files to generate enable signals explained in section 6.7.
6.11
Waveforms
The program developed for switched reluctance motor in Quartus II tool are downloaded into FPGA by using Byte-blaster cable. The waveforms are recorded and are compared with the off-line simulation waveforms.
98
Real-Time Simulation Of Switched Reluctance Motor
Figure 6.8: FPGA Design File for Speed to Position Conversion
6.11 Waveforms
Figure 6.9: FPGA Design File for Sector Selection
99
100
Real-Time Simulation Of Switched Reluctance Motor
Figure 6.10: FPGA Design File for Generation of Position Signals
6.11 Waveforms
Figure 6.11: (a) FPGA Design File for Generation of Enable Signals
101
102
Real-Time Simulation Of Switched Reluctance Motor
Figure 6.12: (b) FPGA Design File for Generation of Enable Signals
6.11 Waveforms
103
1.5
Enable signal
1 0.5 0 0.74
0.742
0.744
0.746
0.748
0.75
0.752
0.754
0.756
0.758
0.76
0.742
0.744
0.746
0.748
0.75
0.752
0.754
0.756
0.758
0.76
0.742
0.744
0.746
0.748
0.75
0.752
0.754
0.756
0.758
0.76
1.5
Amp
1 0.5 0 0.74 1.5
Nm
1 0.5 0 0.74
time
Figure 6.13: (i) Enable Signal, (ii) Phase Current, (iii) Average Torque [Scale: y-axis: 1 per unit = 5V , ωref = 1500 rpm (1 PU) and Mref = 32.1Nm (1 PU)] 1.5
Enable signal
1 0.5 0 1.065
1.07
1.075
1.08
1.085
1.09
1.095
1.1
1.105
1.07
1.075
1.08
1.085
1.09
1.095
1.1
1.105
1.07
1.075
1.08
1.085
1.09
1.095
1.1
1.5
Amp
1 0.5 0 1.065 1.5
Nm
1 0.5 0 1.065
1.105
time
Figure 6.14: (i) Enable Signal, (ii) Phase Current, (iii) Average Torque [Scale: y-axis: 1 per unit = 5V , ωref = 600 rpm (0.4 PU) and Mref = 32.1Nm (1 PU)] 1.5
Enable signal
1 0.5 0 1.65
1.7
1.75
1.7
1.75
1.7
1.75
1.5
Amp
1 0.5 0 1.65 1.5
Nm
1 0.5 0 1.65
time
Figure 6.15: (i) Enable Signal, (ii) Phase Current, (iii) Average Torque [Scale: y-axis: 1 per unit = 5V , ωref = 90 rpm (0.06 PU) and Mref = 32.1Nm (1 PU)]
104
Real-Time Simulation Of Switched Reluctance Motor
Enable signal
1.5 1 0.5 0 0.645
0.65
0.655
0.66
0.665
0.67
0.65
0.655
0.66
0.665
0.67
0.65
0.655
0.66
0.665
1.5
Amp
1 0.5 0 0.645 1.5
Nm
1 0.5 0 0.645
0.67
time
Figure 6.16: (i) Enable Signal, (ii) Phase Current, (iii) Average Torque [Scale: y-axis: 1 per unit = 5V , ωref = -1500 rpm (-1 PU) and Mref = 32.1Nm (1 PU)] 1.5
Enable signal
1 0.5 0 0.88
0.882
0.884
0.886
0.888
0.89
0.892
0.894
0.896
0.898
0.9
0.882
0.884
0.886
0.888
0.89
0.892
0.894
0.896
0.898
0.9
0.882
0.884
0.886
0.888
0.89
0.892
0.894
0.896
0.898
0.9
1.5
Amp
1 0.5 0 0.88 0
Nm
−0.5 −1 −1.5 0.88
time
Figure 6.17: (i) Enable Signal, (ii) Phase Current, (iii) Average Torque [Scale: y-axis: 1 per unit = 5V , ωref = -1500 rpm (-1 PU) and Mref = -32.1Nm (-1 PU)] 1.5
Enable signal
1 0.5 0 1.395
1.4
1.405
1.41
1.415
1.4
1.405
1.41
1.415
1.4
1.405
1.41
1.5
Amp
1 0.5 0 1.395 0
Nm
−0.5 −1 −1.5 1.395
1.415
time
Figure 6.18: (i) Enable Signal, (ii) Phase Current, (iii) Average Torque [Scale: y-axis: 1 per unit = 5V , ωref = 1500 rpm (1 PU) and Mref = -32.1Nm (-1 PU)]
6.11 Waveforms
105
1.5
Enable signal
1 0.5 0 1.845
1.85
1.855
1.86
1.865
1.85
1.855
1.86
1.865
1.85
1.855
1.86
0.8
Amp
0.6 0.4 0.2 0 1.845 0.8
Nm
0.6 0.4 0.2 0 1.845
1.865
time
Figure 6.19: (i) Enable Signal, (ii) Phase Current, (iii) Average Torque [Scale: y-axis: 1 per unit = 5V , ωref = 1500 rpm (1 PU) and Mref = 16Nm (0.5 PU)]
106
Real-Time Simulation Of Switched Reluctance Motor
6.12
Conclusion
The principle of switched reluctance motor has been explained. It was implemented in FPGA based controller. Both Real-time and offline simulation results are presented.
Chapter 7
Control and Real-Time Simulation of Matrix Converters 7.1
Introduction
Matrix Converters are direct AC-AC power converters without a DC link capacitor. Matrix Converters are now receiving considerable research attention due to a number of advantageous features. In a Matrix Converter, output voltages of desired frequency and amplitude (subjected to certain constraints) are directly synthesized from the input voltages. Matrix Converters can be designed to be more compact than the conventional AC-AC converters. In this chapter the implementation of modulators for Matrix Converters is discussed. The converters are also modelled in the FPGA and a real-time simulation of the same is given. Results are given for the direct on-line starting of an Induction Motor fed from the Matrix Converter. The FPGA platform is capable of implementing complex converter controls. It is possible to simulate the entire drive system consisting of controller, converter and the machine in real-time.
7.2
Basic Principle of Operation
The Matrix Converter is realized by a matrix arrangement of four-quadrant (bidirectional voltage-blocking, current-conducting) switches. Fig. 7.1 shows the topology of a three-phase to three-phase Matrix Converter. Each input phase is connected to all the output phases by bidirectional switches. Any input phase can be connected to any output phase, by turning on the corresponding switch. The basic principle of the Matrix Converter is that by properly switching the devices a desired set of output voltages can be synthesized from the set of input voltages. However there are certain constraints in the power conversion. The input is typically a voltage source and the output is normally connected to an inductive load. Simultaneous closing of more than
108
Control and Real-Time Simulation of Matrix Converters
A
B
SAv
SAw
SBu
SBu
SBw
SCu
SCv
SCw
SAu
C
u
v
w
Figure 7.1: Matrix Converter Topology one switch connected to any output phase (u,v or w) will short circuit the respective input phases. Also, if at-least one switch connected to each output phase is not ON, the current path will be broken. This will cause overvoltages to appear across the devices. The basic constraints for a three-phase to three-phase Matrix Converter can be stated as follows: SAu + SBu + SCu = 1 SAv + SBv + SCv = 1 SAw + SBw + SCw = 1
(7.1) (7.2) (7.3)
where, Sij = 1 or 0, representing the state of switch connecting the input phase i to output phase j. Due to the switching delays in the devices, commutation schemes are needed to avoid the violation of these constraints. Four-quadrant switches can be made with anti-series or anti-parallel connection of IGBTs or MOSFETs.
7.3 Direct and Indirect Matrix Converters
7.3
109
Direct and Indirect Matrix Converters
Matrix Converters are realized in two basic topologies. The classical Matrix Converter is known as Direct Matrix Converter, due to the direct AC-AC conversion without any explicit DC link. However there is an alternate topology in which the Matrix Converter is realized as a cascade connection of two converters. This topology is known as Indirect Matrix Converter. Both are functionally the same. 7.3.1
Direct Matrix Conversion
The converter principle can be explained with a 3-phase to 3-phase converter example. This clearly shows the switching constraints. There are 9 bidirectional switches which connect the input phases {a,b,c} to the output phases {u,v,w}. The switch states can be represented as, Sij = 1 or 0 where, i = {a, b, c} & j = {u, v, w} For example, when switch Sav is ON, input phase a is connected to output phase v. The instantaneous output voltages depend on the states of the switches. Hence the output voltages can be expressed in terms of the input voltages and the switch states as follows: vu (t) Sau Sbu Scu va (t) (7.4) vv (t) = Sav Sbv Scv vb (t) vw (t) Saw Sbw Scw vc (t) For obtaining a desired low frequency averaged waveform, the switches are modulated at a switching frequency much higher than both the input and output frequencies. The averaged output voltages can then be represented in terms of the individual switch duty ratios instead of the switch states in Eqn. 7.4. The output voltages are represented as follows: vu (t) dau dbu dcu va (t) (7.5) = vv (t) dav dbv dcv vb (t) vc (t) daw dbw dcw vw (t) Or, v uvw = M (t) × vabc
(7.6)
where, M (t) is the modulation (duty ratio) matrix in Eqn. 7.5 The duty ratios are determined based on the desired amplitude and frequency of the output voltages. There are several modulation methods to
110
Control and Real-Time Simulation of Matrix Converters
achieve this. Modulation of the converter is described in section 7.4. The input currents are related to the output currents by the transpose relation given as; iabc = M T (t) × iuvw (7.7) 7.3.2
Indirect Matrix Conversion
In the Indirect Matrix Converter, the AC-AC conversion is done in two stages. The input converter is a current source type rectifier. This converter uses bidirectional switches as in the case of Direct Matrix Converter. The switchcount can be reduced if regeneration is not needed. A number of new topologies in this direction have been reported. The output converter is a voltage source inverter. Here the switches used are IGBTs with anti-parallel diodes. The DC link does not have a capacitor. The control can be separated between the two converters. The modulation of the Converters is done in an independent manner. Fig. 7.2 shows the topology. The conversion involves two stages. In vpn
idc
p a
1
3
Su
5
u
n
b
v
c
Sv
Su
dc
Sw
Sv
4
v
2
6
w
Sw
n
vnn
Figure 7.2: Indirect Matrix Converter Topology the first stage, the input converter is modulated to get a dc link voltage. In the second stage, the output converter is modulated to get the AC output from the dc link voltage. Both the modulations are independently done. There is an explicit DC link present in this topology. All modulation schemes applicable to VSI can be used here. Input converter is the dual topology of VSI. The DC link voltage produced by the input converter can be expressed as: VDC (t) = vpn (t) − vnn (t)
(7.8)
where vpn (t) and vnn (t) are the upper and lower pole voltages with respect to the supply neutral. The pole voltages can be represented in terms of the input
7.3 Direct and Indirect Matrix Converters
111
voltages in a compact form as follows.
S1 S3 vpn (t) = S4 S6 vnn (t)
va (t) S5 v (t) b S2 vc (t)
(7.9)
The above expression gives the instantaneous voltages as the switch states change. The currents can also be represented in a similar manner. The output voltages are obtained by the switching action of the output converter. The relation between the DC link voltages vpn (t) & vnn (t) and the output voltages {u, v, w} can be shown to be:
Su Su vu (t) vpn (t) vv (t) = Sv Sv vnn (t) vw (t) Sw Sw
(7.10)
Comparing the direct and indirect conversion, it is clear (Eqns. 7.4, 7.9 and 7.10) that both are related.
vu (t) Sau vv (t) = Sav vw (t) Saw Su = Sv Sw
Sbu Scu va (t) Sbv Scv vb (t) Sbw Scw vc (t) Su va (t) S1 S3 S5 Sv vb (t) S4 S6 S2 Sw vc (t)
vuvw = I × R × vabc
(7.11)
(7.12)
Where I is the Inversion Matrix, and R is the Rectifier Matrix. Here, the input rectifier stage produces the DC link voltage from the input voltages and at the same time modulates the DC link current in to sinusoidal input currents. The DC link is a ‘virtual’ one in case of Direct Matrix Converter.
112
Control and Real-Time Simulation of Matrix Converters
7.4
Modulation of Matrix Converters
Modulation of the Matrix Converter can be done in several ways. There are classical methods like the Venturini method [9] and modern control techniques such as Space Vector Modulation [8]. Space vector Modulation method is described here. There is an inherent limitation to the voltage conversion ratio in the Matrix converter in the linear modulation range. With space phasor modulation the maximum amplitude of the output line voltages that we can synthesize is limited to 0.866 times the input line peak [9]. 7.4.1
Indirect Converter Modulation
Indirect Converter is a cascade connection of rectifier and inverter. Here, modulation can be done independently. The input converter is modulated based on the Current Space Vector and output converter is modulated based on Voltage Space Vector. Input Converter Modulation
In the input converter, there are 6 bidirectional switches. Fig. 7.3 shows the current phasors obtained for each switching combination. For each sector one switch is held ON during the sector, while the return phases are modulated. For example, in sector 1, the switch S1 is kept ON, while switches S6 and S2 are modulated. If the two switches connected to the same phase are closed, there is no current in that particular phase. Such switch combinations are the zero states of the converter. The switch states S1S4, S3S6, and S5S2 are the 3 zero states in this converter. The modulation index is kept at 1. For achieving a i dc 1
a
3
p
2, 3
5
3, 4
III
II
vdc
b
I
IV
c 4
6
1, 2
4, 5
2 n
VI
V
6, 1
5, 6
Figure 7.3: Input Converter and the Current Space Phasors unity input power factor, the reference current space phasor should be in phase with the input voltage phasor. In each sector, one switch is kept ON, and the
7.4 Modulation of Matrix Converters
113
other two are modulated. The duty ratio of each combination of switch-states can be calculated from Fig. 7.4. These are given in Eqn. 7.13. The α and β directions show the active vectors, which arise from the switch combinations. In sector 1 (Fig.7.4), the switch combination S1S6 and S1S2 corresponds to the active vectors in α and β directions respectively. The switch combination S1S4 corresponds to the zero vector.
S1 S2
6
I
2
a
b
4
5
6
c
0
i(t)
iβ
3
θCSC iα
S1 S6 Figure 7.4: Sector Definition
dα = sin
π
− θCSC
3 dβ = sin (θCSC ) d0 = 1 − d α − d β
(7.13)
Here, the modulation index is assumed to be 1. Sequencing the active and zero states can be done in several ways considering number of switchings in one switching cycle. The general approach is to get the raw switching signals first. These indicate the time duration for each active or zero vector. Then the sector information is used to produce the actual switch control signals from the raw switching signals. Once the sequencing of active vector durations is determined, the modulation can be implemented by a carrier based approach. A ramp or triangular carrier is compared against the modulating functions to get the raw switch signals. Fig. 7.5 shows the generation of raw switch signals. Eqns. 7.14- 7.17 give the modulating functions. Note that, the modulating function for odd sectors is m1 and for even sectors is m3 . In the figure, Ts is the sequence period. The switching frequency is 2T1 s . It is also possible to have a ramp based sequencing in which the zero states are not divided into two in one sequence period.
114
Control and Real-Time Simulation of Matrix Converters Carrier
1
m2 m1 /m3 m0
T0
Tα
Tβ
2T0
Tβ
Tα
T0
2 Ts
S0
Sα Sβ
Figure 7.5: Modulation Functions and Raw Switch Signals
m0 = m1 m2 m3
= = = = = = =
1 − d α − dβ 2 (0.5 − 0.5mSin(60o − θCSC ) − 0.5mSin(θCSC )) (m0 + dα ) (0.5 + 0.5mSin(60o − θCSC ) − 0.5mSin(θCSC )) (m1 + dβ ) (0.5 + 0.5mSin(60o − θCSC ) + 0.5mSin(θCSC )) m0 + d β (0.5 − 0.5mSin(60o − θCSC ) + 0.5mSin(θCSC ))
(7.14) (7.15) (7.16) (7.17)
where m is the modulation index. From Figs. 7.3 and 7.5 we can obtain the relation between the raw switch signals and the actual switch control signals.(See Table 7.1). The actual switch control signals derived from Table 7.1 are given in Eqns. 7.18.
7.4 Modulation of Matrix Converters
115
Table 7.1: Switch Signals Sector
Sr.1
Sr.2
Sr.3
Sr.4
Sr.5
Sr.6
S0
S1S4
S2S5
S3S6
S4S1
S5S2
S6S3
Sα
S1S6
S2S3
S3S2
S4S5
S5S4
S6S1
Sβ
S1S2
S2S1
S3S4
S4S3
S5S6
S6S5
S1 S2 S3 S4 S5 S6
= = = = = =
Sr.1 + S0 .Sr.4 + Sα .Sr.6 + Sβ .Sr.2 Sr.2 + S0 .Sr.5 + Sα .Sr.3 + Sβ .Sr.1 Sr.3 + S0 .Sr.6 + Sα .Sr.2 + Sβ .Sr.4 Sr.4 + S0 .Sr.1 + Sα .Sr.5 + Sβ .Sr.3 Sr.5 + S0 .Sr.2 + Sα .Sr.4 + Sβ .Sr.6 Sr.6 + S0 .Sr.3 + Sα .Sr.1 + Sβ .Sr.5
(7.18)
Output Converter Modulation
Output converter is a normal Voltage Source Inverter (VSI). Hence the familiar modulation schemes can be applied to get the required output waveforms. Here, the conventional space vector PWM scheme is explained. The modulation functions for the conventional space vector PWM are the same as those described for input modulation. The VSI configuration and the voltage space phasors that are derived from the switch states are shown in Fig. 7.6. The duty ratios are given in Eqn. 7.19- 7.21.
001 c
101 V
Vβ 111 000
011
*
Sector 1 Vdc a
θ VSI
Vα
1 0
a
b
100 VSI
010 b
110 Figure 7.6: VSI and Space vectors
c
116
Control and Real-Time Simulation of Matrix Converters
dα = m × sin dβ d0
π
− θV SI
3 = m × sin (θV SI ) = 1 − d α − dβ
(7.19) (7.20) (7.21)
where m is the modulation index. For a doublesided modulation the modulation functions are defined similar to the input converters (Eqns. 7.14 - 7.17). The generation of raw switching signals and the switch control signals are done in a similar manner. Fig. 7.7 shows how this is done for the sector 1. The switch signals are generated by a logic combination of the sector information and raw signals S0 , Sα and Sβ (Eqns. 7.22).
Carrier
1
m2 m1 /m3 m0
T0
Tα
Tβ
2T0
Tβ
Tα
T0
2 Ts
S0
Sα Sβ
000
100
110
111
110
100
000
Su Sv
Sw
Figure 7.7: Switch Signal Generation for VSI : Sector 1
7.4 Modulation of Matrix Converters
117
Su = S0 + Sα (Sr.1 + Sr.6) + Sβ (Sr.1 + Sr.2 + Sr.5 + Sr.6) Sv = S0 + Sα (Sr.2 + Sr.3) + Sβ (Sr.1 + Sr.2 + Sr.3 + Sr.4) Sw = S0 + Sα (Sr.4 + Sr.5) + Sβ (Sr.3 + Sr.4 + Sr.5 + Sr.6) (7.22) 7.4.2
Direct Converter Modulation
Direct Converter Modulation can be achieved in a simple method, derived from the Indirect Converter Control. First, modulation is carried out as if the converter is an indirect one. The switch control signals for the Direct Converter are then derived based on the relation between the two (Eqn. 7.11). This simpler approach is known as Indirect Modulation. The switch control signals for direct matrix converter from that of Indirect Converter are: Sau Sav Saw Sbu Sbv Sbw Scu Scv Scw
= = = = = = = = =
S1 .Su + S4 .Su S1 .Sv + S4 .Sv S1 .Sw + S4 .Sw S3 .Su + S4 .Su S3 .Sv + S4 .Sv S3 .Sw + S4 .Sw S5 .Su + S4 .Su S5 .Sv + S4 .Sv S5 .Sw + S4 .Sw
These can be realized with a logic circuit.
(7.23)
118
Control and Real-Time Simulation of Matrix Converters
7.5
Implementation of Modulators in FPGA
The modulation methods described in the previous sections are implemented in the FPGA controller board. The modulator equations are implemented in digital circuits form. Fig. 7.8 shows the outline of implementation of the input modulator using a block diagram approach using the Quartus II software. For implementing the circuit, the structure shown in Fig. 7.9 is used. Fig. 7.10 shows the implementation of the output modulator. Both the modulators are similar except in the generation of PWM signals and sector defintion. Here, details are given for the output modulator. The input modulator can be implemented in a similar manner, following the description in the previous section.
Figure 7.8: Input Modulator Implementation in FPGA A fixed point scaling is used to represent the different variables in the FPGA program. For example, 1 p.u is represented by a 14 bit number 3F F F . Duty ratios and angles follow this p.u system. For calculating the duty ratios the sine table is stored in a ROM in the FPGA.
7.5 Implementation of Modulators in FPGA
Ref. input signals
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Ref. Inputs
Sector
Angle Gen.
Identification
Ref. phase m0
d0
Clock
Carrier
Mod.Index
Duty Ratio Calc
Gen./Timing Sync. Circuit
dα dβ
Modulation Functions
PWM
m1 m2
Carrier
Figure 7.9: Structure of Input Modulator
Figure 7.10: Output Modulator Implementation in FPGA 7.5.1
Output Modulator
The major building blocks for the modulator are: • Angle Generation • Sector Identification • Carrier Generation • Modulation Functions Generation
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• PWM generation Sector Identification and Reference Angle Generation
The angle θ, is generated from the reference output frequency by integrating it. The procedure is same as described in Ch. 5. Based on the angle, the sector can be identified. The reference angle for space vector, θV SI is generated from the sector information and A logic circuit for this purpose is designed based on Fig. 7.11.
p.u. angle
1 p.u/
3FFFh 3554h 2AAAh 2000h 1555h AAAh 60o
Sect 1
360
o
Sect 2 Sect 3 Sect 4 Sect 5 Sect 6 θ vsi
Figure 7.11: Reference angle Generation
Carrier Generation
A triangular carrier is required for the calculation of different dwell times (or the ’raw switch signals’). This can be generated as described in Ch. 5.
7.5 Implementation of Modulators in FPGA Generation of Modulation Functions and PWM
Generation of the modulation functions as described in Eqns. 7.17 are implemented by the per-unitized digital equations. The duty ratios dα , dβ and d0 are calculated first from Sine table. Figures 7.12 and 7.13 show how the duty ratios and modulating functions are generated. They are just digital equivalents of the equations presented in the previous sections. Modulation functions thus generated are compared against the carrier as shown in Fig. 7.7 and the raw functions S0 , Sα and Sβ are generated. Fig. 7.14 shows the duty ratios
Figure 7.12: Calculation of Duty Ratios dα and dbeta produced by the output modulator. Generation of PWM signals Su , Sv and Sw is by implementing the simple logic equation given in Eqn. 7.22 with AND, OR gates. Note that this requires the sector information. Fig. 7.15 shows the generated PWM signals for switches S1 and S2 in the input converter. Fig. 7.16 shows the PWM signals for switches Su and Sv . The switching frequency is 5 kHz. Fig. 7.17 shows the switch control signals for switch Sau and Sbu of the Direct Matrix Converter.
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Figure 7.13: Calculation of Modulating Functions
Figure 7.14: Duty Ratios dα and dβ
7.6
Modelling of Direct and Indirect Matrix Converters
For a functional simulation, an idealized model can be derived from the Converter equations. In this section idealized models of both Direct and Indirect Converters are presented. Offline and real-time simulation can be done based on these models. Since the Converters doesnot contain any energy storage elements, the equations are simple algebraic equations.
7.6 Modelling of Direct and Indirect Matrix Converters
Figure 7.15: PWM signals for S1 and S2 of Input Converter
Figure 7.16: PWM signals for Su and Sv of Output Converter
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Figure 7.17: PWM signals for Sau and Sbu of Direct Converter 7.6.1
Indirect Converter
The input converter model is given in Eqn. 7.24. Fig. 7.18 shows the DC link voltage produced by the input converter. Structure of the output converter modulator is shown in Fig. 7.19. The output converter model is based on Eqn. 7.25. VDC (t) ia (t) ib (t) ic (t)
= = = =
Va (S1 − S4 ) + Vb (S3 − S6 ) + Vc (S5 − S2 ) iDC (t) (S1 − S4 ) iDC (t) (S3 − S6 ) iDC (t) (S5 − S2 )
Vuv (t) = VDC (t) (Su − Sv ) Vvw (t) = VDC (t) (Sv − Sw ) Vwu (t) = VDC (t) (Sw − Su ) Vuv (t) − Vwu (t) Vun (t) = 3 Vvw (t) − Vuv (t) Vvn (t) = 3 Vwu (t) − Vvw (t) Vwn (t) = 3 iDC (t) = iu (t).Su + iv (t).Sv + iw (t).Sw
(7.24)
(7.25)
7.6 Modelling of Direct and Indirect Matrix Converters
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The overall scheme of simulation for the indirect converter is shown in Fig. 7.20. Fig. 7.21 shows the output line-line voltage and Fig. 7.22 shows the output phase-neutral voltage.
Figure 7.18: DC link voltage : Indirect Matrix Converter
Ref. Out Freq.
Ref. Angle Gen
Sector Number
Sector Identification
Ref. Phase
Clock
Carrier Gen./Timing Sync. Circuit Mod.Index
m0
d0 Duty Ratio Calc
dα dβ
Modulation Functions
m1 m2
Carrier
Figure 7.19: Structure of Output Modulator
PWM
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Control and Real-Time Simulation of Matrix Converters
Figure 7.20: Indirect Converter Model
Figure 7.21: Output Line Voltage: Indirect Matrix Converter 7.6.2
Direct Converter
The Direct Converter model is given in Eqn. 7.4. The overall structure of the Direct converter is shown in Fig. 7.23. Fig. 7.24 shows the output line-line voltage and Fig. 7.25 shows the output phase-neutral voltage.
7.7 Real-Time Simulation
Figure 7.22: Output Phase Voltage : Indirect Matrix Converter
Figure 7.23: Direct Matrix Converter Model
7.7
Real-Time Simulation
The Matrix Converter modulators are implemented in FPGA as described in the previous section. The Converters and the motor are also be modelled and implemented in the FPGA. Induction Motor model is implemented as explained in chapter ?. It then forms a real-time simulation of the converter and its controller. The advantage of such simulation is that it gives results
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Control and Real-Time Simulation of Matrix Converters
Figure 7.24: Line-Line Voltage : Direct Matrix Converter
Figure 7.25: Phase Voltage: Direct Matrix Converter
7.7 Real-Time Simulation
in real time. One can observe the nature and form of the output variables in a an Oscilloscope. For implementing the converters, the models described in Eqn. 7.24, 7.25 and 7.4 are used. These equations can be implemented in digital form using adders and subtracters. To illustrate how the converter equations are implemented in FPGA, the input converter model is shown in Fig. 7.26. While implementing the converter models, the per-unit system adopted is same as that of modulators. Sinusoidal sources are also generated in the FPGA with sine tables. Fig. 7.27 shows the DC link voltage of the indirect converter simulated in real-time in the FPGA. Fig. 7.28 shows the output phase voltage. These waveforms exactly match that of the offline simulation results presented in section 7.6. Fig. 7.29 shows the direct online starting characteristics of an
Figure 7.26: Input Converter Model in FPGA Induction Motor driven by the Direct Matrix Converter. Here, the converter, modulator and the machine are modelled together in the FPGA. This shows the capability of the FPGA platform to simulate in real-time, even a complex drive system as a Matrix Converter Drive.
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Control and Real-Time Simulation of Matrix Converters
Figure 7.27: DC link voltage : Real-time simulation
Figure 7.28: Output Phase Voltage : Real-time simulation
7.8 Conclusion
Figure 7.29: DOL starting of Induction Motor fed by Matrix Converter : Realtime simulation
7.8
Conclusion
The principle of Direct and Indirect Matrix Converters has been explained. Modulation of Matrix Converters is shown and implemented in FPGA based controller. Both Real-time and offline simulation results are presented.
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