Apqp

Advanced Product Quality Plan PROJECT NAME

PROJECT LEADER

ACTIVITY

FUNCTION

Receipt of Customer Enquiry

PLAN AND DESIGN PROGRAM

Joint review with Customer to obtain Requiremen ts

RESP ONSIBILITY Customer & Sales

CHECK POINTS Design Fesibility

Customer , Product Tech.requirements MKT Application requirements PD & ENGG Life & Reliability requirements Statutory Requirements

STANDARDS/ DOCUMENTS Enquiry Report Quality Policy Objectives Business Plan

NP Data Pre Contract Review 123

Obtain Customer voice

Customer, MKT , PD

Implied need of Customer Market Survey report Asthetic & Packaging Requirements Performance Requirements

Initial Feasibility Review

MKT,PD ENGG.

Select Basic Design Volume ( Customer Projection) Production Capacity Process Selection Tentative Timing Plan Test Facilities Target cost Investment requirements Customer Requirements

Project Approval by Managemen t

Management Return of Investment

Formation of Cross Functional team (NPDCFT)

Management

Review of Product Requirement & Consolidate Design Requirement

PD , ENGG. Historical Warrant/Complaints NPD-CFT Life & Relibility requirements Tentative Costing Customer Voice Packaging requirements

Preparation of Customer Outline Drawing & Product Specification

Design review - 1 ( Adequacy Check for Design Information)

A

PD , ENGG

PD ENGG NPD-CFT

Meachanical Requirements Product requirements Electrical / Functional Cherateristics

Design review -1 Check List

A

Design of Formulation / Process ( Design of Exper.)

Firmup Design Preparation of Preliminary Process Flow Chart

Failure Mode and Effect Analysis

PD , NPD-CFT

Past Design data Production Capacity Chart Costing Sheet

Initial Fesibility Review Report

Past data Design Input Detail Check List Market Survey Report Packaging Std. Product Design Company Std. Pre-Contract Review report

Design Information Check List Market Survey Report Design Control Procedure Procedure

Product Specifications Process Standards Target Cost

Past FMEA Report of Similar Prod. Design I/P Detail Check List Detail Check List Material Data

Process Type and Process Sequence

Past Design data

PD

PD NPD-CFT

TARGET ACTUAL DATE DATE

Failure Mode and Effect Analysis

Preparation of preliminary BOM

Preparation of Prototype Control Plan

Design of Production Tools and Inspection Gauges Manufacturing of Tools and gauges

Plan for Testing Facilities

Preparation of Prototype Sample

Prototype Sample Verification

PD , ENGG NPD-CFT

FMEA Check list Action to reduce High RPN

FMEA Review Report

PD , ENGG Purchase

Material Specifications Material Availability / Source Selection / Development

Approved Vendor List Purchasing Procedure

PD ,ENGG NPD-CFT

Process Flow Test Methods

Process Std. Product Spec. (Tech.Data Sheet)

ENGG.

Product Dimen. Requirements

Product Spec. Product Drg.

ENGG. NPD-CFT

Tools and Gauge Drawing Selection of Sub Contractors

Product Spec. Product Drg. Tool Drg.

MFG,PD,QC Test Methods ENGG NPD-CFT

ICIL Test Std.

ENGG., NPD-CFT MFG , QC

Process Sequence Process Standards Product Specification

Prototype Control Plan

PD , QC

Customer Requirement on Quantity,Price & Delivery (Project Introduction Timing)

Test Methods Product Spec. Customer Std. Company Std. Product Drg.

PD , MFG Design review -2 Check List ENGG., NPD-CFT

Design Control Procedurers

DR- 2 (Design Verification results)

B B PD

Test Requipment Customer Requirement

Test Methods / Standards

MKT ,PD ENGG., NPD-CFT

Design review - 3 Check List

Design Validation Report Design Control Procedurers

MGT

Tentative Cost Vs Target Cost Yield Requirements

Design Review-3 Results

Sample Submission

Customer MKT

Company Standard Customer Requirement

Inspection Report Design Verification Report( Physical Functional Tests) Design Validation Reports

Feedback From Customer

Customer MKT

Approval from Customer or Improvement Requirement

Customer Approval Letter

Prototype Sample Validation

DR-3 (Review of Design Validation results)

Approval By management

DR-4 (Review of Customer Feedback)

Team Fesibility Commitment

MKT , MFG Design review -4 Check List ENGG PD ,NPD-CFT QA

Customer Feedback Report Design Control Procedure

NPD-CFT

Customer Projection Company Standard

Manufacturing Fesibility for the Required Volume &

Team Fesibility Commitment Process Capability Contract Review

Customer , MKT

Purchase Order Delivery Schedule Finalise Product Cost

Contract Review Procedure Contract review Checklist

Preparation of Prelaunch Control Plan

NPD-CFT MFG , QA

Process Flow Special Charasterstics Test Methods Adherance to SOP , Control Plan and Standards

Process Std's Product Spec. Test Procedurers SOP Control Plan Product Drg.

Functional testing

MFG , QA

Product Spec.(Mechanical & Electrical )

Test Methods Product Drg.

Dimensional Specification

Product Spec.

C

Sheet

C Production Part Approval

NPD-CFT QA

Product Submission warrant Documents Customer Requirement

Pre Contract Review Report PPAP Approval Procedure

Pilot Supply

MKT , MFG

Product Submission Warrant Approval

Parts Submission Warrant Ins / Test Report

Customer

Feedback from Customer

Pilot Supply / Commercial Approval

MKT , MFG PD , ENGG., NPD-CFT, QA , PUR

Internal Rejection Problems Faced Customer concerns Production control plan

Non Conformity Report Customer Feedback

NPD-CFT, MFG , QA PUR

Updation & Improve Existing Standards

Approval By Customer

Review of Customer Feedback if any , and Internal Problems during Manufacturing

Bulk Production

Monitor Quality Performance for 5 batches

Production Sign off

Prepared By :

NPD-CFT

NPD-CFT

New product Quality Procedure

CFT Review Report

Verified By :

Approved By: