Shenzhen Winner S&T Co.,LTD.
LIST Preface����������������������������������������������������������������������������������������������������������������������� 1 Chapter 1 checking upon delivery�������������������������������������������������������������������������������������� 5 1.1 Checking items��������������������������������������������������������������������������������������������������������� 5 1.2 Data on nameplate������������������������������������������������������������������������������������������������������ 5 1.2.1 Nameplate������������������������������������������������������������������������������������������������������� 5 1.2.2 Model no. Description.����������������������������������������������������������������������������������������� 5
Chapter2 installation wiring��������������������������������������������������������������������������������������������� 6 2.1 Dimention(see appendix 2)��������������������������������������������������������������������������������������������� 6 2.2 Configuration������������������������������������������������������������������������������������������������������������ 6 2.3 Installation�������������������������������������������������������������������������������������������������������������� 6 2.3.1 Installation site������������������������������������������������������������������������������������������������� 6 2.3.2 Ambient temperature������������������������������������������������������������������������������������������ 7 2.3.3 Precautions������������������������������������������������������������������������������������������������������ 7 2.4 Installation direction and space.��������������������������������������������������������������������������������������� 7 2.5 Main circuit connecting description Wiring.���������������������������������������������������������������������������� 8 2.5.1 Main circui terminal layout����������������������������������������������������������������������������������� 9 2.5.2 Terminal function of main circuit.��������������������������������������������������������������������������� 9 2.5.3 The wiring between main circuit peripheral devices and optional parts.���������������������������� 10 2.5.4 Main circuit connecting method main circuit connecting method������������������������������������ 11 2.6 Control circuit terminal wiring description���������������������������������������������������������������������������� 13 2.6.1 Control circuit terminal layout and function.������������������������������������������������������������ 13 2.6.2 Control circuit connection notes��������������������������������������������������������������������������� 16 2.7 Wiring notes.���������������������������������������������������������������������������������������������������������� 17
Chapter 3 operation����������������������������������������������������������������������������������������������������� 18 3.1 The operator’s function and operation of WIN-VA.���������������������������������������������������������������� 18 3.1.1 WIN-VA series’s operation key function.������������������������������������������������������������������ 18 3.1.2 The operator’s layout of WIN-VA series������������������������������������������������������������������� 19 3.2 The introduction of menu of WIN-VA.������������������������������������������������������������������������������� 20 3.2.1 Operator’s display status of WIN-VA.��������������������������������������������������������������������� 20 3.2.2 The shift of va’s constants.��������������������������������������������������������������������������������� 21 3.2.3 Access level of WIN-VA series’s constant.����������������������������������������������������������������� 21 3.2.4 WIN-VA series's control mode selection.������������������������������������������������������������������ 22 -2
LIST
3.2.5 Initialization��������������������������������������������������������������������������������������������������� 22 3.3 WIN-VA's trial operation��������������������������������������������������������������������������������������������� 23 3.3.1 Check point before operation.������������������������������������������������������������������������������ 23 3.3.2 Check point before operation.������������������������������������������������������������������������������ 23 3.3.3 Operation mode selection����������������������������������������������������������������������������������� 23 3.3.4 To execute trial operation by operato��������������������������������������������������������������������� 24 3.4 Operator’s function and operation of WIN-VC���������������������������������������������������������������������� 25 3.4.1 Operator key function of VC series������������������������������������������������������������������������ 25 3.4.2 The operator layout of VC series inverter����������������������������������������������������������������� 26 3.5 The brief intorudction on menu of WIN-VC�������������������������������������������������������������������������� 26 3.5.1 Operator display status of VC series���������������������������������������������������������������������� 26 3.5.2 The switch and modification of VC series’s constants.������������������������������������������������� 27 3.5.3 Access level of VC series constants������������������������������������������������������������������������ 27 3.5.4 VC series control mode selection��������������������������������������������������������������������������� 28 3.5.5 The initialization of VC series������������������������������������������������������������������������������ 29 3.6 Trial operation of WIN-VC������������������������������������������������������������������������������������������� 31 3.6.1 Check points before operation������������������������������������������������������������������������������ 31 3.6.2 Check points in operation����������������������������������������������������������������������������������� 31 3.6.3 Opertor trial operation��������������������������������������������������������������������������������������� 31 3.6.4 To execute trial operation by operator�������������������������������������������������������������������� 31 3.7 Driving mode���������������������������������������������������������������������������������������������������������� 32 3.8 Monitored contants table����������������������������������������������������������������������������������������������� 32
Chapter 4 constants description�������������������������������������������������������������������������������������� 37 4.1 Menu method and layout���������������������������������������������������������������������������������������������� 37 4.2 Constant function introduction����������������������������������������������������������������������������������������� 38
Chapter 5 protection function���������������������������������������������������������������������������������������� 116 5.1 Exception analysis��������������������������������������������������������������������������������������������������� 116 5.2 Alarm diagnosis������������������������������������������������������������������������������������������������������ 120 5.3 Operation error������������������������������������������������������������������������������������������������������� 122 5.4 Fault analysis�������������������������������������������������������������������������������������������������������� 123
Chapter 6
Maintenance and repairing����������������������������������������������������������������������������� 124
6.1 daily check and periodical check.���������������������������������������������������������������������������������� 124 6.2 the selection of output reactor of inverter�������������������������������������������������������������������������� 125 6.3 current leakage protector�������������������������������������������������������������������������������������������� 125
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Shenzhen Winner S&T Co.,LTD. 6.4 considerations of selecting motor����������������������������������������������������������������������������������� 125 6.5 the parts which needs to be replace periodicly��������������������������������������������������������������������� 125 6.6 storage and custody������������������������������������������������������������������������������������������������� 126
Chapter 7
Warrantee������������������������������������������������������������������������������������������������� 127
Appendix����������������������������������������������������������������������������������������������������������������� 128 Appendix 1
technical specification�������������������������������������������������������������������������������������� 128
Appendix 2
External size and installation dimention�������������������������������������������������������������������� 129
Appendix 3 Brif introduction on Inverter’s function and application area���������������������������������������������� 131 appendix 4
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PG speed control card installation, terminal description.�������������������������������������������������� 134
Chapter2 installation wiring
Shenzhen Winner S&T Co.,LTD.
2.5 Main circuit connecting description Wiring. Dangerous Dangerous Please make sure the power supplier is cut offer before wiring. And do not wire or dismantle the inverter when the power is on. Electric shock or fire dizaster could happen. The inverter could be damaged. ●●The wiring shall be done by the professional electric engineer. Electric shock or fire dizaster could happen. ●●Grounding terminal should be well connected to the ground. Electric shock or fire dizaster could happen. ●●When emergency stop terminal is connected, please do check whether the action is effective or not. Human injury could happen.(The user shall take the connecting responsibility) ●●Please do not touch the output terminal with naked hands. Electric shock or chort-circuit could happen. The inverter could be damaged. ●●
Note Note Please check if the input voltage of main circuit conform with the inveter’s rated voltage. Human injury or dizaster could happen. ●●Please do not do voltage withstanding test on inverter. It could lead to the damage of inverter’s semi-conduction parts. ●●Please connect the braking resistor or braking unit according to the wiring diagram. Fire dizaster could happen..Fire dizaster could happen. ●●Please fix the terminal by screw driver with named torque. Fire dizaster could happen. ●●Please do not connect the input power cord to the output terminal,u,v,w. To input the voltage to the terminal u,v,w will dead too the damage of the inverter’s inside. ●●Please don’t connect the phase-shifting capacitor or LC/RC noise filter to the output circuit. Otherwise,it will cause the damage of the inverter’s inside. ●●Please do not connet the electromagnetic switch or electromagnetic contactor to the output circuit. The current surging caused by the electromagnetic switch and electromagnetic contactor during the inverter’s operation with load could lead to the action of the over-current protection circuit ●●The motor or mains supply switchover can be conducted only when the inverter stops output. ●●
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2.5.1 Main circui terminal layout
2.5.1 Main circui terminal layout
R
S
T
G
PB U
V
W
1.5~15kw standard main circuit terminal
R
S
T
G
U
V
W
18.5~75kw standard main circuit terminal
R
T
S
U
V
W
G
Standard main circuit terminal for 93kw or above (The inverter with 160kw or above has built-in choke coil)
2.5.2 Terminal function of main circuit. ●●
Input power supply: r, s, t
●●
Grounding cable: g
●●
Dc bus:
●●
Motor wiring: u, v, w
●●
Braking resistor: pb
,
The main circuit terminal function is shown as below table. Please conduct correct wiring according to the corresponding functions. Terminal code
Function description
R, S, T
Power supply input terminal,it connects to 3-phase AC power supply or single phase AC power supply.
U, V, W
Are inverter’s output terminal. It connects to 3-phase AC motor.
,
Connects to the connecting terminal of braking unit. , are respectively the DC bus’s anode and cathode.
they
, PB
Braking resistor connecting terminal, one end of the resistor connects to
G
G grounding terminal, connecting to the grounding.
, The other end connects to PB
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Chapter2 installation wiring
Shenzhen Winner S&T Co.,LTD.
2.5.3 The wiring between main circuit peripheral devices and optional parts. 3 phase power supply
NFI
WIN-V_
R
GND
UB
NFO
Exterior devices and optional parts
Desc-ription
MCCB
MC
ACL*
NF*
R* UB*
Used to rapidly cut off the inverter’s power supply and prevent the inverter and its circuit’s fault from causing power supply fault.
At the fault of inverter, it is used to cur off the main power supply and avoid of restarting following power failure or inverter fault
It is used to improve the input power factory and reduce upper harmonics and restrict the power supply’s surging.
It is used to reduce the radio interference caused by inverter. (When the wiring distance between motor and inverter is below 20 meters, it is recommended to connect to the power supply side. When the wiring distance between motor and inverter is above 20 meters, it is recommended to connect to the output side.
It is used when the braking torque cann’t meet the requirement. It is suitable for the occasion with large-initia load and frequent braking or fast stop.
Remarks: the one with * is optional part.
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2.5.4 Main circuit connecting method main circuit connecting method
To select ac reactor. When the inverter works in the big power circuit,since the power supply’s impedance is small, the input rectifier will create big peak current. This phenomenon is becoming more serieous when there is capacitor over compensation in power supply, or the circuit is connected to big-power rectifier or when static condenser is switching. To improve the above situation, please select an ac reactor according to the range shown in below fig. Power capacity (KVA)
AC choke coil or DC reactor is necessary.
Inverter power (KVA)
The selection of raido noise filter. When the raido interference is serious to the exterior or the exterior radio interference is serious to the inverter, please use raido noise filter to reduce the two-way interference caused by radiation or conduction. 2.5.4 Main circuit connecting method main circuit connecting method At runtime, please check whether the motor is in forward operation at the command of forward operation. If it is in reverse operation, please stop the system,cut the power supply and exchange any two terminals among u,v,w, then the motor will run forward. Do not misconnect the power supply to the inverter’s output teriminal, otherwise, the inverter’s interior will be damaged. The grouding of output terminal is not permitted. Please do not let the output cable to touch or connect the machine housing, otherwise, the inverter’s interior will be damaged. Grouding wire connecting. Please do make sure the grouding wrie connects to the ground. The grouding resistor resistance should be less than 10ω for inverter of 380v level. Welding machine or other power equipment. The wire diameter shall conform with the stipulation of electric equipment technical standard, and the wire should be as short as possible. In the occasion where two inverters are used at the same time, please do not make the grounding wire establish a loop. Please find below for the correct gourding method and the wong gourding method. WIN-V_
WIN-V_
WIN-V_
WIN-V_
WIN-V_
WIN-V_
Connecting method of the grouding wire.
Note: Do neet groud the neutral point of the motor with Y connection. Phase-shift capacitor is not allowed to use. Please do not connect phase-shift capacitor or lc/rc filter to the output circuit. Otherwise, the inveter will be burned. Elecdtromagnetic switch between inverter and motor is allowed to use. Please do not connect electromagnetic swith,electromagnetic contactor to the output circuit. Otherwise, the inverter’s surging current will lead to the action of overcurrent protection. In serious case, the invert11-
Chapter2 installation wiring
Shenzhen Winner S&T Co.,LTD.
er’s internal parts could be damaged. Breaker installation Please install a mccb which is compatible to the inverter’ capacity. 111 The capacity of mccb should be 1.5-2 Multiples of the inverter’s rated current. Mccb’s time characterics shall satisfy the inverter’s overload protection characteristics(150% of the rated current/minute, 180% of the rated current/2seconds) 222 When mccb is shared by two or above motors or other equipment, please connect according to the below fig. Connect the fault output relay contact of the inverter to the power supply contactor and cut off the input power supply. The installation and selection of electromagnetic contactor. To cut the main circuit power supply at the falut of inverter and prevernt the inverter from restarting at fault, please install electromagnetic contactor on the power supply side of the inverter. MCCB
WIN-VA\VC
MC
R S T T
MC 19
ON
20 OFF MC
Input breaker's conneting digram.
Rfi prevetion solution. Input calbe,output calbe and the inverter itself all can create fri. Dedicated filter needs to be used at both input side and output side of the inverter. The normal filter cannn’t achieve the expected effectd. And the input and output teriminal shall be custom-made. The rfi can be reduced to use iron device for shielding. The connecting calbe between inverter and motor shall be as short as possible. Please find below for the rfi prevetion solution. Steel box
MCCB Noise filter
WIN-V_
Inverter
Noise filter
M
Rfi prevention digram.
Conduction interference prevention method. To suppress the conduction interference from the output side, it is applicable to let all the input cables go through a grounded metal tube.
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2.6.1 Control circuit terminal layout and function
MCCB ACL
Shielding tube WIN-V_ Inverter
M
>30cm Signal Line
Control Equipment
Conduction interference prevention method.
The wiring distance between inverter and motor. The longer the wiring distance between the inverter and motor is, the higher ther carrier frequency is and the bigger the upper harmonics current in the cable is. The current leakage will implement bad effect on the embient equipment. In this case it is necessary to minimize the current leakage. Please find below table for the relation between the wiring distance(between the inverter and motor) and carrier frequency. The table of carrier frequency and wiring distance between inverter and motor The wiring distance between inverter and motor
< 30m
30m~50m
50m~100m
≥100m
Carrier frequency below
<15kHz
<10kHz
<5kHz
<2.5kHz
2.6 Control circuit terminal wiring description To recude the control signal’s interference and attenuation, the control signal’s wiring length shall be limited within 50cm and the distance to the power cord shall be longer than 30cm. When connecting the anolog input and output signal,please use twisted pair cable and connect one end of the shilding sleeve to the ground 2.6.1 Control circuit terminal layout and function. WIN-VA control circuit terminal
8CN
+ V
WIN-VC control circuit terminal
Control circuit terminal function table
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Chapter2 installation wiring
Classified
Control signal
Analog input signal
Switch output signal
Shenzhen Winner S&T Co.,LTD.
Terminal
Signal function
Introduction
1
For/stop
Forward operation when connected. Stop when disconnected
2
Rev/stop
Reverse operation when connected. Stop when disconnected
3
Exterior fault input
Fault when connected. Normal when disconnected.
4
Fault reset
Reset when connected
5
Main/auxiliary switch
Auxiliary command is effective when connected
6
Multi-step speed command 2
Effective when connected.
7
Jog command
Closed when effective
8
Coast to stop
Closed when effective
11
Switch input common terminal
15
Speed command power supply +15v
Speed command setting power terminal +15v
33
Speed command power 15v
Speed command setting power terminal -15v
13
Main frequency command
0~10v/100% frequency: -10v~+10v/-100%~+100% frequency 4~20ma/100% frequency
16
Auxiliary frequency command
0~10v/100% frequency:-10v~+10v/-100%~+100% frequency
17
Command terminal
Terminal 13,14 speed command common point
12
Grounding terminal of Shielded cable
connects to the shealth of the shieded cable.
Signal in operation
Connected in operation
Multi-functional contact output
Fault contact output
Terminal 18 connects to 20 at fault.
Fault connecting output
25
Zero speed output
Connected when output frequency is below the min. Frequency
26
Speed arrival output
Low level when output frequency is within set frequency±2hz
27
Common point of terminal 25,26.
21
Analog meter output
22
Analog input common
23
Ammeter output
0~5v/100% current
+15v
+15v
Used to set the frequency
Gnd
+15v common terminal
It has same level with terminal 17.
+24v
+24v
It has same grounding point with terminal 11, the current is below 100ma
14
9 10 18
Switch output signal
Analog output singal
Supplementary power supply
-14
Terminal 3~8 are multi-functional terminal
19 20
0~10v/100% current
Multi-functional open-circuit collector output
Multi-functional analog monitoring
2.6.1 Control circuit terminal layout and function
WIN-VA control circuit terminal connecting diagram External braking unit
External braking resistor
MC
MCCB
PB
R
V
WIN-VA
S
Frequency command -15V 20mA -15V
G/E 20 Error contact output 18 < AC250V 1AC 19 < DC30V 1AC
8CN
+15V
Reverse Run/stop External fault
Multifunction input terminals
Reset Multi-step speed reference 1 Multi-step speed reference 2 Jog Coasting to stop
+24V 1 2 3 4 5 6 7 8
10 9
Analog input
2kΩ
0~10V 4~20mA 0~10V 0V
12(G)/E 15
Multi-function contact output
25 26 Open collector output < 48V 50mA 27
11
2kΩ
Motor
33
GND
Forward Run/stop
M
W
T
Power supply
U
Ouput frequency 21 23
13
22
14
12
F
Ouput current A
< -10V~10V 2mA
16 17
Remarks: 1, Terminal 15,3 output rating is +15v, -15v 20ma 2, T erminal 13 and 14 cann’t be used at the same time, the frequency command shall be the summation of the terminal 13,14 when using at the same time. 3, W hen terminal 14 is input with signal,jump j1 on the inerter’s main board needs to be cut off, otherwise it will be burned when the voltage signal is input. 4, M ulti-function analog output is used to monitor freuqnecy or ammeter, but cann’t be used for input signal of feedback signal.
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Chapter2 installation wiring
Shenzhen Winner S&T Co.,LTD.
WIN-VC control circuit terminal connetion diagram. External braking unit
External braking resistor
MC
MCCB
PB
R
G
33 TA1
+15V Forward Run/stop Reverse Run/stop External fault
Multifunction input terminals
Reset Multi-step speed reference 1 Multi-step speed reference 2 Jog Coasting to stop
TA2
+24V 1 2 3 4 5 6 7 8
1 2 3 4 5 6 1 2 3 4
9
12(G)/E
13
4~20mA
14
0~10V
16
0V
17
Multi-function contact output
25 26 Open collector output < 48V 50mA 27 Ouput frequency
15 2kΩ
Phase A Phase B
10
2kΩ
Analog input
PG
20 Error contact output 18 < AC 250V 1AC 19 < DC 30V 1AC
11
0~10V
M
W
T
Frequency command -15V 20mA GND
Motor
V
WIN-VC
S Power supply
U
21 23 22
F
Ouput current A
< -10V~10V 2mA
12
Remarks: 1, Terminal 15,33 output rating is +15v, -15v 20ma. 2, T erminal 13,14 cann’t be used at the same time. The frequency command will be the summation of terminal 13,14 when being used at the same time. 3, When terminal 14 is input with voltage signal. 4, M ultifunction analog output is monitor frequency or ammeter. It cann’t be used for singal input or signal feedback. 2.6.2 Control circuit connection notes To layout separatedly the control circuit cable,main circuit cable and other power supply cable. To avoid from the wrong operation cuased by interference, control circuit cable needs to be twisted pair cable. The connection distance shall be less than 50m. The distance to power cable needs to be more than 30cm. Please use twisted pair cable for the command from terinal. Please see below: Armor
Shield sheath Connect to terminal E on the WIN-V_
Insulate with tape.
Twisted pair cable. -16
2.6.2 Control circuit connection notes
When multifunction optical coupler output contact connects to relay, relay coil’s two ends needs to connect to bypass diode in parallel. Please see below fig. 48V max 50mA max Relay coil
Bypass diode (100V 100mA 以上)
Exterior wiring circuit
Dagram of the connection between inductive load and optical coupler output contact
Please do not make shielding cable connect to the singal ccable or machine’s housing. The naked wire shall be wraped by isolation tape. Contact output terminal 9,10,18,19,20 must be connected to terminal 1~8, 11~17, 21~23, 25~27, 33 independentaly.
2.7 Wiring notes. When dismounting the motor, please cut off the power supply first. The switchover of motor or mains supply can be done only when inverter’s output stops. ●● When the inverter is installed with exterior devices(barking unit, reactor,filter), please test the the devices’ resistance to the ground by 1000v level megameter and make sure the resistance is not less than 4mω. ●● Input command singal cable and frequency meter cable need to be shielded,and it also should be wired separatedly. It is better to kept away from the main circuit connection. ●● To avoid from the wrong action caused by interference, the control circuing cable shalled be twisted pair cable, and the wiring distance shall be less than 50meters. ●● Please do not make shielding cable connect to the singal ccable or machine’s housing. The naked wire shall be wraped by isolation tape. ●● All the lead wire’s voltage withstand level shall be same as the inverter’s voltage level. ●● To avoid of accident,control grouding terminal e and main grouding terminal g must be well connected to the gournd. The grouding wire cann’t be the other equipment’s grouding wire.The grouding wire specification shall be bigger than half of the above-said wire specificccation. When the wiring is completed, please check whether there is cable,screw or connector lug left in the equipment or not,whether the screw is loose,whether the naked wire of the terminal is short-circuited to the other terminal. ●● ●●
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Shenzhen Winner S&T Co.,LTD.
Chapter 3 operation Note:the section 3.1,3.2,3.3 Of chapter 3 is the operation description of WIN-VA. The section 3.4,3.5,3.6 Is the operation description of WIN-VC.
Dangerous Dangerous
The power input shall be input after the terminal cover is well installed. Please do not destach the cover when the power is on. ●●If the inverter’s power-failure restart function is enabled, and electromagnetic contactor is not installed at the input side, please keep away from the equipment, because the inverter will be started suddenly when the power is vailable. ●●
Note Note
When braking device is installed, the highvoltage discharge at the two ends of the braking reisistor will increase its temperature. Please do not touch the braking resistor. It could cause electric shock or burns. ●●Please check again the ratings of the motor and other machine before operation. It could lead to human injury. ●●Please do not check the signal during operation. It could lead to the equipment’s damage. ●●Please change the inverter’s setting as you wish, this series of inverter has been set properly before shipment. It could damage the equipment. ●●The carrier frequency needs to be set again whenever the operation of factory default reset is executed,otherwise,the inverter could be damaged. The inverter with different capacity shall be set with different carrier frequency. Please fiind the description in C6-01~03 of 4.2. It could lead to the damage of the inverter. ●●
3.1 The operator’s function and operation of WIN-VA. WIN-VA series inverter’s variable specification all has the same operator. This operation consists of led screen,operation key,operation indicators.Use can set function, operate,stop,monitor the status through the operator. 3.1.1 WIN-VA series’s operation key function. Key
Key function
Operation mode selection
Used for switchover between operator control operation mode and control circuit terminal control mode
MENU
Menu
Used to select one of the 5 modes
ESC
Esc
Return to the previous status
LOCAL
REMOTE
-18
Key name
3.1.2 The operator’s layout of WIN-VA series
Key
Key name
Key function
RESET
Shift/reset
Used to the constant value selection when setting the constants It is used for fault reset when faust occurs.
DATA ENTER
Access
Press this key to decide the mode, constant, setting.
Increment
Used for changing constant code and setting. (Increment)
Decrement
Used for changing constant code and setting.( Decrement)
Jog
Press this key for jog operation when the operation command is given by operator
FWD REV
For/rev
Press this key to change the motor’s speed direction when the operation is controlled by operator.
RUN
Run
Press this key to start the inverter’s operation when the inverter is controlled by operator. Run will be on at this time.
Stop
Press this key to stop the inverter’s operation when the inverter is controlled by operator. Stop will be on at this time. It can be enabled or disabled by constant o2-02 when the inverter is under terminal control.
JOG
STOP
Stop indicator and operation indicator has three statuses, on, off and flickering. Inverter output frequency RUN STOP
STOP
Frequency setting
RUN STOP Lit
Blinking
Not lit
3.1.2 The operator’s layout of WIN-VA series
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3.2.2 The shift of va’s constants
Operating status.
Content To select the display language of operator. To access the constants, to set the access level. ●●The selection of control mode, constant’s initialization ●●Application: select operation mode, dc braking, speed search. ●●Adjust: acceleration/deceleration time, s curve characteristic ●●Command relationship: concerning frequency command setting ●●Motor constant: v/f characteristic, motor constant ●●Option constants: concerting selection card’s setting ●●Exterior terminal function: concerning the setting of switching value input and output, analog value input and output. ●●Operator: operating function of operator, key function selection of operator. ●●
Program mode
3.2.2 The shift of va’s constants. Presee [menu] to display the program and then press [△], [ △] to switch between the different parameters. When accessing or setting the variable constant s, please enter [data/enter] Retrun to the previous page from the constant’s read and access, please press [esc] Press [data/enter] to display constant value and presee it again finish the setting. Press [esc] to retrun to the previous status. At the factory default value(a1-01=2),i,e, the access of the constant is fast setting, the inverter ‘s operation flow chart is as follows after it is powered on. ESC
0.00
ESC
0.0A
0.0V
ESC
ESC ESC
Form power on
F 0.00 MENU
A1-00
U1-01 MENU
DATA ENTER
A1-01
0002
U2-01
ESC
U3-01
A1-02
U3-01 RESET
U2-01
A1-03
RESET
U3-01 DATA ENTER
U1-01
A1-04
E2-03
b1-01
ESC
F
--
Note: the letter in grey denotes it is flickering.
3.2.3 Access level of WIN-VA series’s constant. This series inverter has 3 access levels which can be set by a1-01. For different acess level, the constants
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Shenzhen Winner S&T Co.,LTD.
to access and set are different too. Access level code
Setting range
Fast setting
Q
2
Normal setting
B
3
Advanced setting
A
4
Access level
Factory default vale
Adjustable or not in operation.
Description The basic constants which can be accessed or set.(factory default)
2
O
It can access or set basic constants It can set all the constants.
The constants set by fast setting, nrmal setting, advanced setting are different. Fast setting is suitable for simple operation occasion. Advanced setting is suitable for the occasion which has higher repquirement on control. The displayed constants can be changed according to the access level only when the program running is selected. 3.2.4 WIN-VA series's control mode selection. ●● ●●
To select one method from the 2 control method by setting a1-02 he constant cann’t come back to the factory default after initialization. That means this conT stant cann’t be initialized. To set it again to go back to the factory default. A1-02 the conent of the setting Setting value
Content
0
V/F control(normal V/F control)
2
Vector control(the vector control of using the inverter’s internal information) The characteristics of control mode
Control mode
Basic control
Speed control precision
Starting torque
Speed control range
Torque limit
V/f control
Voltage/frequency 1:40 control
150%/3Hz
±2~3% Not
Vector control
Current vector control
150%/1Hz
±0.2%
1:100
Torque limit Not
Possible Not
Application range. To drive several motors. Replace the motor with unknown constant Variable speed drive for complete range of frequency
3.2.5 Initialization The so-called initialization is to go back to the factory default value. The factory default can be changed by constant a1-03. Note: whever the command of factory default opration is excuted, please set the carrier frequency again. Otherwise, the inerter could be damaged. The inerters with different capacity have different carrier frequency. Please see c6-01~03 in the function introduction in 4.2. The setting value Setting value 0
Content Cann't achieve initialization and only can go to the initialization display.
1110
Initialization of user’s setting
2220
initialization of 2-line system
3330
initialization of 3 line-system
Use setting’s initialization(1110). The user set the constant value as initial memory. It is the funcdtion to -22
3.3.1 Check point before operation
initialize the constant’s setting. After all the constants are set, those settins will be memorized as initial memory when constant o2-o3(the memory of constant’s set ting) is set as 1. After be memorized,o2-o3’s value will go to 0 automaticly. The example of 2-line system wiring 1
Forward/Stop
2
Reverse/Stop
11
Common terminal
The example of 3-line system wiring Stop SW (b contact)
Run SW (a contact)
1
2
5 11
Operation command (close run)
Stop command (open stop)
Forward and reverse command
Common terminal
3.3 WIN-VA's trial operation 3.3.1 Check point before operation. To check the inverter and get aquainted with the operation, please have a test operation before formal operation. Please check before operation whether the ain-circuit wiring is correct or not, terminal screw is fastened or not, wring is proper or cable is damaged or not. 3.3.2 Check point before operation. Motor’s operation is smooth or not? Motor’s operation speed is correct or not? Motor has abnormal vibration? Acceleration/deceleration is smooth or not? Load current is within the rating? Operator’s display is corrector? 3.3.3 Operation mode selection Modes has local and remote. The factory default is remote(control circuit terminal is effective). The constant is as follows: Local: frequency and operation command is give mainly by operator. Seq and ref indicator is off in this time. Remote: frequency and operation command is given mainly by operator. Constant
B1-01
Name
Frequency command selection
Frequency command selection 0: F requency command is set mainly by operator(D1-01) 1: Frequency command is set by external terminal 13,14. 2: Frequency command is set by communication transmission. 3: Frequency command is set by interface card.
REF
SEQ
Off On Flickering Flickering
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Chapter 3 operation
Constant
B1-02
Shenzhen Winner S&T Co.,LTD. Name Operation command selection
Frequency command selection
REF
0: Operation command is set by operator 1: Command is set by external terminal. 2: Command is set by communication transmission. 3: Command is set by interface card.
SEQ Off On Flickering Flickering
3.3.4 To execute trial operation by operato This section describes the motor’s trial operation by operator with zero load. Regarding the frequency setting in operating status, below case is that 11 Hz is set as frequency input No
Key
1 2
LOCAL
REMOTE
3 4
RESET
5
-24
The operator’s display
Description
WIN F 0.00
To power on the inverter and enter the monitoring status.
F00.00
Display the current input frequency Grey color denotes the content is flickering
F 10.00
Frequency changes from 0Hz to 10Hz.
F 10.00
To shift the flickering postion to unit position.
F 1 1.00
Frequency changes from 10Hz to 11Hz. Set the frequency to be 11Hz.
6
DATA ENTER
F 1 1.00
7
ESC
0.00
Shift to output frequency display
8
RUN
11.00
Operation starts,the output frequency is 11Hz.
3.4.1 Operator key function of VC series
3.4 Operator’s function and operation of WIN-VC The variable mode of WIN-VC series has same operator. This operator consists of lcd screen, operation keys, operation status indicator.The user can execute the mmision of setting, operation,stop,status monitoring and etc on this inverter. 3.4.1 Operator key function of VC series Key
Key name
Key function
operation mode selection
Used for switchover between operator control operation mode and control circuit terminal control mode
MENU
menu
Used to select one of the 5 modes
ESC
esc
Return to the previous status
RESET
shift/reset
Used to the constant value selection when setting the constants It is used for fault reset when faust occurs.
DATA ENTER
access
Press this key to decide the mode, constant, setting.
increment
Used for changing constant code and setting. (increment)
decrement
Used for changing constant code and setting.( decrement)
jog
Press this key for Jog operation when the operation command is given by operator
FWD REV
for/rev
Press this key to change the motor’s speed direction when the operation is controlled by operator.
RUN
run
Press this key to start the inverter’s operation when the inverter is controlled by operator. Run will be on at this time.
stop
Press this key to stop the inverter’s operation when the inverter is controlled by operator. Stop will be on at this time. It can be enabled or disabled by constant o2-02 when the inverter is under terminal control.
LOCAL
REMOTE
JOG
STOP
Stop indicator and operation indicator has three status: lit, blinking, not lit. Inverter output frequency RUN STOP
STOP
Frequency setting
RUN STOP Lit
Blinking
Not lit
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3.5.2 The switch and modification of VC series’s constants
Mode name Driving mode Monitored constant: U constant Environment setting mode Initialization contant: constant A
Program mode Operation constant: constant b~o
Self-learning mode Check method
Description Possible operation mode of inverter frequency command,the display of output current,etc.abnormal content display,abnormal record display. operator display language selection,the access of the constant ,The setting of setting level (access level) Control mode selection, constant’s initialization. The access and setting of the necessary constants for operation. They are classified as follows according to the function group. ●●Application: it is used for operation mode selection, DC braking, speed research. ●●Adjustment: acceleration time, S characteristics. Carrier frequency and etc. ●●Command relation: about the frequency command setting. ●●Motor constant:V/F characteristics, motor’s constant. ●●Option constant: about the option card setting. ●●Exterior terminal function: about the setting of PLC input and output, analog value input output. ●●Operator: operator’s representation. The selection of key function. When using the motor with unknown constants in vector control operation, the motor constant can be automaticly calculated and set. To access and set the different constants which is different from the factory default.
3.5.2 The switch and modification of VC series’s constants. In the set status, press [menu] to display driving modes and then press[△], [ ] to go to the mode you want to enter. Press [data/enter] to enter and press[△], [ ] to display the constant or constant group. Press [data/ enter] to set the current constant or constant group to be displayed. After entering the constant group, and press[△], [ ] to change the display constant. Press[data/enter] and enter the constant setting status. The constant’s setting is changed by[△], [ ] . I t the constant value is of more than one bits, pleaset enter [reset] to move the cursor. After modifying the constant, please press [data/enter] to complete the modification( constant has been modified), press[esc] to cancel the modification of the current constant.(Constant will not be modified). In each mode and constant display status, press[esc] to return to the previous status. For example, to press [esc] to return to constant modifying status. Another example, in the driving mode, u1-02 is displayed, press [esc] to return to mode selection status. In different constant access level, each mode has different displayed constant.(Please find the section 3.5.3). Please find below fig for the relations between and among constants, constant group and each mode: △
△
△
△
MENU
All setting status
Driving mode DATA -U1-01 ENTER -U1-02 -U1-03 -U1-06 -U2 -U3 -U1 -Cycle
Environment setting mode DATA ENTER
-A1-00 -A1-01 -A1-02 -A1-03 -A1-04 -A2 -Cycle
Porgrme mode DATA ENTER
-b*-** -C*-** -d*-** -E*-** -F*-** -H*-** -L*-** -o*-** -Cycle
Self-learning method DATA ENTER
-1.Rated voltage -2.Rated current -3.Rated frequency -4.Rated speed -5.Motor poles -6.Motor selection
Check method DATA ENTER
Cycle
-the constant with setting which is not equal to the factory default -…… -Cycle
3.5.3 Access level of VC series constants This series inverter has 3 levels of access which can be set by a1-01. The constants accessed by different access level are different too.
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Chapter 3 operation
Shenzhen Winner S&T Co.,LTD. Access level code
Setting range
Quick setting
Q
2
Normal setting
B
3
Advanced setting
A
4
Access level
Factory default setting
Adjustable or not in operation
Description the necessary constants for access and simple setting operation. (factory default setting)
2
O
It can ready access and set basic constants. It can access and set all the contants
The constant quantity for quick setting, normal setting and advanced setting is different. Quick setting is suitable for simple operation application. Advanced setting is suitable for higher control requirement application. Please find below for the introduction on how to change the access level. The status is factory default before modification. The value of constant a1-01,constant access level, is 2. Please operate as follows to change a1-02 to be 3(normal setting). The operation introduction on access level modification. Display
Key
Operation U1-01 └Frequency Ref = 0.00Hz
MENU
Super N Main Menu └Operation
MENU press[MENU] to go to mode selection status.
To display the next mode
Super N Mian Menu └ Initialize
DATA ENTER
Initialize A1-00 └Select Language =English
ENTER to enter constant display status of environment setting mode.
To change the crrent constant A1-00 to A1-01.
Initialize A1-01 └Access Level =Quick-Start
DATA ENTER
Set A1-01 To change it to be the constant value Descrption: the "2 " in A1-01(#2***) is the set value. "Quick-Start "is the name of setting value “2”
Initialize A1-01(#2***) └Access Level =Quick-Start Initialize A1-01(#3) └Access Level =Basic
DATA ENTER
Initialize Entry Accepted
Introduction
A1-01 └Access Level =Basic
-
To confirm the modification. Modification is over, the data is updating. Automaticly return to the constant displaying status of enfironment setting mode.
3.5.4 VC series control mode selection ●●
-28
To select one among the 4 conrol modes through constant a1-02.
3.5.5 The initialization of VC series
●●
It cann’t go back to the factory setting during constant initialization. I.E, this constant cann’t be initialized. To change the value to be factory default,please set it again. A1-02 the setting content. Setting
Content
0
V/f control without PG (normal V/f control)
1
V/F control with PG(V/F control which uses PG speed control card)
2
Vector control without PG(the vector control which utilizes the speed data in the inverter. Vector control with PG( vector control with PG speed control card)
3
The feature of each control mode Control mode
V/F Control
Basic control
V/f open loop circuit
Speed detector Speed control precision Starting torque Speed control Torque limitation Torque control Application
Not necessary
V/f control with PG V/f closed loop control Necessary
Vector control Open loop vector control Not necessary
Vector control with PG Closed loop vector control Necessary
1:40
1:40
1:100
1:1000
150%/3Hz ±2~3% no no ●To drive several motors (self-learning function is not avaliabe)
150%/3Hz ±0.03% no no ●Higher precision control
150%/1Hz ±0.2% no no ●To drive one motor only
150%/0Hz ±0.02% yes yes ●Simple servo driving ●High precision speed control ●Torque control
3.5.5 The initialization of VC series Initialization is to reset the value to be factory default. A1-03 is used to change the factory default. Note: after each operation of factory default reset,the carrier frequency need to be set again. Otherwise, the inverter could be damaged. The inverter with different capactiry shall have different carrier frequency setting value. Please find c6-01~03 in 4.2. The content of the setting. Setting value 0
Content Initialization will not be executed and only go to the initialization display.
1110
To memorize the initialization set by user, but not execute
2220
2 line system initialization(the initialization of factory default).
3330
3 line system initialization.
1110: User constant value restoration 1110 (User constant value restoration) it is operation to change the inverter’s constant to the initial value set by user. 1110 Setting value’s operation: when o2-03 is 0,a1-03 is set to be 1110 and press enter. Then the value will be changed to the initial value memorized by the user. The setting of initialized value of 1110:please do according to the below processure after settting the constant value and memorizing it: Press[menu] to jump to the status selection. Press [△] to go to environment setting mode, and press [data/ enter] to enter it. Adjust a1-01(constant access level) to be “4”, and go back to the mode selection. Enter program mode and set o2-03(user constant memorizing) to be 1 and memorize it, then go back to envi-
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Chapter 3 operation
Shenzhen Winner S&T Co.,LTD.
ronment setting mode. Set a1-03 to be 1110 and press [data/enter] to confirm. At this time, the inverter’s constant setting value will be memorized as the initial value of 1110. The constant has not been initialized and after the operation, o2-03 will go back to 0 automatically. 2220: 2 The initialization of 2-line system Example of 2-line system wiring. 1
2 11
Forward/Stop
Reverse/Stop
Common terminal
3330: 3 Line system initialization. 3 Line system connection example Stop SW (b contact)
Run SW (a contact)
1
2
5 11
Operation command (close run)
Stop command (open stop)
Forward and reverse command
Common terminal
2 The operation introduction of 2-line system initialization Display Operation mode U1-01 └ Frequency Ref = 0.00Hz
Key MENU
Super N Main menu └Operation mode
Super N Mnin menu └Initialize mode
Initialize mode A1-00 └ Select Language =English Initialize mode A1-03 └Init Constants =No initializing Initialize mode A1-03(#0***) └Init Constants =No initializing Initialize mode A1-03(#2220) └Init Constants =2-wire Initial
-30
Introduction Menu Press[MENU] to shift to mode selection status.
To display the next mode
DATA ENTER
*3
DATA ENTER
*2
DATA ENTER
Enter constant display status of environment setting mode
To change the current constant’s value from A1-00 to A1-03.
To set A1-03.
Adjust the constant to be 2220: 2-line system restoration.
To confirm modification
3.6.1 Check points before operation
Display
Key
Initialize mode A1-03 └Init Constants =No initializing
Entry Accepted
-
Introduction Modification is completed and data is in updation. Autamatically go back to the constant display tatus of environment setting mode
3.6 Trial operation of WIN-VC 3.6.1 Check points before operation To check the inverter and get familiar with the operation, please make trial operation before formal operation. Please confirm the following before operation: Wiring is correct or not. Terminal screw is fastened or not. Wiring is proper or cable is damaged or not, load status is correct or not. 3.6.2 Check points in operation Motor operation is smooth or not. Motor operation direction is correct or not. Motor has abnormal vibration or not. Deceleration/acceleration is smooth or not. Load current is beyond the permitted range or not, operator’s display is crrect ot not. 3.6.3 Opertor trial operation The operation of inverter has 2 kinds of operation modes,local and remote. The factory default is remote(control circuit terminal command is effective) , the constant content is as follows: Local: frequency and operation command are input by operator. Seq and ref indicator will be off. Remote: frequency and operation command are input by exterior terminal, seq and ref indicator will be on. Constants
Name
Frequency command selection
REF
B1-01
Frequency command selection
0:Frequency command is mainly set by operator(d1-01) 1:Frequency command is mainly set by exterior terminal 13,14. 2:Frequency command is mainly set by communication. 3:Frequency command is mainly set by interface card.
Off On Flickering Flickering
B1-02
Operation command selection
0:Operation command is mainly set by operator 1:Command is mainly set by exterior terminal 2:Command is mainly set by communication 3:Command is mainly set by interface card
SEQ
Off On Flickering Flickering
3.6.4 To execute trial operation by operator This section describes the motors trial operation by operator without load. The input frequency is set in the operating status, the below table is the operation example with input frequency,20hz. Display
Key
Description
Operation U1-01 └Frequency Ref = 0.00Hz
MENU
To press [MENU] to go to the status of mode selection.
DATA ENTER
Enter the constant display status of driving mode setting.
Super N Main Menu └Operation
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Chapter 3 operation
Shenzhen Winner S&T Co.,LTD. Display
Key
Operation U1-01 └Frequency Ref = 0.00Hz
DATA ENTER
Operation U1-01 └Frequency Ref =000.00Hz Operation U1-01 └Frequency Ref =00 0.00Hz Operation U1-01 └Frequency Ref =020.00Hz
Entry Accepted
Operation U1-01 └Frequency Ref =020.00Hz
RESET
*2
DATA ENTER
-
Description To enter U1-01 setting status
To shift the postion to be adjusted to the right side.
Adjust the frequency to be 20Hz
Confirm the modification The modification is completed and the data is in updation. To continute to stay in the modification status of constant U101.
3.7 Driving mode Driving mode is the operation mode of inveter. In the different access levels, the constant which can be adjusted(the constant can be adjusted online) will be limited. The constants which can be adjusted and the ones which cann’t be adjusted are disdinguished by × and ○ in the constant table. In the status of driving mode, frequency command, output frequency, output current, output voltage and other constants can be monitored and the abnormal content and records can be displayed by the operator’s screen
3.8 Monitored contants table In the driving mode, please find the corresponding table for the items to be monitored. The variable access level of the items to be monitored has been marked in the table. Those marks’ signification is stated in the below table. Q
The items which can be displayed in all the access levels of Quick setting, normal setting and advanced setting
B
The items which can be displayed in advanced setting and normal setting
A
The items which can only be displayed in the mode of advanced setting
X
The items which cann’t be displayed in this control mode
The constant in the grey place only exits in WIN-VC. The constants which can be monitored in driving mdoe and its content table
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3.6.4 To execute trial operation by operator
No.
Name
Function
U1-01
Frequency reference
Monitoring and setting of frequency reference value. The display units can be set with user constant o1-03
U1-02
Output frequency
Monitors the output frequency The display units can be set with user constant o1-03
U1-03 Output current Monitors the output current
Output Signal Levels for Multi-function Analog Outputs
Valid Access Levels Min. Unit
V/f w/ PG
10 V: Max. frequency (0 t 0.01Hz 10 V ibl )
Q
Q
Q
Q
10 V: Max. frequency (0 t 0.01Hz 10 V ibl )
Q
Q
Q
Q
10 V: Rated current(0 to +10 V output)
0.1A
Q
Q
Q
Q
—
Q
Q
Q
Q
×
Q
Q
Q
0.1V
Q
Q
Q
Q
1V
Q
Q
Q
Q
U1-04 Control method
Shows which control mode is set
Can’t be output
U1-05
Monitors the motor speed. The display unit setting can be changed byo1-03
10 V: Max. frequency(0 to 0.01Hz ±10 V possible)
Motor speed
Open Flux loop vector vector
V/f
U1-06 Output voltage
Monitors the Inverter’s internal 10V: AC200V(AC400V) output voltage reference value. (0~+10V output)
U1-07
DC bus voltag
Monitors the DC voltage of the Inverter’s internal main circuit
10V: DC400V(DC800V) (0~+10V output)
U1-08
Output power
Monitors the output power (This is an internally detected value)
10 V: Max. motor capacity 0.1kW (0 to ±10 V possible)
Q
Q
Q
Q
U1-09
Torque reference
Monitors the internal torque reference value when vector control is used
10 V: Rated torque (0 to ±10 V possible)
0.1%
×
×
Q
Q
—
Q
Q
Q
Q
Shows input ON/OFF status. U1-10 = 0 0 0 0 0 0 0 0
—
Q
Q
Q
Q
Inverter operating status.
—
Q
Q
Q
Q
1hr
Q
Q
Q
Q
—
Q
Q
Q
Q
U1-10
Shows input ON/OFF status. Input terminal U1-10 = 0 0 0 0 0 0 0 0 status
U1-11
Output terminal status
U1-12
Operation status
U1-13
Can’t be output.
Monitors the Inverter’s elapsed Can’t be output. operating time. Cumulative The initial value and running/ operation time power-on time selection can be set with user constants o2-07 and o2-08.
U1-14
Software No.
Manufacturer’s ID number
U1-15
Terminal 13 inputvoltage level
Monitors the input voltage of the frequency reference (voltage) An input of 10 V corresponds to 100%.
10 V: 100% (10 V) (0 to +/-10V possible)
0.1%
B
B
B
B
U1-16
Terminal 14 inputcurrent level
Monitors the input current of the frequency reference (current). An input of 20mA corresponds to 100%
20 mA: 100% (20 mA) (0~+10V output)
0.1%
B
B
B
B
33-
Chapter 3 operation
Shenzhen Winner S&T Co.,LTD.
V/f w/ PG
0.1%
B
B
B
B
10 V: Rated secondary current 0~+10V output)
0.1%
B
B
B
B
10 V: Rated secondary current (0~+10V output)
0.1%
×
×
B
B
10 V: Max. frequency (0~±10V possible)
0.01Hz
A
A
A
A
ASR input
Monitors the input to the speed control loop. The max. 10 V: Max. frequency frequency corresponds (0~±10V possilbe) to 100%.
0.01%
×
A
×
A
ASR input
Monitors the output from the speed control loop. The motor’s 10 V: Rated secondary rated secondary current(0~±10V possilbe) current corresponds to 100%.
0.01%
×
A
×
A
10 V: Max. frequency (0~±10V possilbe)
0.01%
×
A
×
A
10 V: Max. frequency (0~±10V is possible)
0.01%
A
A
A
A
—
A
A
A
A
0.1V
×
×
A
A
U1-17
Terminal 16 inputvoltage level
Function
Monitors the input voltage of the multi-function analog 10V: 100%(10V) (0 to +/input. 10V possible) An input of 10V corresponds to 100%
Monitors the calculated value of Motor the motor’s secondary current U1-18 secondarycurrent ( Iq). The motor’s rated (lq) secondary current corresponds to 100%. Monitors the calculated value of the motor’s excitation current ( Id). The motor’s rated secondary current corresponds to 100%.
U1-19
Motor exciting current(ld)
U1-20
Monitors the output frequency after a soft start. The display shows the frequency without Output frequencyafter the correction from soft-start compensation functions such as slip compensation
Monitors the speed deviation within the speed control U1-23 Speed deviation loop. The max. frequency corresponds to 100%. U1-24
U1-25
PID feedback value
Monitors the feedback value when PID control is used. The input for the max. frequency corresponds to 100%
Monitors the reference value from a VS-616G5-DI16H2 Digital DI-16H2 input Reference Card. The value will status be displayed in binary or BCD depending on user constant F3-01.
(cann’t be output)
Monitors the Inverter’s internal Output voltage voltage reference value for the 10V: AC200V(AC400V) U1-26 reference(Vq) motor’s secondary current (0~±10V possilbe) control
-34
Open Flux loop vector vector
V/f
Name
U1-22
Valid Access Levels Min. Unit
No.
U1-21
Output Signal Levels for Multi-function Analog Outputs
3.6.4 To execute trial operation by operator
No.
Name
Function
Output Signal Levels for Multi-function Analog Outputs
Monitors the Inverter’s internal Output voltage voltage reference value for the 10V: AC200V(AC400V) U1-27 referenceVd (0~±10V possible) motor’s excitation current control U1-28
Software No. (CPU)
Valid Access Levels Open Flux loop vector vector
Min. Unit
V/f
V/f w/ PG
0.1V
×
×
A
A
Manufacturer’s CPU software ID number
(cann’t be output)
0.1V
A
A
A
A
U1-32
ACR output of q axis
Monitors current control output value for motor’s secondary current
10V:100%
0.1%
×
×
A
A
U1-33
ACR output of d axis
Monitors current control output value for motor’s excitation current
10V:100%
0.1%
×
×
A
A
U1-34
OPE faultconstant
Shows the first constant number where an OPE fault is detected
(Can’t be output)
-
A
A
A
A
U1-35
Zero servo movement pulses
Shows the number of PG pulses for the movement range at the stop point for a zero servo times 4
(Can’t be output)
1
×
×
×
A
U1-36
PID input volume
PID command + PID command bias − PID feedback volume. The input for the max. 10V: Max frequency frequency corresponds to 100%.
0.01%
A
A
A
A
U1-37
PID output volume
PID control output. The input for the maxreference corresponds to 100%
10V: Max frequency
0.01%
A
A
A
A
0.01%
A
A
A
A
U1-38
PID command
PID command + PID command bias. The input for the max. 10V: Max frequency frequency corresponds to 100%.
U2-01
Current fault
Information on the current fault
—
Q
Q
Q
Q
Information on the last fault
U2-02
Last fault
U2-03
Frequency referenceat fault
U2-04
Output frequency at fault
—
Q
Q
Q
Q
Frequency reference value when the “last fault” occurred
0.01Hz
Q
Q
Q
Q
Output frequency when the “last fault” occurred
0.01Hz
Q
Q
Q
Q
0.1A
Q
Q
Q
Q
0.01Hz
×
Q
Q
Q
U2-05
Output current Output current when the “last at fault fault” occur
U2-06
Motor speed at Motor speed when the “last fault fault” occurred
35-
Chapter 3 operation
Shenzhen Winner S&T Co.,LTD.
No.
Name
Function
Output Signal Levels for Multi-function Analog Outputs
Min. Unit
V/f
V/f w/ PG
Open Flux loop vector vector
U2-07
Output voltage Output voltage when the “last reference at fault” occurred fault
0.1V
Q
Q
Q
Q
U2-08
DC bus voltage The main circuit DC voltage at fault when the “last fault” occurred
1V
Q
Q
Q
Q
0.1kW
Q
Q
Q
Q
0.1%
×
×
Q
Q
—
Q
Q
Q
Q
—
Q
Q
Q
Q
—
Q
Q
Q
Q
1hr
Q
Q
Q
Q
—
Q
Q
Q
Q
U2-09
Output power at fault
U2-10
Torque reference at fault
U2-11
Output power when the “last fault” occurred Torque reference when the “last fault” occurred (The rated torque = 100%.)
Input terminal status when Input terminal the“last fault” occurred. (Same status at fault format as U1-10.)
Can’t be output)
Output Output terminal status when U2-12 terminal status the“last fault” occurred. (Same at fault format as U1-11.) Inverter operating status when the “last fault” occurred. (Same format as U1-12.)
U2-13
Operation status at fault
U2-14
Cumulative Elapsed operating or poweroperation time on time when the “last fault” at fault occurre“
U3-01
Most recent fault
Information on the last fault
U3-02
Second most recent fault
nformation on the 2nd to last fault
—
Q
Q
Q
Q
U3-03
Third most recent fault
Information on the 3rd to last fault
—
Q
Q
Q
Q
U3-04
Fourth/oldest fault
Information on the 4th to last fault
—
Q
Q
Q
Q
U3-05
Cumulative Elapsed running or power-on operation time time when the last fault curred. Can’t be output at fault
1hr
Q
Q
Q
Q
U3-06
Accumulated Elapsed running or power-on time of second time when the 2nd to last fault fault occurred.
1hr
Q
Q
Q
Q
1hr
Q
Q
Q
Q
1 hour
Q
Q
Q
Q
U3-07
Accumulated time of third fault
“Elapsed running or power-on time when the 3rd to last fault occurred.
Accumulated Elapsed running or power-on U3-08 time of fourth/ time when the 4th to last fault oldest fault occurred
-36
Valid Access Levels
b Application
C1 Accel/Decel
C Tuning
C7 Hunting Prevention C8 Factory Tuning
b6 Dwell Functions
b8 Energy Saving
d4 Reference Frequence Hold Functions
E1 V/f Pattern
E Motor
C6 Carrier Frequency
C7 Hunting Prevention
C8 Factory Tuning
b6 Dwell Functions
b7 Droop Control
b8 Energy Saving
b9 Zero Servo
C5 Speed Controls
b5 PID Control d5 Torque Control
d4 Reference Frequence Hold Functions
C4 Torque Compensation
b4 Delay Timers E5 Motor 2 Motor Constants
E4 Motor 2 V/f Characteristics
C3 Motor-Slip Compensation d3 Prohibited Frequencies E3 Motor 2 Control Methods
b3 Speed Search
d2 Reference Limits E2 Motor Setup
d1 Preset Reference
d Reference
C6 Carrier Frequency
C1 Accel/Decel
E2 Motor Setup
E1 V/f Pattern
E Motor
F3 Digital Reference Card DI
F2 Analog Reference Card AI
F Options
F5 Digital Output Card DO
F9 Transmission Cards other than SI-K2 and SI-F/G
F8 SI-F/SI-G Transmission Card
F7 Pulse Monitor Card PO
E5 Motor 2 Motor Constants F6 Digital Output Card DO
E4 Motor 2 V/f Characteristics H5 MEMOBUS Communications
H4 Multi-function Analog Outputs
F9 Transmission Cards other than SI-K2 and SI-F/G
F8 SI-F/SI-G Transmission Card
F7 Pulse Monitor Card PO
F6 Digital Output Card DO
F5 Digital Output Card DO
L Protection
Autotuning
H5 MEMOBUS Communications
Multi-function Analog Outputs
Analog Inputs
L8 Hardware Protection
L7 Torque Limit
L6 Torque Detection
L5 Fault Restart
L4 Reference Detection
L3 Stall Prevention
Multi-function Outputs L2 Power Loss Ridethru
O2 Key Selections
O1 Monitor Select
O Operator
Programming
L8 Hardware Protection
L7 Torque Limit
L6 Torque Detection
L5 Fault Restart
L4 Reference Detection
L3 Stall Prevention
H2 Multi-function Outputs L2 Power Loss Ridethru
Multi-function Inputs L1 Motor Overload
H Terminal
F1 PG speed control H1 card settings H2 F2 Analog Reference Card AI H3 F3 Digital Reference Card DI H4 F4 Analog Monitor Card AO
F Options
Modified constants
L Protection
MENU
H1 Multi-function Inputs L1 Motor Overload
H Terminal
WIN-VC Functions Used with All Control Methods
C4 Torque Compensation
b5 PID Control
C Tuning
d2 Reference Limits
d1 Preset Reference
d Reference
C3 Motor-Slip Compensation d3 Prohibited Frequencies E3 Motor 2 Control Methods F4 Analog Monitor Card AO H3 Analog Inputs
b4 Delay Timers
b3 Speed Search
b2 DC Injection Braking C2 S-Curve Acc/Dec
b2 DC Injection Braking C2 S-Curve Acc/Dec
b1 Sequence
b Application
A2 User setting
A1 Language selection b1 Sequence
A Initialize Mode
Programming mode
WIN-VA Functions Used with All Control Methods
Operation
U3 Fault history
U2 Fault trace
U1 Status monitor
U Monitored
A2 User setting
U3 Fault history
U2 Fault trace
A1 Language selection U1 Status monitor
Initialize
O2 Key Selections
O1 Monitor Select
O Operator
Operation mode
3.6.4 To execute trial operation by operator
Chapter 4 constants description
4.1 Menu method and layout
37-
Chapter 4 constants description
Shenzhen Winner S&T Co.,LTD.
A1-00~A1-02
4.2 Constant function introduction Please find below for the definication and content of all the constants in the program mode. The constant with grey color in the table is only for WIN-VC. The content and symbol description is as follows: ●●
Constant no.: The code of the constant
●●
Name: the name of the constant
●●
Content: function details of the constants
●●
Setting range: the setting range of constants
●●
●●
Factory setting: the factory setting value( every constant has its factory setting value, this value depends on the control mode) Modification in operation: the constant can be modified or not in the inverter’s operation. ○: Adjustable in operation ×: Unadjustable in operation
●●
Control mode: in which control mode can the constant be accessed? In which access level can the constant be accessed? Q: quick setting. It can only access the necessary and simple costant of the inverter. B: items which can be set and referenced in advanced and basic. A: advanced setting. It can access the constant of all setting levels. X: items which cannot be set or referenced in that control method.
No.
Name
Language selection for A1-00 digital operator display
Description For Digital Operator Display:0.(English) 1.(Japanese) 2.(German) 3.(French) 4.(Italian) 5.(Spanish) 6.(Portuguese) Note:This user constant will not go back to the factory setting when constants are initialized. It must be manually reset to the factory setting.
Constant access level (setting/reference range) 0:Monitoring purpose only (only denotes drving mode,enviroment setting mode) 1:Use selection parameters(effective only to access to the contant a2-01~32) Constant access 2:Quick start:q A1-01 level 3:Basic :b 4:Advanced:a Note:the user constants that can be displayed and changed also depend upon the control method being used.
A1-02
-38
User setting constant
Control method selection 0:control without PGV/f 1:control with PGV/f 2:vector control without PG 3:Vector control with PG note:This user constant is not returned to the factory setting when constants are initialized
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
0~6
2(VA =0)
○
Q
Q
Q
Q
0~4
2
○
Q
Q
Q
Q
0~3
2
×
Q
Q
Q
Q
3.6.4 To execute trial operation by operator A1-03~A1-05
No.
Name
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
Description
A1-03 Initialize
constant has been initialized according to the designated method 0:not to initialize 1110:initial value set by user 0~ 2220:2-wire sequential initialization (Initializes the user 3330 constants to the factory settings.) 3330:3-wire sequential initialization note:for details please see the section of user initialization in Chapter 3.
0
×
Q
Q
Q
Q
A1-04 Password 1
while password was set to A1-05, inputing password to A1-04 is to write-protect the initialize-mode user constants note:User constants A1-01 through A1-03 and A2-01 through A2-32 can be displayed but not changed if the contents of A1-04 and A1-05 are not the same.
0~ 9999
0
×
Q
Q
Q
Q
A1-05 Password 2
used to set a four digit number as the password note:this constant is not ususally displayed..It is to write-protect the initialize-mode user constantsIf the setting of A1-04 doesn’t conform with A1-05, the constant of A1-01~03 and A2-01~32 cann’t be changed but only can be read. ● To write-protect the initialize-mode user constants, set the password in A1-05 after inputting the desired ● values in A1-01 through A1-03 and A2-01 through A232. User constant A1-05 can be displayed ● by displaying A1-04 and pressing the Menu Key while pressing the Reset Key. (A1-05 can’t be displayed ● with the usual Key sequences.)
0~ 9999
0
×
Q
Q
Q
Q
Encryption operating description Screen display Initialize A1-04 └Enter Password = 0 Initialize A1-05 └Select Password = 0
A1-05
Key
MENU
The method to enter a1-05( the method to enter a1-04 will not be stated here, please see the corresponding content in chapter 3)
DATA ENTER
Enter setting status
RESET
Initialize A1-05 └Select Password =0000 Initialize A1-05 └Select Password =1 000 Initialize A1-05 └Select Password =1000
Operation description
Modify password
DATA ENTER
Confirm modification The pass word has been set, press[esc] to go back to the previous page. The encrypted constant can be modified only when a1-04 is equal to a1-05.
39-
Chapter 4 constants description
Shenzhen Winner S&T Co.,LTD.
A2-01 ~ 32~b1-03
No.
Name
Used to set the constant numbers that can be set/read Maximum 32) note: ● Effective when the access level(A1-01) is set to be 1(User program constants), ● Constant cann’t be read when access level is 4 when access level is within the range of User program constants, the accessible constants depends on the following:
b1-01 ~ o2-08
-
×
A
A
A
A
Used to set the input method for the frequency reference 0:digital operator 1: conrol circuit terminals(analog inputs) 2:MEMOBUS transmission(S1-K2) 3: Option card 4:MEMOBUS transmission (for CP-717) note:The frequency reference is input from the control circuit terminals (external terminals), so set b1-01 to 1. please see H3 constants group for signal level
0~4
1
×
Q
Q
Q
Q
Used to set the input method of the operation command 0:digital operator 1:control circuit terminals(analog input) 2:MEMOBUS transmission (S1-K2) 3:option card 4:MEMOBUS transmission (FOR CP-717) Operation note:Please set where to input the operation command. b1-02 method selection When a control circuit terminal (external terminal) is set, the Unit operates with 2-wire forward run/stop and reverse run/stop control. (When the Unit has been initialized for a 3-wire control or a multifunction input is set to 0 (3-wire sequence), the Unit operates with 3-wire run, stop and forward/reverse controls.) Please referer to constant A1-03
0~4
1
×
Q
Q
Q
Q
Used to set the stoping method 0:Ramp to stop 1:Coast to stop 2: DC injection braking stop(stops faster than coast to stop. No regenerative operation) Stopping method 3:Coast to stop with timer Run commands are b1-03 selection disregarded during deceleration note: ● Please set the stopping method while the stopping command is input ● only settings 0 and 1 can be used with flux vector control.
0~3
0
×
Q
Q
Q
Q
A2-01 User setting ~ 32 constant
b1-01
-40
Description
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
Reference selection
Driving mode Quick setting level can be monitored Environment The constants which can be accessed, set, setting set level quickly method Can only access and set the constant Level method which set by a2-01~32 Self-learning Not display method Check mode Not display
3.6.4 To execute trial operation by operator b1-03~b1-05
No.
Name
●
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
Description
Setting value explain 0:Deceleration to Stop (b1-03 = 0) Run command
1:Coastt o Stop (b1-03 = 1)
ON
Run command
OFF
Outputf requency
ON
OFF
The inverter outputi s shut OFF when the stop command is input and the run command goes OFF.
Outputf requency
Deceleration time DC injection braking
After the stop command is input, run commands are disregarded until the minimum baseblock time (L2-03) has elapsed.
Excitation level (b2-01) DC injection braking time at stop (b2-04)
2:DC Injection Braking Stop (b1-03 = 2) Run command
DC injection braking time ON
OFF
Outputf requency
b2-04 × 10 DC injection braking
b1-03 Min. baseblock time (L2-03)
DC injection braking time
b2-04
Outputf requency when the stop command is input
10 % 100% (Max. frequency) After the stop command is input and the minimum baseblock time (L2-03) has elapsed, DC injection braking is applied and the motor stopped. The DC injection braking time depends upon the outputf requency when the stop command is input and the “DC injection braking time at stop” setting in b2-04, as shown in
3:Coastt o Stop with Timer (b1-03 = 3) Run command Outputf requency
ON
OFF
ON
ON
Time T0 Deceleration time
Outputf requency when the stop command is input
T0 100% (Max. frequency) After the stop command is input, run commands are disregarded until the time T 0 has elapsed. The time T 0 depends upon the outputf requency when the stop command is input and the deceleration time.
Prohibition b1-04 of reverse operation
To set reverse operation 0:Reverse enabled 1:Reverse disabled note: When this command was input, the function to set the motor’s forward operation or reverse operation will be disabled. It is used in the application where reverse operation is prohibited
0.1
Used to set the method of operation when the frequency reference input is les than the minimum output frequency (E1-09).Only effective in the mode of PG vector control. Operation 0:Run at frequency reference (E1-09 not effective) selection for 1:Stop (frequencies below E1-09) 0~3 b1-05 setting of E1-09 2:Run at the frequency set in E1-09 or less 3:Run at zero speed(frequencies below E1-09) note:This is the operation method when a frequency command which is below minimum frequency was input.
0
×
B
B
B
B
0
×
×
×
×
A
41-
Chapter 4 constants description
Shenzhen Winner S&T Co.,LTD.
b1-06~b2-02
No.
Name
Description
Used to set the responsiveness of the control inputs(forward/reverse and multi-function inputs) 0:two scans every 2 ms*used for fast responses) b1-06 Cntl Input Scans 1:two scans every 5 ms(use for possible malfunction due to noise) note:please set the responsiveness of program input (forward/reverse,multi-function inputs)
0.1
1
×
A
A
A
A
0.1
0
×
A
A
A
A
Used to set the operation mode in program mode. Run command 0:cann’t operate b1-08 selection in PRG 1:can operate (disabled when digital operator selects run mode command) when B1-02=0
0.1
0
×
A
A
A
A
Used to set the frequency which starts DC injection braking( the initial excitation for flux vector control) in unit of Hz note: ○ The DC braking function to to supply DC currenct to motor and declerate the motor. This happends in the following two cases. DC Injection Braking Time at Start Effective for temporarily stopping and then restarting,without regenerative processing, a motor coasting by ineria DC Injection Braking Time at Stop. Used to prevent coasting by inertia when the motor is not completely. For the zero speed level (b2-01), set the frequency for beginning DC injection braking for deceleration. Zero speed level If the excitation level is lower than the minimum output (DC injection frequency (E1-09), the DC injection braking will begin b2-01 braking starting from the minimum output frequency. frequency) ○ In flux vector control mode, DC injection braking becomes the initial excitation starting frequency at the time of deceleration. In that case, braking starts from the excitation level regardless of the minimum output frequency setting. ○ The excitation level is also used as the operating frequency for the zero servo function (for flux vectorcontrol only). ○ For the DC injection braking current (b2-02), set the value for the current that is output at the time of DC injection braking. DC injection braking current is set as a percentage of Inverter rated output current, with the Inverter rated output current taken as 100%. ○ For theDCinjection braking time at stop (b2-04), set theDCinjection braking operating time for when the motor is stopped.
0.0 ~ 10.0
0.5
×
B
B
B
B
The initial excitation current for flux vector control DC injection depends on braking current the E2-03 setting.
0 ~ 100
50
×
B
B
B
×
Operation selection after b1-07 switching to remote mode
b2-02
-42
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
0:Run signals that are input during mode switching are dsregarded(input run signals after switching the mode) 1: Run signals become effecting immediately after switching to the remote mode
3.6.4 To execute trial operation by operator b2-03~b2-08
No.
Name
Description
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
DC injection b2-03 braking time at start
Used to set the time to perform DC injection braking (initial excitation For flux vector control) at start in units of 1 second. Note: ● Used to stop coasting motor and restart it. ● When the set value is 0, DC injection braking at start is not performed. ● For the DC injection braking time at start (b2-03), set the DC injection braking operating time for when the motor is started. ● In case that the multi-functional input terminal's DC injection braking current command works at the same time, the DEC injection braking can be achieved only within the set time of b2-03 and the input terminal has to be set as open. ●Used to be the function of initial excitation and Zero speed control in place of DC injection braking in the mode of flux vector control. ● The initial excitation function and zero speed control function depends on the setting of b1-05( the operating option below the minimum output current(E1-09).
0.00 ~ 10.00
0.00
×
B
B
B
B
DC injection b2-04 braking time at stop
Used to set the time to perform DC injection braking (initial excitation for flux vector control) in units of 1 second. Note: ● to set b2-04 to be the DC braking performing time until the motor stops. Used to prevent the motor’s coasting when the motor is not working.
0.00 ~ 10.00
0.50
×
B
B
B
B
Magnetic flux b2-08 com-pensation volume
The compensation value of Magnetic flux is set as a percentage of idle-load current, with taking the idle-load current as 100% Note: ● when b2-08 is set to be 100%, the DC braking current(initial excitation) at start will be comparatively big at the beginning and the flux in the motor can arrive very soon. When b2-08 is set to be 200%, the arriving time will be cut to be the half. ● Normally, don't set b2-08 to be below 100% since the flux arrive slowly. However, the operation when b208=0% and b2-08=100% is same and both of the flux are achieved via the setting of DC injection current (b20 ~ 500 02). ● As the flux compensation value(b2-08) is increased, the starting sound of the motor will be bigger ● The time parameters when the motor's flux reach to a certain value are set by E2 and can be computed by the following formula. Time of secondary circuit T2= [(E2012-E2-032)/(2 π×E2-02×E2-03)] 1/2(sec) ● When the control start was deferred because of the setting of b2-03, please don't use the function flux compensation, but to use the DC braking command of multi-function input terminal.(Set the value to be 60). And establish a magnetic field according to the motor’s flux value before it stops.
0
×
-
-
A
A
43-
Chapter 4 constants description
Shenzhen Winner S&T Co.,LTD.
b3-01~b3-03
No.
Name
Description
Used to set the speed search function when the operation command is input. 0:Motor starts from minimum output frequency 1:Speed search is performed from maximum output frequency and Motor is started. (In control methods with PG, i.e., V/f with PG Speed search b3-01 selection at start Note: ● Set “1” to use the speed search function. A speed search is performed each time the run command is input. ● To use speed search freely in control methods without PG, i.e., V/f control and open-loop vector control. Set the multi-function contact input selection (H1-01 to H106) to 61 or 62 (external search command).
Speed search b3-02 operating current
Speed search b3-03 decelera-tion time
-44
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
0.1
Set the speed search operating current as a percentage of the Inverter's rated output current, with the inverter's rated output current taken as 100%. Note: 0 ~ 200 ● For the speed search operating current (b3-02), set the operating current for the speed search. If restartingis not possible with the setting, then lower the setting The output frequency deceleration time for speed search operation is set in unit of seconds. Note: Set the time from the output frequency to the minimum frequency to be the deceleration time. ● For the speed search deceleration time (b3-03), set the output frequency deceleration time for while. The speed search is being performed. Set the time required to decelerate from the maximum output frequency to 0 Hz ● When the speed search and DC injection braking are set, set the minimum base block time (L2-03). For the minimum base block time, set the time to wait for the motor's residual voltage to dissipate. If an over current is detected when starting a speed search or DC injection braking, raise the setting to prevent a fault from occurring.
0.1 ~ 10.0
0
×
A
A
A
A
100
×
A
×
A
×
2.0
×
A
×
A
×
3.6.4 To execute trial operation by operator b4-01~b5-01
No.
b4-01
b4-02
b5-01
Name
Description
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
Timer function ON delay time
Timer function ON delay Time Used to set the timer function output ON-delay time (dead band) for the timer function input, in unit of second Note: effective when the timer function is set for multifunction inputs And outputs. ● The timer functions are enabled when the timer function input (setting: 18) and the timer function output (setting: 12) are set for the multi-function input and multi-function output respectively. ● These inputs and outputs serve as general-purpose I/ O. Chattering of sensors, switches, and so on, can be prevented by setting a delay time. ● When the timer function input ON time is longer than the value set for b4-01 (timer function ON-delay time), the timer function output turns ON.
0.0 ~ 300.0
0.0
×
A
A
A
A
Timer function OFF delay time
It sets the timer function output OFF-delay time (dead band) for the timer function input, in unit of second. Note: Enabled when the timer function is set for multifunction inputs and outputs. ● The timer functions are enabled when the timer function input (setting: 18) and the timer function 0.0 ~ output (setting: 12) are set for the multi-function input 300.0 and multi-function output respectively. ● These inputs and outputs serve as general-purpose I/ O. Chattering of sensors, switches, and so on, can be prevented by setting a delay time ● When the timer function input OFF time is longer than the value set for b4-02 (timer function OFF delay time), the timer function output turns OFF.
0.0
×
A
A
A
A
PID control mode selection
The operating method of inverter which adopts PID control. 0:PID control is disabled 1: PID control is enabled; deviation signal is subject to derivative control. 2:PID control enabled, feedback signal is subject to derivative control 3: PID control enabled (frequency command + PID output, deviation is subject to derivative control. 4: PID control enabled (frequency command + PID output, feedback is subject to derivative control.
0
×
A
A
A
A
0~4
45-
Target value
Feedback value
-46
Terminal 14 or 16 Multi-function analog input (Setting: 08)
MEMOBUS communications (Register No.: 06)
Terminal 14 or 16 Multi-function analog input (Setting: OC)
Register No. bit 1
Differential
Frequency reference from Option Card (transmission, AI, DI), terminal 13, Operator, Multi-function analog input or multi-step speed setting reference
1,3
2,4
Proportional gain
Differential
Integral
PIC control diagram of inverter
2,4
1,3
Primary delay filter
0 1
Gain
3,4 1,2
1 0
Frequency reference
OFF when B5=0, at JOG mode, ow when multi-function input (19) is set to OFF.
Chapter 4 constants description
Shenzhen Winner S&T Co.,LTD.
b4-01~b5-01
3.6.4 To execute trial operation by operator b5-01~b5-01
No.
Name
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
Description
Note: The PID control function is a control system that matches a feedback value (i.e., a detected value) to the Set target value. Combining proportional (P), integral (I), and derivative (D) control makes control possible Even for a mechanical system with dead time. This section explains the PID control applications and operations, along with the constant settings and tuning Procedure. PID control application Application
Use detector (example)
Controls
ake the mechanical speed signal as feedback signal. T Make the speed conform with target value ● Take the other mechanical speed signal as target value input, and actual speed as feedback signal to effect simultaneous control Pressure Pressure signal is feedback signal, control pressure control according to the set value Control flow precision by taking flow signal as feedback Flow control signal ●
Speed control
Temperature Temperature signal is the feedback. The temperature is control controlled by controlling the fan’s operation.
Speed sensor
Pressure sensor Flow sensor Thermocouple Thermal resistor ● ●
PID PID control actions Funct- In order to distinguish the separate PID control operations (i.e., proportional, integral, and derivative), the following ion Figure shows the changes in the control input (i.e., the output frequency) when the deviation between The target value and the feedback are held constant. Deviation Time PID control Operation signal
D control
I control
P control Time
PID Control Operations P Control: Control input proportional to the deviation is output. The deviation cannot be zeroed By P control alone. I Control: A control input which is an integral of the deviation is output. This is effective for Matching the feedback to the target value. Sudden changes, however, cannot be followed. D Control: A control input which is an integral of the deviation is output. Quick response to sudden Changes are possible. PID Control: Optimum control is achieved by combining the best features of P, I, and D control.
47-
Chapter 4 constants description
Shenzhen Winner S&T Co.,LTD.
PID~b5-03
No.
Name
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
Description
types of PID control Two types of PID control are possible with the Inverter: Measured-value derivative PID control and basic PID control. The type that is normally used is measured-value derivative PID control. ● With measured-value derivative PID control, the feedback value is differentiated for PID control. Response Is possible with respect to changes both in target values and the control object. Controlled object
Target value
Feedback value
Basic PID Control: This is the basic form of PID control. When the D control response is adjusted to follow changes in the control object, overshooting and undershooting can occur ●
Controlled object
Target value
Feedback value
With changes in the target value. ● To enable PID control, make a setting between “1” to “4.” (Normally “2” or “4” is used, for measuredPID Value derivative PID control). Func● When PID control is effective, the target value can be selected as any of the following. tion If setting the target value input as b1-01=0 (Digital Operator), set the o1-03 to “1” (% unit) and Input a percentage value for the target value. (When the speed reference is changed, 100% becomes The maximum frequency reference.) The input value from analog input termina13 is the PID target value Input from multi-function analog input terminal 16(H3-05=C) or terminal 14(H3-09=C). When the input vale of analog input terminal is the PID target value, it can be adjusted by setting the gain and bias of the analog Inputs that are used. ● When PID control is effective, the feedback value can be selected as any of the following. The feedback value can be input from multi-function analog input terminal 16(H3-05=C) or terminal 14(H3-09=B) Adjust the amount of feedback by setting the gain and bias of the analog inputs that are used. ●The input signal from terminal 13 and terminal 16 is voltage signal; terminal 14 input signal can be voltage signal or current signal, when terminal 13 input signal is voltage signal, jumper J1 on the main control board must be cut, otherwise, the input voltage signal will burn the main control board. ●The below big is the e.g. of speed control when b5-01 is set to be 3, 4. Speed command (Fixed value)
Frequency command
Speed detection value (Speed meter sensor, etc.)
b5-02
proportional gain (P)
b5-03 integral (I) time
-48
Set the proportional gain of P control as multiples. The integral time of I control is in unit of seconds Note: ● The response of PID control is subject to proportional gain, integral time and differential time. ● In the event of actual debugging, the response should be adjusted when the load is operating to achieve the best operation state. Please see page 7-38(the adjustment of PID)
0.00 ~ 25.0
1.00
○
A
A
A
A
0.0 ~ 360.0
1.0
○
A
A
A
A
3.6.4 To execute trial operation by operator b5-04~b5-10
No.
Name
Description It is used to set the upper limit of control in unit of % with max. Frequency taken as 100%. Note: ● It is the constant which limits the calculated value of integral control to be within a certain range in PID control. ● There is normally no need to change the default setting. ● Reduce the setting if there is a risk of load damage, or of the motor going out of step, by the Inverter's response when the load suddenly changes. If the setting is reduced too much, the target value and the feedback value will not match.
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
0.0 ~ 100.0
100
○
A
A
A
A
It is the integral timed of D control. The unit is second. D-control is not performed when the setting is 0.00. Note: ● The response of PID control is subject to proportional 0.00 ~ 10.00 gain, integral time and differential time. ● In actual debugging, to optimize the operation, please modify the responsiveness with load. When it is set to be 0.00, control (P.I.D control) will not act.
0.00
○
A
A
A
A
Set this constant as a percentage of the maximum output frequency, with the maximum frequency taken as 0.0 ~ 100%.Constant b5-06 prevents the frequency reference 100.0 after PID control from exceeding the fixed value.
100
○
A
A
A
A
It is used to set the offset of PID control in unit of % with max. Output frequency taken as 100%. -100.0 Note ~ ● It is the content to adjust the PID control offset. +100.0 ● If both the target value and the feedback value are set to zero, adjust the Inverter's output frequency to zero.
0.0
○
A
A
A
A
PID primary b5-08 delay time constant
Constant b5-08 is the low-pass filter setting for PID control outputs. and it is in unit of second. Note: ● Please set the low-pass filter time contents of PID control output. 0.00 ~ ● There is no need to change the default setting 10.00 normally. ● If the viscous friction of the mechanical system is high, or if the rigidity is low, causing the mechanical system to oscillate, increase the setting so that it is higher than the oscillation frequency period.This will decrease the responsiveness, but it will prevent the oscillation.
0.00
○
A
A
A
A
PID output b5-09 character-istics selection
the for/rev characteristics selection of PID output 0:The forward operation characterics of PID output. 1:The reverse operation characterics of PID output(output symbol is for reverse operation)
0~1
0
×
A
A
A
A
b5-10 PID output gain
It is used to set the output gain of PID Note: The contact to adjust the gain of PID control.
0.0 ~ 25.0
1.0
×
A
A
A
A
b5-04 Integral (I) limit
b5-05
Differential (D) time
b5-06 PID limit
b5-07
PID offset adjustment
49-
Chapter 4 constants description
Shenzhen Winner S&T Co.,LTD.
b5-11~b8-01
No.
Name
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
Description
It is the reverse operation selection of PID output. 0: Executes 0 limit if PID output is negative (does not reverse). PID reverse b5-11 output selection 1: Reverse rotation if PID output is negative. Note:Reverse operation will not act if revise prohibition is selected in b1-04.
0~1
0
×
A
A
A
A
0~2
0
×
A
A
A
A
0 ~ 100
0
×
A
A
A
A
0.0 ~ 25.0
1.0
×
A
A
A
A
0.0 ~ 400.0
0.0
×
A
A
A
A
0.0 ~ 10.0
0.0
×
A
A
A
A
0.0 ~ 400.0
0.0
×
A
A
A
A
0.0 ~ 10.0
0.0
×
A
A
A
A
Droop control gain
Set the slip as percentage of the slip at maximum frequency and rated torque. Note: ● Slip(the slip at maximum output frequency and rated torque). In unit of %. ● Droop is disabled when set as 0.0
0.0 ~ 100.0
0.0
○
×
×
×
A
Droop control delay time
This constant is used to adjust the responsiveness of droop control. Note: ● It is a constant to adjust the responsiveness of droop control. ● Please increase the gain value in the situation with vibration
0.03 ~ 2.00
0.05
○
×
×
×
A
Energy-saving gain
Set the inverter’s output voltage when the energy-saving command is given. Note: ●When the energy-saving command is given, please set 0 ~ 100 the inverter's output voltage in unit of % with the set voltage of v/f curve taken as 100%. ● To set the voltage change according to voltage recovery time under the command of on off
80
×
A
A
×
×
Selection of PID feedback b5-12 command loss detection
0:no detection of feedback loss 1: PID feedback loss detection is available. To continue to operate after the detection, but the abnormal contact won’t act 2: PID feedback command loss detection is available. To coast to stop after the detection and the abnormal contact will act.
PID feedback b5-13 command loss detection level
It is used to set the PID feedback loss detection level in unit of % with max. output frequency taken as 100%
PID feedback b5-14 command loss detection time
PID feedback loss detection time is to be set in unit of second.
Dwell frequency Dwell function is to maintain the output frequency at at start a certain value for a while the heavy load is started or stopped. To dwell the output frequency for some time Dwell time at b6-02 can avoid stall out. start The relations among these constants is as show in below Dwell frequency fig.: b6-03 at stop Operation command
b6-01
Frequency output
b6-04
b7-01
b7-02
b8-01
-50
Dwell time at stop
Time
3.6.4 To execute trial operation by operator b8-02~b9-02
No.
Name
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
Description This is the frequency lower limit within the effective range of energy-saving control. It is set in unit of Hz. ● Please set the frequency lower limit within the effective range of energy-saving control. ● Energy saving command. It starts only from the frequency which is above the lowest energy-saving frequency. It is only effective in the situation with OFF ON Operantion command uniform speed
b8-02
Energy-saving frequency
0.0 ~ 400.0
0.0
×
A
A
×
×
It is used to adjust the strength of zero-servo lock. The zero-servo function is enabled when one of the multi-function inputs is set to zero servo command. If the zero servo command is ON when the frequency (speed) reference falls below the zero speed level (b20 ~ 100 01), a position control loop is formed and the motor is stopped If zero-servo gain is set be a comparatively bigger value, the lock strength will be bigger too. If it is too big, vibration will occur.
5
×
×
×
×
A
To set the output width of zero-servo completion signal. Multi-function input is set to be effective when zeroservo is completed. Zero-servo completion signal’s output in current position 0~ (zero servo start position+/- zero servo completion width) 16383 is on. The delay value from zero-servo starting position to admissible position is set by 4 times of pulse quantity of PG(pulse encoder)
10
×
×
×
×
A
Energy-saving command
OFF
ON
Frequency command ≥ b8-02 (starting frequency of energy saving)
Output frequency
Output voltage L2-04 Voltage reset time
b9-01 Zero-servo gain
Zero-servo completion width
E1-03~E1-10 Setting values × energy-saving gain (b8-01)
Note: ● Any of the multifunction inputs(H1-01—06) is allocated to zero-servo command. The set value is 72. ● When frequency(speed) command is below zero-speed levee(b2-01), it will be zero servo status. ● If the operation command's input is still (on),off, the output will be cut, and the loss ends. b9-02 ● The lock strength of zero servo depends on( b9-01), zero servo gain. The bigger the set of b9-01 is, the bigger the lock strength is. Please adjust the lock strength after adjusting the speed control (ASR) gain. ● When zero servo is output to the exterior, any of the constant among multi-functional output(H2-01~03) is set be to zero servo completion width (value is 33). Then, zero servo completion width (b9-02) is set be too effective. ● Zero servo ending signal is in position of ON within the range of zero servo starting position+/-zero servo completion width. ● The delay value from zero-servo starting position to admissible position is set by 4 times of pulse quantity of PG(pulse encoder) Set the allowable position displacement from the zero-servo rate of the PG(pulse generator, encoder)in use for instance: For the encoder with 600p/r, four times of pulse quantity is 2400p/r ● If zero servo command is in a position of off, zero servo completion signal will be off. ● Zero servo function, please avoid long time servo lock with 100% load. Otherwise, it will result in inverter’s fault. Please increase the power level of inverter when the servo retentiveness current drops to 10%.
51-
Chapter 4 constants description
Shenzhen Winner S&T Co.,LTD.
C1-01~C1-09
No.
Name
Description
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
C1-01
Accelera-tion time 1
It defines the acceleration time from 0% to 100% of the max output frequency. The unit is second.
○
Q
Q
Q
Q
C1-02
Decelera- tion time 1
It defines the deceleration time from 0% to 100% of the max output frequency. The unit is second.
○
Q
Q
Q
Q
C1-03
Accelera-tion time 2
The acceleration time when the acceleration / deceleration time option 1 is set as on
○
B
B
B
B
C1-04
Decelera-tion time 2
It defines the deceleration time when the acceleration / deceleration time option 1 is on.
○
B
B
B
B
C1-05
Accelera-tion time 3
It defines the acceleration time when the acceleration / deceleration time option 2 is on.
×
A
A
A
A
C1-06
Decelera-tion time 3
It defines the deceleration time when the acceleration/ deceleration time option 2 is on.
×
A
A
A
A
C1-07
Accelera-tion time 4
It defines the acceleration time when acceleration / deceleration time option 1 is and acceleration / deceleration time option 2 are both on.
×
A
A
A
A
C1-08
Decelera-tion time 4
It defines the deceleration time when acceleration/deceleration time option 1 and acceleration/deceleration time option 2 are both on.
×
A
A
A
A
0.0 ~ 60000
10.0
It defines the deceleration time when acceleration/deceleration time option 1 and acceleration/deceleration time option 2 are both on. Note: ● Please set the acceleration time and deceleration time respectively. ● Acceleration time: to set the time from the 0% to 100% of the max output frequency C1-01 ● Deceleration time: To set the time from 0% to 100% of the max output frequency. ~ 08 ● Acceleration can be set as four types, 1~4. In the situation using acceleration and deceleration time 2~4, please set acceleration and deceleration time option 1 and set acceleration and deceleration time 2 in multi function inputs (H1-01,~H1-06) ● The setting range depends on setting value C1-10(acceleration/ deceleration time's unit). The above table is factory default value. ● When C1-10's setting is “0”( in unit of 0.01), the setting range is 0.00-600.00 seconds
the deceleration time when the multifunction input” emergency stop” is on note ● It is used to set the deceleration time and fault detection time when emergency stop was input. Please set the time from 100% to 0% of maximum output frequency ● In the occasion of abnormal halt, please set abnormal halt for multifunction input(H1-01~06) Emergency stop ● The emergency stop time is effective for the following 0.0 ~ C1-09 time 60000.0 faults. Set a stopping method for each. ● Inverter overheating (OH) pre-alarm: Set in L8-03. ● The fault related to PG feedback, please let in F102~04 ● The setting range for the emergency stop deceleration time depends upon the setting in C1-10 (acceleration/ deceleration time unit). The table shows the setting range when the factory setting is used forC1-10. ● If C1-10 is set to “0” (0.01 s) the setting range will be 0.00 to 600.00 s.
-52
10.0
×
B
B
B
B
3.6.4 To execute trial operation by operator C1-10~C2-04
No.
Name
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
Description
The acceleration time when multifunction input “emergency stop” is on. Accel/decel time 0:unit: 0.01 second C1-10 setting unit 1:unit: 0.1 second Note:To set more precisely the acceleration time, please set C1-10 to be 0. But the setting range is narrow.
Accel/decel C1-11 time switching frequency
0.1
1
×
A
A
A
A
0.0 ~ 400.0
0.0
×
A
A
A
A
0.0 ~ 2.50
0.20
×
A
A
A
A
0.0 ~ 2.50
0.20
×
A
A
A
A
0.0 ~ 2.50
0.20
×
A
A
A
A
0.00
×
A
A
A
A
Sets the frequency for automatic acceleration/deceleration switching Below set frequency acceleration/deceleration time 4 : Above set frequency: acceleration/deceleration time 1 Note: ● Please set the frequency point in the situation where automatic switching of accelerating/deceleration is needed. ● If the acceleration/deceleration time selectors 1 and 2 are input via the multi-function inputs, they will have priority. Output frequency
Switchover frequency of deceleration/acceleration time (C1-11)
C 1 -0 7
C 1 -0 1
C 1 -0 2
C 1 -0 8
Output frequency ≥ C1-11 the inverter operates according to acceleration/deceleration time (C1-01,-02) Output frequency < C1-11 the inverter operates according to acceleration/deceleration time (C1-07,-08)
S-curve charac- The S-curve characteristic time is set in unit of second. teristic time at Note: C2-01 accelera-tion ● Using the S-curve characteristic function for acceleration start and deceleration can reduce shock to the machinery S-curve charac- When stopping and starting. teristic time at ● With the Inverter, S-curve characteristic times can be set C2-02 accelera-tion respectively for beginning acceleration, ending end Acceleration, beginning deceleration, and ending S-curve charac- deceleration. teristic time at ● The relation between these constants is shown in below C2-03 decelera-tion fig. start Operation command Otu frequency
S-curve characTime teristic time at 0.0 ~ C2-04 ● When the S-curve characteristic time is set, the decelera-tion 2.50 acceleration and deceleration times will be lengthened as end follows: • Acceleration time =Selected acceleration time + (S-curve at beginning of acceleration + S-curve at end of acceleration)/ 2 • Deceleration time =Selected deceleration
53-
Chapter 4 constants description
Shenzhen Winner S&T Co.,LTD.
C3-01~C3-02
No.
Name Slip compensation gain
Description
This function is used to improve speed accuracy when operating with a load.
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector 0.0 ~ 2.5
1.0
○
B
×
B
B
Note: This constant does not normally need to be set ● With flux vector control, this becomes the gain to compensate for slip caused by motor temperature Variation When motor temperature rises, the motor’s interior constants change and the slip compensation will be increased. Set this constant and adjust the temperature rise by converting it into slip compensation. ● This constant can be adjusted when the motor's output toque changes at higher temperatures when Torque control or limits are used. The larger the setting, the large the compensation will be. Set this constant to be 1.0, to compensate the slip set according to rated torque output situation. ● for flux vector control, it is used to be motor's temperature compensation gain. ● The motor slip compensation function calculates the motor torque according to the output current, and Sets gain to compensate for output frequency. This function is used to improve speed accuracy when operating with a load. It is mainly effective With V/f control (without PG). C3-01 ● When the control method is switched, the factory setting changes as follows: V/f control: 0.0; V/f with PG: 1.0; open-loop vector 0; flux vector: 1.0 • When “1.0” is set, this function compensates for the rated slip that has been set, by the rated torque Output. With flux vector control, this becomes the gain to compensate for slip caused by motor temperature Variation. (Refer to Slip Compensation Gain: C3-01 under 7.3.6.) ● The adjustment consequence of slip compensation gain. 1. Correctly set the motor rated slip (constant E2-02) and the motor no-load current (constant E2-03).The motor rated slip can be calculated by means of the following equation, using the numbers that Are shown on the motor nameplate. Motor rated slip =Motor rated frequency (Hz) − rated speed (r/min) x motor (No. of poles) / 120Set the values at the rated voltage and rated frequency for the motor no-load current. With vector Control, the motor rated slip is automatically set by auto tuning. 2.Set the slip compensation gain (constant C3-01 to “1.0.” (If it is set to “0.0,” slip compensation will Be disabled.) Operate with a load, measure the speed, and adjust the slip compensation gain (in increments of 0.1).When actual speed is low, increase the set value when actual speed is high, decrease the set value. Slip compensation C3-02 primary delay time
-54
It is set in units of ms Note: This constant does not normally need to be set. Adjust the slip compensation primary delay time if the motor slip compensation responsiveness is low, or if the speeds are unstable. • If responsiveness is low, lower the setting. • If speeds are unstable, raise the setting.
0~ 10000
200
×
A
×
A
×
3.6.4 To execute trial operation by operator C3-03~C3-05
No.
C3-03
Name
Slip compensation limit
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
Description
Constant C3-03 sets the slip compensation limit as a percentage of motor rated slip (E2-02), with the motor rated slip taken as 100%. Note: ●It is used to set the slip compensation limit as a percentage of motor rated slip (E2-02), with the motor rated slip taken as 100%. ● If the speed is lower than the target value and does not change even when the slip compensation gain Is adjusted, it is possible that the slip compensation limit has been reached. Raise the limit and then check again. Make sure, however, that the value of the sum of the reference frequency and the slip compensation 0 ~ 250 Limit does not exceed the speed capacity of the machinery. ● The limit is as shown in the constant torque and constant output areas in below fig..
200
×
A
×
A
×
Slip compensation limit
Basic frequency Max output frequency
Output frequency
Slip compensation options in the regeneration action. 0:Slip compensation during regeneration is effective 1:Slip compensation during regeneration is also effective Note: When the slip compensation during regeneration function has been activated, as regeneration capacity increases momentarily,It may be necessary to use a braking option (Braking Resistor Unit or Braking Unit.)
0,1
0
×
A
×
A
×
the options of flux calculation methods 0: Flux is calculated based on the output frequency after Flux calculation compensation C3-05 method 1: Flux is calculated based on the output frequency before compensation.
0,1
0
×
×
×
A
×
Slip compensation selection C3-04 during regeneration
55-
Chapter 4 constants description
Shenzhen Winner S&T Co.,LTD.
C3-06~C4-04
No.
Name
Description
output voltage limit options: 0: disabled 1: effective. The motor’s flux falls automatically when the output voltage reaches saturation status. Note: ● Output voltage limit action is disabled, if the output voltage reaches saturation status, the output current has no change, but the torque precision can't be achieved Please set the output voltage limit to be effective in the occasion which requires high precision. ● Output voltage limit function is effective. The motor automatically controls the flux current. The torque precision can be ensured due to the voltage limit. Output voltage C3-06 limited operation Compared to the occasion where output voltage limit is disabled, the output current here is maximally 10% selection higher (with rated load), therefore, please check the inverter’s current margin. note. It is only used in the occasion with medium, low speed occasion and the power supply voltage is 10% higher than the motor’s rated voltage, i.e., when not considering the speed precision in high speed area, C306 has no need to change. 2. When the power supply voltage is much lower than the motor’s rated voltage, the speed precision can’t be ensured even the output voltage limit function is effective.
-56
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
0,1
0
×
×
×
A
A
Torque C4-01 compensa-tion gain
torque compensation gain is set in unit of multiple Do not adjust the setting of this constant for open-loop vector control. Note: This constant can be changed during operation, but normally no adjustments are required. ● When the cable is long; increase the set value. ● When the motor capacity is smaller than the Inverter Capaccapacity (Max. applicable motor capacity), increase the set values. ● When the motor is oscillating decrease the set values. Adjust the output current at low speed to be lower than the inverter’s rated output current range.
0.00 ~ 2.50
1.00
○
B
B
B
×
Torque C4-02 compensa-tion time constant
The torque compensation’s primary time delay, in units of ms Note: The torque compensation time constant does not normally need to be adjusted, but make adjustments in the following cases: • If the motor generates excessive oscillation, raise the setting. • If motor responsiveness is low, lower the setting.
0~ 10000
20
×
A
A
A
×
C4-03
Start torque com-pensation
It is set with motor’s rated torque taken as 100%.
0.0 ~ 200.0
0.0
×
×
×
A
×
C4-04
Start torque com-pensation
It is set with motor’s rated torque taken as 100%.
-200.0 ~ 0.0
0.0
×
×
×
A
×
3.6.4 To execute trial operation by operator C4-05~C5-04
No.
Name
Description
the setting of start torque rising time is in unit of Mrs. (note)filter delay is disabled when the setting is between 0~4ms Note: ● When this function is used, the start torque compensation is set by command mechanical friction load. For the elevator, it will be set by the caring ability. ● Friction load: to be set as friction value in C403,C4-04 ● Elevator: onyx the electric side is set as caring ability. For the elevator with balance weight, please don’t use this function since the regenerating load will create shock. 0 ~ 200 ● Only for the electric side’s compensation, forward/ reverse can be both set. (the regenerating side cannot be set) ● When for/rev is switching, the start torque compensation is disabled after speed research. ● Start torque compensation is disabled when the second motor is used. ● In the occasion where start creates shocks, please increase the start torque compensation time constant (C4-05). If use the start current barking constant(b2-03) and the multifunction contactor input command the value is set to be 60, please pre-build magnetic field for the motor. The magnetic field can be built earlier when using start dc current barking constant(b2-03)
C4-05
Start torque constant
C5-01
ASR proporSet the proportional gain of the speed control (ASR). tional (P) gain 1
10
×
×
×
A
×
0.00 ~ 300.00
20
○
×
B
×
B
Set the integral time of the speed control (ASR) in unit of second. Note: ● To set the variable gain constants of the minimum output frequency and maximum output frequency In the 0.000 ~ occasion with PG VF control, 10.000 ● To set the proportional gain(c5-01) and integral time(c5-02) of speed control at maximum output frequency. ● To set the proportional gain(c5-03) and integral time(c5-04) of speed control at minimum output frequency.
0.5
○
×
B
×
B
0.00 ~ 300.00
20
○
×
B
×
B
0.000 ~ 10.000
0.5
○
×
B
×
B
C5-02
ASR integral (I) time 1
C5-03
ASR proporTo change the gain setting at low frequency(speed) tional (P) gain 2
C5-04
ASR integral (I) time 2
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
To change the gain setting at low frequency (speed). Note: ● To set the proportional gain(c5-01) and integral time(c5-02) of speed control at maximum output frequency. ● To set the proportional gain(c5-03) and integral time(c5-04) of speed control at minimum output frequency.
57-
Chapter 4 constants description
Shenzhen Winner S&T Co.,LTD.
C5-05~C5-08
No.
Name
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
Description The upper limit of compensation frequency of speed control. It is in unit of %, with maximum frequency taken as 100%. Note: ● Since C5-05 can't be changed during operation, stop the Inverter's operation and then decrease the ASR limit by 0.5 (%). ● Perform step 3 again after the setting has been changed. Motor speed Output frequency
(Over excitation) Please decrease C5-01 and increase C5-02 when over shoot occurs.
0.0 ~ 20.0
C5-05 ASR limit
5.0
×
×
A
×
×
It is the delay time when the torque is output from speed control circuit. It is in unit of second. Note: No need to change morally. ● Constant C5-06 can be used when adjusting the gain doesn't remove motor oscillation, or adjusting 0.000 ~ 0.0 04 0.500 The gain removes oscillation but results in poor responsiveness. ● A high C5-06 setting lowers the responsiveness of the speed control, but makes it difficult for oscillation to occur.
×
×
×
×
A
Sets the frequency for switching between Proportion Gain 1, 2 and Integral Time 1, 2 in Hz units Note:It is used to set the switching frequency of ASR proportional gain/integral time.
Motor’s speed(response)
Under excitation when under shoot occurs please decrease C5-03 and increase C5004
Time
The ASR limit is the frequency limit for compensation by speed control. Set this frequency limit as a percentage of the maximum output frequency ● If the frequency limit is lowered too much, the motor speed might not reach the target speed. Verify that the target speed is reached during normal operation. ●
C5-06
ASR primary delay time
ASR switching C5-07 frequency
C5-08
-58
ASR integral (I) limit
It is used to set the upper limit of ASR integration in unit of % with rated load taken as 100percent.
0.0 ~ 400.0
0.0
×
×
×
×
A
0 ~ 400
400
×
×
×
×
A
3.6.4 To execute trial operation by operator C6-01~C6-01 ~ 03
No.
Name
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
Description
Carrier Set the carrier frequency upper limit and lower limit in C6-01 Frequency Upper kHz units. (See below fig.) Limit The carrier frequency gain is set as follows: :In vector control mode, the upper limit of the carrier Carrier C6-02 Frequency Lower frequency is fixed at C6-01 Limit
2.0 ~ 15.0 0.4 ~ 15.0
Find description
×
B
B
B
B
×
A
A
×
×
×
A
A
×
×
Carrier frequency
C6-03
Carrier Frequency Gain
00 ~ 99 Output frequency × (C6-03) × K
00
Output frequency
(Max.output frequency) (note)In vector control, the carrier frequency is set by constant C6-01(upper limit), please see below:: description: ● The carrier frequency characteristics differ according to the control method ●V/f control and V/f with PG feedback control: Carrier frequency variable setting possible ●Open-loop vector control and flux vector control: Constant frequency (The carrier frequency upper Limit only is set.) ● The carrier frequency does not normally need to be adjusted except that following situation ●Please reduce the carrier frequency when the wiring distance is long between inverter and motor. ●In the occasion with low speed and torque vibration is big, please reduce the carrier frequency. ● The setting range of C6-01 varies as follows in the different control mode. V/F control (with/without PG): 0.4~15. Vector control(with/without): :2.0~15.0 ● The factory setting varies according to the inverter's capacity. ● In the vector control modes, the carrier frequency is determined by the carrier frequency upper limit (Constant C6-01). In the V/f control modes (both with and without PG), the carrier frequency can be C6-01 ~ 03 changed in response to the output frequency by setting the carrier frequency lower limit (constant C6-02) and the carrier frequency proportional gain (constant C6-03). ● To make the carrier frequency constant, either set the same value for constants C6-01 and C6-02 or set the carrier frequency proportional gain (constant C6-03) to “0” (i.e., fix at upper limit value). The following settings will generate a constant setting fault (OPE11): • Carrier frequency upper limit (C6-01) > 5.0 kHz and carrier frequency lower limit (C6-02) ≤ 5.0 kHz • Carrier frequency proportional gain (C6-03) > 6 and (C6-01) < C6-02) D If the lower limit is set higher than the upper limit, the lower limit will be disregarded and carrier frequency will Be fixed at the upper limit... Note: ● 1.5kw~7.5kw, the carrier frequency shall be set to be 5.0Hz, i.e. C6-01=C6-02=5.0kHz. ● 11kw~110kw, the carrier frequency shall be set to be 3.0kHz, i.e. C6-01=C6-02=3.0kHz. ● 132kw or above, the carrier frequency shall be set to be below 2.0lKKhz. C6-01=C6-02<2.0kHz.
59-
Chapter 4 constants description
Shenzhen Winner S&T Co.,LTD.
C7-01~C8-30
No.
Name
Hunting C7-01 prevention selection
0: Disabled 1: Enabled Note: The hunting prevention function is used to stop a motor under a Light load from hunting. C7 This function is exclusively for the V/f control mode. When greater responsiveness than oscillation control is required, set hunting prevention to “disabled.”
1
×
A
A
×
×
Sets the ratio for hunting prevention gain Note: ● Increase the setting in C7-02 if oscillation occurs when operating with a light load.(If the setting is increased too 0.00 ~ much, the current can fall to the point where stalling 2.50 occurs.) ● Decrease the setting in C7-02 if stalling occurs ● Disable the hunting-prevention function (C7-01 = 0) if high responsiveness is more important than suppressing oscillation
1.00
×
A
A
×
×
C8-08 AFR gain
0:carrier frequency is 2kHz.1:carrier frequency is the setting of C6-01 2:Carrier frequency is 5KHz(the carrier frequency of the inverter of 400V is 2.5Hz) 185~300kW Note: ● Normally it isn't necessary to change this setting. ● Fine-tune the gain when motor operation is unstable causing hunting to occur or torque/speed responsiveness is low. When hunting occurs, increase the gain by 0.05 increments while checking the motor responsiveness. When responsiveness is low, decrease the gain by 0.05 increments while checking the motor responsiveness.
0.00 ~ 10.00
1.00
×
×
×
A
×
C8-09 AFR Time
Note: it is used to set speed feedback detection control (ARF) gain in unit of multiples.
0~ 2000
50
×
×
×
A
×
Carrier frequency C8-30 selection during autotuning
0:Carrier frequency:2kHz 1:carrier frequency is the set value of constant(C6-01). 2:Carrier frequency is 5KHz(theca carrier frequency of the inverter of 400V is 2.5Hz) 185~300kW Note: it is used to set speed feedback detection control (ARF) gain in unit of multiples.
0~2
2
×
×
×
A
A
C7-02
-60
Description
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
Hunting prevention gain
0,1
3.6.4 To execute trial operation by operator d1-01~d2-01
No.
Name
Description
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
d1-01
Frequency reference 1
Sets the frequency reference in the units used in o103 (frequency reference display/set units.) The factory setting unit for o1-03 is Hz.
0.00
○
Q
Q
Q
Q
d1-02
Frequency reference 2
The frequency reference when the multi-function input “multi-step speed reference 1” is ON. (the unit is set be o1-03)
0.00
○
Q
Q
Q
Q
d1-03
Frequency reference 3
The frequency reference when the multi-function input “multi-step speed reference 2” is ON.(the unit is set be o1-03)
0.00
○
Q
Q
Q
Q
d1-04
Frequency reference 4
The frequency reference when the multi-function input “multi-step speed reference 1, 2” is ON. (the unit is set be o1-03)
0.00
○
Q
Q
Q
Q
d1-05
Frequency reference 5
The frequency reference when the multi-function input “multi-step speed reference 3” is ON. (the unit is set be o1-03)
0.00
○
B
B
B
B
d1-06
Frequency reference 6
The frequency reference when the multi-function input “multi-sty speed reference 1, 3” is ON. (the unit is set be o1-03)
0.00
○
B
B
B
B
d1-07
Frequency reference 7
The frequency reference when the multi-function input “multi-step speed reference 2, 3” is ON. (the unit is set be o1-03)
0.00
○
B
B
B
B
d1-08
Frequency reference 8
The frequency reference when the multi-function input “multi-step speed reference 1, 2, 3” is ON. (the unit is set be o1-03)
6.00
○
B
B
B
B
Jog frequency reference
The frequency reference when the multi-function inputs, “Jog frequency reference selection,” “FJOG command,” 0~ and “RJOG 400.00 command" are ON.
0.00
○
Q
Q
Q
Q
B
B
0~ 400.00
Note: ● The frequency reference default value and set value will change when o1-03 is changed. For example, if preset reference 1 is set to 6.00 Hz and o1-03 is changed to 1 (0.01% units), the setting d1-09 For preset reference 1 will become 10.00%. ● When using preset references 2 through 8, be sure to set multi-step speed references 1, 2, and 3 in the Multi-function inputs (H1-01 through H1-06) as required. ● When using the jog function, set the jog frequency reference in constant d1-09. When jogging from an external terminal, set the multi-function inputs (H1-01 through H1-06) to “Jog Frequency Reference,” “Forward Jog,” or “Reverse Jog” as required. ● The multi-function input setting is unnecessary when jogging from the Operator. The frequency reference upper is set as a percentage of Frequency d2-01 reference upper the maximum output frequency limit (E1-04), in increments of 1%.
0.0 ~ 110.0
100
×
B
B
61-
Chapter 4 constants description
Shenzhen Winner S&T Co.,LTD.
d2-02~d3-03
No.
Name Frequency reference lower limit
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
Description The frequency reference lower limits are set as a percentage of the maximum output frequency (E1-04), in increments of 1%.
0.0 ~ 109.0
0.00
×
B
B
B
B
Note: ● The frequency reference function sets the output frequency upper and lower limits. ● When the frequency reference is zero and a run command is input, the motor operates at the frequency Reference lower limit (d2-02). The motor will not operate, however, if the lower limit is set lower than the minimum output frequency (E1-09) ● The upper limit and lower limit of output frequency are set as a percentage of the maximum output frequency (E1-04), in increments of 1%. d2-02 ● The upper and lower limits of the frequency reference are shown in below fig. Interior frequency command Upper limit of output frequency (d2-01)
Lower limit of output frequency (d2-02)
Set frequency command
d3-01 Jump Freq 1 d3-02 Jump Freq 2
d3-03 Jump Freq 3
-62
To set the center values of the frequencies to be jumped in unit of Hz. Note: To disable this function, set the jump frequency references (d3-01 to d3-03) to 0.0 Hz. Be sure to set the jump frequency so that d3-03 ~ d302 ~ d3-01.Operation is prohibited within the jump frequency range, but changes during acceleration and deceleration are smooth with no jumps
0.0 ~ 400.0
0.00
×
B
B
B
B
0.00
×
B
B
B
B
0.00
×
B
B
B
B
3.6.4 To execute trial operation by operator d3-04~d4-01
No.
Name
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
Description
To set the range of the frequency to be jumped in unit of Hz. (note)The jump frequency ± the jump frequency bandwidth becomes the jump frequency range. Note: ● To jump the mechanical resonance frequency which is within the output frequency range of inverter. ● To set the dead band of frequency. ● To set prohibited frequency (d3-01~03) to be 0.0Hz, the frequency jump function will not work. ● Be sure to set the center value of prohibited frequency. And make sure that d3-03 ≤ d3-02 ≤ d3-01. ●d3-04, set the jump frequency bandwidth. The jump frequency ± the jump frequency bandwidth becomes the jump frequency range ● Operation is prohibited within the jump frequency Jump frequency d3-04 range, but changes during acceleration and deceleration width are smooth with no jumps ● The relation between the internal frequency reference and the set frequency references is shown in the Fig.
0.0 ~ 20.0
1.0
×
B
B
B
B
0,1
0
×
A
A
A
A
Interior frequency command
It is the action in acceleration/deceleration
Frequency reference d4-01 hold function selection
To set whether he holds status frequency command needs to be retained or not. 0: Disabled. Restart after operation stoppage or power-up begins at zero. 1: Enabled. Restart after operation stoppage or power-up begins at the held frequency reference Note: ● Constant d4-01 is enabled by making either of the following settings for the multi-function inputs (H1-01 to H1-06). • Acceleration/deceleration ramp hold (setting: A) • Up command (setting: 10)/down command (setting: 11) ● When hold status is established by these external signals, specify whether or not the output frequency is to be retained ● When this function is enabled, operation is re-started after power-up using the frequency reference value that was retained. ● For information regarding the acceleration/deceleration stop (hold) command and the up/down command, refer to the description of Multi-function Inputs (H1).
63-
Chapter 4 constants description
Shenzhen Winner S&T Co.,LTD.
d4-02~d5-02
No.
Name
d4-02 + - Speed limit
Torque control selection
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
Description
To get the frequency after plus-minus calculation of analog frequency command. It is in unit of % with the maximum output frequency taken as 100%. Note: ● The trim control level is valid when the trim control increase command (setting: 1C) or trim control Decrease command (setting: 1D) is set for a multifunction input (H1-01 to H1-06). ● If the trim control increase command is ON when a frequency reference is input on the analog input, the trim control level will be added to the analog frequency 1 ~ 100 reference and then output as the output frequency. If the trim control decrease command is ON, the frequency reference will be decreased by the trim control level. ● It is set in unit of % with maximum output frequency taken as 100% ● If the frequency reference minus the trim control level is less than zero, the output frequency will be zero. ● Refer to the description of Multi-function Inputs (H1) for details on the trim control increase and trim control decrease commands
25
×
A
A
A
A
0:Speed control( c5-01~07 control ) 1:Torque control
0
×
×
×
×
A
×
×
×
A
0,1
Note: ● To set d5-01 to be 0 when the switching function of speed control and torque control is used ● To set d5-01 to be 1 in the event of torque control. ● Please see below fig for torque control. Torque command
d5-01
Torque command primary delay time d5=02
Speed limit
Torque compensation Speed limit
Speed limit circuit
Speed limit circuit Speed feedback Speed limit bias d5-05
the primary delay time constant of torque command filer is set in unit of Mrs. Note: ● To adjust the time constant of the primary delay filmier. ● to adjust the noise of the torque control signal or Torque reference d5-02 the responsive-nests with the host controller. When delay time oscillation occurs during torque control, increase the set value. ● To set the primary delay time constant of torque command filer in unit of Mrs. ● Please increase the setting when oscillation occurs in the event of torque control.
-64
1~ 1000
0
×
3.6.4 To execute trial operation by operator d5-03~d5-05
No.
Name
Speed limit selection
Description To set the command method of speed limit in the event of torque control. 1:Analog frequency command, from the analog input limit of terminal 13 or 14. 2: to take the value of d5-04 as the limit.
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
1,2
1
×
×
×
×
A
Note: ● in the event when d5-03="1" ● To take the input voltage (H3-01) of Frequency command(voltage)terminal 13 as speed limit. ● When frequency reference (current) terminal 14 has been set to frequency reference by setting constant H3-09 to 1F, this terminal is also used as an input terminal for the speed limit. In this case, the actual speed limit value is the sum of frequency command (voltage) and frequency command (current). d5-03 ● The polarity of the speed limit signal and the direction of the run command determine the direction in which the speed is limited ●+Voltage input: Forward rotation; Speed is limited in the forward direction. Reverse rotation; Speed is limited in the reverse direction ●−Voltage input: Forward rotation; Speed is limited in the reverse direction. Reverse rotation; Speed is limited in the forward direction ● The speed limit value is zero for rotation opposite to the speed limit direction. For example, when a +voltage is being input and the forward rotation command is ON, the effective range of the torque control is from zero to the speed limit value in the forward direction (when Constant d5-05, the speed limit bias, is set to 0). ● Set the signal level to match the speed limit voltage being input. Speed limit
The speed limit of torque control. It is in unit of % with maximum output frequency taken as 100%.
-120 ~+120
0
×
×
×
×
A
Note: ● in the occasion where d5-03="2" ● Set the speed limit as a percentage of the maximum frequency. (The max. frequency is 100 %.) The sign of the constant setting and the direction of the run command determine the direction in which d5-04 The speed is limited. Setting +: Forward rotation; Speed is limited in the forward direction. Reverse rotation; Speed is limited in the reverse direction. Setting −: Forward rotation; Speed is limited in the reverse direction. Reverse rotation; Speed is limited in the forward direction. The speed limit value is zero for rotation opposite to the speed limit direction. For example, when a positive value is set in d5-04 and the forward rotation command is ON, the effective range of the torque control is from zero to the speed limit value in the forward direction (when constant d5-05, the speed limit bias, is set to 0). Speed limit bias
It is used to set the speed limit bias in unit of 100% with 0 ~ 120 max. output frequency take as 100%.
10
×
×
×
×
A
Note: ● The speed limit bias can be used to adjust the margins of the speed limit ● When the speed limit bias is used, it is possible to set the same speed limit value in both the forward and reverse directions ● Set the speed limit bias as a percentage of the maximum output frequency. (The max. frequency is d5-05 100 %.) For example, the following settings establish speed limits of 50% of the maximum output frequency In both the forward and reverse directions. • Speed limit setting: Zero (with d5-04 as the speed limit: d5-03 = 2, d5-04 = 0) • Speed limit bias setting: 50% (d5-05 = 50) ● When a forward speed limit and a speed limit bias have been set, the speed range of the torque control is from the “−speed limit bias setting” to the “speed limit setting + speed limit bias setting. In effect, the speed limit range is extended by the speed limit bias in both the forward and reverse directions.
65-
Chapter 4 constants description
Shenzhen Winner S&T Co.,LTD.
d5-06~E1-03
No.
Name
Description
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
It is used to set the delay time from inputting the multifunction input “speed/torque control change”(off-on or on-off) until the actual control is changed, in unit of Mrs. Note: ● The timer setting is effective only when 71 (Speed/ Torque Control Change) has been set in one of the multifunction inputs (H1-01to H1-06). Speed/torque 1~ d5-06 control switching This setting specifies the delay (0 to 1,000 ms) between 1000 a change in the multi-function input (ON → timer OFF or OFF → ON) and the corresponding change in the control mode. ● During the timer delay, the value of the 3 analog inputs will retain the values they had when the ON/ OFF status of speed/torque control switching signal was changed. Use this delay to make any preparations For the change in the control mode.
E1-01
Input voltage setting
E1-02 Motor selection
E1-03
-66
V/f pattern selection
To set the input voltage of inverter in unit of V. Description: 1 for 200v class inverter, the setting range and factory setting will be cut by 50%. Note: ● The voltage settings shown in parentheses are the values for the 400 V class. This setting is used as the reference value for functions such as protection functions. ● Please set the input voltage (E1-01) according to the input voltage. Motor selection. Motor Overheating Protection 0:Standard motor (general-purpose motor) 1:Special motor (inverter-exclusive motor) 2:special motor(vector motor) Note: Set it as the motor’s protection reference.
0
310 ~ 400 *1 510 *1
×
×
×
×
A
×
Q
Q
Q
Q
0~2
0
×
Q
Q
Q
Q
To set the curve of V/F. 0~E: 15 kinds of fixed v/f curve are optional. F: Any of the curve can be set by constant E1-04~10 Note: 0~F ● V/F curve setting methods are classified as the following 2 kinds: ● To select one kind among the preset 15 kinds of curve. ● To set any v/v curve(setting's) ● E1-03's factory setting is “F”( any V/V curve). The content is same as E1-03=1.
F
×
Q
Q
×
×
3.6.4 To execute trial operation by operator E1-03~E1-03
No.
Name
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
Description
V/F curve for 0.75~1.5kW Constant torque characteristics (Setting value 0~3) Setting value 0
Setting value 1
50 Hz
(V)
200
Setting value 2
60 Hz
(V) 200
15 9
0 1.3 2.5
50 (Hz)
60 Hz
Setting value 3 (V) 200
(V) 200
15
15
15
9
9
9
0 1.5 3
60 (Hz)
72 Hz
0 1.5 3
50
60 (Hz)
0 1.5 3
(Hz)
60 72
Deceasing torque characteristics (Setting value 4~7) Setting value 4
Setting value 5
50 Hz
(V)
(V)
200
Setting value 6
50 Hz
50
0 1.3
E1-03
25
50 (Hz)
9
8
0 1.3
25
50 (Hz)
0 1.5
60 Hz
50
35
9
8
Setting value 7 (V) 200
(V) 200
200
35
60 Hz
30
60 (Hz)
0 1.5
30
60 (Hz)
High start torque (Setting value 8~B) Setting value 8
Setting value 9
50 Hz
(V) 200
200
Setting value A
50 Hz
60 Hz
24
24
19
19
15
13
11
0 1.3 2.5
11
0 1.3 2.5
50 (Hz)
60 Hz
(V) 200
(V) 200
(V)
Setting value B
50 (Hz)
0 1.5 3
60 (Hz)
0 1.5 3
60 (Hz)
Constant power output operation (Setting value C~E) Setting value C
Setting value D
90 Hz
200
15
15
9
9 (Hz)
60
90
0 1.5 3
180 Hz
(V) 200
(V)
(V) 200
0 1.5 3
Setting value E
120 Hz
15 9
(Hz)
60
120
0 1.5 3
(Hz)
60 180
67-
Chapter 4 constants description
Shenzhen Winner S&T Co.,LTD.
E1-03~E1-03
No.
Name
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
Description
V/F curve for 2.2~45kW Constant torque characteristics (Setting value 0~3) Setting value 0
Setting value 1
(V)
(V)
(V)
(V)
200
14
14
14
7
7
7
200
14 7 50 (Hz)
Setting value 3
200
200
0 1.3 2.5
Setting value 2
0 1.5 3
60 (Hz)
0 1.5 3
50
60 (Hz)
0 1.5 3
(Hz)
60 72
Deceasing torque characteristics (Setting value 4~7) Setting value 4 200
Setting value 5
50 Hz
(V)
200
Setting value 6
50 Hz
60 Hz
200
50
50
35
35 7
6 0 1.3
60 Hz
(V)
(V) 200
(V)
Setting value 7
25
0 1.3
50 (Hz)
7
6 25
50 (Hz)
0 1.5
30
60 (Hz)
0 1.5
30
60 (Hz)
High start torque (Setting value 8~B) Setting value 8 200
Setting value 9
50 Hz
(V)
Setting value A
50 Hz
(V) 200
(V)
200
60 Hz
200
23
60 Hz
(V)
23 18
18 11
9 0 1.3 2.5
0 1.3 2.5
50 (Hz)
13
9 50 (Hz)
0 1.5 3
60 (Hz)
Constant power output operation (Setting value C~E) Setting value C
Setting value D
90 Hz
(V) 200
200
14
7
7 (Hz)
60
90
Setting value E
120 Hz
(V)
14
0 1.5 3
-68
Setting value B
0 1.5 3
200
180 Hz
(V)
14 7 (Hz)
60
120
0 1.5 3
(Hz)
60 180
0 1.5 3
60 (Hz)
3.6.4 To execute trial operation by operator E1-03~E1-07
No.
Name
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
Description
V/F curve for 55~300kW Constant torque characteristics (Setting value 0~3) Setting value 0
Setting value 1
50 Hz
(V)
60 Hz
(V) 200
200
Setting value 2 (V)
200
12
12
12
6
6
6
0 1.3 2.5
50 (Hz)
0 1.5 3
60 (Hz)
Setting value 3
60 Hz
200
72 Hz
(V)
12 6 50
0 1.5 3
0 1.5 3
60 (Hz)
(Hz)
60 72
Deceasing torque characteristics (Setting value 4~7) Setting value 4
Setting value 5
(V)
200
Setting value 6
(V)
200
Setting value 7
(V)
200
200
50
50 35
35 6
5 0 1.3
E1-03
(V)
25
50 (Hz)
6
5
0 1.3
25
50 (Hz)
0 1.5
30
0 1.5
60 (Hz)
30
60 (Hz)
High start torque (Setting value 8~B) Setting value 8
Setting value 9
50 Hz
(V)
200
50 Hz
Setting value B
60 Hz
(V) 200
(V)
200
Setting value A
60 Hz
(V) 200
20
20 15
15 9 7
11
7
0 1.3 2.5
0 1.3 2.5
50 (Hz)
50 (Hz)
0 1.5 3
60 (Hz)
0 1.5 3
60 (Hz)
Constant power output operation (Setting value C~E) Setting value C 200
E1-04
Setting value D
90 Hz
(V)
12
6
6
0 1.5 3
0 1.5 3
E1-05 Max. voltage E1-06 Base frequency E1-07 Mid Frequency A
(Hz)
60
90
Setting value E
180 Hz
(V) 200
(V) 200
12
Max. output frequency
120 Hz
12 6 (Hz)
60 120
0 1.5 3
(Hz)
Description: for the inverter of 200V class, the setting range and factory setting will be cut by 50%. If V/F characteristic needs to be set as a straight line. Please set E1-07’s value is same to be E1-09. In this case E1-08’s setting will be taken as disabled. Please set the 4 frequencies according to below: E1-04(FMAX)≥E1-06(FA)>E1-07(FB)≥E1-09(FMAIN)
60
180
40.0 ~ 400.0
60.0
×
Q
Q
Q
Q
0.0 ~ 510.0 400 *1 *1
×
Q
Q
Q
Q
40.0 ~ 400.0
60.0
×
Q
Q
Q
Q
40.0 ~ 400.0
3.0 *1
×
Q
Q
A
×
69-
Chapter 4 constants description
Shenzhen Winner S&T Co.,LTD.
E1-08~E2-04
No.
Name
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
Description
0.0 ~ 510.0 22.0 *1 *1
×
Q
Q
A
×
0.0 ~ 400.0
0.0
×
Q
Q
Q
A
0.0 ~ 510.0 *1
4.0 *1
×
Q
Q
A
×
0.0
×
A
A
A
A
0.0
×
A
A
A
A
0.0
×
A
A
Q
Q
Find Find descri- description ption
×
Q
Q
Q
Q
To set the motor’s rated slip in unit of Hz. Note: ● It is the reference value of the motor's lip. Find 0.00 ~ ● descriE2-02 Motor rated slip The factory setting depends on the inverter's capacity. 20.00 ● To calculate the motors rated slip according to the ption value on the motor's name plate, and set the value. Motor’s rated slip=motor’s rated frequency-rated speed x the numbers of motor’s poles/120
×
A
A
Q
Q
To set the motor’s current at zero-load in unit of A. Note: ● The reference value of motor's slip. Find Find ● The factory setting depends on the inverter's capacity. descri- descri● Please set the rated voltage and the current of the ption ption motor at zero load and rated frequency. If there are no marks on motor’s nameplate, please inquire from the factory.
×
A
A
Q
Q
×
×
Q
×
Q
E1-08 Mid Voltage A E1-09
Min. output frequency
Min. output E1-10 frequency voltage E1-11
Mid. output frequency 2
Mid. output E1-12 frequency voltage 2
Note: for the inverter of 200V class, the setting range and factory setting will be cut by 50%. If V/F characteristic needs to be set as a straight line. Please set E1-07’s value is same to be E1-09. In this case E1-08’s setting will be taken as disabled. Please set the 4 frequencies according to below: E1-04(FMAX)≥E1-06(FA)>E1-07(FB)≥E1-09(FMAIN)
Set only to fine-adjust V/f for the output range when 0.0 ~ using flux vector control. 400.0 Normally, this setting is not required. 0.0 ~ Note: the setting range and factory setting will be cut by 510.0 50% for the inverter of 200V class. *1 ● to set the constant E1-04~E1-10 when E1-03="F". The setting except “F” is only for reference. ● When V/F characteristics is straight line, please set the value of E1-07 same as the value of E1-09. Now the constant E1-08 is invalid. Output voltage (V)
VMAX (E1-05)
E1-13 Base voltage
0.0 ~ 510.0 *1
V BASE (E1-13)
VC (E1-08)
VMIN (E1-10)
Frequency (Hz)
FMIN (E1-09)
E2-01
-70
Motor rated current
FB (E1-07)
FA (E1-06)
FMAX (E1-04)
To set the motor’s rated current in unit of A Note:Please set it to be the rated current on the motor’s nameplate.
E2-03
Motor no-load current
E2-04
To set the number of the motor’s poles. Number of motor Note:Set the value according to the record on the motor’s 2 ~ 48 poles nameplate.
4
3.6.4 To execute trial operation by operator E2-05~E3-01
No.
E2-05
E2-06
Name
Description
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
Motor line-toline resistance
To set the value in unit of Ω Note: ● It is the reference value of motor's torque Find 0.000 ~ compensation. descri65.000 ● The factory setting depends on the inverter's capacity. ption ● Please set the motor's line-to-line resistance(U-V,VW,W-U). If there is no cord in the motor’s nameplate, please inquire from the manufacture.
×
A
A
A
A
Motor leak inductance
Sets the voltage drop due to motor leakage inductance as a percentage of the motor rated voltage. Note: ● The factory setting depends on the inverter's capacity. 0.0 ~ ● The setting value is the radio of voltage drop caused 40.0 by motor leak inductance and motor rated voltage ● Normally this value isn't shown on the motor nameplate, so it might be necessary to contact the motor manufacturer. It is also acceptable to set the loss (caused by the motors leakage inductance) as a percentage
20.0
×
×
×
A
A
0.50
×
×
×
A
A
0.75
×
×
×
A
A
0.0
×
×
×
×
A
×
A
A
×
×
×
A
A
A
A
Motor iron E2-07 saturation coefficient 1
Motor iron E2-08 saturation coefficient 2
Note: 0.00 ~ ● Constants E2-07 and E2-08 are not required when 0.50 using the motor at or below the rated frequency ● Set these constants when operating at a frequency higher than the motor's rated frequency. Set according to the following values ● Motor iron-core saturation coefficient 1: Coresaturation coefficient when magnetic flux is 50%. 0.00 ~ •Motor iron-core saturation coefficient 2: Core-saturation 0.75 coefficient when magnetic flux is 75%.Normally these values aren’t shown on the motor nameplate, so it might be necessary to contact the motor manufacturer. Operation will be possible with the factory-preset values.
Sets motor mechanical loss as a percentage of motor rated output (W). Note: Motor Normally it isn’t necessary to change this setting except E2-09 mechanical loss in the following cases: • There is a large torque loss to the motor's bearings • There is a large torque loss to a fan or pump. Set the mechanical loss for compensation
Motor iron loss E2-10 for torque compensation
0.0 ~ 10.0
Note: ●The factory setting depends on the capacity of the inverter Find ● He core loss is set in unit of W 0.0 ~ descri● Normally, it is not necessary to be set except when the 6553.5 ption inverters capacity is much different from motor's power. Please set it to be the value of motor’s power and the inverter’s capacity.
0:V/f control Motor 2 control 1:V/F with PG E3-01 method selection 2:Vector control without PG 3:Vector control with PG.
0~3
2
71-
Chapter 4 constants description
Shenzhen Winner S&T Co.,LTD.
E4-01~E5-04
No.
Name
Control Methods Change Setting Factory V/f Open range setting during V/f with loop Flux Opration vector PG vector
Description
Motor 2 E4-01 max. output frequency E4-02
Note: 1. It is the value for inverter of 400V class. For the inverter of 200v class, the value shall be divided by 2. 2. The value depends on the control mode. ● To set V/f characteristics in a straight line, set the Motor 2 max. same values for E4-04 and voltage E4-06 In this case the setting for E4-05 will be Motor 2 disregarded. max. voltage ● When E1-03=F, E1-04~10 can be set, the setting frequency except F is only for reference. Motor 2 ● when V/F characteristic is straight line, E1-07(mid mid. output output frequency) and E1-09(minimum output frequency1 frequency) shall be set as same value. In this case E1Motor 2 mid. 08, mid output frequency voltage, will be disregarded. output frequency Please set the four frequencies as follows: voltage 1 E4-01(FMAX)≥E4-03(FA)>E4-04(FB)≥E4-06(FMAIN) Motor 2 Output voltage min. output frequency
60.0
0.0 ~ 400 *1 510.0*1
×
A
A
A
A
×
A
A
A
A
0.0 ~ 400.0
60.0
×
A
A
A
A
0.0 ~ 400.0
3.0
×
A
A
A
×
×
A
A
A
×
0.5 *2
×
A
A
A
A
0.0 ~ 4.0 *1 510.0*1
×
A
A
A
×
Motor 2 rated current
Set motor’s rated current in unit of A note: ●The setting depends on the inverter's capacity, the Find Find setting range is 10~200% of the inverter rated current. descri- descri● The setting range is 10% to 200% of the inverter rated ption ption output current. The default setting depends upon the Inverter capacity. ● Please set according to the rated current shown on the nameplate of the motor.
×
A
A
A
A
Motor 2 rated slip
To set the motor’s rated slip in unit of Hz. note: ● Factory setting depends on the capacity of the inverter. Find The table is the value of inverter for 0, .4KW and 200V. 0.00 ~ descri20.00 ● To calculate the value showed on the nameplate of the ption motor and set the value. Motor’s rated slip=motor’s rated frequency-rated x the number of speed motor’s poles/120
×
A
A
A
A
To set motor 2‘s zero-load current in unit of A. note: Find Find Motor 2 no-load ● Please set the zero-load current when the motor is at descri- descriE5-03 current rated voltage and rated frequency. Normally, there is ption ption no record on the nameplate of the motor, please enquire from the factory.
×
A
A
A
A
×
×
A
×
A
E4-03
E4-04
E4-05
E4-06
Motor 2 min. E4-07 output frequency voltage
E5-01
E5-02
E5-04
-72
40.0 ~ 400.0
Frequency
To set the number of the motor’s poles. Motor 2 number note:Please set it according to the record on the motor’s of poles nameplate.
0.0 ~ 22.0 *1 510.0*1 0.0 ~ 400.0
2 ~ 48
4
3.6.4 To execute trial operation by operator E5-05~F1-02
No.
Name
Description
To set the motor's line-to-line resistance in unit of Ω note: ● the factory setting depends on the capacity of the inverter. ● Please set the motor's line to line resistance(U-V,VW,W-U). Normally, you need to inquiry the factory for Motor 2 line-to- the line-to-line resistance. E5-05 line resistance The value can be calculated according to the following: ○ Insulation E: line-to-line resistance at 75 Degrees(Ω)×0.92(Ω) ○ Insulation B: line-to-line resistance at 75 Degrees(Ω)×0.92(Ω) ○ Insulation F: line-to-line resistance at 115 Degrees(Ω)×0.92(Ω)
Control Methods Change Setting Factory V/f Open range setting during V/f with loop Flux Opration vector PG vector
Find 0.000 ~ descri65.000 ption
×
A
A
A
A
Sets the voltage drop due to motor leakage inductance as a percentage of the motor rated voltage. note: ● the factory setting depends on the capacity of the inverter. The value in the table is for the inverter with 0.4KW and 200V. ● Set the voltage drop (caused by the motor's leakage 0.0 ~ inductance) as a percentage of the motor's rated 40.0 voltage ● This constant does not normally required setting because the Inverter automatically compensates during operation ● Normally this value isn't shown on the motor nameplate, so it might be necessary to contact the motor manufacturer
Find description
×
×
×
A
A
F1-01 PG constant
To set the pulse number of generator or encoder when PG is used. Note: 0~ ● To set the pulse number of generator or encoder when 60000 PG is used. The unit s P/R ● Set the number of phase-A or phase-B pulses in one motor revolution.
600
×
×
Q
×
Q
Operation F1-02 selection at PG open circuit
This constant sets the stopping method that is used when the signal from the PG is lost. 0: Deceleration to stop using deceleration time 1 (C1-02). 1:Coast to stop 2: Emergency stops using the emergency-stop time (C109). 0~3 3:Continue operation (Display “PGO” and continue operation with V/f control.) Note: Please set the detection time when PG signal wire is disconnected, and the stop method sifter the signal wire loss is detected.
1
×
×
B
×
B
E5-06
Motor 2 leak inductance
73-
Chapter 4 constants description
Shenzhen Winner S&T Co.,LTD.
F1-03~F1-05
No.
-74
Name
Description
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
Operation F1-03 selection at overspeed
To set the stop method when over speed occurs. 0: Deceleration to stop using deceleration time 1 (C1-02). 1:Coast to stop 2: Emergency stops using the emergency-stop time (C109). 3: Continue operation. It doesn’t need to be set normally 0~3 to protect the motor and other machine.) Note: ● It will be detected when the motor's speed exceeds the specified value. ● Please set the over speed's detection method(F108,F1-09) and stop method(F1-03)
1
×
×
B
×
B
Operation F1-04 selection at deviation
These constants set the conditions (level and time) for detecting PG speed deviation and the stopping method that is used when a PG speed deviation is detected. 0: Decelerate to stop using deceleration time 1 (C1-02). 1:Coast to stop 2: Emergency stops using the emergency-stop time (C109). 3: Continue operation (Display “DEV” and continue control.) Note: ● When Over speed deviation(the difference between motor's actual speed and command speed) is too big, it will be detected. ● To set the speed deviation detection method(F108,F1-09) and stop method(F1-03).
0~3
3
×
×
B
×
B
F1-05 PG rotation
To set the PG rotating direction. 0: Phase A leads with forward run command.(Phase B leads with reverse run command ) 1:Phase B leads with forward run command.(Phase A leads with reverse run Command.) Note: ● This constant is used to coordinate the PG's rotation direction with the motor's rotation direction ● Generally, phase A leads when the PG rotates in the clockwise direction (looking from the input axis). When a forward reference is output, the motor rotates in the counterclockwise direction (looking from The output axis). ● When the motor is in forward rotation, please set PG's output is Phase A leas or Phase B leads.
0,1
0
×
×
B
×
B
3.6.4 To execute trial operation by operator F1-06~F1-11
No.
Name
PG division F1-06 rate (PG pulse monitor)
Description
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
Sets the division ratio for the PG speed control card pulse output. Note: ● This constant is only effective when a PG-B2 is used ● It sets the division ratio used when the pulse monitor output is connected to a pulse input device ● The first digit in the setting (0 or 1) is n and the second two digits (01 to 32) are m. The division ratio is 0 ~ 132 calculated from n and m with the following equation: Division ratio = ( 1+n )/m Setting Ranges n: 0, 1 m: 1 to 32 □ □□ F1-06= n m
1
×
×
B
×
B
0
×
×
B
×
×
115
×
×
A
×
A
0.0
×
×
A
×
A
0 ~ 50
10
×
×
A
×
A
0.0 ~ 10.0
0.5
×
×
A
×
A
● Possible division rate settings are as follows: 1/32 ≤ F1-06 ≤ 1. For example, if the division rate is :1/2 (a setting of “2”), the monitor output will be half of the number of pulses output from the PG.
Integral value during accel/ F1-07 decel enable/ disable
F1-08
Overspeed detection level
Overspeed F1-09 detection delay time Excessive F1-10 speed deviation detection level
F1-11 delay time
Enable/disable Integral value during ace/decal 0: Disabled (The integral function isn’t used while accelerating or decelerating; it is used at constant speeds.) 1: Enabled (The integral function is used at all times.) Note: ● When “V/f control with PG feedback” is used, integral control during acceleration and deceleration can be enabled or disabled with F1-07. ● Set F1-07 to “1” (integral control enabled) if you want to keep the motor speed as close to the frequency reference as possible during acceleration and deceleration. Set F1-07 to “0” (integral control disabled) if you want to prevent the occurrence of overshooting/ undershooting.
0,1
To set the detection method of over speed (OS). 0 ~ 120 Note: when frequency exceeds the value set in F1-08(set in unit of 1% with the maximum output frequency taken 0.0 ~ as 100%) and it lasts more than F1-09(diction time, 2.0 seconds), the over speed will be detected. Detection method for over speed-deviation. Note: Constant F1-10 sets the PG speed deviation detection level as a percentage of the maximum output frequency. Constant F1-11 sets the length of time in seconds that the difference between the motor Speed and reference speed must exceed the PG speed deviation detection level in order to detect a PG speed deviation (DEV).
75-
Chapter 4 constants description
Shenzhen Winner S&T Co.,LTD.
F1-12~F2-01
No.
F1-12
F1-13
Name Number of PG gear teeth 1
Number of PG gear teeth 2
Description To set the ratio between motor’s gear teeth number and that of PG. Note: ● When “V/f control with PG feedback” is used, the motor can be operated even if there are gears between the motor and PG because the responsiveness is lower than it is with vector control. ● Set the number of teeth on the gears if there are gears between the motor and PG. ● The motor speed will be calculated within the Inverter using the following equation: Motor speed (r/min) =
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
0~ 1000
0
×
×
A
×
×
0.0 ~ 10.0
2.0
×
×
A
×
A
0,1
0
×
B
B
B
B
Number of pulses input from the PG × 60 Number of gear teeth 2 (F1−13) ———————————————————×——————————Number of PG pulses (F1-01) Number of gear teeth 1 (F1−12) ●
F1-14
gear ratio of 1 (F1-12 = F1-13 = 1) will be used if A either of these constants is set to 0
PG open-circuit Used to set the PG disconnection detection time. detection time
Sets the functions for channel 1 to 3 which are effective when the AI-14B Analog Reference Card is used. 0: 3-channel individual input (CH1: terminal 36; CH2: terminal 39; CH3: terminal 42) 3-channel additional input (Sum of CH1 to CH3 is used as the frequency reference value.) Note: ● When using a AI-14B/A1-14U Analog Reference Card, Bi-polar or uni- set constant b1-01 (reference selection) to “3”(option). ● When using a AI-14B, set the function for channels 1 F2-01 polar input to 3 with constant F2-01. (There are no constants selection To set for AI-14U.) Note: ● Constant b1-01 (reference selection) must be set to “1” (external terminal), when 3-channel individual Input (setting: 0) is set. ● When using a AI-14B and setting 3-channel individual input, the multi-function inputs cannot be set to the Option/Inverter selection function (setting: 2).
-76
3.6.4 To execute trial operation by operator F3-01~F4-05
No.
F3-01
Name
Digital input option
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
Description
To set the input method of digital command card. 0:BCD1% 1:BCD0.1% 2:BCD0.01% unit 3:BCD1Hz unit 4:BCD0.1Hz unit 5:BCD0.1Hz unit 6:BCD special setting (5-digit input) 7:binary system Note: ● When using a DI-08 or DI-16H2 Digital Reference Card, set constant b1-01 (reference selection) to “3” (option) and set the input method with constant F3-01. Setting introduction: ● In the event of binary system input(setting is:6,7), the maximum frequency(100%) command is all the bits are 1. ●DI-08: Maximum output frequency command (255/100%) ●DI-16Hz: maximum output frequency command,(30000 0~7 /100%)16bit,(4095/100%)12bit ● Setting 6, BCD special setting (5-digit input), is valid only when the D1-16H2 is used. Using this setting, a frequency from 0.00 to 399.98 Hz can be set in BCD. The data input method is different from that for settings of 1 to 5. Setting value Simbol 8×103 1~5 Setting value 6 2×104 1×104
4×103
2×103
1×103
8×103
4×103
2×103
0
0
0
1×100 2×100
…… ……
8×10 1×101
4×10 8×100
2×10 4×100
0
×
B
B
B
B
1 ~ 38
2
×
B
B
B
B
0.00 ~ 2.50
1.00
○
B
B
B
B
1 ~ 30
3
×
B
B
B
B
0.00 ~ 2.50
0.50
○
B
B
B
B
-10.0 ~ 10.0
0.0
○
B
B
B
B
● The sign bit is used as a data bit, so only positive (plus) data can be set. ● The second digit below the decimal point is set by bits 8x100, 4x100, and 2x100, so the settings are made in units of 0.02 Hz. (If these three bits are “111,” “110,” and “101,” they will be recognized as “9.”) ● When o1-o3 is set as 2 or above, the input is BCD code, the unit is set in o1-o3.
Channel F4-01 1 monitor selection F4-02 Channel 1 gain Channel F4-03 2 monitor selection F4-04 Channel 2 gain Channel 1 F4-05 output monitor bias
Effective when the Analog Monitor Card is used. Monitor selection: Set the number of the monitor item to be output (U1 juju) Gain: S t the multiple of 10V output monitor items. Note: ● 4, 10, 11, 12, 13, 14, 25, 28 cannot be set. 29 to 31 are not used ●When the AO 12 is used outputs of ± 10 V are possible. In this case, set H4 07 (select Multi-function analog output signal level) to 1. ● WheAo-08 is used, only outputs of 0 to +10 V are possible and there is relations with H4-o7. It is the deviation of CH1 when analog monitoring card is set as 100%/10V.
77-
Chapter 4 constants description
Shenzhen Winner S&T Co.,LTD.
F4-06~F5-02
No.
Name
Channel 2 F4-06 output monitor bias
Description
It is the deviation of CH2 when analog monitoring card is set as 100%/10VNote: ● When Ao-08 and Ao-12 is used, please set the gain and items to be monitored by the following constants: ● In F4-01,F4-03, please set the value of □□ in U1-□□ in monitoring constant table .43. the setting range is 1~38, but "4,10,11,12,13,14,25,28~3 can't be set. ● In output monitoring gain(F4-02,F4-04), please set the monitored constant's 100% value to be multiples of -10.0 ~ 10V. 0~±10V can be output when using Ao-12. In this 10.0 case, please set (H4-07)multi-functional analog input signal navel to be 1. But according to the monitored items, even it has been set, the output only can be within 0~+10V. ● Only 0~+10V can be output when using Ao-08, it is no relation with H4-07. ● Output deviation is to set the parallel moment amount of output characteristics curve. It is in unit of % with 10V taken as 100%.
Channel 1 Effective when a Digital Output output selection Card is used. Set the no. of multi function output to be output. Note: ● Set the output selections in the following constants Channel 2 F5-02 output selection when using a DO-02 Digital Output Car ● to set the value in H2(function table of multi-function output) F5-01
-78
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
0.0
○
B
B
B
B
0 ~ 37
0
×
B
B
B
B
0 ~ 37
1
×
B
B
B
B
3.6.4 To execute trial operation by operator F6-01~F7-01
No.
Name
Description
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
Set the output mode in the following constants when using a DO-08 Digital Output Card0:8-channel individual outputs 1:code output(binary system code) Note: the item output by Do-08, according to F6-01’ssetting, please set the code output as follows: Setting value Terminal No. 0:Output TD5-TD11 respectively from 8 TD6-TD11 channels TD7-TD11
F6-01
Output mode selection
Output content Over current (SC,OC,GF) Over voltage (OV) Inverter overload (OL2) TD8-TD11 Fuse blown-out (PUF) TD9-TD11 Over speed(OS) TD10-TD11 Inverter overheating(OH1) or motor overload(OL1) TD1-TD2 Zero-speed detection TD3-TD4 Speed conforms 1:Code TD5-TD11 bit0 output, TD6-TD11 bit1 binary TD7-TD11 bit2 system code TD8-TD11 bit3 TD9-TD11 Zero speed detection TD10-TD11 Speed conforms TD1-TD2 In operation TD3-TD4 Minus fault
0,1
0
×
B
B
B
B
0~4
1
×
B
B
B
B
Coded Outputs bit3210 Output content 0000 No fault 0001 Overcurrent (SC,OC,GF) 0010 Overvoltage(OV) 0011 Inverter overload (OL2) 0100 Inverter overheat(OH,OH1) 09101 Overspeed(OS) 0110 0111
Frequency F7-01 multiple selection
Fuse blown(PUF) Braking Resistor Unit overheat(RH) Braking Transistor fault(RR)
bit3210 Output content 1000 External fault (EF××) 1001 Controller fault (CPF××) 1010 Motor overload (OL1) 1011 Not used 1100 Power loss (UV1,UV2,UV3) 1101 Excessive speed deviation(DEV) 1110 PG disconnected(PGO) 1111 Not used.
To set the number of output pulses. It is effective when pulse monitor card is used. 0:1F 1:6F 2:10F 3:12F 4:36F Note: When pulse monitor card is used, please set the number of output pulse according to the above parameter Note: F denotes output frequency. For example, when o (1F) was set, output frequency is 60Hz, and then there will be 60 pulses to be output within 1 second (frequency dividing ration 50%)
79-
Chapter 4 constants description
Shenzhen Winner S&T Co.,LTD.
F8-01~H1-06
No.
Optical option (SIF/ G)
Description 0:decellearate to stop 1:coast to stop 2:emergycy stop 3:continue to operate
0~3
1
○
B
B
B
B
External fault 0:a contact F9-01 input level from 1:b constact Optical option
0,1
0
×
B
B
B
B
External fault F9-02 from Optical option
0: always detect. 1: detect in operation.
0,1
0
×
B
B
B
B
Action for external fault F9-03 from Optical option
0:decellerate to stop 1:coast to stop 2:emergycy stop 3:continue to operate
0~3
1
×
B
B
B
B
Optical option F9-04 trace sampling time
-
0~ 60000
0
×
B
B
B
B
Torq Ref/Lmt F9-05 Sel
0:The torque command/torque limit from transmission is non-effective 1:The torque command/torque limit from transmission is effective
0~1
1
×
×
×
×
B
F9-06 BUS Fault Sel
To set the stop method when transmission fault (BUS) is detected. 0:to decelerate to stop(decelerate to stop within decelerating time C10C2) 1:to coast to stop 2:emergency stop(decelerate to stop within emergency stop time C1-09) 3:continue to operate
0~3
1
×
B
B
B
B
Multi-function he function selection of terminal 3 of multifunction H1-01 input 1 (terminal input 1 3)
0 ~ 77
24
×
B
B
B
B
Multi-function he function selection of terminal 2 of multifunction H1-02 input 2 (terminal input 4 4)
0 ~ 77
14
×
B
B
B
B
Multi-function H1-03 input 3 (terminal function selection of terminal 5 of multifunction input 3 5)
0 ~ 77
3(0)
×
B
B
B
B
Multi-function H1-04 input 4 (terminal Function selection of multifunction input terminal 4. 6)
0 ~ 77
4(3)
×
B
B
B
B
Multi-function H1-05 input 5 (terminal function selection of multifunction input terminal 5 7)
0 ~ 77
6(4)
×
B
B
B
B
Multi-function H1-06 input 6 (terminal function selection of multifunction input terminal 6 8)
0 ~ 77
8(6)
×
B
B
B
B
F8-01
-80
Name
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
3.6.4 To execute trial operation by operator H1~H1
No.
Name
Description
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
function table of multifunction input(H1) Control mode Setting value 0
H1
Function
3-Line system program control(forward/reverse command)
V/f
V/f with PG
Open loop vector
Flux vector
○
○
○
○
1
Local/remote selection( on operator,off parameter setting)
○
○
○
○
2
Selection/inverter selection(on is optional)
○
○
○
○
3
When h3-05(multifunctional multispeed command 1 analog input function selection) is set to be auxillary frequency command(seeting value:0), it is used together with(main speed/auxillary speed switch)
○
○
○
○
4
Multi step command 2
○
○
○
○
5
Multi step command 3
○
○
○
○
6
Jog frequency selection( prior to multispeed control)
○
○
○
○
7
Deceleration/acceleration time selection 1
○
○
○
○
8
Base locking command no( a connector: base is locked when it is on)
○
○
○
○
9
Base coling command nc(b connector: base is locked when it is off)
○
○
○
○
A
Hold on acceleration/deceleration stop( acce/dece is stopped when it is on, the frequency dwells)
○
○
○
○
B
Inverter overheating for cast(oh2 is displayed when on)
○
○
○
○
C
Multifunctional analog input selection( multifunctional analog input is effective while on)
○
○
○
○
D
V/f sensorless control with pg. (Speed feedback control is invalid while one)(normal v/f control)
×
○
×
×
E
Speed control integration reset(integration control is invalid while on)
×
○
×
○
F 10
Unused
-
-
-
-
Up command( please do not set it together with down command)
○
○
○
○
11
Down command( please do not set it together with up command)
○
○
○
○
12
Fjog command(on:jog frequency d1-09 is in operation)
○
○
○
○
13
Rjog command(on:jog frequency d1-09 reverse operation)
○
○
○
○
14
Abnormal reset(rising edge reset of on)
○
○
○
○
81-
Chapter 4 constants description
Shenzhen Winner S&T Co.,LTD.
H1~H1
No.
Name
Description
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector Control mode
Setting value
Function
15
V/f
V/f with PG
Open loop vector
Flux vector
Emergency stop(a connector: decelerate to stop according to C1-09 when it is on)
○
○
○
○
16
Motor switch command(motor 2 selection)
○
○
○
○
17
Emergency stop(b connector: decelerate to stop according to C1-09 when it is OFF)
○
○
○
○
18
Timing function input(set by b4-01,02 together with timing output function)
○
○
○
○
19
PID control is cancelled(ON:PID control is disabled)
○
○
○
○
1A
deceleration time selection 2
○
○
○
○
1B
Constant write is permitted(ON: constant can be input, OFF: the constant except frequency display can’t be input)
○
○
○
○
1C
+speed command(ON: the summation of d4-02 frequency and analog frequency command
○
○
○
○
1D
-speed comand(ON:the difference between the frequency ofd4-02 and analog frequency command)
○
○
○
○
1E
Analog frequency command’s sampling and dwelling.
○
○
○
○
1F
Frequency command selection terminal 13/14(ON: select terminal 14) Enabled only when H3-09=1F.
○
○
○
○
External exception(it can be set freely) input method: the detection method of connector A/ connector B: normal time/operation stop method: deceleration to stop/coast to stop/ emergency stop/ continue to operate
○
○
○
○
PID control integration reset(in PID control, it is reset when stop command is input or when the inverter is in stop.)
○
○
○
○
20 ~ 2F
H1 30
● ●
31
PID control integration dwells(ON: integration dwells)
○
○
○
○
60
DC current braking command(ON: DC braking command)
○
○
○
○
61
DC braking command 1: maximum output frequency(ON: speed research)
○
×
○
×
62
DC braking command 2: maximum output frequency(ON: speed research)
○
×
○
×
63
Energy-saving command(ON: set energy-saving control by b8-01,02)
○
○
×
×
64
External research command 3
○
○
○
○
65
KEB(deceleration at momentary power loss)command(contact B)
○
○
○
○
66
KEB(deceleration at momentary power loss)command(contactor A)
○
○
○
○
71
Speed/torque control switchover(ON: torque control)
×
×
×
○
72
Zero-servo command(ON: zero-servo)
×
×
×
○
73
Speed control(ASR) proportional gain switchover(ON:C5-03)
×
×
×
○
The value in factory setting (). It denotes the initial value of 3-line system. The following listed is the setting for commonly-used function and the reference sections Function 3 line system(forward/reverse command) Multispeed command 1-3/JOG frequency selection Deceleration time selection 1,2 Emergency stop FJOG command / RJOG command Select frequency commmand terminal 13/14 Timing function input Energy-saving command
-82
Setting value 0 3~6 7,1A 15 12,13 1F 18 63
3.6.4 To execute trial operation by operator H1~H1
No.
Name
Description
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
▲ panel/remote selection (setting value:1) OFF ON
To select frequency command(b1-01), and operation command(b1-02) Set frequency command/operation command by digital operator
To switch the input method between frequency command and operation command To switch only at the stop of inviter ● Once the function was set, digital keyboard operation method selection key (LOCAL/REMOTE) will be noneffective. ▲ option card/ inverter selection(setting:2) ● ●
OFF ON
H1
Inverter’sfrequency command is enabled Frequency command of selection card is enabled
● Among the frequency command input from inverter or option card, whichever is effective can be switched. But it is can be switched only at the inverter’s stop. ● Please set frequency option (b1-01) to be 0(keyboard) or 1(analog input of exterior terminal). When it is set as 3(option card), only option card’s frequency command is effective. ● IN the occasion where AI-14B card is used and F2-01(operation selection of analog command card) is 0(3 CH inputs respectively), you can’t see option card/inverter selection. ● When AI-14B, DI-16H2 or other card doesn’t match the operation command, only the frequency command can be changed, while the operation command can’t be changed. ▲ base electrode locking command NO.(vale:8)
OFF ON
Normal operation ON base locking
▲ 3 line system program(for/rev command)(setting:0) ● When any one of multi-function input 1~6(H1-01~ H1-06) is set as 0, then 3 line system program will be established. This set multifunction input terminal will be for/river command terminal. ● In the occasion where the initial constant(A1-03) was initialized by 3 line system program, the multi-function input 3(terminal 5) will become the input terminal of for/rev command.
83-
Chapter 4 constants description
Shenzhen Winner S&T Co.,LTD.
H1~H1
No.
Name
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
Description
Stop SW (b contact)
Run SW (a contact) 1 2 5 11
Operation command (closed status operation) Stop command( open status stop) Forward/Reverse command(multi-functional input) Sequence controller input common point
Wiring sample for 3 line system program > 50ms Either On or Off
Operation command
OFF (Stop)
Stop command OFF (Forward)
Forward/Reverse command
H1
ON (Reverse)
Motor speed
Stop
Forward
Reverse
Stop
Forward
Wiring sample for 3 line system program
▲ Multi-step command 1 ~ 3/jog frequency selection(settting:3~6) ● WIN-VA/VB can use 8 frequency command and 1 jog frequency command. Hence the maximum number of speed steps is 9. ● To switch between these frequency command, please set the multifunction input to be multi-step speed command 1-3 and jog frequency selection. Terminal No. Setting value Discription 5 H1-03 3 Multi-speed command 1(when setting the auxiliary frequency command in H3-05, it is also used for the switch between main speed/auxiliary speed) 6 H1-04 4 Multi speed command2 7 H1-05 5 Multi speed command 3 8 H1-06 6 JOG frequency selection(prior to multi-speed command) ● As shown in below table, frequency is selected according to the ON/OFF of multi-step speed command 1~3 and jog frequency selection.
-84
3.6.4 To execute trial operation by operator H1~H1
No.
Name
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
Description
Terminal Multi-speed command 1 OFF
Terminal 6 Multi-speed command 2 OFF
ON
OFF
OFF ON OFF ON OFF ON —
ON ON OFF OFF ON ON —
Terminal 7 Terminal 8 Selected frequency Multi-speed JOG frequency command 3 selection OFF OFF Frequency command 1 d1-01 main frequency number OFF OFF Frequency command 2 d1-02 auxilliary frequency number OFF OFF Frequency command 3 d1-03 OFF OFF Frequency command 4 d1-04 ON OFF Frequency command 5 d1-05 ON OFF Frequency command 6 d1-06 ON OFF Frequency command 7 d1-07 ON OFF Frequency command 8 d1-08 — ON JOG frequency d1-09
The selection method of frequency command of [speed step 1] [speed step 2] ● When master speed frequency command (analog terminal 13 or 14), please set b1-01 to be 1. ● When frequency command 1(d1-01) is used, please set b1-01 to be 0. ● When auxiliary frequency command (analog terminal 16) is used, please keep the value to be the initial. ● When frequency command 2(d1-02) is used, please set H3-05 to be 1F Frequency command 8
H1
Frequency command
Frequency command 7 Frequency command 6 Frequency command 5 Frequency command 4 Frequency command 3 Frequency command 2 Uxiliary Frequency frequency command 1 Main frequency
Forward/Stop Multi-step speed command 1
Jog frequency
ON OFF
Multi-step speed command 2 Multi-step speed command 3
OFF
Jog frequency selection
OFF
OFF
OFF ON ON ON ON
The fig of time sequence of multi-step command/jog frequency option.
85-
Chapter 4 constants description
Shenzhen Winner S&T Co.,LTD.
H1~H1
No.
Name
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
Description
3 steps speed operation example is the operation example with frequency set in inverter interior constant. Program
d1-03 d1-02 d1-01
Output frequency Forward/Reverse ON command Terminal 1 or 2
OFF
Multi-step speed ON command 1 Terminal 5
OFF
Multi-step speed ON command 2 Terminal 6
OFF
Connecting cable
H1
R
R
S
S
T
T
Forward/Stop Recverse/Stop Multi-step speed command 1 Multi-step speed command 2
U V
WIN-VC/VA
IM
W
1 2 5 6
11 ●
constaint setting No.
A1-01 b1-01 d1-01 d1-02 d1-03 H1-03 H1-04 H3-05
Discription Constant access level Frequency command selection Frequency command 1 Frequency command 2 Frequency command 3 Function selection of terminal 5 Function selection of terminal 6 Function selection of terminal 16
Setting value 3: BACIC(B) 0: KeyBoard Hz(set the frequency) Hz(set the frequency) Hz(set the frequency) 3: Multi-speed command 1(factory setting) 4: Multi-speed command 2(factory setting) 1F: Disabled
Terminal 6 is not needed in the situation with 2-step speed
-86
3.6.4 To execute trial operation by operator H1~H1
No.
Name
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
Description
▲ 7, 1A) deceleration/acceleration time option 1,2(setting value:7,1A) ● WIN-VA/VC's deceleration/acceleration time has 4 options. To switch between these time options, please set deceleration/acceleration time option 1, 2 at multifunction input. Setting value 7 1A ●
Content Acce/dece time selection 1 Acceldece time selection 2
ccording to the de/acceleration time option 1, 2’s ON/OF, the selected de/acceleration time is as follows. The A de/acceleration time can be switched during operation. Acce/dece time selection 1 OFF or not set ON OFF or not set ON
Acceldece time selection 2 OFF or not set OFF or not set ON ON
Acceleration time Acceleration Acceleration Acceleration Acceleration
time time time time
1 2 3 4
C1-01 C1-03 C1-05 C1-07
Deceleration time Deceleration Deceleration Deceleration Deceleration
time time time time
1 2 3 4
C1-02 C1-04 C1-06 C1-08
▲emergency stop(setting value:15,17) ● When emergency stop is selected, multifunction input is ON, the inverter will decelerate to stop according to the deceleration time set by C1-09(emergency stop time) ● To release the emergency stop, please set the operation command and emergency stop both to be off. ● when emergency stop is at contact b, please set it as 17. Setting value Content 15 Emergency stop(a contact: decelerate to stop according to C1-09
H1
when it is in on status) Emergency stop(b contact: decelerate to stop according to C1-09 when it is in OFF status.
17
▲FJOG command/RJOG command(setting value:12,13) ● For/rev JOG frequency operation is allowed Setting value
12
Content
FJOG command ON: forward operation when pressing JOG frequency (d1—09) RJOG command ON: forward operation when pressing JOG frequency(d1-09)
13
FJOB command and FJOG command is prior to the other frequency command. When FJOG command and RJOG command are in the status of ON for above 500ms, the inverter will stop according to the setting of b1-03(stop method selection) ●It is acceptable that Either FJOG command or FJOG command is set. ● It will be in a single operation status when for/rev command are not input. ▲ frequency command terminal 13/14 selection(setting value:1F) ●When this function is set at multifunction input ,terminal 13 or 14 operation can be switched. ●
●
OFF ON
The main speed frequency command is the analog signal from terminal 13. The main speed frequency command is the analog signal from terminal 14.
87-
Chapter 4 constants description
Shenzhen Winner S&T Co.,LTD.
H1~H1
No.
Name
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
Description
When terminal 14 is used as frequency command, please set H3-09(frequency command(current)terminal 14 function selection) to be 1F. Otherwise, if you use this function, fault (OPE03) will occur. ● When H3-09(frequency command(current)terminal 14 function selection) is set as 1F, but multifunction input is not set as 1F(frequency command terminal 13/14 selection), then the value which comes from the minus and plus calculation on command from terminal 13,14 will be taken as main frequency command value. ▲ base block command NC(setting:9) ●
OFF ON
H1
Base blocking Normal operation
It is the function to block base electrode via exterior command Base block is to cut the inverter's output. Once base block command is input, the motor will coast to stop. ● Since the output frequency value is memorized, once the base block is discharged, this frequency will be output. In this time, since the output frequency is rising by steps, in the occasion where base block command needs to be input at high speed, some safety precautions needs to be adopted, for example, to set the operation command to be OFF. When operation command is set as OFF, the memorized output frequency value in interior will drop to zero ● When base block command is discharged, the voltage will be reset according to voltage reset time(L2-04) ● ●
Forward/Stop
OFF ON Input
Base blocking command Frequency command
It will enable a step by the state to maintain the output frequency
Output frequency
Coasting to stop status
baseblock command ▲to remain as de/acceleration stop(setting: A) OFF ON
H1
Normal operation or restart with acceleration/ deceleration Stop acce/dece, remian the frequency
● When acceleration/deceleration dwelling function is input, the acceleration/deceleration will stop and the output frequency at that moment will be kept. ● When the acceleration/deceleration dwelling function is input and discharged again, then the deceleration/acceleration will start. ● When acceleration/deceleration dwelling function is input, and the stop command is input, the inverter will stop operation. ● When D4-01( frequency command's dwelling function selection is set as 1, the dwelling frequency is recorded. Since this value is kept even after the power is off, the inverter will operate at this frequency after the operation command is input again.
Forward/Stop Dwell at acceleration/ decoration stop Ferquency command
Output frequency Dwell
Dwell
Acceleration/deceleration stops. When d4-01=1, the output frequency is memorized. The inverter needs to operate at this frequency after stop. In this case, please input operation command when acceleration/deceleration is on. ● In the occasion with d4-01=0, if the operation command is input when the acceleration/deceleration is on, the 0 output frequency will remain. ●
-88
3.6.4 To execute trial operation by operator H1~H1
No.
Name
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
Description
▲ prelim of inverter's overheat.(vale’s) OFF ON
H1
Normal operation Normal operation(display”OH2 inverter overheating” on digital operator)
● when the real arm of inverter's overheat is on. OH2 inverter overheat will be displayed. When it is off, the display will come back to be the previous status. Don’t reset the prelim. ● The inverter continue to work without fault detection. Please set according to the warning from the ambient temperature sensor ▲ multi-functional analog input options(setting's)
OFF ON
Multi-function analog input is disabled Multi-function analog input is enabled
Multifunction analog input is effective/no effective. It is can be operated exterior. When this signal is off, the action is same as when H3-05(multifunction analog input terminal 16 function options) is set as 1F and analog input is not used. ● ●
▲ Options of Non-effective speed control with PG v/f (valued) OFF ON
V/F control with PG(it is effective to control the speed with speed feedback) V/F control without PG(it is non-effective to control the speed with speed feedback).
● PG speed control and speed control without PG can be switched exteriorly. It can be switched during the inverter’s operation. ▲ Speed control integration reset(valuate)
OFF ON
It acts in the speed control circuit of proportional and integration control. It acts in the speed control circuit of Proportional control(integration value of speed control, it is reset according to the integration constant)
In the occasion with PG V/F control mode, this function is effective only when F1-07(integral action options of acceleration/deceleration)(non-effective when acceleration/deceleration integration doesn't act) ● It can be switched over in the operation of inverter ▲ Up command (setting: 10)/down command (setting: 11) ●
Operation status UP command DOWN command
H1
Acceleration ON OFF
Deceleration OFF ON
Dwelling ON ON
Dwelling OFF OFF
It is the function to control the inverter's output frequency through the control terminal's ON/OFF. When using this function, please make sure to set the 2 multifunction input for UP/DOWN command. If only to set single multifunction input, the fault OPE03 will occur. Besides, in the occasion where acceleration/ deceleration stop was both set (value: A), OPE03 fault will occur too. ● B1-02(operation method selection, please set it to be 1(exterior terminal). It won’t act except when it is set 1 ● Frequency's UP/DOWN, to mimes or plus the time normally((C1-01 ~ 08). Frequency’s U/DOWN ● When UP/DOWN, output frequency's upper limit and lower limit will be set as follows: ●Upper limit : maximum output frequency(E1-04) output frequency upper limit(d2-01)/100 ●Lower limit: maximum output frequency(E1-04)output frequency lower limit(d2-01)/100 ● When frequency command(voltage)terminal 13 and frequency command(current)terminal 14 are input as used as frequency command input, the maximum frequency value will be taken as the lower limit.(up. down are both on off status except that the operation command is on) ● When UP/DOWN function is used, once the operation command is input, the output frequency will be accelerated till it reaches the lower limit. ● When UP/DOWN function and JOB frequency selection is selected at multifunction input at the same time, JOG frequency option on has the priority to be selected. ● ●
89-
Chapter 4 constants description
Shenzhen Winner S&T Co.,LTD.
H1~H1
No.
Name
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
Description
In the occasion where up/down was set, multi-step speed command 1~ 8 will be all non-effective. The dwell output frequency when UP/DOWN is on will be memorized by the value of d4-01(dwelling function option of frequency command),the setting value is 1. The value will be recorded after the power is cut. And the operation will start from this frequency after the operation command is input again. This recorded output frequency is in status of OFF under the operation command. Once UP command or DOWN command (see the below time sequence of UP command /DOWN command) is in the status of ON, the recorded output frequency will be eliminated. ● ●
Max output frequency
Acceleration to the lower limit Same frequency
Least output frequency
Forward/Stop
Up command
H1
Frequency command reset
Down command
Frequency conformity signal Power Frequency conformity signal is ON at operation command and is also On when the inverter is not in acceleration or deceleration status.
The time sequence of UP command /DOWN command ▲ fault reset (setting:14) OFF ON
Normal operation Fault reset at the rising edg of ON.( operation will be normal when fault doesn’t occur)
It is used to reset the fault from exterior. When fault occurs, please find out the fault content, and take the right solution, then restart the inverter. If you don’t take any solution, and reset the fault, the verger could be damaged. ●When fault occurs, turn off the operation command, turn on the fault reset and turn on the operation command again, then it will come back to the previous status. The reset can’t be affected in the occasion where operation command is on. ●When no fault occurs, the switch between ON/OFF of this signal won't affect the operation. ● ●
-90
3.6.4 To execute trial operation by operator H1~H1
No.
Name
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
Description
▲ motor switch command(2 motor options))setting:16) ● Closed: Operate according to motor 2. [action description] (note): Please conduct the switchover of M1,M2 and motor selection status check by exterior sequence controller Otor 2 selection(switchover) command(select motor 2 in the closed status)
Motor 1 (master motor) (Multi-functional input)
Motor 2(auxiliary motor)
(Multi-functional input)
Motor selection(switchover) display (closed status, selected to be motor 2)
Set one of the constant amount H1-01~06(multi-function input) to be 16(motor 2 selection command); the action will be open or closed by input signal. And the inverter interior memorized control modes/F characteristics, motor constants can be changed. ● Set one of the constant among H2-01~03(multi-function output) to be 1 C (motor selection monitoring), And then multi-function output terminal can monitor the current motor selection status. ● Please set the environment setting constant, cancel level A1-01 to be 3(BASIC) or 4 (ADVANCED) ● The following constants will be replaced according to motor 2 selection(switching) command. ●
H1
Motor 2 selection command Control mode(note)
Open(motor 1) A1-02(control mode selection)(the constant value within environment setting E1-04~13(V/f characteristic)
V/f characteristic Motor E2-01~09(Motor constant) constant Motor Open selection display
Colse(motor 2) E3-01( control mode of motor 2) E4-01~07(motor 2V/f characteristic) E5-01~06(motor 2 contant) Close
Note: Following the switching of the motors, the below constants will be initialized when A1-02 in not equal to E301: B3-01,b3-02,c3-01,c3-02,c4-02,c5-01,c5-02,c5-03,c5-04,E1-04,E4-01,E1-05,E1-06,E4-03,E1-07,E4-04,E108,E4-05,1-09,E4-06,E1-10,E4-06,F1-09. Please find below for the time sequence of operation when switching from motor 1 to motor 2.
91-
Chapter 4 constants description
Shenzhen Winner S&T Co.,LTD.
H1~H1
No.
Name
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
Description
Motor 2 selection command M1 acts Contactor for motor switchover M2 acts Motor selection display (setting value 1C)
About 200 msec 500 msec for the control with PG
Forward (reverse) command After M1,M2 and motor selection display status are confirmed, for(rev) operation command is ON.
The time sequence of operation when switching from motor 1 to motor 2. ▲to cancel PID control(setting:19) OFF ON
PID control is enabled PID control is disabled( normal control of inverter)
● With this setting, the multi-function input switches between PID control and normal Inverter control.This function can be used to perform trial operation or jog operation with normal inverter control(open-loop control) and then switch to PID control (closed-loop control using feedback) after adjusting. The system. The PID disable function can also be used to switch to open-loop control when there Is a problem with the feedback value? ▲ parameters input permission(setting:1B)
OFF ON
H1
The constants can’t be written except frequency display. The named constant can be input in the mode of environment setting.
● Constant inhibition/permission from keyboard can be operated from exterior. When constant permission is off, you can only change the monitored frequency in driving mode. ▲ Speed command(setting:1C)/speed command(setting:1D)
Output speed
Speed command Speed command -d4-02 +d4-02
+ Speed command - Speed command
ON OFF
OFF ON
Speed command
Speed command
ON ON
OFF OFF
Speed command . The analog frequency command added by a certain value of frequency works as output frequency. Speed command, the analogy frequency command minus a certain value of frequency works as output frequency. ● This function is effective only when it is input from analogy terminal and frequency command is used. It shall be set at the same time, otherwise OPE03 fault will occur. When the two signal is both on, the minus and plus calculation can’t be effected. When speed command is on, and the minus calculation result is below zero, the output frequency will be zero. ▲ Analog frequency command sampling/dwelling(setting:1E) ●" Analog input will be taken as frequency command after 100ms in off status. ● ●
CLose
CLose
CLose
Sampling/Dwell command
Analog input Frequency command
Analog frequency reference sample/hold
-92
3.6.4 To execute trial operation by operator H1~H1
No.
Name
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
Description
● The sampling/dwell of analog frequency command. Is only effective for terminal 13, 14, 16 or the analog input from A1-14U, A1-14B. ● Setting error(OPE03) will occur, when 2 or more are set among ace/decal stop(OA),UP/DOWN command(10,11), ace/ decal speed command(1C,1D) analog frequency command sampling/dwell(1E). ● Input level, please set ON or OFF or the signal to be the fault detection ● Detection method, please set normal or in operation to detect the fault. ● Normal detection: To detect when switching to the power supply. ● Detection in operation: To detect only when the inverter is in operation. ● Action selection is to set the disposal of the detected fault. ●decelerate to stop: To decelerate to stop within the set time when fault is detected. ●coast to stop: Output is abnormal and inverter cuts output... ●Emergency stop: the output is abnormal, the inverter decelerate to stop within the set time in constant C109(emergency stop decelerating time) ●continue to operate: to output warning to exterior and continue to operate ● To output warning. Please set one of the multi-function output H2-01, 02, and 03 to be 10. ● Two or more multifunction input can't the same exterior abnormal function. ● To set the exterior fault. It is different from other parameters and it is of hierarchy scheme. ▲ Exterior fault.(setting:20~2F) ● This is to set how to output the warning to the exterior when the exterior equipment is at fault or in a abnormal status and the inverter stops. ● As the input condition for exterior fault, it can choose the inverter's action when the exterior is input. The following setting group of 3 items. Please fill in the suitable setting(20~2F) ●input level: a contact/b contact ●detection method: Fault detection/ detection during operation. ● Action selection: Decelerate to stop/coast to stop/continue to operate. exterior fault setting:
H1 Setting value 20 21 22 23 24 25 26 27 28 29 2A 2B 2C 2D 2E 2F
Input level
Detection method Detect in a b Detect in normal contact contact operation status ○ ○
○
○
○
○
○ ○ ○ ○
○ ○
○ ○
○ ○
○
○ ○
○
○
○ ○
○
○
○
○ ○
○
○
○
○ ○
Action selection Coast Emergency Continue to stop stop to oeprate (abnormal) (abnormal) (warning)
○
○
○
Decelerate to stop (abnormal)
○
○
○
○
○
○
○
○ ○
○
○
○
▲ DC braking command(setting:60) OFF ON
Normal action To effect DC braking when stopping the inverter. (initial excitation in vector control with PG)
When inviter stops, it is used to prevent the motor from running which caused by inertia or exterior force. When inverter stops, it is used to excite DC braking action when DC braking command is on, ● When operation command or JOG command(JOG frequency selection , FJOG, RJOG) is input, DC braking command will be discharged, then the motor starts operation. ● ●
93-
Chapter 4 constants description
Shenzhen Winner S&T Co.,LTD.
H1~H1
No.
Name
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
Description
Operetion command
DC braking command
Output frequency
DC braking
DC braking
E1-09 Least output frequency
b2-01 Zero speed level
DC braking command time sequence. ▲ maximum output frequency/exterior search command 1(setting:61) OFF ON
Normal action Start speed search from maximum output frequency.
▲ setting frequency/exterior search command 2(setting:62) OFF ON
Normal action Start speed search from the set frequency( the command frequency when command is input)
Exterior search command, it can only be set as one of the 2 types In the occasion where needs to switch between commercial power supply and inverted, when the motor in coasting restart, it can avoid vibration of the motor. ● When exterior search command is on and the operation command in input, the speed search will start after the maximum base blocking time(L2-03). ● ●
Operation command
H1
Exterior lookup command > 5ms Max output frequency or set frequency
The set deceleration time(b3-03)
Set frequency command Output frequency Min base blocking time.
time sequence table for exterior search command ▲ Speed/torque control switch(setting:71) OFF ON
Speed control Torque control
● To switch between speed control and torque control. ▲ zero-servo command(value:72)
OFF ON
Normal action When command frequency (speed) is lower than 0(speed) level (b201), zero-servo status comes.
The input which makes zero-servo(b9-01,b9-02) to act. When zero servo command is on and command frequency(speed) is below 0 speed levee(b2-01, position control circuit will be established. In this case motor will stop completely. ▲ proportional gain switch of speed control(setting:77) ● ●
OFF ON ●
-94
Gain is decided by C5-01.C5-03.C5-07 C5-03[ Proportional gain 2(P) of speed control(ASR) ]
The switch input of speed control(ASR)'s proportional gain. The integration time will not change.
3.6.4 To execute trial operation by operator H2-01~H2
No.
Name
Description
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
H2-01
Multi-function input multi-functional contact output terminal 9-10’s function 0 ~ 37 selection (contact) (terminal 9-10)
0
×
B
B
B
B
H2-02
Multi-function input the function selection of munti-funcation output 1 terminal 25 (open-circuit collector) (terminal 25-27)
0 ~ 37
1
×
B
B
B
B
H2-03
Multi-function input the function selection of munti-funcation output 2 terminal 26 (open-circuit collector) (terminal 26-27)
0 ~ 37
2
×
B
B
B
B
function table of multi-functional output Control mode
Setting value
H2
Function
V/f with Open loop Flux V/f PG vector vector
0
Operation(ON: operation is ON or when voltage is output)
○
○
○
○
1
Zero speed
○
○
○
○
2
Frequency(speed) conformity 1(ON: output frequency± L4-01,detection widthL4-02)
○
○
○
○
3
Any frequency(speed)conformity 1(ON: output frequency± L4-01, detection width L4-02)
○
○
○
○
4
Frequency(FOUT) detection 1>(ON: ± L4-01 ≥ -L4-01,detection width L4-02)
○
○
○
○
5
Frequency(FOUT) detection 2<(ON: output frequency≥ +L4-01 or output frequency≤ -L4-01, detection width L4-02)
○
○
○
○
6
Inverter operation preparation is ready Note: preparation is ready: no abnormal status after initialization)
○
○
○
○
7
In course of low-voltage detection of main circuit
○
○
○
○
8
Base electrode is locked(ON: base electrode is locked)
○
○
○
○
9
Frequency command selection status(ON: operator)
○
○
○
○
A
Operation command selection status(ON: operator)
○
○
○
○
B
Over torque detection 1 NO(when contact a is ON, over torque will be detected
○
○
○
○
C
Frequency reference missing(When L4-05 is selected to be 1,the frequency reference missing operation is enabled)
○
○
○
○
D
Braking resistor malfunction(ON: resistor heating or braking thirstier fault)
○
○
○
○
E
Abnormal(ON: faults occur except CPF00,CF01)
○
○
○
○
F
Disabled(please do not set it)
-
-
-
-
10
Minus fault(ON: display as warrning)
○
○
○
○
11
In the course of fault reset
○
○
○
○
12
Timing function output
○
○
○
○
13
Frequency(speed) conformity 2(detection width L4-04)
○
○
○
○
14
Any frequency(speed)conformity 2(ON: output frequency=L4-03,detection widthL4-04)
○
○
○
○
15
Frequency(FOUT)detection 3>(ON: output frequency ≤-L4-03,detection width L4-04)
○
○
○
○
16
Frequency (FOUT)detection 4<(ON: output frequency≥-L4-03,detecdtion widthL4-04.
○
○
○
○
17
Over torque detection 1 NC( over torque is detected when contact B: off)
○
○
○
○
18
Over torque detection 2 NO(over torque is detected when contact a is on)
○
○
○
○
19
Over torque detection 2 NC(b contact: OFF over torque detection)
○
○
○
○
1A
reverse operation(ON:in reverse operation)
○
○
○
○
1B
Base locking 2(OFF: base is locked)
○
○
○
○
1C
Motor selection(ON: The second motor is in selection)
×
×
×
○
1D
Regeneration action(ON: in action of regeneration)
○
○
○
○
1E
Fault reset retry(ON: in fault reset retry)
○
○
○
○
1F
Motor overload OL1,warning prediction(ON: 90% of detected value or above)
○
○
○
○
20
Inverter overheating OH warning prediction(ON: temperature is above L8-02)
○
○
○
○
95-
Chapter 4 constants description
Shenzhen Winner S&T Co.,LTD.
H2~H2
No.
Name
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
Description
Control mode Setting value
Function
V/f
V/f with PG
Open Flux loop vector vector
30
Torque limit(current limit)(ON: in current limit)
×
×
○
○
31
In speed limit( ON: in speed limit)
×
×
×
○
33
Zero-servo is over(ON: zero-servo is over)
×
×
×
○
37
In operation 2(ON: inverter outputs frequency OFF: base is locked, brake by DC, excite initially, inverter stops)
○
○
○
○
setting parameters ● regarding the below function, please refer to the related section Function Frequency(speed) conformity 1 Any frequency(speed) conformity 1. Frequency(FOUT)detecdtion 1> Frequency(FOUT)detection 2< Torque detection NO Frequency command missing Timing function output Frequency(speed) conformity 2 Any frequency(speed)conformity 2 Frequency (FOUT) detection3> Frequency (FOUT) detection 4 < Over torque detection 1NC Over torque detection 2 NO Over torque detection 2 NC
H2 ●
Setting value Reference project 2 3 Constant L[the setting of frequency detection function:L4-01~05] 4 5 B Content L [the setting of over toque detection function: L601~06] C Constant L [the setting of timing function:b4-01, 02] 12 13 14 Content L[the setting of frequency detection:L4-01~05] 15 16 17 Constant L [ the setting of over torque detection function: L618 01~06] 19
Regarding the below function, please refer to the function table of multifunctional output function Inverter is ready for preparation In low-voltage(UV) detection of main circuit In base locking Frequency command selection status Operation command selection status Malfunction of braking resitor fault Minus fault
Setting 6 7 8 9 A D E 10
function In fault reset In reverse operation Base locking 2 In regeneration operation Fault reset retry In torque limit(current limit) In speed limit
▲ in operation(setting:0) OFF ON
Operation command is OFF and there is output voltage. There is voltage output either when operation command is on or off.
▲ zero speed(setting:1) OFF ON
Maximum output frequency shall be lower than output frequency(E1-09) [vector control with PG, motor speed is higher than zero-speed level(b2-01)] Output frequency is lower than output frequency(E1=09)[vector control with PG, motor speed is bigger than zero-speed level(b2-01)]
Output frequency or motor speed
Min.output frequency (E1-09) Zero speed level (b2-01): Vector control with PG
Zero speed
Zero speed time sequence.
-96
Setting 11 1A 1B 1D 1E 30 31
3.6.4 To execute trial operation by operator H2~H3-02
No.
Name
Description
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
▲ in operation 2(setting:37) OFF Inverter has no output frequency(baseblock,DC brake, initial excitation, operation stop) ON Inverter has frequency output ●
Inverter's output operation status. Operation command Base blocking command
Output frequency
Operation Operation 2
H2
Time sequence in operation. ▲ motor's overload OL1 pre-alarming(setting:1F) OFF ON
The electronic thermal protection value of the motor protection is less than 90% of the detection level. The electronic thermal protection value of the motor protection is above 90% of the detection level.
● Adopting electronics thermo sensor, it is effective only when motor's overload protection function is effective(L1-01). ● It can be used as overheat pre-alarming prior to the protection function. ▲ Prelim of inverter overheat OH.(setting:20)
OFF ON
The cooling fan’s temperature is less than the value of L8-02. The temperature of the cooling fan is above the value of L8-02.
▲ zero servo ends(setting:33) OFF ON
Zero-servo command is not input, or zero-servo control position is not finished. The position has been brought within the zero servo completion width (b9-02) after the zero servo command was input
To output whether zero-servo position control ends or not. The position has been brought within the zero servo completion width (b9-02) after the zero servo command was input. ● ●
Signal level H3-01 selection (terminal 13)
H3-02
Gain (terminal 13)
frequency command(voltage) terminal 13’s signal level setting 0:0~+10V [11bit+polarity(positive/negative)input 1:0~±10V(when the voltage is negative, it becomes the operation command with direction opposite to the commanded operation direction. Note: ● frequency command(voltage), it is effective when b101(frequency command selection) is set to be 1. ● to set the signal level of frequency command(voltage)
0,1
Set the frequency at 10V in unit of % with max. Output 0.0 ~ frequency taken as 100%. 1000.0 Please see H3-11.
0
×
B
B
B
B
100
○
B
B
B
B
97-
Chapter 4 constants description
Shenzhen Winner S&T Co.,LTD.
H3-03~H3-05
No.
H3-03
Name
Bias (terminal 13)
Signal level H3-04 selection (terminal 16)
Control Methods Change Setting Factory V/f Open range setting during V/f with loop Flux Opration vector PG vector
Description The input is the frequency at 0 V. It is set in unit of % with max. Output frequency taken as 100%. Please referee to H3-11.
-100 ~ +100
0.0
○
B
B
B
B
Please see the signal level of multi-functional analog input 0:0~+10V [11bit+polarity(positive/negative)input] 1:0~±10V(negative voltage, it becomes the opposite direction operation)
0,1
0
×
B
B
B
B
0 ~ 1F
0
×
B
B
B
B
It is used to set the functions of multifunctional analog input terminal 16. ● Set the signal level, deviation, gain of the analog input in the following constants.
Multi-function analog H3-05 input (terminal 16)
Signal level selection of multifunction analog input terminal 16 Input gain of multifunction analog input terminal 16 Input offset of multifunction analog input terminal 16 Signal level selection of frequency command(current) terminal 14. Input gain of frequency command(current) terminal 14 Input offset of frequency command(current) terminal 14.
H3-4(0~+10V or 0~±10V) H3-06 H3-07 H3-08(0~+10V or 0~±10V or 4~20mA) H3-10 H3-11
● When input the voltage to the frequency command(current)terminal 14. Please make sure to cut off the overlie on the control paced. ● If not to cut off the overlie, the input resistor will be burned. ● When primary-delay filter was connected to the analog input, please set the time constant. It is applicable to the entire three analog input terminals. ●The setting of 2 and D can't be set at the same time, otherwise,OPE07 will not be detected.
-98
3.6.4 To execute trial operation by operator H3-05 H3-09~H3-07
No.
Name
Description
Control Methods Change Setting Factory V/f Open range setting during V/f with loop Flux Opration vector PG vector
Multifunctional analog input Control Methods Setting value
0
The content of each function at 100% input.
V/f
V/f with PG
Open loop vector
Flux vector
max. output frequency
○
○
○
○
Function H3-05: auxilliary frequency command H3-09:it can’t be set to be ”0”
H3-05 H3-09
1
Frequency gain
The value of frequency command(voltage)
○
○
○
○
2
Frequency offset(zero limit when operation direction changes.
Maximum output frequency (added to H3-03)
○
○
○
○
4
Output voltage offset
Motor rated voltage(E1-05)
○
○
×
×
5
Time gain of ace/dace (reduction ratio)
The set acceleration time(C1-01 ~ 08)
○
○
○
○
6
DC braking(DB)current
Invereter rated current
○
○
○
×
7
Overtorque detection level
Motor rated torque
○
○
○
○
8
Stall-prevention level in operation
Inverter rated current
○
○
×
×
9
Output frequency lower-limit level
Max. output frequency
○
○
○
○
A
Prohibited frequecy setting
Max. output frequency
○
○
○
○
B
PID feedback
Max. output frequency
○
○
○
○
C
PID target value
Max. output frequency
○
○
○
○
D
frequency offset Max. output frequency(plus H3Note: it can’t be set simultaneously 03) (OPEO7)
○
○
○
○
10
Forward side torque limit
×
×
○
○
Motor rated torque
11
Reverse operation side torque limit
Motor rated torque
×
×
○
○
12
Torque limit in regeneration status
Motor rated torque
×
×
○
○
13
Torque command/torque limit when speed controls
Motor rated torque
×
×
×
○
14
Torque compensation
Motor rated torque
×
×
×
○
15
For/rev two sides’ torque limit
Motor rated torque
×
×
×
○
H3-05: analog input will not be used
-
Frequency command( please find function chart for details)
○
○
○
○
Max. output frequency
1F
H3-06
Gain (terminal 16)
When 10V is input, the command value of the functions 0.0 ~ is set in unit of %. 1000.0 To adjust the constant, please refer to H3-11.
100
○
B
B
B
B
H3-07
Bias (terminal 16)
The command value of each function at ova input. It is set in unit of %. Please refer to H3-11 to adjust the constant.
0.0
○
B
B
B
B
-100 ~ +100
99-
Chapter 4 constants description
Shenzhen Winner S&T Co.,LTD.
H3-08~H3-10
No.
Name
Description
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
Signal level selection of multifunction analogy terminal 14 0:0~+10V please make sure to cut off the overline1) 1:0~±10V please make sure to cut off the overline1) 2:4~±20mA(10bit input) ● Frequency(current),it is effective when b1-01(frequency command selection) is set to be 1. ● Signal level to set frequency command(current) signal ● note of setting
Signal level H3-08 selection (terminal 14)
Setting Content value 0 0~+10V input [10 bit input] 0~±10V input(when the voltage is minus, it will be the operation command which has 1 opposite operation to the operation of the given command) 2 4~20mA input
0~2
2
×
A
A
A
A
To set in the way in which H3-03 is set. Note: It can’t be set to be 0.
0 ~ 1F
1F
×
A
A
A
A
The command value of each function when 10V (20mA) is input. The unit is %. Please refer to H3-11 for parameters adjustment
0.0 ~ 1000.0
100
○
A
A
A
A
● When used as input voltage terminal(setting:0 or 1), please cut off the overlie on the control plate.(if not, the resistor will be burned) ● When Voltage input terminal and current input terminal input frequency command simultaneously, their summation will be the ultimate command value. ● In the occasion where voltage terminal and current terminal are used in turn. Please set one of the multifunction input(H1-01~06) to be 1F. And this multifunction input Is in off status. The current terminal (14)’s command will be effective as long as the command from the voltage terminal (13) is on. ● When it is set as 1(0~±10V input),it is necessary that H3-01 is 1 too(0~±10V input)
Multi-function analog H3-09 input (terminal 14) H3-10
-100
Gain (terminal 14)
3.6.4 To execute trial operation by operator H3-11~H4-02
No.
Name Bias (terminal 14)
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
Description The command value of each function when 0V (4mA) is input. The unit is %.
-100 ~ +100
0.0
○
A
A
A
A
Note: ● As the adjustment constant of analog input, it is classified into 3 types, gain, deviation (to be set individually for each input) delay time. ●The gain and deviation of each analog input(terminal 13,14,16) can be adjusted individually gain: Please set the frequency value when 10V (20mA) is input. The unit is % with E1-04, the maximum output frequency, taken as 100%. Bias: please set the frequency value when 0V (4mA) is input. The unit is % with E1-04, the maximum output frequency, taken as 100%. ● Constant H3-02, H3-03, H3-10, H3-11, H3-06, H3-07 are used to set the gain and deviation of frequency command(voltage)terminal 13,14,16. H3-06, H3-07 is effective only when multifunction analog input is selected. When the command frequency is selected, this gain and deviation will be disregarded. And the set gain and H3-11 deviation of terminal 13 will work. Frequency command
0V (4 mA)
10 V (20 mA)
() it is the value when current command is inputs. Max.output frequency × Gain ÷ 100 Max.output frequency × Bias ÷ 100
Gain and Bias
Analog input H3-12 filter time constant
To set the primary delay time of 3 analog output (terminal 13, 14,16t) in unit of seconds. Note: ● The primary delay time constant can be set in the 3 analog input (frequency command ) ● It is effecting when analog input signal's fluctuation is over excited and the noise is overplayed to the signal. ● The setting is too big, the responsiveness will be reduced.
0.00 ~ 2.00
0.00
×
A
A
A
A
Monitor H4-01 selection (terminal 21)
Please set the code of the output monitoring items in multi-functional analog output 1(terminal 21) at the blank part of.”U1-□□" Note: ● In multi-functional analog output, the inverter's monitoring content can be output. Please set the value in the blank of "U1-□□" ● The setting rang is between "1~38", but "4,10,11,12,13,14,25,28,34,35" can't be set. And 29-30 is not used.
1 ~ 38
2
×
B
B
B
B
To set the voltage input level gain in multifunction analog output 1. The 100% output of the monitoring items is the multiples of 10V.
0.00 ~ 2.50
1.00
○
B
B
B
B
H4-02
Gain (terminal 21)
101-
Chapter 4 constants description
Shenzhen Winner S&T Co.,LTD.
H4-03~H4-06
No.
H4-03
Name
Bias (terminal 21)
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
Description
To set the voltage level deviation of multifunction analog value output 1, and make the output characteristic to be parallel to the value of displacement. It is set in unit of % with 10V taken as 100%$. Note: ●To output the gain of the multifunction analog value. Please set how many multiples of 10V the item’s 100% output is. ● multifunction analog output deviation. Is to set the up/down parallel displacement of output characteristics in unit of % and taking 10V as 100%. -10.0 ~ The adjustment of monitored output. +10.0
0.0
○
B
B
B
B
Output voltage
Gain × 10V 10V
Bias ×
Monitored items
0V 0%
100%
Monitor Output Adjustments Please set the code of the output monitoring items in multi-functional analog output 2(terminal 23) at the blank part of.”U1-□□" Note: To adjust the constant, please refer to H4-01.
1 ~ 38
3
×
B
B
B
B
Gain (terminal 23)
To set the voltage level gain of the multifunction analog output 2. Please set how many multiples of 10V the 100% output of the monitored item.
0.00 ~ 2.50
0.50
○
B
B
B
B
Bias (terminal 23)
Please set the voltage level bias of multifunction analog output 2, set the amount that the output characteristic will be shifted vertically. Set this amount as a percentage, with 10 V corresponding to 100%. Note: Please refer to H4-03 for constant adjustment.
-10.0 ~ +10.0
0.0
○
B
B
B
B
Monitor H4-04 selection (terminal 23)
H4-05
H4-06
-102
3.6.4 To execute trial operation by operator H4-07~H5-05
No.
Name
Description
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
To set signal output levee of multifunction analog value 1,2(terminal 21,23) 0:0~+10V 1:0~±10V output. Note: ● note of setting:
Analog output H4-07 signal level selection
Setting value 0 1
Content 0~+10V(absolute value) 0~±10V
● This signal level setting is suitable for multifunction analog output 1,2(terminal 21,23) ● When the 0 to ±10Vsignal level is used to output speed values (frequency reference, output frequency, or motor speed), positive voltage indicates Inverter output in the forward direction and negative voltage Indicates inverter output in the reverse direction. (Assuming a bias setting of 0.0.) ●There are some monitor items that are limited to the 0 to +10 V signal range even when the 0 to ±10 V signal level has been selected. Refer to constant U in table of monitor constants.
0,1
0
×
B
B
B
B
0 ~ 20
1F
×
A
A
A
A
Select the transmission speed of Memo bus transmission of 6CN. 0:1200BPS Communication 1:2400BPS 0~4 H5-02 speed selection 2:4800BPS 3:9600BPS 4:19200BPS
3
×
A
A
A
A
Set the parity for 6CN MEMOBUS Communications Communication 0:No parity H5-03 parity selection 1:Even parity 2:Odd parity
0,1,2
0
×
A
A
A
A
It is used to set the stopping method after communication Stopping error0: Deceleration stop. method after 1: Coast to stop. 0~3 H5-04 communication 2:Emergency stop error 3: Continue operation
3
×
A
A
A
A
Set whether or not a communications timeout is to be Communication detected as a communications error. H5-05 error detection 0: Do not detect. selection 1:detect
1
×
A
A
A
A
H5-01 Station address Set the address of inverter
0,1
103-
Chapter 4 constants description
Shenzhen Winner S&T Co.,LTD.
L1-01~L2-01
No.
-104
Name
Description
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
Sets whether the motor overload function is enabled or disabled at electric thermal overload relay 0:disabled 1:enabled Note: ● This setting enables or disables the motor overload protection function. ● The rated current setting (E2-01) is used as a basis for overload detection. ● When several motors are connected to one Inverter, set to 0 Motor protection L1-01 (Disabled) and ensure that each motor is installed with selection a protection Device. ● In some applications when the Inverter power supply is turned off, the thermal value is reset, so even if this constant is set to 1, (Enabled), protection may Not be effective. ● If the Overload OL1 alarm (1F) is set in one of the multi-function outputs (H2-01 to H2-03), the output will be turned ON when the electronic thermal value reaches 90% of the overload detection level.
0,1
1
×
B
B
B
B
The detection time of electronic thermal protection. It is in unto of minute Note: ● Normally it isn't necessary to change this setting. (The factory setting is a 150%, 1 minute capacity.) ● Set the electronic thermal protection operation time if Motor protection a 150% overload is applied after operating continuously L1-02 time constant At the motor's rated current (hot start). ● When the motor's overload capacity level is known, set the hot-start overload resistance level for the motor, but be sure to allow some margin for safety. ● Decrease this setting when you want to detect an overload more quickly.
0.1 ~ 5.0
1.0
×
B
B
B
B
This constant specifies the processing that is performed when a momentary power loss occurs. 0: Disabled. (An under voltage fault is detected when there is a momentary power loss.) 1: Enabled. (Restarts if power is restored within the L202 time. An under-voltage fault is detectedFor a longer power loss.) 2: Enabled during CPU operation. (Restarts if power is Motor protection restored while the CPU is operating. An under voltage L2-01 fault is not detected.) time constant Note: ● When power loss ride thru is enabled (setting 1 or 2), operation will be restarted after a speed search If the power is restored within the allowed time interval. ● When power loss ride thru is disabled (setting 0), an under voltage fault will be detected if power is interrupted for more than 15 ms.
0~2
0
×
B
B
B
B
3.6.4 To execute trial operation by operator L2-02~L2-05
No.
Name
Momentary L2-02 power loss ridethru time
L2-03
Min. baseblock time
Description
This setting is valid only when constant L2-01 is set to 1. Set the power loss ride thru time in seconds.. Note: 0.0 ~ ●The factory setting depends on the inverter's capacity. 2.0 ●It is the momentary power Loss ride thru time when L2-01 is set to be 1.
2.0
×
B
B
B
B
To set the min. base block time in unit of seconds when the inverter restarts after momentary power loss. Note: ● The factory setting depends on inverter capacity ● This setting is used with the speed search and DC injection braking functions. ● Set the time required for the leakage voltage to dissipate. Increase the setting if an over current (OC) Occurs when the speed search or DC injection braking function starts. ● This setting is valid for speed searches after a momentary power loss, regular speed searches
0.1 ~ 5.0
1.0
×
B
B
B
B
0.0 ~ 5.0
1.0
×
A
A
A
A
Detection level of main circuit low-voltage. (main circuit DC voltage) It is in unit of V. Note: ● Setting range and the factory default is 400V. 300 ~ To set 420 ● Normally, it is not necessary to change the setting. ● Use this constant when you want to add an AC reactor and lower the main circuit under voltage detection Level. Be sure to set a main circuit DC voltage value (V) that will detect a main circuit under voltage
380
×
A
A
A
A
Set the time allowed for the normal voltage to be restored after completion of the speed search. The unit is seconds. Note: ● this is the time in seconds for voltage to be restored Voltage recovery from 0VACto 400VAC after set speed researching is L2-04 time finished. ● This setting is valid for speed searches after a momentary power loss, regular speed searches, the voltage Changes with energy-saving control and the voltage changes with base block clearing.
L2-05
Undervoltage detection level
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
105-
Chapter 4 constants description
Shenzhen Winner S&T Co.,LTD.
L2-06~L3-01
No.
Name
Description
The KEB function restores the operating conditions KEB for momentary power loss by applying a frequency deceleration rate deceleration to create inertia energy when a power loss occurs, and thus avoid the power loss.
Control Methods Change Setting Factory during V/f Open Flux range setting loop vector V/f with Opration PG vector 0.0 ~ 100.0
0.0
×
A
A
A
A
Note: ● The inertia energy occurs since momentary power loss and frequency deceleration happen simultaneously. This energy avoids power loss, and it is the function of operation status before the power is available. L2-06 ● This function is normally used with film lines and other applications where multiple Inverters are connected To the main DC bus. Synchronous deceleration for power loss prevents the line from stopping As the result of speed fluctuations. ● KEB action can be effected though KEB command of multifunction input terminal(setting:65 or 66). ● applicable power range ●200V level 0.4~15kW ●400V level 0.4~18.5kW To setting of acceleration prevention. 0: D isabled (Acceleration as set.With a heavy load, the motor may stall.) Stall prevention 1: E nabled (Acceleration stopped when L3-02 level is selection during exceeded. Acceleration starts again when L3 the accel current is returned ) 2: Intelligent acceleration mode (Using the L3-02 level as a basis, acceleration is automatically adjusted. Set acceleration time is disregarded.) L3-01
-106
0~2
1
×
B
B
B
×
Note: ● As tall occurs if the rotor cannot keep up with the rotating magnetic field on the motor stator side when a large load is applied to the motor or a sudden acceleration/deceleration is performed. ● In the Inverter, stall prevention functions can be set independently for accelerating, running, and decelerating. (Some functions are restricted depending on the control method.) Note of setting: ● When setting 1 (enabled) is selected, acceleration is stopped if the motor current exceeds the acceleration Stall prevention level. Acceleration is started again when the current falls below this level. The Acceleration time can be longer than the setting depending on the load. ● When setting 2 (optimum acceleration) is selected, acceleration is performed using the acceleration Stall prevention level as a basis. In this case, the acceleration time is disregarded.
3.6.4 To execute trial operation by operator L3-02~L3-03
No.
Name
Control Methods Change Setting Factory V/f Open range setting during V/f with loop Flux Opration vector PG vector
Description
Stall prevention It is effective when L3-01 is selected as 0 or 1. It is set level during in unit of % with 100% of maximum rated current of inverter taken as 100% accel
0 ~ 200
150
×
B
B
B
×
Note: ● This setting is effective when stall prevention function selection(L3-01) in the course of acceleration is set-to be 1 or 2. ● Normally, this selling is not necessary to be changed. ● When the motor's power is smaller compared to the inverter's capacity and the factory setting is not changed, please decrease the setting if stall occurs during operation. The setting is in unit of % with rated current of inverter taken as 100%.
L3-02
L3-02 Stall prevention level during accel
Output current
Time
Output frequency
In order to prevent stall on the state of the output frequency control Time
Stall prevention function during acceleration(in the occasion where L3-01=1) Sets the lower limit for stall prevention during Stall prevention acceleration, as a percentage of the Inverter rated limit during 0 ~ 100 current, when operation is in the frequency range above accel the max. voltage frequency(E1-06)
50
×
A
A
A
×
Note: ● Normally, it is no need to change the setting. ● Please set in the occasion where the high speed motor with constant power output(higher than max. voltage frequency) is used. ● The setting reference is motor's rated current. This current value is in unit of % with the inverter’s rated output current taken as 100%. L3-02 Stall prevention level during accel
Prevention level in acceleration
L3-03 L3-03 Stall prevention limit during accel
Output frequency
Max.voltage frequency (FA) Note: When the motor is used in the occasion with constant power output, to achieve smooth acceleration, stall prevention level will be decreased. Stall prevention limit(L3-03) is the limitation to prevent the stall prevention level from being decreased to be less than the necessary value within constant power output range.
Stall prevention limit during acceleration.
107-
Chapter 4 constants description
Shenzhen Winner S&T Co.,LTD.
L3-04~L3-04
No.
Name
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
Description
Stall prevention options during deceleration. Stall prevention 0:non-effective selection during 1: effecitve. decel 2:Optimum deceleration 3:effective(when baking resistor is available)
0~3
1
×
B
B
B
B
Note: ● note of setting Setting value
0 1 2 3
Content Invalid[decelerate according to the setting, overvoltage(OV) will occur when deceleration time is too short] Effective( stop deceleration when the main circuit voltage is near the voltage level. It decelerates again when the voltage recovers Optimum deceleration( Decide the shortest deceleration time according to the main circuit voltage, it ingnores the set deceleration time) Effective(braking resistor is availabe)
When setting 1 (enabled) is selected, the deceleration time is extended automatically so that a main Circuit overvoltage doesn’t occur. ● Always select setting 0 when a braking option (Braking Resistor, Braking Resistor Unit, or Braking Unit) is being used. If setting 1 or 2 is selected, the braking option won’t be used and the deceleration time can’t be shortened.. ● L3-04 cannot be set to 2 for vector control modes. (can be set for the one with below F level) ● L3-04 can't be set to be 3 for the control with PG vector. L3-04 The adjusting method of setting value 3. And the difference between the setting value 0 and 3. ● When the setting is 0, stall prevention disposal is effective during deceleration. ● When the setting is 3, the overvoltage of main circuit is easy to occur, and the automatic deceleration time extension is hard to occur, the motor decelerates according to the decelerating time. Though the actual decelerating time is longer than the set time value, in order to set the shortest deceleration time compared to the setting value 0, obviously the shortest time of deceleration can be effected. When stall prevention function during deceleration is set to be 3, please do adjust as follows: \ Adjusting sequence. 1, Deceleration shall be set according to the braking capacity and mechanical inertia. 2, When the time of 1 is not known, please do trial operation with L3-04 set to be 0. After the min deceleration time is abstained, set L3-04 to be 3. To decrease the value of deceleration time within the range in which main circuit overvoltage won’t occur. ●
Output frequency Control the acceleration/deceleration time to avoid of overvoltage.
Time Deceleration time(setting value)
Stall prevention action during acceleration(when L3-09=1)
-108
3.6.4 To execute trial operation by operator L3-05~L4-05
No.
Name
Description
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
Stall prevention function selection during operation. 0:non-effective 1: effecdtive-deceleration time 1. Stall prevention 2:effective-deceleration time 2 L3-05 selection during Note: When setting 1 or 2 (enabled) is selected, deceleration is started if the current of the stall running prevention level during operation continues for more than 100 Mrs. The motor is accelerated back to the reference frequency again when the current falls below this level.
0~2
1
×
B
B
×
×
It is effective when L3-05 is set to be 1 or 2. It is set in unit of % with rated current taken as 100%. Note: ●It is effective when L3-05 is set tube 1 or 2. Stall prevention ● Normally, it is no need to be changed. L3-06 level during ● When the motor's power is less than the inverter's running capacity, or stall occurs to the motor when operated with factory setting, please decrease the value. This value is in unit of % with motor’s rated current taken as 100%.
30 ~ 200
160
×
B
B
×
×
0.0
×
B
B
B
B
L4-01
Speed agree detection level
Effective when arbitrary frequency (speed) agrees 1 is set for multi function output. Note: 0.0 ~ ● it is the setting when multifunction output, frequency 400.0 agree, arbitrary frequency agree and frequency detection signal is output.. ● odor speed is detected at Flux Vector Control.
L4-02
Speed agree detection width
It is the setting when multifunction output, frequency agree, arbitrary frequency agree signal is output.
0.0 ~ 20.0
2.0
×
B
B
B
B
Speed Agree L4-03 detection level (+/-)
Effective when arbitrary frequency(speed)agree2 is set for multifunction output
-400 ~ +400
0.0
×
A
A
A
A
Speed agree L4-04 detection width (+/-)
Effective when frequency (speed) agree, arbitary (speed) agree 2 are set for multifunction output.
0.0 ~ 20.0
2.0
×
A
A
A
A
Operation when frequency L4-05 reference is missing
frequency detection operation 0:Stop (Operation follows the Frequency reference.) 1:Operation at 80% speed continues.(At 80% of speed before the frequency reference was lost) Note: Frequency reference is lost: Frequency reference dropped over 90% in 400 Mrs.
0,1
0
×
A
A
A
A
109-
Chapter 4 constants description
Shenzhen Winner S&T Co.,LTD.
L5-01~L6-03
No.
Name
Description
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
Set the number of auto restart attempts. Automatically restarts after a fault and conducts a speed search from the run frequency. Note: ● The Inverter might be damaged when using the fault restart function too frequently. ● When fault restart function used, please do use circuit breaker. The peripheral machine will stop operation once the inverter is at fault if the program is designed with ● The so-called fault restart is to automatically restart when fault occurs in side of the inverter during operation. ● The fault restart function is applicable for the following fault. For the other fault, the fault restart function is not effective; the inverter will take protection action immediately.
L5-01
Number of auto restart attempts
OC(Overcurrent) OL1(Motor Overloaded) LF(Output Pha Loss) PUF(DC Bus Fuse Open) OL3(Overtorque Det 1) RR(Dyn Brk Transistr) UV1(DC Bus Undervolt)
PF(Input Pha Loss) GF(Ground Fault) OL2(Inv Overloaded) RF(Braking resistor overheated) OV(Overvoltage) OL4(Overtorque Det 2)
0 ~ 10
0
×
B
B
B
B
0,1
0
×
B
B
B
B
0~4
0
×
B
B
B
B
● The counter for fault restart attempts will be reset to be 0 under the following circumstances. ●When operation is normal for 10 minutes after a fault restart is performed ●When the fault reset input is received after the protection operation has been activated and the fault Confirmed. ●When the power is turned OFF and then ON again.. ● When one of the multi-function outputs (H2-01, H2-02, or H2-03) is set to 1E (Restart Enabled), the Output will be ON while the fault restart function is in progress.
Auto restart L5-02 operation selection
Sets whether a fault contact output is activated during fault restart. 0: Not output (Fault contact is not activated ) 1: Output (Fault contact is activated.)
to set the torque detection function 0: Overtorque detection disabled. 1:Detection during speed agree only/Operation continues after detection (Minor fault) Torque detection 2:Detection during run/Operation continues after L6-01 selection 1 detection (Minor fault) 3:Detection during speed agree only/Inverter output is shut off after detection (Fault) 4:Detection during run/Inverter output is shut off after detection (Fault)
-110
L6-02
Vector control: Motor rated torque is set as 100%. Torque detection V/f control. Inverter’s rated current is taken as 100% level 1 To adjust this constant please referee to H6-04~06.
0 ~ 300
150
×
B
B
B
B
L6-03
Torque detection Sets the torque detection time in unit of seconds. To time 1 adjust this constant please refer to H6-04~06.
0.0 ~ 10.0
0.1
×
B
B
B
B
3.6.4 To execute trial operation by operator L6-04~L7-04
No.
Name
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
Description
Set the function of over torque detection 0: over torque detection is disabled. 1.Continue to operate in detection or after detection at speed agree. 2.Continue to operate in or after detection during operation Torque detection 0~4 L6-04 3.Cut the output (protection action) in or after detection at speed selection 2 agree. 4.Cut the output(protection action) in or after detection during operation Please see H6-04~06. L6-05
Vector control: motor rated torque is taken as 100%. Torque detection V/F control: motor rated current is taken as 100%. level 2 Please see H6-04~06
L6-06
Torque detection Used to set the time of over torque detection, in unit of second. time 2 Please see H6-04~06
0
×
A
A
A
A
0 ~ 300
150
×
A
A
A
A
0.0 ~ 10.0
0.1
×
A
A
A
A
Torque detection selection 1:Multi-function output “Torque detection selection 1” NO/NC Torque detection selection 2.Multi-function output “Torque detection selection 2” NO/NC ● When the overload is added, the output current(or output torque) increment is detected. ● The settings in the torque detection selection constants (L6-01 and L6-04) determine whether over torque conditions will be detected and what kind of processing will be performed if a over torque condition is detected. ● When over torque detection is enabled, be sure to set the over torque detection level (L6-02 or L6-05) and the over torque detection time (L6-03 or L6-06). An over torque condition is detected when the current exceeds the over torque detection level for L6-01 longer than the over torque detection time. ~06 ● The over torque detection level settings depend on the control method ● Open-loop or flux vector control: Set as a percentage of the motor rated torque.. ● Normal V/f or V/f with PG feedback control: Set as a percentage of the Inverter rated current ● Any of the following functions can be set in a multi-function output (H2-01, H2-02, or H2-03) to indicate fact that an over torque condition has been detected. Setting B: Over torque detection 1 (NO) Setting 18: Over torque detection 2 (NO) Setting 17: Over torque detection 1 (NC) Setting 19: Over torque detection 2 (NC)
L7-01
Forward torque limit
L7-02
Reverse torque limit
Forward L7-03 regenerative torque limit
Sets the torque limit value as a percentage of the motor rated 0 ~ 300 torque. Four individual regions can be set. Note: 0 ~ 300 ● Torque limits can be set separately for the 4 ways that torque can be applied: Forward torque, reverses torque, forward regenerative torque, and reverses regenerative torque. 0 ~ 300 ● The below fig. Shows the relationship between each constant and the output torque to set the torque limit.
200
×
×
×
B
B
200
×
×
×
B
B
200
×
×
×
B
B
200
×
×
×
B
B
Output torque
Reverse
Regenerative torque Regenerative torque
Reverse L7-04 regenerative torque limit
Motor speed Forward
0 ~ 300 Reverse direction
When the torque limit function is used, the torque limits have priority and motor speed control and compensation will be disregarded, so the acceleration/deceleration times might be lengthened and motor speed might be reduced ●
111-
Chapter 4 constants description
Shenzhen Winner S&T Co.,LTD.
L8-01~L8-10
No.
Name
Description
To set the protection function of hardware. Protect selection 0: Disabled. (Select 0 when a braking resistor isn’t being for internal DB used or a Braking Resistor Unit is being Used.) L8-01 resistor (Type 1: Enabled. (Protects the braking resistor from ERF) overheating.)
-112
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
0,1
0
×
B
B
B
B
50 ~ 110
100
×
A
A
A
A
3
×
A
A
A
A
Overheat preL8-02 alarm level
Constant L8-02 specifies the detection temperature in °C for the Inverter overheat (OH) pre-alarm function. Note: An overheat pre-alarm occurs when the temperature of the cooling fins reaches this level.
Operation selection L8-03 after overheat prealarm
Constant L8-03 specifies the processing that will be performed when an over head pre-alarm occurs. 0:Decelerates to a stop in the deceleration time set in C1-02. (Protection operation: Fault contacts operate) 1: Coast to stop. (Protection operation: Fault contacts operate) 2: Emergency stop in the emergency-stop time set in C109. (Protection operation: Fault contacts operate) 3: Continues operation. (Alarm: Monitor display only.) 0~3 Note: ● Constant L8-02 specifies the detection temperature in °C for the Inverter overheat (OH) pre-alarm function. An overheat pre-alarm occurs when the temperature of the cooling fins reaches this level. ● Constant L8-03 specifies the processing that will be performed when an overheat pre-alarm occurs. Apart from this setting, cooling fin overheating (OH1) is detected as a protection function at 105_C.
Input open-phase protection selection 0: disabled 1: Enabled. (Detects input power supply open-phase, 3-phase imbalance, or deterioration of the main circuit Input opencapacitor.) L8-05 phase protection Note: selection This function detects changes in the main circuit DC voltage which indicate a power supply open phase, large imbalance in the power supply voltage, or deterioration of the main circuit capacitor.
0,1
0
×
A
A
A
A
Output open-phase protection selection 0: disabled. 1: effective Enabled. (Detects an output open-phase at Output openfewer than 10% of the Inverter’s rated output current.) L8-07 phase protection Note: selection When inverter’s capacity is smaller than the motor’s power, and fault detection will occur. Lease set it as "0"(disabled)
0,1
0
×
A
A
A
A
Ground L8-10 protection selection
0,1
1
×
A
A
A
A
0:disnabled 1:enabled.
3.6.4 To execute trial operation by operator L8-17~o1-01
No.
Name
Carrier frequency L8-17 reduction selection
Description carrier frequency reduction selection 0: fix the carrier frequency 1: reduce the carrier carrier 2:OL2( for factory setting) 3: current limit (for factory setting) Note: ● When low frequency(under 6Hz) motor gives metal sound(carrier sound),please set L8-17=0(no carrier frequency reduction),L8-19(OL2 characteristics at low speedselecdtion)=1(effective) ● V/F control without PG, please do not set both L8-17 and L8-19 to be 0.
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
0~3
1
×
A
A
A
A
0
×
A
A
A
A
6
○
B
B
B
B
Characteristics at low speed. 0:disnabled 1:enabled Note: ●
OL2 characteristics L8-19 selection at low speeds
o1-01
Monitor selection
At low frequency (6Hz), OL2 jumps even load is low. In this case, please set L8-17=1(with carrier frequency reduction), L8-19(low speed Ol2 characteristics selection) 0 ~ 1 to be 0(disabled). But for the inverter with 400V, 185300KW, please do not set L8-09 to be 0. ● V/V control, vector control without PG, please do not set both L8-17,L8-19 to be 0. ● In the occasion of vector control with PG and lowspeed high-load continuous operation. Please reduce the carrier frequency(C6-01) to be 2KHz. In operation mode, to set the code no. of the monitored items by filling □□ in "U1-□□") Note: ● In operation mode, the frequency reference, output frequency, output current, and output voltage can be monitored immediately if the factory settings are being 4 ~ 38 used. One of these four values, the output voltage, can be changed to a different value. ● When you want to monitor a value other than the output voltage, set that number in constant o1-01. ● Use the last two digits from the “U1 Monitor” list (U1-jj) to select a value.
113-
Chapter 4 constants description
Shenzhen Winner S&T Co.,LTD.
o1-02~o2-02
No.
Name
Monitor o1-02 selection after power up
When the inverter is started, please set the item need to display 1:frequency command 2: frequency command. 3:output current 4: the displayed item set by o1-01. Note: ● When the inviter is started, to display the frequency command in the data displaying part(when factory setting is available) ● When the inverter is started, the displayed items can be selected from frequency command, output frequency, output current or the items set in O1-01. ● In the occasion where the items except frequency need to be displayed, please change the setting of this constant.
1
○
B
B
B
B
To set the frequency command and monitoring. The unit is 0:0.01Hz 1: 0.01% (the max. output frequency is 100%) Frequency units 2~39:r/min(to set the number of poles of motor.) of reference 0~ o1-03 40~39999: User desired display setting and 39999 Note: monitor ● Setting range is 40~39999.Set the desired values for setting and display for the max output frequency. For example, to set the value according to the action speed(mm/sum/min, etc)
0
×
B
B
B
B
This constant can be used to set the setting unit of frequency relations constant(E1-04,06,09’s setting unit) 0:Hz unit Frequency units 1:r/min unit o1-04 of constant Note: setting ● To change the setting unit of E1-04,E1-06,E1-09 ● The frequency unit shall not be changed except this. ● o1-04 the dedicated function of vector control with PG.
0,1
0
×
×
×
×
B
0,1
0
×
A
A
A
A
LOCAL/ o2-01 REMOTE key enable/disable
o set the function of operation method selection key(LOCAL/ROMOTE) 0: disabled 1: Enabled. (Pressing the LOCAL/REMOTE Key switches control of operation between the Operator and the sources specified in constants b1-01 and b1-02.))It is used to set the function of top key Note: ● To disable or enable the LOCAL/REMOTE key of digital operator.
0,1
1
×
B
B
B
B
STOP key during control o2-02 circuit terminal operation
To enable or disable the stop key on keyboard. 0:disabled(the operation command given by exterior terminal, STOP key is disabled) 1:effective(stop key is effective during operation)
0,1
1
×
B
B
B
B
o1-05
-114
Description
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
To select the representation of keyboard’s constant No. Constant No. 0: It usually represents (A1-00 etc.) display selection 1:the register address of MEMOBUS communication
1~4
3.6.4 To execute trial operation by operator o2-03~o2-09
No.
o2-03
Name
User constant initial value
o2-04 kVA selection
Description
Control Methods Change Setting Factory during V/f Open Flux range setting Opration V/f with loop vector PG vector
This constant is used to record or clear the user constant defaults. 0: No change. (Keep current settings.) 1: Record user defaults. (Record the current constant settings as user defaults.) 2: Clear user defaults. (Clear the recorded user defaults.) 0~2 Note: ● This constant is used to record or clear the user constant defaults. ● The constant set by user can work as the user constant initial value to be recorded by inverter ● The Digital Operation display will return to 0 after the settings have been made.
0
×
B
B
B
B
Do not change this constant setting Note: The setting range and factory setting depend on the Inverter capacity.
—
—
×
B
B
B
B
0,1
0
×
A
A
A
A
0,1
0
×
A
A
A
A
0~ 65535
0
×
A
A
A
A
This constant determines whether it is necessary to press the Enter Key when changing the frequency reference with the Digital Operator’s frequency reference monitor 0: DATA/ENTER Key input required. Frequency 1: DATA/ENTER Key input not required. o2-05 reference setting Note: method selection ● it cannot be changed during operation. ● When o2-05 is set to 1 (DATA/ENTER Key input not required.), the frequency reference changes simultaneously With the Digital Operator’s value. Operation selection when o2-06 digital operator is disconnected
Sets the operation when the Digital Operator is disconnected. 0: Disabled (Operation continues even if the Digital Operator is disconnected.) 1: Enabled OPR is detected at Digital Operator disconnection. Inverter output is cut off, and fault contact is operated.)
Cumulative o2-07 operation time setting
Set the initial elapsed time in constant o2-07 in unit of hours.Note: The elapsed operating time will start from this value.
Cumulative o2-08 operation time selection
The calculation of accumulative time. 0: Accumulative time when the Inverter power is on. (All time while the Inverter power is on is accumulated.)1: Cumulative Inverter run time.(Only Inverter output time is accumulated)
0,1
0
×
A
A
A
A
(please do not modify)
—
—
×
A
A
A
A
o2-09
Initialize mode selection
115-
Chapter 5 protection function
Shenzhen Winner S&T Co.,LTD.
o2-09~o2-09
Chapter 5 protection function 5.1 Exception analysis When the inverter is at fault, the operator will have the exeption display and output the action of fault contact. At the same time, the inverter’s output will be cut and the motor will coast to stop.(The stop method will decide by the set stop method if the stop method has been selected.) ●●
●●
hen fault reset is necessary, press the reset key of operator the inverter is in operator W control; if the inverter is under external control, please achieve fault reset by external h101~06(setting:14) he main circuit power supply can be cut and it can be powered on again after the operator’s T display disappears.
Please find the corresponding table for the exeption content and disposal. If the disposal cann’t abosove the problem,please turn to the supplier or the manufacturer directly. Exception and disposal table Display
Content
Reason
Check the reason and implement the right disposal and reset.
Grouding fault The grouding current of inverter output side exceeds 50% of the inverter’s rated output current.
Grouding short circuit at ourput side of inverter( the grouding caused by that the motor is burned, insulation is deteriored, cable is damaged)
Check the reason, implement the right solution and reset.
Fuse melting The fuse on the main circuit is melted.
The output module is damaged due to the chort circuit and grounding of the inverter’s output side.
Repair or change the inverter.
Load short circuit Inverter’s output and load has be short-circuited.
Grouding and short circuit occurs(cuased by that the motor is burned,insulation is deteriorated,calbe is damaged)
Check the reason, and implement the corresponding disposal and reset.
Overvoltage of main circuit Main circuit dc voltage exceeds detected voltage value. 200v level: about 400v 400v level: about 800v 600v level: about 1300v
Deceleration time is too short,motor’s regenerated energy is too big. The voltage of the power supply is too high.
Extend the deceleration time,connect a braking resistor or braking unit. Check the power supply voltage.
FU
OC
Over current The inverter’s output current exceeds the vurrent detected value(around 200%f of the rated current)
○
○
○
VA:OU VC:GF
PUF VA:OC VC:SC
OV
-116
Solution
hort-circuit occurs at the S output side of the inverter, grouding(caused by that the motor is burned, the insulation is deteriorated or the calbe is damaged) Load is too big and acceration time is too short. Special motor is used or the motor has a bigger power than rated. Inverter’s output side is well connected.
○
3.6.4 To execute trial operation by operator o2-09~o2-09
Display
UV1
Content Low voltage of main circuit Main circuit’s dc voltage is less than the low voltage detection level(l2-05) 200v level: about 190v 400v level: about 380v
UV2
Abnormal control power supply control power supply’s voltage is too low.
UV3
Anti-surge circuit fault The circuit acts abnormally when surge occurs
PF
Main circuit voltage exceptions Main circuit dc voltage is in a status which is not regeneration tatus abnormal vibration. (When l8-05 is enabled,it will be detected)
Reason ○
○ ○
○
○
○
○ ○
○
○
○
Heat sink overheating. VA:OL1 The temperature of the inverter’s heat sink exceeds the value ofl802,or above 105 Degrees VC:OH (OH1) Inverter’s interior cooling fan stops
○
○
○
LF
hase fault occurs on input P power supply. Instantaneous power cut occurs. Check the reason, implement the Input power supply’s connecting corresponding disposal and reset. terminal is getting loose. Input power supply’s voltage fluctuation is too big.
—
○
Output phase fault Phase fault at the output side of the inverter
Solution
○ ○
RH
al-connection of output cable. M Disconnection of motor’s coil. Output terminal is loose. The used motor’s power is below 1/20 of the power of the motor with max power applicable to the motor.
Check the reson,implement the right disposal and reset. Reslect the inverter’s capacity or motor’s capacity.
The ambient termperature is too high.
Please install cooling device.
There is ambient heating source.
Please insolate the heating source.
The inverter’s cooling fan stops work. Inverter’s interior cooling fan is at fault.
Change the cooling fan.
The deceleration time is too short, motor’s regenerating energy is too big.
○
○
RR
OL1
Built-in braking circuit is at fault.
Overload of motor The electronthermal protection device caused the actions of mortor’s overload protecdtion.
ower on the inverter again and P try it. Please replace the inverter when consistent fault occurs..
Instant power cut occurs. Phase fault of input power supply The wiring terimial of input Check the reason and carry on the power supply is loose. right disposal and reset. Voltage fluctuation of input power supply is too big. The balance of the phase voltage is too bad.
○
Overheating of baking resisotr The protection function set by l801 has already acted.
ower on the inverter again. P Check the control power supply.
—
○
educe the load, prong the R deceleration time. Reduce the speed. Replace the braking resistor or unit. ower on the inverter again and P try. When exception happends consecutively, please replace the inverter.
Load is too big, acceleration/ Modify the load, acceleration/ deceleration time and period is too deceleration time and period. short. V/f characteristics’ voltage is too high.
Modify the v/f characteristics.
The setting of motor’s rated current is set improperly.
Please check the motor’s rated current.
117-
Chapter 5 protection function
Shenzhen Winner S&T Co.,LTD.
o2-09~o2-09
Display
OL2
Content
Overload of inverter. The electronthermal protection device caused the actions of mortor’s overload protecdtion
Reason
Solution
Load is too big,acceleration/ deceleration time, period is too short.
Modiry the load,acceleration/ deceleration time and period.
V/f characterstics’s voltage is too big.
Modify v/f characteristics.
Inverter’s power is too small.
Change it into the one with bigger capacity. ○
OL3
Overtorque 1. Current exceeds(l6-02) and dwells — for a time longer than(l6-03).
OL4
Overtorque 2 The current exceeds(l6-05) and dwells for a time longer than (l606)
OS
Overspeed The speed exceeds the setting of f1-08 and dwells for a time longer than f1-09.
PGO
○
onfirm the setting of l6-05,l6-06 C is proper or not. Check the operating status of mechanical system, find the exception reason and sovle it.
—
○
The speed is too high.
Adjust the gain.
The set speed is too high.
Modify the command circuit and command gain.
The setting value of f1-08,,f1-09 is Please check the value. not suitable. Disconnection of pg cable.
Connect the cable.
Pg cable is at fault.
Modify the connection.
Pg has no power input.
Please check and solve.
-
Confirm the hand brake is open when the motor is used.
Load is too heavy
To reduce the load.
Acceleration/deceleration time is too short.
Prolong the acceleration/ deceleration time.
The load is locked.
Please check the mechanical system.
The setting of f1-10,f1-11 is not suitable.
Please check the setting of f110,f1-11.
—
Please check if the braking of the motor is open.
Torque limitation value is too small.
Increase it.
The load torque is too big
Reduce it.
—
Check the pg signal’s interference.
OPR
Mal-connetion of operator. The operator is disconnected during the operation of operator control command.
—
To confirm the connection of operator.
EF0
Exterior exception input from the communication selection card
—
Check the communication card and communication signal
DEV
SVE
-118
Detection of disconnecdtion of pg. Under the following condition, pg pulse has not been input within f1-14. Vector control with pg: sorfstart output≥2% Control with pg: softstart output≥e1-09
○
lease check l6-02,l6-03’s setting P is correct or not. Confirm mechanical system’s operation status and find out the reason of exception and solve it.
Speed deviation is too big. Speed deviation is above the set value (f1-10) and continues for a time longer than (f1-11)
Zero-servo excpetion During zero-servo operation, the rotating position is deviated.
3.6.4 To execute trial operation by operator o2-09~o2-09
Display
Content
Reason
EF3
Exterior fault(input terminal 3)
EF4
Exterior fault(input terminal 4)
EF5
Exterior fault(input terminal 5)
EF6
Exterior fault(input terminal 6)
EF7
Exterior fault(input terminal 7)
EF8
Exterior fault(input terminal 8)
FBL
Fid’s feedback command disappears. When thepid feedback command loss is detected(b5-12=2),when — the time of the status with pid feedback input
CPF00
CPF01
CPF02
CPF03
CPF04
CPFO5
CPF06
CPF20
Solution
○
[Exterior exception] input from the multi-function terminal. ○
emote the exterior exception R input from the multifunction terminal. Eliminate the exterior exception.
—
Operator transmission exception 1. The inverter cann’t communicate with operator 5 seconds after the power supply is open.
Mal-connection of digital operator’s terminal.
Reintall the operator.
Malfunction of inverter control circucit.
Replace the inverter
Operator transmission exception 2. Transmitting exception occurs 2 seconds after the the operator communicate with the inverter.
Nal-connection of digital operator’s Reinstall the operator terminal. Control circuit of inverter is malfunctional
Replace inverter
—
Power on the inverter again and try.
Control circuit is damaged
Replace the inverter
—
Power on the inverter again and try.
Control circuit is damaged
Replace the inverter.
CPU internal a/d converter is malfunctional
—
Power on the inverter again and try it.
Control circuit is damaged.
Replace the inverter
A/D converter in CPU is malfunctional
—
Power on the inverter again and try it.
Control circuit is damaged
Replace the inverter
Mal-connection of selection card treminal
Cut the power and insert the card again.
Inverter or selection card malfunction is malfunctional
Replace it.
Selection card’s terminal is malfunctional.
Insert the card again after cutting the power.
Selection card’s a/d inverter is malfunctional.
Replace the selection card
Fault of selection
Replace the selection card
Base blocking circuit is is at fault.
EEPROM is at fault.
Connection fault of cpf06 selecdtion card
Selectionn card exception.
CPF21
Elf-analysis exception of transmisson selection ccard
CPF22
Machine type exception of transmission election card.
CPF23
The exanalysis of cpf23 transmisson selection card’s is at fault.
119-
Chapter 5 protection function
Shenzhen Winner S&T Co.,LTD.
o2-09~o2-09
5.2 Alarm diagnosis Inverter alarm is a kind of protection function. But the fault contact will not act. At this time, the operator will flicker. The multifunction output contact has the corresponding alarm output. It will recover to the normal status after the alarm reason is eliminated. Alarm content and remedy is shown in below table. Alarm content and content table Alarm display
Content
Forward operation and reverse EF(flickering) operation command are input at the same time.
Reason
-
Remidy Modify the sequence controller of forward and reverse command. Since the set speed direction is not certain, the motor will decelerate to stop before this alarm.
The voltage of main circuit is low. It already goes to the below status before operation signal is input ○ Refer to the reason of the fault Main circuit dc voltage is UV(flickering) display uv1,uv2,uv3. lower than (l2-05),low voltage detection level. ○ The control power suppy is below than the low voltage.
Refer to the remedy of fault display uv1,uv2,uv3.
Overvoltage of main circuit. Maincircuit dc voltage dectection value exceeds the overvoltage OV(flickering) value. 200v level: about 400v 400v level: about 800v 600v level: about 1300v
Reduce the voltage within the range of the power supply’s specification
OH (flickering)
Power supply voltage is too high.
Ambient’s temperature is too high. Heat sink overheating. The temperature of inverter’s heat There is heating source nearby. sink exceeds the setting of l8-02. Inverter’s cooling fan stops work.
OH2 (flickering)
Inverter overheats. Inverter’s overheating prealarm multifunctional terminal oh1 has been set to be b.
OL3 (flickering)
Overtorque 1 The current above the setting of (l6-02) Has lasted for a time longer than(l6-03)
OL4 (flickering)
Overtorque 2 The setting of (l6-05) has lasted for a time longer than (l6-06)
Set the cooling device. Isolate the heating source. Replace the cooling fan. Remove the inverter overheating prealarm input from the multifunction terminal. ○
-
○
○
OS
-120
heck the setting value of l6-02 C and l6-03 is proper or not. Check the mechanical operating status, and eliminate the exceptions. ake sure l6-05,l6-06 are set M properly. Check the operation status of mechanical device, and eliminate the exception content.
-
○
Thespeed is too high or too low.
Please check the gain.
Overspeed Modifiy the command circuit and The named speed is too hig. command gain. The speed is above (f1-08) and lasts for a time longer than (f1-09) The setting value of f1-08,f1-09 is Please check the value of f1-08 not proper. and f1-09.
3.6.4 To execute trial operation by operator o2-09~o2-09
Alarm display
PGO
DEV
Content Pg cable disconnection detection Under the following condistion, the status without gp puse input has lasted for a time longer than f1-14. Vector contro with pg: softstart output≥2% V/f control with pg: softstart output ≥e1-09
Speed deviation is too big. Speed deviation shall be within f1-10 or above and be kept for a time longer than f1-11.
Reason
Remidy
Disconnection of pg cable.
Repair the disconnecting place.
Pg calbe is not well connected correctly.
Correct the connection.
Pg has no power.
Correct power input.
-
Check the barke of motor is open or not.
Load is too big.
Load is too small.
Acceleration time is too short.
Prolong the acceleration time.
The load is locked.
Please check the mechnial system.
Please check the setting value of f1-10,f1-11 is proper or not.
Please check the setting of f110,f1-11.
-
Please confirm the brake of the motor is open or not.
EF3 (flickering)
Exterior exceptions(input terminal 3)
EF4 (flickering)
Exterior exceptions(input terminal 4)
EF5 (flickering) EF6 (flickering)
Exterior exceptions(input terminal Exterior exception signal has 5) been input from multi-function Exterior exceptions(input terminal terminal. 6)
EF7 (flickering)
Exterior exceptions(input terminal 7)
EF8 (flickering)
Exterior exceptions(input terminal 8)
CE
Transmission error After receiving the signal, the singal cann’t be accepted normally within 2 seconds
—
Check the transmission equipment and transimission signal.
BUS
Select transmission error Fault occur wen setting the operation command or frequency command mode from the selection card.
—
Check the transmission card, transimitting signal.
CALL
Si-b transmission error When the power suplly is input, control singal cann’t be accepted normally.
—
Check the transmission equipment and transimission signal.
E-15
In detection of Si-f/g transmission Set the operation or frequency command from the selection card. — E1-15 is set to detect fault when operation continues
Check the transmitting signal
EF0
SI-K2 External Error Detected An external error ware received from an Option Card when EF0 was set to continue operation.
Eliminate the reason of the exterior exception.
—
○
○
o remove the exterior T exeption signal input from the multifunction terminal. Eliminate the reason of exterior exeption
121-
Chapter 5 protection function
Shenzhen Winner S&T Co.,LTD.
5.3 Operation error Operation error will occur when the setting value is beyond the setting range. The inverter cann’t be started before the constant is set correctly. The excetion contact output will not act when the alarm is output. Please change the constant value accordin to the below table when operation error occurs. Operation error display and fault content of setting. Error display
Content
To set the content of exceptions.
OPE01
Setting exception of inverter's capacity.
OPE02
The setting range of the The setting range is beyond the limitation constant is not proper
The set capacity of the inverter doesn’t conform with the inverter.
OPE03
Improper selection of multifuncation input.
The setting of multifunction input(h1-01~06): There is more than 2 multifunction inputs which are setting to be same value. ○ Up command and down command has not been set at the same time. ○ Up/down command and acceleration/deceleration stop command is set at the same time. ○ Exterior search command(max. Output frequency) and exterior search command(setting frequency) has been set at the same time. ○ Base blocking command no/nc has been set at the same time. ○ Pid command (b5-01) is effective, but up/down has been set. ○ For h3-09[frequency command (current) terminal 14 function selection], frequency command terminal 13/14 terminal selection is set except 1f(frequency command). ○ Positive and negative speed commands have not been set at the same time. ○ The emergency stop command NO and NC have been set at the same time.
OPE05
Option Card selection error
The Option Card was selected as the frequency reference source by setting b101 to 3, but an Option Card isn’t connected.
OPE06
Control method selection error
○
○
○
○
OPE07
Multi-function analog input selection error
○
○
/f control with PG feedback was selected by setting A1-02 to 1, but a PG V Speed Control Card isn’t connected. Flux vector control was selected by setting A1-02 to 3, but a PG Speed Control Card isn’t connected. he same setting (other than 1F) has been selected for H3-05 and H3-09. T An A1-14B Analog Reference Card is being used and F2-01 is set to 0, but a multifunction input (H1-01 to H1-06) has been set to Option/Inverter Selection (2). 2 and D have been set to H3-05 and H3-09 (2 and D cannot be used simultaneously).
OPE08
Constant selection error
A setting has been made that is not required in the current control method.
OPE10
V/f data setting error
Constants E1-04, E1-06, E1-07, and E1-09 do not satisfy the following conditions: ○ E1-04(fmax) ≥ e1-06(fa) > e1-07(fb) ≥ e1-09(fmin)
OPE11
One of the following is not set properly: The upper limit of carrier frequency(c6-01) > 5khz. And the lower limit of Data is not set properly carrier frequency(c6-02) ≤ 5khz ○ The carrier frequency propotional gain (c6-03) > 6 but (c6-02) > (c6-01) ○ Fault of upper and lower limit of c6-01~ 03,c8-15
ERR
Eeprom access error
○
-122
Eeprom in not input compatibly. Power on the inverter again and try. ○ Modify the constant setting again. ○
3.6.4 To execute trial operation by operator
5.4 Fault analysis Exception manifestation
Check point The r,s,t terminal have been connected to power supply voltage or not?(The charge lamp is on or not?)
Disposal ○
○ ○
○
Nonoperation of motor
he power supply is well conneccdted or not? Cut T the power and switch on again. Check the level of the power voltage. Setting error of operation method selection b1-02. Or local/remote is not pressed. Check the setting of multifunction analog input, h305,h3-09.
○
Please cut the power supply and switch on again.
○
Reduce the load of the motor.
There is exception display in inverter?
○
Please see fault indication for shooting.
Is the forward/reverse command given?
○
Please check the wiring and corrent it.
The setting of analog frequency is input or not?
○
Is there voltage output at output terminak u,v,w? The load too high, it leads to the motor’s stalling?
○
The setting value of operation mode is correct or not? The wiring of output terminal u,v,w is corrent Motor’s or not? rotating Forward/reverse singal wiring is correct or direction is not? not correct. Reverse operation inhibition is seletect? The motor’s Analog frequency input wiring is correct or operation not? Operation setting value is correct or not? speed cann’t be changed The load is too high? Is the specification ( number of poles, voltage) correcdt or not? Does motor stall? The motor’s operation speed is too high or too Max.Output frequency’s setting is correct or low. not?
he input signal wiring of analog frequency is corrent T or not? Setting voltage of frequency input is corrent or not?
○
To operate by digital operator.
○
The wring should match the motor’s u,v,w.
○
Check the wiring and correct.
○
Please check the value b1-04.
○
Check the wiring and correct.
○
o set an check the mode of operator operation T mode.
○
Reduce the load
○
Please check the motor’s specification.
○
○
he setting value of acceleration stall prevention l3T 02 is too low. The value of stall prevention,l3-06, is too low in the event of operation.
○
Please check the max. Output frequency value.
The motor side voltage drops by too much?
○
V/f characteristics curve is set correctly?
The load is too high?
○
Reduce the load
Speed The load’s fluctuation is big? fluctuation excpetion The input power supply has fault phase? in the motor’s operation.
○ ○ ○ ○
Operation speed is too low.
○
Motor What about environment ? overheating.
○
Carrier frequency is high?
○ ○
he load fluctuation shall not be too big. T Inverter and motor’s capacicty needs to be increased. heck the wiring C Add ac reactor a the side of input power supply when using single phase power supply. o change the long time operating status with lowT frequency. educe the abiment temperature. R Reduce the load and increase the motor’s capacity. Change the setting of carrier frequency c6.
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Chapter 6 Maintenance and repairing
Shenzhen Winner S&T Co.,LTD.
Chapter 6 Maintenance and repairing 6.1 daily check and periodical check. Inverter needs daily and periodical maintenance and check, to make the inverter to work more stably. The following table lists out the items which must be checked. Please do cut the AC power supply before doing maintenance and repairing. Please check the inverter 5 minutes after the inverter’s charging indicator is of. Otherwise, the residual electricity could injure the maintainer Check period Check items
Check content
The Please confirm the embient environment termperature and humidity. of the machine in use. No stack of inflammable material Installation and grouding of inverter.
Input powe voltage The fixing screw of the exterior terminal of the inverter Inverter interior connecting cable Heat sink
Pcb
Cooling fan
-124
The machine has abnbormal vibration or not.
Daily
Checking criteira
Exception disposal
○
Temperature -10 Degrees~40 Degrees humidity is less Improve the than 90%,no rain environment.
○
Visiual method
No forign material.
○
Visiual,audio
No foreign material
Fasten the installation screw.
Test the resistor by multi-meter
200v: below 100ω 400v: below 10ω
Improve the grounding
To test the voltage value by multimeter.
It conforms with the voltage in the specification table.
Improve the input power supply
Visual, check the screw get loose or not by dscrew driver.
Normal
Fasten it or send it for repairing.
Visual
Normal
Replace or repair
Visual
Normal
To remove the dust or other foreign material.
Visual
Normal
To remote the metal or stain
○
○
The fixed part is getting loose or not.
○
Terminal seat is damged or not.
○
Check there is serieou rust or not
○
Wry or not
○
The sheath of the cable is damged or not.
○
Whether there is dust or crumbs
Checking method Refer to installation notes and measure the temperature by thermometer
Whether the grounding resistor meet the requirement or not, deformed or not. Mainl circuit voltage is normal or not.
One year
○
Whether there is conductive metal or oil stains
○
Check ifthe parts decolors, overheats or are burned.
○
Whether there abnormal vibration, exceptional sound
○
Visual,sound
Check if there is dust accumlation
○
Visual
Normal
To change the colling fan. Clear
3.6.4 To execute trial operation by operator
Power unit
Capacitor
Whether there is dust or crumbs
○
Visual
Check the resistance between each terminal.
○
The 3 phase output Replace the To meter by multihas no chort circuit power unit or meter or disconnection. inverter
Check if there is off smell or liquit leakage
○
Check if there is swelling or projection
○
Visual
Normal
Normal
Clear
Replace the power unit or inverter
6.2 the selection of output reactor of inverter When the output cable is long, the current change of the module will lead to capacitive current. The big current of the output could cause the inveter’s trip. In this case, the output reactor is necessary to be installed.
6.3 current leakage protector Since the inveter’s interior, and motor’s interior and input,output lead wire have capacitance to the ground, besides, this series of inverter is low-noise type with higher carrier frequency, and the inverter’s leakage current to the ground is big especially for the bigger capacity inverter. It could lead to the wrong action of the protection circuit. When meeting the above problem, leakage protector shall be installed beside reducing the carrier frequency and shortening the lead wire. Please pay attention to the following when installing leakage protector. Leakage protector shall be put at the input side of the inverter and behind the MCCB. The action current of the leakage protector shall be bigger than 10 times of the leakage current( the leakage summation of circuit, radio noise filer,motor,etc) when the cuircuit is not installed with inverter.
6.4 considerations of selecting motor 11In the vector control model, one inverter cann’t drive two or more units of motors. 22When high starting torque is needs, it is better to use vector control mode. Coompared to the normal commercial power supply, the inverter’s starting torque is smaller. Hence, in the occasion with big inertial load which needs bigger starting torque, the inverter to be selected shall has capacity with allowance. 33In the occasion which needs less noise, the carrier frequency needs to be set to be higher, therefore, the allowance of the capacity shall be bigger.
6.5 the parts which needs to be replace periodicly To ensure the inverter’s long and stable operation the inverter’s interior parts and components shall be replaced or repaired periodictly according to their service life. The service life of the inverter’s electronics parts depends on the environment and operaton condition. Normally, when the inverter works ontinuous ly , please replace the parts according to the below table. It also depends on the working environment,load situation and inverter’s current status. The maintenance period in the below table is only for the user’s reference.
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Chapter 6 Maintenance and repairing
Shenzhen Winner S&T Co.,LTD.
replacement time table of inverter’s interior parts name of parts
standard replacement time interval
cooling fan
2~3 years
electrolytic capacitor
4~5 years
pcb
5~8 years
fuse
10 years
6.6 storage and custody If the inverter is not used immediately after being delivered, please keep it according to the fowwing: 111 It shall be put in occasion where the temperature and humidity is suitable, there is no dust, no metal powder, the ventilation is good. 222 If the inverter has not been used within one year, charging test shall be conducted so that the the characteristics of electrolytic compositor of main circuit can be received. When charging,l increase the inverter’s input voltage to be the rated value by voltage regulator. The charing time shall 1-2 hours or even above. 333 The above test shall be conducted at least once a year. 444 Voltage withstand test shall not be conducted as frequency as you wish. It could lead to the inverter’s life. As for the insulation test, the measurement test can be conducted by 500V megameter. The insulation resistance shall not be less than 4MΩ. Voltage withstand can’t be conducted on the inverter’s control trerminal, otherwise, the inverter could be damaged.
-126
3.6.4 To execute trial operation by operator
Chapter 7 Warrantee The warrantee of this products is subject to the following: The warrantee is only for the inverter itself. The warrantee period starts from the shipment date. The warrantee period is 12 months within But it shall not exceed 24 months later than the manufacturing date recorded in the nameplate For the fault caused by the following reason, the maintaince shall be paid even within the warrantee. ●●
The prolem caused by improper operation or self-repairing or renovation.
●●
the problem caused by the operation out of the criterion.
●●
the damge caused by rough handling.
●●
wiring causes inverter’s damage.
●●
Earth quake, fire, flood,lightening strike, abnormal voltage or other natural disaster.
We are entitled to ask the third party to repair the defective inverter. Inverters used in abroad have 3 months warrantee since the delivery date. Agreed cost priors to the actual cost. A fter-save service can be provided by our distributors,production bases and agents all over the country.
Additional description Regarding responsibility discharge matters ●●
●●
e are irresponsible for any fault caused by improper operation which does not follow the inW struction manual. e are irresponsible for any loss, effect, subsequent damages resulted from the inverter’s failW ure.
Please keep in mind: ●●
This user manual is only suitable for this series of products
●●
We are always responsible for our product and provide service for the application of it.
●●
lease inquire us before you apply the product to the equipments which could lead to injury P or death, such as: vehicles, medical equipment, nuclear, electricity equipment, aviation equipment, security equipment or other special purpose:
Used for transportation devices,Medical devices,Nuclear energy, Electrical power equipment,Aerial, Astronautically devices,Variable security devices,Other special application. Expectation on user Your complaint or suggestion on the design, performance, quality and service of our products will e appreciated.
127-
Appendix
Shenzhen Winner S&T Co.,LTD.
Appendix Appendix 1 technical specification Specificaiton
Item The power of the adaptive motor(kw)
Output
Rated 380v output current(a) 660~690v The power of the adaptive motor (kw) Rated 380v output current(a) 660~690v
Power Voltage,frequency
1.5
2.2
3.7
5.5
7.5
11
15
18.5 22
30
37
45
55
75
93
110
4.8
6.2
8
14
18
27
34
41
52
65
80
96
128
165
180
224
—
—
—
—
—
—
—
—
—
—
41
52
62
77
99
130
132
160
185
200
220
245
280
315
355
400
500
560
630
710
800
1000
260
302
340
380
450
470
530
605
660
750
940
1050 1200 1300 1500 1860
—
172
—
200
—
260
302
340
—
450
540
—
750
—
—
3 Phase 380v (+10% ~ -15%),50/60hz±5%,3 phase 660v(+10% ~ -15%),50 / 60hz±5%
Control mode
Current vector control, spwm
Starting torque
150% 1hz(with pg 0hz)
Speed control range
1:100(With pg 1:1000)
Control precision
±0.2%(With pg ±0.02%)
Speed response
5hz(with pg 30hz)
Torque limitation
4 Modes available
Torque precision
±5%
Torque response
20hz(with pg 40hz)
Frequencycontrol range Control Frequency precision chara- (temperature fluctuation) cteristics Setting frequency resolution
660
0.1~400hz Digital command ±0.01% (-10 Degrees ~ +40 Degrees). Analog command ±0.1% (10 Degrees ~ 25 Degrees) Digital command 0.01hz; analog command 0.03hz/60hz
Output frequency resolution
0.01hz
Overload capacity
Rated output 150% of the currnet 1 minute
Frequency setting signal -10v ~ +10v:0 ~ +10v(20kω):4~20ma Accelerating time
0.01~6000sec. seconds(acceleration/deceleration time shall be set independently)
Braking torque
20% ( It can reach 150% for the model with builtin braking function and added with braking resistor.)
Voltage/frequency characterstic
15 Fixed v/f characteristics can be selected and any of the v/f characteristics can be set.
Protection function.
Over voltage,under voltage, over load, electrothermal relay, overheating,speed stall, gounding, instant power cut compensation( within 2 sec for operation mode. Continue to operate after the power is avialbe.), Charging protection( not to display when the dc voltage of main cirucuit is less than 50v)
Ambient temperature / Envi- humidity ronmApplication area ent Vibration
-10 Degrees~+40 Degrees / 20~90%Rh (no condensation) In door( no erosive odor), altitude shall be less than 1000meter. No dust, no erosive odor and direct sunlight. Less than 0.2g for 20hz.
Protection level/cooling mode Ip20/forced air cooling
-128
3.6.4 To execute trial operation by operator
70
d
d
2-M3
DRIVE
FWD
REV
RUN
REMOTE
Φ 2-
D1 D
140
8
REF
SEQ DRIVE
STOP
FWD
DRIVE
FWD
REV
LOCAL REMOTE
JOG
RESET
RESET
H2 H1 H
REV
WRITE
FWD
REV
ESC READ WRITE
FWD
RUN
READ
JOG
REF REMOTE
STOP
MENU
JOG
REF REMOTE
STOP
MENU
ESC READ
H1
REMOTE
SEQ
ESC
MENU
REV
RUN LOCAL REMOTE
LOCAL
WRITE
FWD
REV
RESET
CAUTION -Read the instruntion manal. -Disconnect power and ensure "CHARGE"indicator LED is off before performing inspection or maintenance.
keyboard
CAUTION -Read the instruntion manal. -Disconnect power and ensure "CHARGE"indicator LED is off before performing inspection or maintenance.
2-d
fig.1
2-d
D D1
W1 W
fig.2
W2
D2
W2
D1 D
W1
W2 2XW+10
D1 W
SEQ DRIVE
FWD
REV
RUN LOCAL REMOTE
JOG
D
REF REMOTE
STOP
MENU
ESC READ WRITE
FWD
REV
RESET REF DRIVE
FWD
REVSEQ REMOTE
RUN LOCAL REMOTE
JOG
STOP
MENU
ESC READ WRITE
FWD
REV
RESET
H1 H
W1
D3
4- d
D2 D3
125
W W1 SEQ
H
7.5
19
Φ 2-
31
D2
D2
Appendix 2 External size and installation dimention
CAUTION -Read the instruntion manal. -Do not open the term inal cover while power is applied or for 10 minutes after power has been removed.
CAUTION -Read the instruntion manal. -Do not open the term inal cover while power is applied or for 10 minutes after power has been removed.
W
fig.3
fig.4
129-
Appendix
Shenzhen Winner S&T Co.,LTD.
Model no.
WIN-VA WIN-VC
Specification
W
W1
W2
H
H1
H2
D
D1
D2
D3
d
fig.
1R5 ~ 3R7
T4
150
130
—
252
205
—
167
175
109
—
5.5
1
5R5 ~ 7R5
T4
190
170
—
290
260
—
187
195
105
—
5.5
1
011 ~ 015
T4
245
200
—
410
390
367
240
245
170
—
7
2
018 ~ 030
T4
278
200
—
550
530
490
250
260
155
—
10
2
037
T4
348
200
—
550
530
490
250
260
185
—
10
2
037 ~ 045
T4
348
240
—
700
680
640
335
345
215
—
10
2
055 ~ 075
T4
375
300
—
785
760
717
335
345
240
—
12
2
093 ~ 132
T4
530
420
—
920
890
852
335
345
250
—
12
2
160 ~ 200
T4
695
580
—
1140 1110 1072
335
345
250
—
14
2
220 ~ 400
T4
820
600
—
1334 1300 1260
450
460
240
—
14
2
160 ~ 200
T4
695
620
40
1800 1760
—
450
460
40
345
18
3
WIN-VA 220 ~ 400 WIN-VC 500 (cabinet) 560 ~ 800
T4
820
690
40
1800 1760
—
450
460
40
345
18
3
1000
WIN-VA WIN-VC
-130
Level
T4
1100
950
75
2200 2160
—
450
460
40
345
18
3
T4
820
720
40
1800 1760
—
450
460
40
345
18
4
T4
1100
950
75
2200 2160
—
450
460
40
345
18
4
037 ~ 110
T6
400
300
—
750
690
400
410
250
—
12
2
132 ~ 220
T6
605
480
—
1200 1160 1117
725
450
460
240
—
14
2
245 ~ 315
T6
874
720
—
1180 1140 1097
450
460
265
—
14
2
355 ~ 500
T6
1100
—
—
2000
—
450
—
—
—
—
3
560 ~ 630
T6
874
720
—
1800 1760
—
—
450
460
265
—
14
4
710 ~ 1000
T6
1100
—
—
2200
—
450
—
—
—
—
4
—
3.6.4 To execute trial operation by operator
Appendix 3 Brif introduction on Inverter’s function and application area function name
application area
purpose
function description
related constant
energy-saving operation
Work with full-voltage during acceleration/ punching save energy deceleration. The motor operate at a set rate of b8-01~02 machine, and and reduce the energy saving in constant speed operation. It is most other precision H1-01~06 vibration suitable to reduce the mechanical vibration of the machine. precision machine.
PID control function
air conditioner
to improve the operability
In virtue of PID function, it make the expected and feedback value control output to be stable.
speed search
motor,winding device and other inertial load
the motor will be started again during free operation.
Before the motor stops during free opration, it can be restarated without detecting the motor’s speed. b3-01~03 he inverter look for the motor’s speed automatically and accelerate after the speed is identical.
DC braking before operaiton
Fan,pump or other machine Motor restarts which operates in free after the operation. inverter stops.
In free operation, if the operation direction is not clear, the operator can execute DC braking before starting.
b2-01~03
inverter/ mains supply switchover
Fan,pump or other load which can move at stop.
inverter/ mains supply switchover
The switchover operation before inverter and mains supply can be fullfiled without stopping the moor. Or, the heavy load cann’t started by mains supply and then driven by the inverter for viraible speed operation.
H1-01~06
multistep speed operation.
conveying machine.
mutli-step preset speed execute periodic operation.
Control 8-steps speed operation by simple contact signal. It also can cooperate with exterior jog switch to achieve simple position control.
d1-01~08 H1-01~06
multi speed accelerating/ decelerating switchover operation.
transport mechanism. automatic turntable.
To switch the acceleration/ deceleration time by exterior signal.
To switch mutli-step speed operation by exterior signal. When one inverter drives two or above unit of C1-01~08 motors, this function is used to achive the purpose H1-01~06 of high-speed/buffering start and stop.
inverter air conditioner overheat alarm.
safety maintenance
When the inverter’s environment temperature is high, the externally-installed thermal switch can transmit H1-01~06 the thermal singal into the inverter and carry on the necessary alarming and protection measures.
Continue to operate when the frequency command is missing.
air conditioner
improve operation consistency
The inverter can continue to operate when the control system fault frequency command is missing. It is suitable for intelligent central air conditioner.
air conditioner
Improve the operation consistency and reliability.
After the exterior fault is detected and eliminated, the inverter will reset automatically and restart. The L5-01 restart times can be set up to be 10.
normal occasion
To start and stop the inverter by the button, start/ stop.Conrol the for/rev operation by one contact.
auto restart at exception.
3-line type
operating signal selecdtion
normal occasion
Select control singal source.
b5-01~08
L4-05
The following circuit controls the inverter’s start,stop and for/rev. STOP
RUN
1
Operation
2
Stop
3
Forward/Reverse
A1-03 H1-01
4
To select terminal control/keypad control of inverter.
b1-01, 02 H1-01~06
131-
Appendix
-132
Shenzhen Winner S&T Co.,LTD.
2C contacdt output card
normal occasion
To provide operation status signal.
accumulative operating time
normal occasion
disply The inverter’s operating time calculation can be operation time. used for working efficiency calculation.
o2-07~08
Stall prevention
normal occasion
improve the operation consistency
The inverter can set the current detection reference at stall. This can avoid of uncessary stop
L3-01~06
phase fault detection of input/output power supply
normal occasion
saft maintenance
It is the inverter’s self protection function when the power supply or the motor’s power input has input phase fault. It is the necessary alarming and protection measure.
L8-05~07
frequency dwell normal operation occasion
pause of acceleration/ deceleration
output frequency keeps unchanged during the inverter’s acceleration/deceleration
H1-01~06
emergency stop high speed by DC braking rotating shaft
Stop the motor quickly when braking resistor is not installed.
The motor can be stoped by DC braking when the inverter is not installed with braking resistor and the b1-03 braking torque is insufficient.( deceleration period b2-01~04 shall be not more than 5%, braking torque is 50%70%)
over torque setting.
to protect the machine and improve the consistency and reliability of operation.
The inveter’s interior can set the motor or mechanical over torque detecdtion benchmark. And it is to regulate the output frequency when over torque occurs. It is suitable for non-jump operation of wind,hydraulic machine
L3-01~06 L6-01~06
operation with upper limit and Fan,pump lower limit of frequency
control the motor’s speed within the upper and lower limit.
When the external operation singal cann’t provide upper and lower limit, gain and voltage bias, they can be adjusted individually in the inverter.
d2-01~02
to set inhibition frequency Fan,pump command
prevent from mechnial vibration
After prohibiting the frequency setting, inveter cann’t operate at constant speed within prohibited frequency range. 3 groups of prohibition frequencies can be set.
d3-01~04
carrier frequency selection
normal occasion
reduce the noise
The inverter’s carrier frequency can be adjusted freely so that to reduce the motor’s resonance and noise.
C6-01~03
load speed display
normal occasion
display the operation status
motor’s speed(rpm), mechanical speed(rpm),mechanical line speed (m/min) are displayed in the keyboard
o1~03
singal output during operation
normal occasion mechanical braking
provide the operation status singal
The inverter will output a signal as stop chain signal in the operation of motor( this signal will disappear H2-01~03 when the inverter coast to stop).
zero-speed singal output
normal occasion processing machine
provide the operation status singal
The inverter outputs a signal to exterior system and conrol circuit when the inverter’s output frequency is H2-01~03 lower than the min. output frequency. It is suitable for the reverse operation signal for maching tool.
singal output at full speed.
normal occasion processing machine
provide the operation status singal
H2-01~03 When the inveter’s output frequency reaches the set frequency, it output a signal to the exterior system and control circuit. It is suitable for command speed arrival chain.
H2-01~03
any speed arrival singal output.
normal occasion
provide the operation status singal
inverter output frequency can output signal to exterior system or control circuit in any set range.
L4-01~04 H2-01~03
fan, pump, extruder
2 group of C contact provides inverter’s operation status for user’s control.
F5-01~02 H2-01~03
3.6.4 To execute trial operation by operator
output frequency arrival 1
normal occasion
provide the operation status singal
The inverter can output singal to exterior system or control circuit when invether’s output freuqnecy is above the set value.
L4-01~04 H2-01~03
output frequency arrival 2
normal occasion
provide the operation status singal
Inverter output a singal to the exterior system or control circuit when the inverter’s output frequency is above any set value.
L4-01~04 H2-01~03
overtorque singal output
operating machine fan, pump, extrudor
mechanical protection When overtorque happens and it exceeds the set improve the benchmark, it outputs a signal to prevent the reliability of the mechanical load from being damaged. operation.
low-voltage singal output
normal occasion
operation status singal provision
When P-N terminal low-voltage is detected at the side of inverter, it will send out a signal to the exterior H2-01~03 system or control circuit.
output intermission normal (base blocking) occasion status
operation status singal provision
It can output a signal to the exterior system or control circuit when the inert’er base is blocked.
braking resistor overheating protection
normal occasion
safe maintenance
When the inverter is installed within built-in braking resistor, it can output the singal of braking resistor L8-01 overheating or braking module exception.
frequency command quick change
normal occasion
Improve the operation’s consistency and reliability.
When the frequency command drops quickly to 10% of the preset value or below, the inerter output a singal to the exterior system or control circuit.
H2-01~03 L4-05
multifunctional analog input
normal occasion
improve the operability
Inverter’s auxiliary frequency command, input voltage, current adjustment cann’t be controlled by exterior analog singal.
H3-04~07
display operation status.
Inverter’s operation frequency, output current, output voltage, DC voltage can be displayed by exterior frequency and current meter.
H4-01~06
analog input
normal occasion
improve operability
Inverter can be installed with exterior interface card and use high-resolution analog frequency command. F2-01 Exterior +/_ voltage singal can directly conrol inverter’s for/rev operation.
Digital input
normal occasion
improve operability
improve operability. Being installed exteriorly with interface card, the inverter can use digital frequency command (BCD2 bit/BIN 8 Bit)
analog output
normal occasion
display the operating status
The inverter can use high resolution voltage installed with exterior interface card. The DC voltage and other signal can be displayed by voltage meter or F4-01~04 current meter when the inverter is installed with interface card.
Digital output
normal occasion
operation status singal provision
the inverter’s fault status can be output by 6 groups of optical coupler and 2 groups of relays.
F6-01
pulse output
normal occasion
display the operating status
The inverter’s output frequency is output from the interface card in form of pulses.
F7-01
RS232C/485 normal communication occasion card
improve operability
The inverter can achieve one-many control using interface card and pLC or modbus.
b5-01~04
multifunctional normal analog output occasion
H2-01~03
H2-01~03
F3-01
133-
Appendix
Shenzhen Winner S&T Co.,LTD.
appendix 4 PG speed control card installation, terminal description. 1.please install PG speed control card as below: cut off the inverter’s main circuit power supply. Remove the inverte’r top housing after the charging indicator is off. F ix the two fixing hose at the lower part of the PG seed contro card to the 2 binding posts at control treminas. Connect the connector in the upper part to the 4CN connector on the main conrol board. 2.introduction of PG seed control card: terminal
s/n
TA1
1
content power supply for encoder
2 3
1
B phase pulse input terminal H:8V-12V
(E)
open-circuit collector output. DC 24V MAX.30mA A phase pulse monitoring input common terminal
B phase pulse monitoring output terminal
4 TA3
H:+8V~12V L:> +1V (max. response frequency 30Hz) B hase pulse input common terminal
A phase pulse monitoring output terminal
2 3
H:+8V~12V L:> +1V ( max. response frequency 30Hz) A phase pulse input terminal
6 TA2
DC +12V(±5)MAX.20mA DC 0V(grouding terminal for power suppy)
A phase pulse input terminal
4 5
specification
open circuit collector output. DC 24V MAX.30mA A phase pulse monitoring input common terminal
shielding cable connection termial
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3.The wiring of PG-B2( dedicated for vector conrol with PG) jithe wiring of PG-B2 Three-phase 200 VAC (400 VAC)
Power supply +12 V Power supply 0 V A-phase pulse input (+) A-phase pulse input (−) B-phase pulse input (+) B-phase pulse input (−)
A-phase pulse monitor output B-phase pulse monitor output
Please do use twisted pair cable for signal cable. PG power cable, please do not use it except for PG (encoder). If used as other power supply, the interference could lead to falseaction.
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3.6.4 To execute trial operation by operator
PG's connecting wire shall be less than 100meters. PG’s rotating direction is selected by constant F1-05. The factory setting is phase A is in a leading position when the motor is in forward operation. input,output circuit configuration TA1
PG power supply +12 V
1 2 3
A-phase pulse input
TA2
Division rate circuit
0V 150
180
150 150
A-phase pulse monitor output
3 4
470 150
A-phase pulses
180 180
6
1 2
470
4 5
B-phase pulse input
+ 12V
B-phase pulse monitor output
B-phase pulses
180
When connecting to the PG(encoder) of voltage output type, please select the PG whose input cirucuit coupler(diode) has output connector with more than 12mA output current. the pulse monitoring frequency dividing ratio can be modified by constant F1-06.
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