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Manipal University Department of Chemical Engineering CE 1833- PROCESS DYNAMICS AND CONTROL LABORATORY IV YEAR, VIIITH SEMESTER, 2019 EXPERIMENT No. #4 Interacting Tanks INSTRUCTORS: Dr. Abhishek Sharma Dr. Anees Y. Khan GROUP #A Member name: Akriti Agarwal Reg. number: 159110003 Experiment carried on: February 5, 2019 Report submitted on: February 12, 2019

PRELAB (10) ______ EXECUTIVE SUMMARY (10) ______ INTRODUCTION/OBJECTIVES/SCOPE/PROCEDURE (30) ______ RESULTS & DISCUSSION (30) ______ a) Data analysis and interpretation of information b) Presentation of relevant information (including results on graphical, tabular or equation forms) CONCLUSIONS (5) ______ REFERENCES (5) ______ APPENDIX a) Original data, sample calculations, Excel sheets (5) ______ GENERAL COMPLETENESS a) Conciseness and neatness (5) ______ TOTAL (100) ______

1

2

Table of Contents 4.1 Executive Summary ................................................................................................................................ 4 4.2 Objective ................................................................................................................................................. 5 4.3 Introduction ............................................................................................................................................. 5 4.4 Experimental Set-up................................................................................................................................ 6 4.5

Procedure .......................................................................................................................................... 7

(a)

For a step change: ......................................................................................................................... 8

(b)

For an impulse change: ................................................................................................................. 8

4.6 Result and Discussion ............................................................................................................................. 8 a) For a step change .................................................................................................................................. 8 b) For an impulse change .......................................................................................................................... 9 4.7

Conclusion ...................................................................................................................................... 10

4.8 References ............................................................................................................................................. 10 4.9 Appendix A4 ......................................................................................................................................... 11

List of Figures Figure 1: Two tank interacting system ......................................................................................................... 5 Figure 2: Experimental Set-up ...................................................................................................................... 7 Figure 3: Response observed for a step change ............................................................................................ 9 Figure 4: Response to an impulse change ................................................................................................... 10

List of Tables Table 1: Observation Table for step change ............................................................................................... 11 Table 2: Observation for impulse change ................................................................................................... 14

3

4.1 Executive Summary The objective of the experiment is to study the dynamic response of two interacting tank system subjected to a step and impulse change. To achieve the objective two tanks each of area 66.4 cm2 was used. For a step change, the initial flowrate was set to 10LPH and the initial steady state height of tank 3 and 2 were obtained at 23cm and 14cm respectively and then a step change of 50LPH was introduced. The time constant of tank 3 and 2 were found to be 500s and 435s respectively. The observed and calculated height of tank 2 was found to be slightly different and the reason for the same may be parallax error or the non-linearity of resistance. For an impulse change the initial flowrate was set to 20LPH the initial steady state height of tank 3 and 2 were obtained at 24cm and 18cm respectively and then 500ml of water was added to 3rd tank and it was observed that the water level increases all of a sudden and then it starts to fall and reaches its initial steady state value after sometime.

4

4.2 Objective The objective of the experiment is to study the dynamic response of two interacting tank system subjected to step and impulse change

4.3 Introduction A physical system can be represented by several first-order processes connected in series [1]. One possible example for such an arrangement is shown in Fig.1.It consists of two tanks connected in an interacting manner in which two tanks are arranged such that the outlet flow from the first tank is the inlet flow to the second tank. In such a system the outlet flow from tank 1 discharges directly into tank 2, and the flow through R1 (flow resistance) depends on the difference between h1 and h2 (liquid level in tank 1 and 2 respectively).

Figure 1: Two tank interacting system [1]

Let us assume the liquid to be of constant density (ρ), the tanks to have uniform cross-sectional area (A1 and A2), and the flow resistances are R1 and R2. Using the notations mentioned on figure 1, we can write the following equations [1]: For Tank 1: π‘‘β„Ž1 … … … … … … … … . . (4.1) 𝑑𝑑 β„Ž1 βˆ’ β„Ž2 𝑅1 = … … … … … … … … … . (4.2) π‘ž1

π‘ž βˆ’ π‘ž1 = 𝐴1

For Tank 2: π‘ž1 βˆ’ π‘ž2 = 𝐴2

π‘‘β„Ž2 … … … … … … … … . . (4.3) 𝑑𝑑

5

𝑅2 =

β„Ž2 … … … … … … … … … . (4.4) π‘ž2

At steady state the above equations can be written as: dh1s … … … … … … … … . . (4.5) dt h1s βˆ’ h2s = … … … … … … … … … . (4.6) q1s

q s βˆ’ q1s = A1 R1s

q1s βˆ’ q 2s = A2 R 2s =

dh2s … … … … … … … … . . (4.7) dt

h2s … … … … … … … … … . (4.8) q 2s

On subtracting (4.1-4.5), (4.2-4.6), (4.3-4.7), (4.4-4.8), introducing deviation variables and taking Laplace Transforms we get: Q(s) βˆ’ Q1 (s) = A1 (s)sH1 (s) … … … … … … … (4.9) Q1 (s) βˆ’ Q2 (s) = A2 (s)sH2 (s) … … … … … … … (4.10) R1 (s)Q1 (s) = H1 (s) βˆ’ H2 (s) … … … … … … … . . (4.11) R 2 (s)Q2 (s) = H2 (s) … … … … … … … . . (4.12) H2 (s) R2 = … … … … … (4.13) Q(s) Ο„2 Ο„1 s 2 + (Ο„1 + Ο„2 + A1 R 2 )s + 1 The difference between the transfer function for the non-interacting system and that for the interacting system is the presence of the cross product term A1R2 in the coefficient of s.

4.4 Experimental Set-up The apparatus shown in Fig. 2 is used to study the response of a two tank non-interacting tanks in series. It consists of supply tank, pump for water circulation from the sump tank to either tank 1 or 3 depending upon the type of system to be studied, a rotameter for inlet flow measurement and 3 graduated tanks which can be connected in interacting and non-interacting mode. The

6

graduations in the tank help to measure the level of water in the tank at a particular time. For this experiment we use interacting mode i.e. tank 3 and tank 2.

Figure 2: Experimental Set-up

4.5 Procedure ο‚·

Ensure all drain valves are closed.

ο‚·

Fill water in the sump tank.

ο‚·

Switch on the pump and allow the water to flow to tank 3.

ο‚·

Set the desired flowrate of water to Tank 3 using the rotameter provided.

ο‚·

Adjust the valves so as to attain steady state in tank 3 and tank 2

ο‚·

Once steady state is achieved record the initial flowrate and the steady state level of both the tanks

7

(a) ο‚·

For a step change: Once the steady state is achieved, apply step up change by increasing the inlet flowrate to tank 3 using the rotameter.

ο‚·

Record the water level in both tanks after every fixed interval of time till steady state is reached.

ο‚·

Once the steady state is achieved, record the final level of both the tanks.

(b)

For an impulse change: ο‚·

Once the system reaches steady state apply impulse change by adding 500 ml of water directly to Tank 3 and record the first data immediately.

ο‚·

Record the water level in both tanks after every fixed interval of time till steady state is reached.

ο‚·

Once the steady state is achieved, record the final level of both the tanks.

4.6 Result and Discussion a) For a step change Two tanks each of diameter 9.2cm and area of 66.47cm2 was used in the experiment. The initial flowrate to tank 3 was maintained at 10LPH. Initial steady state level of water in tank 3 (h1s) was obtained at 22cm and initial steady state level of water in tank 2 (h2s) was found to be 14cm. A step up change of magnitude 50 was applied i.e. the flowrate was changed to 60LPH. The change in water level with respect to time, on applying step change, for both the tank is shown in Fig. 3. It also shows the calculated value of H2 and the calculation is shown in Appendix A4. The final water level obtained in tank 3 and tank 2 was 126 and 105 cm respectively. The values of Ο„1 and Ο„2 were calculated to be 500s and 435s respectively. The calculation is shown in Appendix A4. As it can be seen from Fig. 3 the observed and calculated value of H2(t) is not exactly same and the calculated response reaches steady state after a very long time as compared to what is observed. Deviations observed may be due to following factors: β€’ Non-linearity of valve resistance. β€’ Step change is not instantaneous. β€’ Visual errors in recording observations. β€’ Accuracy of rotameters. In terms of transient response the interacting system is more sluggish than the non-interacting system. 8

120 100

Height(cm)

80 H1

60

H2 observed

40

H2 calculated

20 0 0

100

200

300

400

500

600

700

time(s) Figure 3: Response observed for a step change

b) For an impulse change Two tanks each of diameter 9.2cm and area of 66.47cm2 was used in the experiment. The initial flowrate to tank 3 was maintained at 20LPH. Initial steady state level of water in tank 3 (h1s) was obtained at 24cm and initial steady state level of water in tank 2 (h2s) was found to be 18cm. For an impulse change 500cm3 of water was added to tank 3 quickly at the water level in tank 3 and 2 at t=0 was found to be 94cm and 42cm respectively. The change in water level with respect to time, on applying impulse change, for both the tank is shown in Fig. 4. The final water level obtained in tank 3 and tank 2 was 24cm and 18 cm respectively. It can be seen from Fig. 4 that the output for an impulse change first increases as soon as the impulse is applied and then decreases and reaches a value which is equal to the initial height. The curves obtained in Fig. 4 are not smooth. Deviations observed may be due to following factors: β€’ Non-linearity of valve resistance. β€’ Step change is not instantaneous. β€’ Visual errors in recording observations. β€’ Accuracy of rotameters.

9

80 70 60

height(cm)

50 40

H1

30

H2

20 10 0 0

50

100

150

200

250

300

350

400

450

-10 time(s) Figure 4: Response to an impulse change

4.7 Conclusion The objective of the experiment was achieved by using two cylindrical tanks of equal areas (66.4 cm2). For a step change of 50LPH in the flowrate the values of Ο„1 and Ο„2 obtained were 500s and 435s respectively. For an interacting tank system the flow through R1 depends on the difference in the water level in the two tanks. .For an impulse the water level first increases and then decreases and comes back to its original after sometime. In terms of transient response the interacting system is more sluggish than the non-interacting system. Any error that might have occurred may be due to parallax or non-linearity of valve resistance. Hence, for more accurate results, it is recommended that the experiment should be allowed to run for an hour before step or impulse change is introduced. This would ensure that steady state is achieved and hence would result in much more precise results.

4.8 References 1. D. Coughanowr and S. Le Blanc, Process System Analysis and Control, Mc-Graw Hill (1991)(71-92).

10

4.9 Appendix A4 Table 1: Observation Table for step change

time

h1

h2

H1

H2(observed) H2(calculated)

(s)

(cm)

(cm)

(cm)

(cm)

(cm)

0

22

14

0

0

0

10

32

15

10

1

0.07377779

20

37

15

15

1

0.289038299

30

41

15

19

1

0.637043998

40

46

15

24

1

1.109531867

50

49

16

27

2

1.698688095

60

53

16

31

2

2.397124126

70

56

17

34

3

3.197853975

80

60

18

38

4

4.094272759

90

64

19

42

5

5.080136361

100

66

20

44

6

6.149542177

110

70

21

48

7

7.296910889

120

72

22

50

8

8.516969206

130

75

23

53

9

9.804733522

140

78

24

56

10

11.15549445

150

82

26

60

12

12.56480215

160

84

27

62

13

14.0284525

170

86

28

64

14

15.54247392

180

88

30

66

16

17.10311496

190

90

32

68

18

18.70683254

200

92

34

70

20

20.35028076

210

94

36

72

22

22.03030039

220

96

37

74

23

23.74390885

230

98

39

76

25

25.48829078

240

100

41

78

27

27.26078905

11

250

101

43

79

29

29.05889628

260

102

45

80

31

30.88024684

270

103

48

81

34

32.72260923

280

104

50

82

36

34.58387886

290

105

53

83

39

36.46207128

300

106

55

84

41

38.3553157

310

107

57

85

43

40.26184889

320

108

60

86

46

42.18000937

330

109

62

87

48

44.10823198

340

110

64

88

50

46.04504267

350

111

66

89

52

47.9890536

360

112

67

90

53

49.93895846

370

113

68

91

54

51.89352815

380

114

69

92

55

53.8516065

390

115

70

93

56

55.81210646

400

116

71

94

57

57.77400624

410

117

73

95

59

59.73634587

420

118

75

96

61

61.6982238

430

119

77

97

63

63.65879376

440

120

79

98

65

65.61726176

450

120

81

98

67

67.57288322

460

120

83

98

69

69.52496032

470

120

86

98

72

71.47283945

480

120

89

98

75

73.41590878

490

121

92

99

78

75.353596

500

121

94

99

80

77.28536614

510

121

95

99

81

79.21071958

520

121

96

99

82

81.12919003

530

122

97

100

83

83.04034277

540

122

98

100

84

84.94377291

12

550

123

99

101

85

86.83910371

560

123

100

101

86

88.72598505

570

124

101

102

87

90.60409197

580

124

103

102

89

92.47312328

590

125

103

103

89

94.3328002

600

125

104

103

90

96.18286518

610

126

104

104

90

98.02308067

620

126

104

104

90

99.85322801

630

126

105

104

91

101.6731064

640

126

105

104

91

103.4825319

650

126

105

104

91

105.2813364

660

126

105

104

91

107.0693668

Calculation: For time constant of Tank 1 dQ1 = 60 - 10 = 50 LPH dH1 = 126 - 22 = 104cm R1 = dH1/ dQ1 = 7.488 s/cm2 Ο„1 = A1*R1 = 500s For calculated height of tank 2: 𝑏=

1 1 𝐴1 𝑅2 + + = 0.006302 𝜏1 𝜏2 𝜏1 𝜏2

𝑏 𝑏 1 𝛼 = (βˆ’ ) + √( )2 βˆ’ = βˆ’0.00084 2 2 𝜏1 𝜏2 𝑏 𝑏 1 𝛽 = (βˆ’ ) βˆ’ √( )2 βˆ’ = βˆ’0.00546 2 2 𝜏1 𝜏2 1 1 [𝛼 𝑒 𝛼𝑑 ] βˆ’ 𝑒 𝛽𝑑 𝛽 𝐻2 (𝑑)π‘π‘Žπ‘™π‘π‘’π‘™π‘Žπ‘‘π‘’π‘‘ = 𝐴𝑅2 {1 βˆ’ } 1 1 π›Όβˆ’π›½ At t=10 secs H2=0.074 cm. 13

Table 2: Observation for impulse change

time

h1

h2

H1

H2

Steady

24

18

0

0

0

94

42

70

24

10

74

44

50

26

15

70

46

46

28

20

66

48

42

30

30

60

50

36

32

40

58

48

34

30

50

57

46

33

28

60

56

44

32

26

70

54

42

30

24

80

52

40

28

22

90

50

38

26

20

100

49

36

25

18

110

47

34

23

16

120

46

33

22

15

130

45

32

21

14

140

44

31

20

13

150

43

30

19

12

160

42

30

18

12

170

41

29

17

11

180

40

28

16

10

190

39

27

15

9

200

38

26

14

8

210

37

25

13

7

220

36

25

12

7

230

35

24

11

6

240

34

23

10

5

state

14

250

33

22

9

4

260

32

21

8

3

270

31

20

7

2

280

30

20

6

2

290

30

19

6

1

300

29

19

5

1

310

28

18

4

0

320

28

18

4

0

330

27

18

3

0

340

27

18

3

0

350

26

18

2

0

360

26

18

2

0

370

25

18

1

0

380

25

18

1

0

390

24

18

0

0

400

24

18

0

0

410

24

18

0

0

420

24

18

0

0

15

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