Distribution Transformers Reference Standard: IS 1180 --1989 Types of Distribution Transformers a) Non-Sealed type b) Sealed type
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Non-Sealed type Distribution Transformers Reference Standard IS 1180 (Part 1) : 1989 This standard specifies the requirements and tests for oil immersed 3-Φ NonSealed type Distribution Transformers of ratings up to and including 100KVA and voltage class up to and including 11KV 2
IS 1180 (Part 1)
: 1989
This standard covers Ratings No load voltage ratios Winding connections and vectors Tapping ranges Fittings Terminal arrangement Losses and Impedance values Tolerances 3
IS 1180 (Part 1)
: 1989
Rating : KVA Rating – 16, 25, 63 and 100 Frequency – 50Hz System Voltage – 3.3, 6.6 and 11KV Secondary Voltage – 433 and 250
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IS 1180 (Part 1)
: 1989
Tapping
Up to and Including 25 KVA
Above 25 KVA
Winding tapped
Secondary
Primary
Number of tappings
2
5
+5%
±2.5% and ±5%
Tappings at
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IS 1180 (Part 1)
: 1989
Fittings Oil level indicator Lifting lugs Breather Drain cum sampling valve Rating and terminal marking plates
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IS 1180 (Part 1)
: 1989
Clearances in mm H.V Side
L.V Side
Phase to phase
255
75
Phase to earth
140
40
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IS 1180 (Part 1)
: 1989
Limits
of temperature rise : Winding 55°C Top oil 45°C Losses and Impedance values Load loss (W) Rating (KVA) No load loss (W) at 75°C 16 80 475 25 100 685 63 180 1235 100 260 1760 8
Tests Measurement
of winding resistance Measurement Voltage ratio and check of voltage vector relationship Measurement of impedance voltage, short circuit impedance and load loss Measurement of no-load loss and current Measurement of insulation resistance 9
Tests SSVW
test IOVW test Lightning impulse test Temperature rise test SC test Air pressure test (35KPa 30min)
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Permissible flux density and overfluxing B
max
– 1.69 Tesla
No
load current in terms of %of full load current
KVA Rating
At 100% rated At 112.5% voltage rated voltage
16
4
8
25
3.5
7
63
3
6
100
2.5
5
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Mounting arrangements The
under-base of all the transformers shall be provided with two 75x40mm channels 460mm long.
415mm
415±2mm
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Sealed type Distribution Transformers Reference Standard IS 1180 (Part 2) : 1989 This standard specifies the requirements and tests for oil immersed 3-Φ Sealed type Distribution Transformers of ratings up to and including 100KVA and voltage class up to and including 11KV 13
IS 1180 (Part 2)
: 1989
No
Taps No conservator Air pressure test is to be conducted at 80KPa for 30minutes.
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IS 1180 (Part 2)
: 1989
Clearances in mm H.V Side
L.V Side
Internal external Internal
external
Phase to phase
127
255
45
75
Phase to earth
76
140
20
40 15
Power Transformers Reference Standards IS 2026 Part I 1977– General IS 2026 Part II 1977– Temperature Rise IS 2026 Part III 1981– Insulation Levels and Dielectric Tests IS 2026 Part IV 1977– Terminal markings, Tappings and Connections IS 2026 Part V 1994– Transformer/ Reactor Bushings- Minimum external clearance in air 16
IS 2026 Part I This standard covers Service conditions Rating Requirements to withstand Short Circuit Dimensions of Neutral Connection Tolerances Rating plates Fittings Tests 17
Rating Rated
KVA Operation at other than rated voltage: The transformer can be operated at its rated KVA at any voltage with in ±10% Rated frequency: 50Hz ± 1.5
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TOLERANCES Item
Tolerances
Total Losses Component Losses Voltage ratio Impedance Voltage No-load current
+10% +15% ±0.5% ±10% +30
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TESTS Measurement
of winding resistance Measurement Voltage ratio and check of voltage vector relationship Measurement of impedance voltage, short circuit impedance and load loss Measurement of no-load loss and current Measurement of insulation resistance 20
TESTS Dielectric tests Temperature rise Measurement of Zero Sequence impedance of three phase transformers Short-circuit test Measurement of acoustic Noise level Measurement of harmonics of no-load currents Measurement of power taken by fans and oil pumps
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IS 2026 Part II This
standard covers temperature rise requirements of Power Transformers Identification according to cooling methods. Ex. ONAN,OFAF Limits of temperature rise Procedure for temperature rise test.
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Temperature rise limits for Oil Immersed Type Transformers Part Winding Oil
Temp. Rise in °C 55 ONAF 60 ONWF 50 (with conservator) 45 (without conservator) Core, Should not damage core Metallic parts itself
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IS 2026 Part III This standard specifies the requirements relating to insulation levels and Dielectric tests for Power Transformers Insulation requirements Dielectric withstand tests i.e a) Short duration power frequency withstand voltage test b) Lightning impulse withstand voltage test c) Induced Over voltage withstand Test 24
Short duration power frequency withstand voltage Voltage power frequency Lightning impulse class withstand voltage (KV) withstand voltage (KV) 1.1 3 -3.6 10 20 7.2 20 40 12 28 60 17.5 38 75 24 50 95 36 70 145 52 95 250 72.5 140 325 25
IS 2026 Part IV This
standard covers Terminal markings, Tappings and Connections for power transformers Identifying Terminal and tapping markings a) Character b) End points of phase winding c) Line and Neutral terminals d) Marking of Tappings 26
Connections Connections
of phase windings Phase displacement between windings
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IS 2026 Part V This
standard specifies clearances in air between live parts of bushings on oil immersed power transformer and to object at earth potential.
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Bushing clearance Voltage class (KV) < 1.1 3.6 7.2 12 17.5 24 36 52 72.5
Minimum clearance (mm) --60 90 125 170 275 450 630
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