Agv Systems
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System Works Wireless Access Point for SGV Communication
SGV Manager control of automatic doors to facilitate SGV movement
Reflective Target for Laser Navigation
Self Guided Vehicles Self Guided Vehicles (SGV) are the work horse of the AGV System. These mobile robots receive material movement commands from SGV Manager Server and then autonomously navigate throughout a facility along a virtual path to move material. Vehicle features include:
yy Robust mechanical / electrical design yy Custom load handling configurations yy 360 safety protection yy Laser, magnet, intertial & machine vision navigation yy Graphical touchscreen display yy User friendly diagnostics yy Intel PC mobile controller yy Easy maintenance access yy Manual control pendant yy Backwards compatible design yy Standard, configurable software
System Safety A systems approach to safety is taken to guarantee ongoing safe operation. This includes a strict design process, and monitoring software that insures all safety devices are in operation while a vehicle moves throughout a facility. In addition, all vehicle safety devices are routinely and automatically tested and meet or exceed CAT 3 and Performance Level PLd specifications.
www.jbtc-agv.com
Battery Charging System
SGV interface at pick/drop locations
SGV Computer Room
John Bean Technologies Corp. 400 Highpoint Drive Chalfont, PA 18914 USA Phone: 215-822-4600 Fax: 215-822-4553 [email protected]
John Bean Technologies SA 106 Bd Heloise Les Harmoniques 95101 Argenteuil Cedex, France Phone: +331 399 646 59 Fax: +331 399 646 74 [email protected]
John Bean Technologies NV Breedstraat, 3 B-9100 Sint Niklaas, Belgium Phone: +32 3 780 1336 Fax: +32 3 777 7955 [email protected]
John Bean Technologies Ltd. Unit VI Winchester Avenue Blaby Industrial Park Blaby Leicester, UK, LE8 4GZ Phone: +44 116 264 2250 Fax: +44 116 264 2279 [email protected]
Automatic Guided Vehicle System Overview
Software Overview
How the AGV System Works 1 Material Movement Request – Initiated in the following ways: a. Customer host computer sends message through Factory LAN to SGV Manager Server. b. Manual request by facility personnel using pushbuttons, Handlheld PC, touch screens, etc. c. Automatic request from sensors at pick/drop locations, customer PLC or automated machinery.
2 Assign & Control Movement – SGV Manager Server receives material movement request and assigns the
SGV Manager SGV Manager Server is the software that is responsible for controlling, coordinating and monitoring all elements of an integrated automated material handling system. SGV Manager Client is web browser based software that is the user interface with SGV Manager Server. SGV Manager Client can run on the same PC as SGV Manager Server or any PC with wired or wireless LAN access to SGV Manager Server. Features include:
Typical System Architecture 1a
CUSTOMER COMPUTER (WMS/WCS, ERP, PCS, etc.)
5
7
SGV MANAGER SERVER
9
SGV MANAGER CLIENT
JBT Corporation
task to the vehicle that will most efficiently complete the work.
Internet
3 Move Material – Electric powered vehicles called SGVs receive tasks assigned by SGV Manager Server and
Running SGV Manager Software
navigate through facility by the most efficient preplanned route created with Layout Wizard. Vehicles precisely navigate using laser triangulation, floor magnets, machine vision, or facility features (walls, machines).
24 HOUR TECHNICAL SUPPORT
4 Equipment Interface Coordination - SGV Manager Server coordinates the operation of external equipment (auto doors, fire doors, elevators, etc.) through I/O to facilitate efficient vehicle movement.
FACTORY LAN 5 Data Tracking – SGV Manager Server continuously communicates with all vehicles and records all material pickups, deliveries, events and product data. This information can be used to historically track and verify material movement.
6 1c
6 Communications – SGV Manager Server communicates to all vehicles via RF through a standard Wireless Network (802.11a, b or g). Communication to PLCs, client PCs, I/O modules, customer host computers, and handheld devices is through standard wireless or wired networks.
7 System Monitoring – The SGV Manager Client is a web browser based user interface that allows personnel to initiate orders, monitor system status, generate reports, etc. It’s 3D graphics and intuitive user interface allows basic system operation with minimal training.
8 Battery System – SGV Manager Server continuously monitors the battery level of vehicles. When a battery
4
AGV SYSTEM I/O Pushbuttons Sensors Automatic Doors Barcode Scanners Etc.
is low, vehicles are automatically sent to a battery charging location. Batteries may be either automatically charged while in vehicles or manually or automatically swapped with fully charged spare batteries.
RF ACCESS POINTS
BATTERY CHARGING EQUIPMENT
SELF GUIDED VEHICLES
1b
2
Layout Wizard 8
SGV GUIDEPATH
LAYOUT WIZARD
yy Web browser based software yy Realtime 3D graphics yy Customizable management dashboard yy User configurable screens yy Extensive system diagnostics yy Exportable reports built with SQL reporting services yy Mulitple language support yy Hypertext help yy Microsoft .NET framework
PDA's, HANDHELD PCs, TOUCHSCREENS
9 System Support – Product support is provided through a secure VPN connection. JBT technicians can
directly access SGV Manager Server and all vehicles to allow for fast, 24/7/365, response, troubleshooting and recovery.
yy Controls, coordinates and monitors all vehicles yy Interface to external I/O for system operation yy Client / server configuration yy SQL Server database yy System inventory monitoring and control yy Historical system data tracking yy Standard or custom external host computer interfaces yy Management of wireless vehicle communications yy Hot backup for automatic recovery yy Microsoft .NET framework SGV Manager Client
and/or CUSTOMER I/O PLC Sensors Conveyors
SGV Manager Server
3
Layout Wizard a software tool that serves as the main platform to design, program and edit the path that a vehicle follows and the operations it performs as it moves throughout the facility. Features include: yy Graphically create & edit vehicle path yy Application software creation & editing yy Obstacle and feature management yy Laser navigation target locations optimization yy Automatic blocking & collision avoidance yy System configuration utilities yy Wireless transfer of data to vehicles yy CAD compatible file import and export yy Hypertext help
SGV Manager control of automatic doors to facilitate SGV movement
Reflective Target for Laser Navigation
Self Guided Vehicles Self Guided Vehicles (SGV) are the work horse of the AGV System. These mobile robots receive material movement commands from SGV Manager Server and then autonomously navigate throughout a facility along a virtual path to move material. Vehicle features include:
yy Robust mechanical / electrical design yy Custom load handling configurations yy 360 safety protection yy Laser, magnet, intertial & machine vision navigation yy Graphical touchscreen display yy User friendly diagnostics yy Intel PC mobile controller yy Easy maintenance access yy Manual control pendant yy Backwards compatible design yy Standard, configurable software
System Safety A systems approach to safety is taken to guarantee ongoing safe operation. This includes a strict design process, and monitoring software that insures all safety devices are in operation while a vehicle moves throughout a facility. In addition, all vehicle safety devices are routinely and automatically tested and meet or exceed CAT 3 and Performance Level PLd specifications.
www.jbtc-agv.com
Battery Charging System
SGV interface at pick/drop locations
SGV Computer Room
John Bean Technologies Corp. 400 Highpoint Drive Chalfont, PA 18914 USA Phone: 215-822-4600 Fax: 215-822-4553 [email protected]
John Bean Technologies SA 106 Bd Heloise Les Harmoniques 95101 Argenteuil Cedex, France Phone: +331 399 646 59 Fax: +331 399 646 74 [email protected]
John Bean Technologies NV Breedstraat, 3 B-9100 Sint Niklaas, Belgium Phone: +32 3 780 1336 Fax: +32 3 777 7955 [email protected]
John Bean Technologies Ltd. Unit VI Winchester Avenue Blaby Industrial Park Blaby Leicester, UK, LE8 4GZ Phone: +44 116 264 2250 Fax: +44 116 264 2279 [email protected]
Automatic Guided Vehicle System Overview
Software Overview
How the AGV System Works 1 Material Movement Request – Initiated in the following ways: a. Customer host computer sends message through Factory LAN to SGV Manager Server. b. Manual request by facility personnel using pushbuttons, Handlheld PC, touch screens, etc. c. Automatic request from sensors at pick/drop locations, customer PLC or automated machinery.
2 Assign & Control Movement – SGV Manager Server receives material movement request and assigns the
SGV Manager SGV Manager Server is the software that is responsible for controlling, coordinating and monitoring all elements of an integrated automated material handling system. SGV Manager Client is web browser based software that is the user interface with SGV Manager Server. SGV Manager Client can run on the same PC as SGV Manager Server or any PC with wired or wireless LAN access to SGV Manager Server. Features include:
Typical System Architecture 1a
CUSTOMER COMPUTER (WMS/WCS, ERP, PCS, etc.)
5
7
SGV MANAGER SERVER
9
SGV MANAGER CLIENT
JBT Corporation
task to the vehicle that will most efficiently complete the work.
Internet
3 Move Material – Electric powered vehicles called SGVs receive tasks assigned by SGV Manager Server and
Running SGV Manager Software
navigate through facility by the most efficient preplanned route created with Layout Wizard. Vehicles precisely navigate using laser triangulation, floor magnets, machine vision, or facility features (walls, machines).
24 HOUR TECHNICAL SUPPORT
4 Equipment Interface Coordination - SGV Manager Server coordinates the operation of external equipment (auto doors, fire doors, elevators, etc.) through I/O to facilitate efficient vehicle movement.
FACTORY LAN 5 Data Tracking – SGV Manager Server continuously communicates with all vehicles and records all material pickups, deliveries, events and product data. This information can be used to historically track and verify material movement.
6 1c
6 Communications – SGV Manager Server communicates to all vehicles via RF through a standard Wireless Network (802.11a, b or g). Communication to PLCs, client PCs, I/O modules, customer host computers, and handheld devices is through standard wireless or wired networks.
7 System Monitoring – The SGV Manager Client is a web browser based user interface that allows personnel to initiate orders, monitor system status, generate reports, etc. It’s 3D graphics and intuitive user interface allows basic system operation with minimal training.
8 Battery System – SGV Manager Server continuously monitors the battery level of vehicles. When a battery
4
AGV SYSTEM I/O Pushbuttons Sensors Automatic Doors Barcode Scanners Etc.
is low, vehicles are automatically sent to a battery charging location. Batteries may be either automatically charged while in vehicles or manually or automatically swapped with fully charged spare batteries.
RF ACCESS POINTS
BATTERY CHARGING EQUIPMENT
SELF GUIDED VEHICLES
1b
2
Layout Wizard 8
SGV GUIDEPATH
LAYOUT WIZARD
yy Web browser based software yy Realtime 3D graphics yy Customizable management dashboard yy User configurable screens yy Extensive system diagnostics yy Exportable reports built with SQL reporting services yy Mulitple language support yy Hypertext help yy Microsoft .NET framework
PDA's, HANDHELD PCs, TOUCHSCREENS
9 System Support – Product support is provided through a secure VPN connection. JBT technicians can
directly access SGV Manager Server and all vehicles to allow for fast, 24/7/365, response, troubleshooting and recovery.
yy Controls, coordinates and monitors all vehicles yy Interface to external I/O for system operation yy Client / server configuration yy SQL Server database yy System inventory monitoring and control yy Historical system data tracking yy Standard or custom external host computer interfaces yy Management of wireless vehicle communications yy Hot backup for automatic recovery yy Microsoft .NET framework SGV Manager Client
and/or CUSTOMER I/O PLC Sensors Conveyors
SGV Manager Server
3
Layout Wizard a software tool that serves as the main platform to design, program and edit the path that a vehicle follows and the operations it performs as it moves throughout the facility. Features include: yy Graphically create & edit vehicle path yy Application software creation & editing yy Obstacle and feature management yy Laser navigation target locations optimization yy Automatic blocking & collision avoidance yy System configuration utilities yy Wireless transfer of data to vehicles yy CAD compatible file import and export yy Hypertext help
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